Professional Documents
Culture Documents
2
(Revised in March 2010)
SPECIFICATION FOR 600/1000V GRP PRIMARY FEEDER PILLARS
TYPES A (2000 AMPS.), B (1000 AMPS) & C (500 AMPS)
1.1
Standard specifications
The primary feeder pillars shall conform to the latest edition of IEC 60439 or
any other equivalent international standard, which shall be subject to the
approval of the Authority.
1.2
Site Conditions
The pillars shall be installed outdoors in UAE in salt laden dusty atmosphere
where the maximum humidity of 100% and maximum ambient temperature of 50
deg. C can be experienced.
The pillars shall be suitable for continuous
operation at the above site conditions.
1.3
1.4
Constructional requirements
1.4.1
Enclosures
The enclosure box shall be of glass reinforced polyester (GRP) of moulded
type using high quality right grade of raw materials to suit severe weather
conditions. The fibre glass content of GRP shall not be less than 450
gm/sq.metre/mm thickness. The enclosures shall be manufactured by hand lay
up process in approved moulds or any other approved process so as to ensure
smooth finish on mould side i.e., on external face and reason- able smooth
finish on internal face. There shall be confluency in the product equality and
finish on surfaces.
The wall thickness of enclosure should not be less than 4mm and 6mm at point
of stress so that it can firmly withstand the shocks due to short circuit and any
other causes. Ribs and stiffeners shall be provided wherever necessary.
The following features must be available with the feeder pillar enclosure:
i)
ii)
iii)
The feeder pillar shall be provided with pad locking facility and the
Authority will arrange the pad lock and the master key.
FP - 7.2 (Page 1 of 16)
iv)
v)
vi)
Shall be non hygroscopic and shall not warp under humid conditions.
vii)
viii)
ix)
External finish should be plain, semi gloss light grey gelcoat finish to
RAL 7032.
x)
xi)
xii)
xiii)
The spacing between center to center of the fuse bases shall not be
less than 140 mm.
xiv)
HRC fuse links, fuse bases and supporting rails shall be provided as per IEC
60269, DIN 43260, DIN 57636 & VDE 0636, VDE 0660, DIN 43623. Fuse links
and fuse base shall be NH type, size 2, class of operation of fuses shall be gL as
per the above specifications and shall be tested as per relevant international
standard. Contacts and connections of fuse bases shall be rated at 400 Amps
irrespective of sizes of fuse links. The fuse links shall be rated at 400, 300 and
200 amps as mentioned in relevant clauses.
All fuse contacts shall be silver plated or silver faced. Busbars must be clearly
marked or painted (in two narrow strips on either side) to show the Red,
Yellow, Blue phases and neutral and earth. They should be horizontally
mounted with the same sequence of red at top and earth bar at bottom. Fuse
gear provided must be of approved reputable manufacture. Relevant labels for
ammeters, voltmeters, C.T.s shall be provided. The requirement of fuse links
shall be as per bill of quantity.
1.4.4 Mounting arrangement
Suitable mounting arrangement of pillar shall be provided and shall be shown
clearly on foundation drawing to be supplied by the manufacturer during
tendering and should include grouting bolts, nuts, washers etc.
1.4.5 Earthing Arrangement
Approved earthing arrangement of copper earthing bus of specified size for
connecting the armours of cables to earth bar shall be provided as per the
requirement of the type of feeder pillar. Adequate size of solid removable link
between earthing bus and neutral bus shall be provided. All non-live metallic
parts shall be internally connected to the earth bar. Two earth terminals shall
be provided which shall be connected to the earth bar.
1.5
Special Tools
Any special tool if required, for working in the feeder pillar has to be provided
with each unit. Tenderers are required to state the same during tendering.
1.6
Testing
Every feeder pillar is to be routine tested according to the relevant
specification. The routine tests should include AC voltage withstand test at 3.5
KV for one minute for main bus and 2.5 kV for one minute for auxiliary circuit
besides other routine tests. Certified copies of the type test certificates not older
than seven years for the complete feeder pillar and main component shall be
supplied along with the offer. If type test certificates which are acceptable to
FEWA are not enclosed along with the offer, Authority reserves its right to ask
the tenderer to conduct all or any of the type tests as per the relevant standard
in presence of FEWA inspectors at no extra cost to FEWA. Routine tests on ten
percent of the lot will be repeated in the presence of FEWA representatives at
the manufacturer's works. The supplier shall make provision in his offer to bear
all costs that are incurred in carrying out these tests to the satisfaction of FEWA.
