PFG-PFW0104

PFG-PFW0104

(1)
(2)

p.2-14

. 13
. 45
. 53

5 54

p.75-77

CNS12831Z7211

Weld, Weld Zone

Heat

Affected

(HAZ)

Zone
1

Deposited Metal

Weld Metal

Fusion Zone

Fusion Line

Fusion Face, Weld

Interface, Weld
Junction

Welding Equipment,
Welding Machine

Welding Transformer

Torch, Blowpipe

Molten Pool,
Weld Pool,
Molten Weld Pool

Base Material (Metal)

Welding Material ,
Welding
Consumables

Filler Material,
Filler Metal

()
()

Flux

Plasma Arc,
Transferred Arc,
Non-transferred Arc

Consumable (Wire)
Guide, Consumable
Nozzle

Duty Cycle

( 10 )

(%)
2

ID
Ta
=
TD
Ia

ID Ta(%)
Ia TD(%)

Welding Procedure

WPS, Welding
Procedure
Specification

PQR, Procedure

Qualification Record

Welder/Welding

Operator Performance
Qualification

Welder

Welding

(Surfacing)

Welding Process,
Welding Method

Fusion Welding

Gas Welding,

Oxyfuel Gas Welding

Arc Welding

Electroslag Welding
(ESW)

Mechanized Welding

Electron Beam
Welding (EBW)

Laser Beam Welding

(LBW)

Nd:YAG

CO26 Laser Welding

Nd: YAG Nd: YAG Laser

Welding

10.6
3
(Neodymium)--
(Yttrium-Aluminum-Garnet)
1.06

10

Thermit Welding

11

Pressure Welding

Forge Welding

Gas Pressure

Welding, Pressure
Gas Welding (PGW)

Resistance Welding

()
()

Stud Welding

Percussion Welding

Solid State Welding,

Solid Phase Welding

High Temperature
pressure Welding

Friction Welding

Cold Pressure
Welding

Ultrasonic Welding

12

Explosion Welding

Diffusion

Automatic Welding

Semi-automatic

Welding,

Diffusion Bonding,

Diffusion Joining

Welding

Manual Welding

Robotic Welding

13

14

(Surfacing)

15
4 5 13

15

16

Semi-automatic

Arc

Welding

Automatic Arc
Welding

Shield Metal Arc

Welding

Plasma Arc Welding

(PAW)
()()

Gravity (Arc)
Welding

Spring Contact Arc

Welding

Firecracker Welding

Gas Metal Arc

Welding (GMAW),
Gas Shield Metal Arc
Welding

(GMAW)

Short Circuiting
Transfer,
Arc Welding,
Dip Transfer

Short Circuiting (Gas

Metal) Arc Welding,
(GMAW-S)

Globular Transfer,
Arc Welding

17

Globular Arc

Spray Transfer, Arc

Welding

Metal Active Gas

Welding

(MAG )
CO2 CO2 Gas Shield Arc
Welding

Mixed Gas Shielded

Arc Welding
CO2

Inert Gas Shield Arc

Welding, Argon Arc
Welding

Gas Tungsten Arc

(TIG Welding (GTAW),
Tungsten Inert Gas
)
Welding (TIG)

Metal Inert Gas

(MIG Welding, MIG
Welding
)

Flux Cored Arc

Welding

Self Shield Flux

Cored Arc Welding

Gas Shield Flux

Cored Arc Welding

Electro Gas Arc

Welding (EGW)

Pulsed Arc Welding,

Pulsed Power

Welding

18

Submerged Arc

Welding

Hot Wire Welding

Series Submerged
Welding

()

Surfacing, Overlaying

(Building) (Cladding)
(Hardfacing)

Buildup

Buttering

Cladding

Hardfacing

Arc Spot Welding,

Shielded Metal Arc

TIG MIG

Spot Welding,
TIG Spot Welding,
MIG Spot Welding

Resistance Spot

Welding

19

Arc Stud Welding,

()

Stud Arc Welding

()

