Ultrasonic testing

Ultrasonic Thickness Gauging(UTG)

Ultrasonic Flaw Detection(UFD)

Time of Flight Diffraction(ToFD)

Phased Array(PA)

Radiography Testing

Gamma Ray source & Gamma ray projector

X-RAY Tube

Radiographic Film Interpretation

Radiography Film of weld

Magnetic Particle Testing

Yoke Method

Prod Method

Liquid Penetrant Testing

Cleaner,Penetrant & Developer

Painting Inspection

Holiday Testing
Coating Thickness Gauging

Positive materials identification (P.M.I.)

Arc Met

X- Met

Hardness testing

Hardness Testing Machine

Industrial video boroscope

VIDEO BOROSCOPE

Vibration measurement

Leak Testing

Hydro Testing

Vacuum Testing

Helium Testing

Visual Testing

Visual Testing

Load Testing

Load Testing (As per Factory Act & As per DOCK SAFETY)

Welding Inspection

WPS
WPS

Inspection Kit

WQT

WPS

PQR Kit

INSPECTOR SUPPLY
WELDING QC & CONSULTANCY

WELDING PROCEDURE SPECIFICATION

(QW-200.1, Section IX, ASME Boiler & Pressure vessel code)

WPS #
ASME/SEC/WPS
11
REV # 0

Page #
1 of 3

DATE: 12 3 - 2005
Welding Process(es): SMAW
Type(s)
: Manual

Supporting PQR #
SEC / PQR 11

BASE METALS ( QW-403)

P.No. : 1
Group No. : 1& 2
TO
P.No. : 1
Group No. : 1 & 2
Specification Type & Grade
: SA 36, SA 234, SA 105, SA 516 Gr. 60,65,70, any P. No. 1
TO

Specification Type & Grade

: SA 36, SA 234, SA 105, SA 516 Gr. 60,65,70, any P. No. 1

Thickness Ranges qualified for :

Base Metal :

Groove : 1.5 to 17.48 mm

Fillet: All thickness

Deposited weld Metal

Groove :

Fillet: All Sizes

SMAW - 9.48 mm (Max)

Pipe diameter range Qualified : ALL

JOINTS ( QW-402)

Backing : GTAW without backing

Groove design : All Grooves & All fillets

Root spacing : 0 5 mm
Root face
: 0 2 mm

Retainer: None

SMAW with backing

FILLER METALS ( QW 404)

Process(es)
F.No.
A.No.
Size of Filler Metals dia

6
1
2.0, 2.4mm

1
1
2.0, 2.5, 3.15, 4.0 mm

Spec.No.(SFA):

A 5.18

A 5.1

Flux-wire (AWS Classification)

ER 70 S-2, ER 70 S-3

E 7018-1, E7018

Consumable Insert

None

None

Filler metal product form

Solid Wire

Covered electrode

Supplemental Filler Metal

Alloy elements
Weld metal thickness (t)

None
None
8 mm (Max)

None
None
9.48 mm (Max)

Classification(Trade name)

HILCO

ESAB OK 55.00

Flux

None

None

WPS # ASME/SEC/WPS 11

GTAW

SMAW

REV # 0

Page No. 2 of 3

POSITION S ( QW-405)

POSTWELD HEAT TREATMENT ( QW-407)

Position (s) of Groove: All

Temperature range: 650 C

Welding Progression : Vertical Uphill

Time Range: 2.5 Mins. Per mm (Min. 60 minutes)

Position (s) of Fillet : All

Heating Rate/Hr

100 C

Cooling Rate/Hr

100 C

PREHEAT (QW-406)

Thickness
limits : Up
to 50mm

Gas(QW-408)

Method: Propane burner

Gas(es)

Preheat Temp.(Min): Ambient

0

InterPass temp(Max): 250 C

10 C

Mixture

Flow Rate
15 25LPM

Shielding

Argon

99.9%

Trailing

None

None

None

Purging

None

None

None

TECHNIQUE(QW-410)
String or weave bead: Both

Multiple/Single pass (per Side): Multiple

Max. weave width : 3 X Dia. of electrode

Multiple/Single Electrode: Single Electrode

Orifice, cup or nozzle size : Dia. 4 to 12mm

Closed to out chamber : None

Method of cleaning : Brushing & grinding

Electrode spacing

: None

Method of Back gouging: None

Manual or automatic

Oscillation: None

Peening

Manual

: None

Contact tube to work distance : 2 10 mm

ELECTRICAL CHARACTERISTICS (QW-409)
Current ( AC/DC): DC

Polarity: As per Table below

Amps (Range) : As per Table below

Volts(Range): As per table below

Mode Of Metal Transfer:
GTAW Short circuiting
SMAW Arc transfer

Weld
Passes

Process

ROOT

Filler Metal

Current

Travel Speed
(Range) mmmin

Class

Dia. mm

Type/
Polarity

Amp. range

Volts Range

GTAW

ER 70S-3

2.0, 2.4

DCSP

80 160

10 25

35 - 120

HOT PASS

GTAW

ER 70S-3

2.0, 2.4

DCSP

80 160

10 27

35 120

FILL UP

SMAW

E 7018-1

2.5, 3.2,
4

DCRP

60 150

20 30

60 120

CAPPING

SMAW

E 7018-1

2, 2.5,
3.2

DCRP

60 150

20 30

60 120

Prepared & Approved by

Reviewed & Accepted By.

MR. SANKET NAGARE (C-SWIP 3.1,AWS)

MR. MANISH SINGH (C-SWIP 3.1)