However, costs towards travel, accommodation etc. of FEWA representatives
shall not be included in the quoted price.
1.7
1.8
1.8.1 Rating
The pillar shall have a continuous rating of 2000 amps under the specified
conditions. Two numbers of bars of size not less than 800 sq.mm each shall be
provided for each phase busbars. One number of bar of size not less than 800
sq.mm. shall be provided for neutral busbar. One number of bar of size not less
than 500 sq.mm. shall be provided for earth busbar.
Any sizes of phase, neutral or earth bus bars, other than specified above shall be
subjected to the approval of the Authority. The thickness of all phase,
neutral and earth busbar shall not be less than 10 mm. It shall have short
circuit capacity of 30 KA or more for at least 1 sec. as per IEC 60439.
1.8.2 The pillars shall be equipped with
a)
b)
c)
d)
e)
6 Nos. single phase amps. meters 0-500 ampere range with matching
current transformers to read the outgoing current on one phase from
each outgoing cable, with facility to read maximum current over a
period of time with a reset arrangement. Fixing of meters and C.T.s,
Should be done with suitable arrangement approved by FEWA. The
meters should be read clearly from out side through unbreakable glass
windows ,which shall not fade / defuse with time. All current
transformers shall be provided with nameplates with its serial number,
ratio, burden, type number and accuracy class
f)
One - 240V, single phase, 3 pin shielded and fused socket of 13A
rating, fuse protected for maintenance purposes.
g)
h)
i)
All live parts shall be suitably shrouded to bar any direct access to
live parts and shall be subject to approval. The shrouds shall have a
minimum thickness of 3mm.
FP - 7.2 (Page 4 of 16)
j)
1.9
1.9.1 Rating
The pillar shall have a continuous rating of 1000 amps under the specified
conditions. One bar of size not less than 800 sq.mm shall be provided for each
phase busbar. One bar of size not less than 400 sq.mm shall be provided for
neutral busbar. One bar of size not less than 300 sq.mm shall be provided for
earth busbar. Any sizes of phase, neutral or earth bus bars, other than
specified above, shall be subjected to the approval of the Authority. The
thickness of all phase, neutral and earth busbars should not be less than 10
mm.It shall have short circuit capacity of 30 KA or more for 1 sec. as per IEC60439.
1.9.2 The Pillars shall be equipped with :
a)
b)
c)
d)
e)
6 Nos. single phase amps. meters 0-500 ampere range with matching
current transformers to read the outgoing current on one phase from
each outgoing cable, with facility to read maximum current over a
period of time with a reset arrangement. Fixing of meters and C.T.s,
Should be done with suitable arrangement approved by FEWA. The
meters should be read clearly from out side through unbreakable glass
windows ,which shall not fade / defuse with time. All current
transformers shall be provided with nameplates with its serial number,
ratio, burden, type number and accuracy class
f)
One - 240V, single phase, 3 pin shielded and fused socket of 13A
rating protected for maintenance purposes.
FP - 7.2 (Page 5 of 16)
g)
h)
i)
All live parts shall be suitably shrouded to bar any direct excess to
live parts and shall be subject to approval. The shrouds shall have a
minimum thickness of 3mm.
j)
One complete sample should be submitted for approval before mass production.
specified conditions. One bar of size not less than 400 sq.mm shall be provided for
each phase busbar. One bar of size not less than 300 sq.mm shall be provided for
neutral busbar. One bar of size not less than 200 sq.mm shall be
provided for earth busbar. Any sizes of phase, neutral or earth bus bars, other
than specified above, shall be subjected to the approval of the Authority. The
thickness of all phase, neutral and earth busbars should not be less than 10
mm. It shall have short circuit capacity of 30 KA or more for 1 sec as per IEC60439.
