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I. INTRODUCTION
Nomenclature
COP
[-]
DT
[ C]
[kJ/kg]
hs
[kJ/kg]
m&
[kg/s]
m& H m& L
[-]
[kPa]
[kW]
[-]
[kJ/kg.K]
[oC]
[kW]
[-]
coefficient of performance
temperature difference in the
cascade-condenser
specific enthalpy
specific enthalpy calculated at
suction entropy
mass flow rate
ratio of high-temperature circuit mass
flow rate to low-temperature circuit
mass flow rate
pressure
heat transfer rate
Compressor pressure ratio
specific entropy
temperature
work
quality
X& des
[kW]
Q&
RC
S
T
W&
Special characters
[-]
Efficiency
[-]
Exergetic efficiency
[kJ/kg]
Stream exergy
Subscripts
cas
Cascade
E
Evaporator
F
Cooling space
C
Condenser
H
High-Temperature circuit
isent
Isentropic
max
maximum
opt
optimum
L
Low-Temperature circuit
0
ambient
s
Isentropic
Carbon dioxide offers many advantages, as it is non-toxic,
non-flammable, readily available, inexpensive, and
environmentally friendly (i.e. does not damage the ozone layer
and has very low global warming potential [3]. However,
since the triple point of CO2 is about -56C, it has to be mixed
with other refrigerants (e.g. a hydrocarbon) for it to work at
required temperatures as low as -85C. Although hydrocarbon
refrigerants have good thermo physical properties and are
environmentally friendly [4], they can be rendered less
flammable if mixed with CO2.
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in
out
Energy balance
(2)
in
Exergy balance
T
X& des = 1 0
T
out
j
in
out
(3)
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Where:
COPcarnot =
TE
TC TE
(8)
m& H / m& L =
COP =
Q& E
W& H + W& L
(4)
COPH =
Q& Cas , E
W&
(5)
COPL =
Q& E
W& L
(6)
COP
COPcarnot
h2 h3
h5 h8
(10)
(7)
energy
Compressor
m& 6 = m& 5
m& (h h5 )
W& H = 5 6 s
Condenser
m& 7 = m& 6
Q& C = m& 7 ( h7 h6 )
Expansion device
m& 8 = m& 7
h8 = h7
Cascade
condenser
m, H
exergy
High-temperature circuit
Compressor
m& 2 = m& 1
m& ( h h1 )
W& L = 1 2 s
Expansion device
m& 4 = m& 3
h4 = h3
evaporator
m& 1 = m& 4
Q& E = m& 1 ( h1 h4 )
T
X& des = 1 0
TF
m,L
&
QE + m& 1 ( 4 1 )
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Compressor outlet
High-temperature circuit
P5 = f (Tcas,E, x=1)
P6=P7
T5= Tcas,E
T6=f(P6, S5)
h5 = f (T5, P5)
h6s = f (P6, S5)
S5 = f (T5, P5)
h6 = (h6s h5)/isent+ h5
Low-temperature circuit
P1 = f (TE, x=1)
P2=P3
T1= TE
T2=f(P6, S1)
h1 = f (T1, P1)
h2s = f (P2, S1)
S1 = f (T1, P1)
h2 = (h2s h1)/isent+ h1
III. RESULTS AND DISCUSSION
A. Carbon Dioxide and Ethane Composition Selection
Figure 3 shows the effect of a carbon dioxide (CO2) and
ethane (C2H6) composition in mole fraction at a condensing
temperature (TC) = of 35oC, a temperature in the cascade
evaporator heat exchanger (Tcas,E) = of -35oC, a temperature
difference between the high temperature circuit evaporator
and the low-temperature circuit condenser in the cascade heat
exchanger (DT) = of 5oC and an evaporating temperature (TE)
= of -85oC.
Condenser outlet
P7=f(TC, x=0)
T7=TC
h7= f (T7, P7)
S7= f (T7, P7)
Exspansion device
outlet
P8=P5
T8= Tcas,E
h8=h7
S8= f (P5, h8)
P3=f(Tcas,C, x=0)
P4=P4
T3= T5 DT=Tcas,C
T4= TE
h3= f (T3, P3)
h4=h3
S4= f (P1, h4)
S3= f (T3, P3)
Since an azeotrope mixture of carbon dioxide and ethane is
being promoted as a prospective alternative solution to HFC
refrigerants, it is compared with R23 and R508b. It can be
seen from Figure 4 that when the refrigerant propane is used
in a high-temperature circuit, the COP value of the azeotrope
mixture carbon dioxide + ethane functioning in the cascade
condensing temperature is more effective than the COP of
R508b and R23. Figure 4 shows that the relationship of Tcas,E
with COP is not linear.
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m& H m& L ,
II
TE
DT
sH
sL
Tcas,E opt
COPmax II
m& h m& l
0.975* -0.948**
*
Sig. (2-tailed)
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
1331
1331
1331
1331
1331
1331
1331
1331
1331
-0.875**
Sig. (2-tailed)
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
N
1331
1331
1331
1331
1331
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**. Correlation is significant at the 0.01 level 105306-0808
(2-tailed).
1331
1331
1331
1331
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Fig. 7 The COP system and exergetic efficiency as a function of (a) TE, (b)
DT and (c) TC
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m& H m& L opt and (c) the Tcas,E opt of a CO2+C2H6-C3H8 cascade
refrigeration system .
TCAS,E,OPT
Standard Error Probabilit
Coefficient
y
0.2349000
0.00
0.0025500
0.00
0.0025500
0.00
0.0025500
0.00
Number of points (n) = 1330
rms = 0.294205
Adjusted R2 = 98.8%
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opt
IV. CONCLUSION
This work studies the maximum coefficient of performance
COPmax for CO2+C2H6-C3H8 cascade refrigeration systems in
reference to three design parameters: condensing temperature
TC, evaporating temperature TE, and the temperature
difference in the cascade-condenser DT. The following
conclusions are drawn from the analytical results for a
CO2+C2H6-C3H8 cascade refrigeration system.
1. For a specific system and operating conditions, results
show that following both, exergy and energy
optimization methods, an optimal condensing
temperature of a cascade-condenser can be obtained.
2. An increase in the evaporating temperature increases the
COP of the system and decreases the mass flow ratios.
An increase in the temperature difference in the cascade
condenser reduces both the COP and mass flow ratios.
REFERENCES
[1]
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