20

Consumable

Electrode

Non-consumable

Electrode

Covered Electrode

()

()

Core Wire

Rod Diameter

Covering, Coating

()

Flux

Exposed Core

()

Eccentricity of

Electrode

%=

A B
%
B

Welding Wire,

Filler Wire

Bare Electrode

()

Tungsten Electrode

Welding Rod

Solid Wire

21

Flux Cored Electrode

Cast (of Filler Wire) 2 3

Helix (of Filler Wire) 2 3

Strip Electrode

Consumable Insert,

Fusible Insert

Shielding Gas

Fused Flux,

Melt Flux

Bonded Flux

()
400C~600C

Sintered Flux,

Agglomerated Flux

700C~1000C (
)

22

Engine Driven Arc

Welding Machine,
Engine Driven
Welding Set

Inverter Controlled

Arc Welding Power

Source

Voltage Reducing

Device

()

Welding Positioner

Wire Feeder

Electrode Holder

Arc Welding Gun

()

Semi-automatic Arc

Welding Torch

Contact Tube,

Contact Tip, Tip

Spool

Wire Reel

Pail Pack Drum

23

Drooping

Characteristic,

Constant Current

Variable Voltage

Characteristic,
Characteristic,
Drooping

Characteristic

Constant Voltage

Characteristic

Open Circuit Voltage

24

Weld Joint,

Welded Joint

Butt Joint

Corner Joint

T Joint

Lap Joint

Edge Joint

Scarf Joint

25

Joggled Lap Joint

Cruciform Joint

Flare Groove Joint

Strapped Joint

Fillet Weld Joint

Groove,
Weld Groove

26

Groove Weld

Groove Angle,

Included Angle

Bevel Angle

Groove Depth,

Depth of Bevel

Root Face

Root Opening, Gap

Root Radius,

Groove Radius

Groove Face

Square Groove

Single V Groove

Y Groove

V ,

Double V Groove

Single Bevel Groove

V b d

Double Bevel Groove

Single J Groove

Double J Groove

Single U Groove

H , U Double U Groove

27

28

Welding Position,

Position of Weld

All Position

Flat Position

Horizontal Position,

Horizontal Fillet

Position

Vertical Position,

Upward Welding,

Downward Welding,
Downhill Welding

Overhead Position

Forehand Welding

Leftward Welding

Backhand Welding

Rightward Welding

Welding Voltage,

Arc Voltage

29

Arc Length

Arc Time

Arc Stability

Ground Connection

(Magnetic) Arc Blow

Cleaning Action

(GMAW GTAW)

Droplet

Workpiece

Connection

Electrode Extension,
Wire Extension,
Stickout

Electrode Position,

(DCEP) Direct,

Current Electrode

(DCRP, Direct Current Reverse Polarity)

Positive

Electrode Negative

(DCEN)

(DCSP,
Direct Current Straight Polarity)

Welding Current

Welding Speed

Melting Rate

Deposition Rate

30

Deposition Efficiency

Welding Symbols

Axis of Weld,

Weld Axis

Effective Length of

Weld

Filler Weld Size

S1, S2, S3,

S1
S2, S3

Leg Length

Throat, Throat of

Fillet Weld, Throat

Thickness

31

Theoretical Throat,

Design Throat

Thickness of a Fillet
Weld

Actual Throat,

Actual Throat of a

Fillet Weld

Effective Throat

Crater

Toe (of Weld) Weld a, b, c, d, e

Toe

Joint Root

Weld Root

32

Weld Face

Root Surface

Weld Tab, Run on

Tab, Run off Tab

Scallop

Weaving

Bead, Weld Bead,

Melt Run

Stringer Bead

Pass, Run, Weld Pass

Layer

Interpass

Temperature

Spatter

Spatter Loss

Slag

Slag Hammer

Penetration

Complete Joint

33

Penetration,
Full Penetration

Partial (Joint)

1, CO2

Penetration

TIG

Heat Input,

Energy Input

H=60EI/S

H =(J/cm)

E(V)

I(A)

S(cm/min.)