1.10.2 The Pillars shall be equipped with :
a)
b)
c)
d)
e)
One - 240V, single phase, 3 pin shielded and fused socket of 13A
rating protected for maintenance purposes.
f)
g)
h)
All live parts shall be suitably shrouded to bar any direct access to
live parts and shall be subject to approval. The shrouds shall have a
minimum thickness of 3mm.
i)
One complete sample should be submitted for approval before mass production.
SCHEDULE A
SUB-MANUFACTURERS
The Tenderer shall state below the names of the sub-manufacturers to the main
manufacturer and details of the equipment proposed to be manufactured or supplied by
them:
Name & Address of the Sub-Manufacturer
Description of Equipment
Signature
:_________________________
Designation
:_________________________
Name of Tenderer
;_________________________
Date
:_________________________
SCHEDULE B
PLACE OF MANUFACTURE, TESTING AND INSPECTION
The Tenderer to complete the following schedule for all materials he proposes to supply
Item
No.
Description
Manufacturer
Place of
manufacture
Place of testing
and inspection
Signature
:_________________________
Designation
:_________________________
Name of Tenderer
;_________________________
Date
:_________________________
SCHEDULE C
DEVIATION FROM TENDER SPECIFICATION
The Tenderer to state in the following schedule the deviations from the tender specifications
proposed in his offer. Deviations other than those specifically listed below will not be taken
note of:
Item
No.
Description
Signature
:_________________________
Designation
:_________________________
Name of Tenderer
;_________________________
Date
:_________________________
SCHEDULE D-1
GUARANTEED PARTICULARS
Technical specifications for Primary Feeder Pillars. Particulars given below are guaranteed by
tenderer for use in 50 Deg. C. ambient temperature and 100% humidity
Sl.
No.
Description
1.
Name of Manufacturer
2.
Country of Origin
3.
Applicable Standards
4A
Unit
Type A
2000 A
Type B
1000 A
Type C
500 A
Amps
mm x mm
Neutral busbar
Rating (at 500 C ambient + temp rise
as per IEC)
b) Dimensions (width and thickness)
c) Materials
d) Short time current withstand capacity
for 1 sec.
a)
5.
6.
Outgoing circuits :
a) Number per phase
b) Rating in ampere
7.
Description
Type B
1000 A
Type C
500 A
Voltmeter range
Voltmeter selector switch No. of position
Ammeter range
C.T. ratio
Accuracy class of C.T.
Burden of C.T.
Fuses :
a)
b)
c)
d)
e)
10.
Type A
2000 A
Measuring Instruments :
a)
b)
c)
d)
e)
f)
9.
Unit
Rating
Type
Size of fuse
Breaking capacity
Applicable standards
Type
Material
Size
Applicable standards
11.
Cable connections :
a)
Incoming ( Ph = N )
1. Lugs material
2. Suitable for cable size
3. Ratings
b)
Outgoing ( Ph + N )
1. Lugs material
2. Suitable for cable size
3. Ratings
c)
Earthing connections
1.
2.
3.
4.
Type of connectors
No. of connectors
Material of connectors
Size of connectors
Description
Unit
Type A
2000 A
Type B
1000 A
Type C
500 A
Earth bar :
a) Materials
b) Dimensions
c)
Dimensions of link between neutral and
earth busbars
13.
14.
15.
Special tools :
a)
b)
16.
Voltage test :
a)
b)
17.
Provided
Function
Voltage applied
Duration of test
Signature
Designation
Name of Tenderer
Date
SCHEDULE D-2
GUARANTEED PARTICULARS OF GRP ENCLOSURE
Technical specifications for Polyester Fibre Glass Reinforced Solid Enclosures.
All
particulars given below are corrected by tenderer to UAE weather conditions of 50 Deg. C
ambient temperature, 100% humidity.
Sl.
No.
Description
1.
2.
3.
a)
b)
4.
5.
Mechanical Properties :
Unit
Particulars
a) Impact strength
b) Tensile strength
6.
Electrical Properties :
a) Surface resistance
b) Resistivity
7.
Other Properties
a) Dimensional stability
b) Softening temperature
c) Cont. withstand temperature
d) Density
8.
9.
10.
SCHEDULE E-1
DETAILS OF PAST EXPERIENCE OF MANUFACTURER OF FEEDER PILLAR
Qty.
Year of
supply
Remarks
Signature
:_________________________
Designation
:_________________________
Name of Tenderer
:_________________________
Date
:_________________________
SCHEDULE E-2
DETAILS OF PAST EXPERIENCE OF MANUFACTURER OF GRP ENCLOSURES
Qty.
Year of
supply
Remarks
Signature
:_________________________
Designation
:_________________________
Name of Tenderer
:_________________________
Date
:_________________________
Standard Specification:
The service pillar shall conform to the latest edition of IEC 60439 or any other
equivalent international standard, which shall be subject to the approval of the
Authority.
2.
Site Condition:
The service pillar shall be installed outdoors in U.A.E. in salt laden dusty
atmosphere where the maximum humidity of 100% and maximum ambient
temperature at 50 deg. C can be experienced. The service pillars shall be
suitable for continuous operation at the above site conditions.
3.
4.
Rating:
The service pillar shall be rated at 400 Amps, 50 cycles, 3 phase, 4 wire and
433 volt supply system.
5.
Busbars:
The phase and neutral busbars shall be made of tinned copper of dimensions
not less than 30x10mm and shall be able to carry the specified currents
continuously under maximum ambient temperature of 50 deg. C and allowable
busbar temperature rise as per IEC. The earth busbar shall also be of tinned
copper with dimensions 30x5mm.
Adequate solid removable links between
earthing bus and neutral bus shall be provided. Red phase, Yellow phase, Blue
phase, Neutral and Earth bars should be mounted horizontally with the same
sequence of red at top and earth bar at bottom. All live parts shall be
completely shrouded to bar direct access to live parts including bus bars and
connections and shall be subject to approval. Thickness of shrouding plate
should not be less than 3 mm. Busbars should be properly labelled by short
strip of painting (Red, Yellow, Blue, Black for Neutral and Yellow Green for
Earth) on either side. The busbar rupturing capacity should be more than 30KA
for at least 1 sec. as per IEC-60439. The insulation between busbars and
enclosure shall be approved type. The insulation should be tested for 3.5KV
minimum for 1 minute.
The service pillar shall be provided with one incoming of 3-1/2 x 300 sq.mm.
aluminium cable bay with bimetallic lugs and one outgoing of 3-1/2 x 185
sq.mm. aluminium cable bay with bimetallic lugs each with suitable glands,
situated at either side of the center of the busbars. Suitable armour clamps
shall also be provided.
240V, single phase, 3 pin-shielded sockets of 13A rating and 240V screwed
lamp holder with switch are also to be provided.
SP - 7.0 (Page 1 of 12)
6.
7.
8.
Enclosure:
The enclosure box shall be of glass-reinforced polyester (GRP) of moulded
type using high quality right grade of raw materials to suit severe weather
conditions. The fibre glass content of GRP shall not be less than 450
gm/sq.m/mm thickness. The enclosures shall be manufactured by hand lay up
process in approved moulds or any other approved process so as to ensure
smooth finish on mould side i.e., on external face and reasonable smooth finish
on internal face. There shall be confluency in the product equality and finish on
surfaces.
The wall thickness of enclosure should not be less than 4mm and 6mm at point
of stress so that it can firmly withstand the shocks due to short circuit and any
other causes. Ribs and stiffeners shall be provided wherever necessary.
The following features must be available with the service pillar enclosure:
i)
ii)
iii)
iv)
v)
vi)
Shall be non hygroscopic and shall not warp under humid conditions.
SP - 7.0 (Page 2 of 12)
9.
vii)
viii)
ix)
External finish should be plain, semi gloss light grey gelcoat finish to
RAL 7032.
x)
xi)
xii)
xiii)
Should be provided with lifting arrangement, earthing bolts at twopoint and cable gland plate with opening at the bottom for fixing with
screws and also foundation bolts as per International Standards.
Foundation drawing shall be provided.
Danger Plate:
A danger plate in both Arabic and English languages of an approved design
shall be fixed on the doors. The word "Property of FEWA-UAE" shall either be
embossed on the enclosure or written clearly on a separate plate of approved
design to be fixed on the enclosure. Paint quality shall be good and durable.
10.
Earthing Arrangement:
Two earth terminals shall be provided at the lower end of the enclosure, which
are connected internally with the earth bar. All non-live metallic parts shall be
internally connected to the earth bar.
11.
Mounting Facility:
The service pillar shall be of self-supporting to enable mounting on a preformed
foundation.
Each pillar shall be supplied with a pre-cast concrete base in accordance with
drawing No. FEWA/E/GEN/252/2003 with a mixing ratio of 1:1.5:3 using
minimum 350 Kg of cement/m3 of concrete. The structural concrete shall have
minimum cube crushing strength 250 kg/cm2 at 28 days. Sufficient number of
steel reinforcements shall be used to provide excellent resistance against
mechanical breakage to the approval of the Authority.
The quality and test for coarse aggregate, fine aggregate, water and cement
shall comply with B.S. or equivalent standards. The source of coarse
aggregate and fine aggregate shall be approved by FEWA Engineer.
Aggregate/cement ratio, fine/total aggregate ratio, slump, batching and mixing of
concrete, and strength of concrete shall comply with B.S. or equivalent
standard.
Cement type shall be Sulphate Resistant Cement or Moderate Sulphate
Resistant Cement according to the soil nature.
Two coats of approved Bitumen paint shall be applied for below ground
concrete areas
The dimensions of the pre-cast base not specified on the drawing shall be
made to suit the dimensions of service pillar. The contractor shall submit the
drawing to the Authority for approval.
Two fully threaded mild steel bolts with nuts and washers properly anchored in
the precast bases shall be provided to give sufficient support to the base as per
the attached drawing No. FEWA/E/GEN/252/2003. The outer surface of the
precast base shall be smooth, fair faced and free from any sharp edges.
Galvanization to M16 bolts shall be 80 microns minimum.
Proper curing with acceptable water for a period of minimum 7 days to be given
after casting.
The Authority reserves the right to inspect the foundation at manufacturers
workshop.
The requirement for concrete foundation shall be as per Bill of Quantity.
12.
Special Tools:
Special tools, if required for operation and maintenance of service pillar, should
be supplied with each service pillar.
13.
Drawings:
All constructional, foundation and equipment drawings should be supplied
along with the offer. All drawings are subject to approval of FEWA, prior to start of
manufacture.
14.
Testing:
a) Electrical Tests:
The service pillar shall be subjected to all type, special and routine tests in
accordance with IEC recommendations. Certified copies of the type and
special test reports not older than seven years shall be supplied along with the
offer. Routine tests shall be repeated on 10% of the quantity in presence of
FEWA representatives at the manufacturer's works. The supplier shall make
provision in his offer to bear the costs that are incurred in carrying out these tests
to the satisfaction of FEWA. However, cost towards travel, accommodation etc.
of FEWA representatives shall not be included in the quoted price.
b) Tests on GRP Enclosure:
If certified copies of type and special test certificates on GRP enclosure
confirming the specified requirements of our specification are not enclosed,
FEWA reserves the right to ask all or any of the following tests to be carried out
and test reports/certificates to be submitted for approval.
i)
ii)
iii)
iv)
SCHEDULE A
SUB-MANUFACTURERS
The Tenderer shall state below the names of the sub-manufacturers to the main
manufacturer and details of the equipment proposed to be manufactured or supplied by
them:
Name & Address of the Sub-Manufacturer
Description of Equipment
Signature
:_________________________
Designation
:_________________________
Name of Tenderer
;_________________________
Date
:_________________________
SCHEDULE B
PLACE OF MANUFACTURE, TESTING AND INSPECTION
The Tenderer to complete the following schedule for all materials he proposes to supply
Item
No.
Description
Manufacturer
Place of
manufacture
Place of testing
and inspection
Signature
:_________________________
Designation
:_________________________
Name of Tenderer
;_________________________
Date
:_________________________
SCHEDULE C
DEVIATION FROM TENDER SPECIFICATION
The Tenderer to state in the following schedule the deviations from the tender specifications
proposed in his offer. Deviations other than those specifically listed below will not be taken
note of:
Item
No.
Description
Signature
:_________________________
Designation
:_________________________
Name of Tenderer
;_________________________
Date
:_________________________
SCHEDULE D1
GUARANTEED PARTICULARS OF GRP SERVICE PILLARS
Technical specifications for service feeder pillars. All particulars given below are
corrected by tenderer to UAE weather conditions of 50 Deg.C. ambient temperature,
100% humidity.
Sl
Description
Unit
Particulars
No.
1
2
3
Name of Manufacturer
Country of origin
Applicable Standard
Amps
mm x mm
mm
Incoming bay ( ph + N )
a) Lugs material
b) Suitable for cable size
c) Rating
Sq.mm
Amps
Outgoing bay ( ph + N )
a) Lugs material
b) Suitable for cable size
c) Rating
Sq.mm
Amps
Service circuits :
a) Number per phase
b) Rating in Amps
No.
Amps
KA
mm
mm
mm
SCHEDULE D1
GUARANTEED PARTICULARS OF GRP SERVICE PILLARS
Sl
Description
Unit
Particulars
No.
10
11
12
Fuse links :
a) Make & country of origin
b) Rating
c) Type
d) Size as per standard
e) Rupturing capacity
f) Time/current characteristics enclosed
Fuse bases :
a) Make & country of origin
b) Rating
c) Type
d) Size as per standard
e) Short circuit capacity of contacts & terminals
Amps
KA
Yes/No
Amps
KA
Earth bar :
a) Material
b) Dimensions
mm x mm
Insulation level :
a) Voltage applied
b) Duration of test
KV
Minutes
14
a)
b)
Yes/No
Yes/No
15
Special Tools :
a) Provided
b) Function
Yes/No.
Deg. C
13
16
SCHEDULE D2
GUARANTEED PARTICULARS OF GRP ENCLOSURE
Technical specifications for Polyester Fibre Glass Reinforced Solid Enclosures
All particulars given below are corrected by tenderer to UAE weather conditions of 50
deg.C ambient temperature, 100% humidity :
Sl.
Description
Unit
Particulars
No.
a)
b)
mm
mm
gm
a)
b)
Mechanical Properties :
a) Impact strength
b) Tensile strength
Electrical Properties :
a) Surface resistance
b) Resishivery
Ohms
Ohm cm
Other Properties
a) Dimensional stability
b) Softening temperature
c) Cont. withstand temperature
d) Density
Deg.C,
Deg.C,
Deg.C,
g/Cu.cm
10
Yes/No
SCHEDULE E-1
DETAILS OF PAST EXPERIENCE OF MANUFACTURER OF SERVICE PILLAR
Qty.
Year of
supply
Remarks
Signature
:_________________________
Designation
:_________________________
Name of Tenderer
:_________________________
Date
:_________________________
SCHEDULE E-2
DETAILS OF PAST EXPERIENCE OF MANUFACTURER OF GRP ENCLOSURES
Qty.
Year of
supply
Remarks
Signature
:_________________________
Designation
:_________________________
Name of Tenderer
:_________________________
Date
:_________________________
STANDARD SPECIFICATIONS
The low voltage pole mounted fuse box shall conform to the IEC-439 or any
other equivalent international standards which shall be subject to the approval of
the Authority.
2.
SITE CONDITIONS:
The fuse boxes shall be installed outdoors in U.A.E. in salt laden dusty
atmosphere where the maximum humidity of 100 % and maximum ambient
temperature of 50 deg.c. can be experienced. The fuse boxes shall be
suitable for continuous operation at the above site conditions.
3.
CONSTRUCTION REQUIREMENTS
4.1
G.R.P. ENCLOSURE
Glass reinforced polyester enclosures shall be generally as shown in the
Dwg.No. FEWA/E/GEN/264/2004 with the following standard features:
i)
ii)
iii)
450
Impact strength
iv)
v)
vi)
vii)
viii)
ix)
b)
Sealing & Padlocking facility provided for main door. (Padlock &
seal not to be supplied).
c)
d)
The bottom of cabinet shall be provided with 2mm thick M.S. cable
glands plate.
e)
f)
g)
h)
i)
4.1.1
DANGER/PROPERTY PLATE;
Danger plate in both Arabic and English language, approved by FEWA, shall be
fixed on the door. The words "Property of FEWA - UAE" should either be
embossed on the enclosure or written clearly on a separate plate of approved
design to be fixed on the fuse box.
4.1.2
INTERNAL LAYOUT
The general internal layout shall be as shown in the enclosed Dwg.No.
FEWA/E/GEN/264/2004.
4.2.
4.2.1
FUSES
HRC fuse links, fuse bases and supporting insulators shall be provided as per
IEC 269, DIN 43260. The class of operation of fuses shall be gL and shall be
tested as per relevant international standard. Fuse base shall be rated at
400A, NH2 type suitable for NH2 type fuse links. All fuse contacts shall be of
silver or silver faced.
4.2.2
3 mm thickness should be
4.2.4
Mounting plate, G.I. 2mm thick of suitable size shall be provided to mount
fuses, copper bus etc. Plate material and galvanization shall be as per
relevant IEC/BS specification.
4.3
MOUNTING ARRANGEMENT;
The fuse box will be mounted on the poles in conjunction with pole mounted
distribution transformer. Suitable arrangement must be provided and shown
clearly on the drawing to be supplied by manufacturer during tendering about
the fixing arrangement of the fuse box on wooden pole as per FEWA drawing.
Galvanization of flats & bolts, nuts, washers shall be as per relevant IEC/BS
specifications.
4.4
EARTHING ARRANGEMENT;
Fuse box earthing should be provided at one point by one No. of M12 stud
fixed at the side wall with suitable nut and washer. The earthing stud shall be
pre-wired to the mounting plate, neutral bus and cable gland plate.
FB-5.0 (Page 3 of 13)
4.5
CABLE ENTRY:
The fuse box lower side should be provided with holes of following sizes :
4.5.1
4.5.2
5.
5.1
5.2
ONE-WAY 160A FUSE BOX.The fuse box should be provided with one incomer circuit from the bottom and
one outgoing circuit at the bottom of vertically mounted fuse base of NH2 and
the fuse of size 160A. Cables shall be connected to the fuse base directly.
The fuse blowing red indicator should be visible from the front of the box after
opening the front door.
A suitable size tinned copper neutral and earth terminal connector to be
mounted inside the box and shall be suitable for connection of incoming and
outgoing circuits.
Internal connections between neutral bus and gland plate to earthing stud and
earthing stud shall be made with copper cables of size not less than 35 mm2.
6.
TESTING
6.1
Certified copies of type test certificates for fuse bases/links shall be supplied
alongwith the offer.
6.2
Every fuse box is to be routine tested according to the relevant standard. The
routine tests should include A.C. High Voltage withstand tests (Dielectric test) at
2.5 KV for one minute and insulation resistance tests.
6.3
6.4
Test on Enclosure :
Successful tenderer shall be required to submit test report from independent
testing laboratory on the samples marked by FEWA as to:
a)
b)
c)
d)
e)
Impact strength
Tensile strength
Fibre glass content
Fire rating
IP rating
PAST EXPERIENCE;
Manufacturers shall submit their past experience as to supply of enclosures
with details as name of client, address, quantity supplied, value of contract,
year of supply etc.
8.
DRAWINGS:
Detailed drawing of the enclosure shall be submitted along with the offer.
Detailed drawing shall show internal layout, connections of the LV fuse box,
dimensions/clearances, mounting arrangements, etc.
SCHEDULE A
SUB-MANUFACTURERS
The Tenderer shall state below the names of the sub-manufacturers to the main
manufacturer and details of the equipment proposed to be manufactured or supplied by
them:
Name & Address of the Sub-Manufacturer
Description of Equipment
Name of Tenderer
:_____________________
Designation
:_____________________
Signature
:_____________________
Date
:_____________________
SCHEDULE B
PLACE OF MANUFACTURE, TESTING AND INSPECTION
The Tenderer to complete the following schedule for all materials he proposes to
supply
Item
No.
Description
Manufacturer
Place of
manufacture
Place of testing
and inspection
Name of Tenderer
:__________________
Designation
:__________________
Signature
:__________________
Date
:___________________
SCHEDULE C
DEVIATION FROM TENDER SPECIFICATION
The Tenderer to state in the following schedule the deviations from the tender specifications
proposed in his offer. Deviations other than those specifically listed below will not be taken
note of:
Item
No.
Description
Name of Tenderer
:___________________
Designation
:___________________
Signature
:___________________
Date
:___________________
SCHEDULE 'D-1'
GUARANTEED PARTICULARS
Technical specifications for L.V. fuse box, particulars given are guaranteed by tenderer for
use in 50 Deg. C. ambient temperature and 100% humidity.
Sl
No.
Description
Unit
Two way
200 A
One way
160 A
1. Name of Manufacturer
2. Country of Origin
3. Applicable Standard
4.A Phase 1 Bus Feature :
a) Rating (at 50 Deg. C. ambient temp.)
Amps
mm x mm
c) Materials
d) Barriers type
e) Insulating material
f) Clearances from enclosure
g) Short time current withstand capacity for 1 sec.
4.B Neutral Bus
a) Rating (at 50 Deg. C. ambient temp. rise
as per IEC)
Amps
mm x mm
c) Materials
d) Short time current withstand capacity for 1 sec.
KA
5. Incoming circuit
Rating in ampere
Amp
Signature of Tenderer
Designation
Name of Tenderer
Date
:
:
FB-5.0 (Page 9 of 13)
SCHEDULE
'D-1'
(Contd)
GUARANTEED PARTICULARS
Sl
No.
Description
Unit
6. Outgoing circuit :
a) Number per phase
No.
b) Rating in ampere
Amp
7. Fuse Link
a) Rating
b) Type
c) Size of fuse
d) Breaking capacity
e) Applicable standard
Amps
kA
8. Fuse base
a) Type
b) Material
c) Size
d) Applicable standard
9. Earthing connections
a) Type of connection between neutral bus & stud
b) Type of connection between non-live metallic
components and earthing stud
c) Material of connectors
d) Size of earthing conductor
10. Voltage Test
a) Voltage applied
b) Duration of test
c) Insulation resistance test
KV
min.
ohms
Signature of Tenderer
Designation
Name of Tenderer
Date
SCHEDULE - D2
GUARANTEED PARTICULARS
Technical specifications for Polyster Fibre Glass Reinforced solid enclosures
Particulars given below are guaranteed by tenderer for use in 50 Deg. C. ambient
temperature and 100% humidity.
Sl
No.
Description
Unit
Particulars
1. Name of Manufacturer
2. Country of Origin
3. Type No.
4. Length
mm
5. Width
mm
6. Depth
mm
mm
Yes/No
mm
mm x mm
Signature of Tenderer
Designation
Name of Tenderer
Date
SCHEDULE -
'D2' (Contd)
GUARANTEED PARTICULARS
Technical specifications for Polyster Fibre Glass Reinforced solid enclosures
Particulars given below are guaranteed by tenderer for use in 50 Deg. C. ambient
temperature
and 100% humidity:
Sl
No.
Description
Particulars
Unit
Dimensional stability
Softening temperature
Cont. withstand temperature
Tropicalisation & mould resistance
Deg. C
Deg. C
Deg. C
e) Density
g/Cu.cm
Signature of Tenderer
Designation
Name of Tenderer
Date
SCHEDULE E
DETAILS OF PAST EXPERIENCE OF MANUFACTURER
Year of
supply
Qty.
Signature of Tenderer
Designation
Name of Tenderer
Date
Remarks
Directorate Of Planning
P.O.Box 1672, DUBAI
LV POLE MOUNTED
FUSE BOX- 2 WAY (200A)
FEWA/E/GEN/264/2004
Directorate Of Planning
P.O.Box 1672, DUBAI
LV POLE MOUNTED
FUSE BOX- 2 WAY (200A)
FEWA/E/GEN/264/2004