Reinforcement,

Weld Reinforcement,
Excess Weld Metal

34

Residual

(Welding)

Stress

Preheating

Postheating

Post Weld Heat

Treatment (PWHT)

Welding Distortion

1.2.
3.

Angular distortion,

Angular

Misalignment

Longitudinal

Shrinkage Distortion

Transverse Shrinkage
Distortion

Bowing, Camber

35

Transverse Bending

Distortion

Twist Distortion

Buckling Distortion

Preset Distortion

Peening

Caulking

Weldability

Welding Sequence

Weld Pass Sequence,

Deposition Sequence,
Cross Section
Sequence

Progressive Welding
Sequence

Backstep Welding
Sequence

36

Symmetrical

Deposition Sequence

Intermittent

Deposition,
Skip Welding

Block Welding,
Block Sequence

Cascade Sequence

Welding Jig

Strong Back

As Welded

Buried Arc

37

Key Hole

Elongation of Bead,

Manipulation Ratio

( )100%

Retract Start

10~20mm()

Technique

Diffusible Hydragen

Ferrite Content

FN, Ferrite Number

Carbon Equivalent

()

Chrominum

()

Equivalent

Nickel Equivalent

()

38

Butt Welding

Both Side Welding,

Double Welded Joint

One Side Welding,

Single Welded Joint

Narrow Gap

I I

Welding, Narrow

Groove Welding

Enclosed Arc

Welding

Back Chipping, Back

Gouging

Backing, Backing

Metal

Backing Shoe

Backing Weld

Back Weld

Fillet Welding

Convex Fillet Weld

39

Concave Fillet Weld

Fillet Weld in Normal

Shear, Front Fillet

Weld

Fillet Weld in Parallel

Shear

Intermittent Fillet

Weld

Continuous Fillet

Weld

Staggered

( T )

Intermittent Fillet

Weld

40

Parallel Intermittent

( T )

Fillet Weld, Chain

Intermittent Fillet
Weld

Slot Welding

Plug Welding

T
()

Tack Welding,

Temporary Welding

Boxing

Seal Welding

Repair Welding,

Welding Repair

Multilayer Welding

41

42

Under Cut

Overlap

Fish Eye

Slag Inclusion

Blow Hole, Gas

Pocket, Porosity,

Wormhole

Pin Hole

Pit, Surface Pore

Tungsten Inclusion

Burn Through

Lack of Penetration,
Incomplete
Penetration

Lack of Fusion,

Incomplete Fusion

Weld Crack

Longitudinal Crack

43

Transverse Crack

Underbead Crack

Toe Crack

Hot Crack

Solidification Crack

Cold Crack, Delay

Crack

Reheat Crack, Stress

Relieve Crack

Root Crack

Crater Crack

44

Lamellar Tear

Arc Strike, Stray

Flash

45

46

47
4 15 45

53

47

48

Weldability Test

Weld Cracking Test

Hot Cracking Test

Cold Cracking Test

Reheat Cracking Test

Lamellar Tearing

Test

Slit Weld Cracking

Test

U-groove Weld

Cracking Test

Y-groove Weld

Cracking Test

Bar type (Weld)

Cracking Test

T () T-joint (Weld)

Cracking Test

() Cruciform Joint

(Weld) Cracking Test

CTS() Controlled Thermal

Severity (Weld)

Cracking Test

FISCO Test

FISCO()

Maximum Hardness

Test in Weld
Heat-Affected Zone

49

Hydrogen

Determination Test

Sample Plate

Test Plate

Test Piece

Guide Bend Test

Tension Test for

Weld Joint

Fracture Test

Peel Test

Face Bend Test

50

Root Bend Test

Side Bend Test

Free Bend Test

51

Nondestructive

Testing, NDT,

Nondestructive
Examination,
Nondestructive
Evaluation

Liquid Penetrant

Testing, PT

Visual Testing, VT

Leak Test, LT

Radiographic Testing, X
RT

Ultrasonic Testing,

UT

Magnetic Particle

Testing, MT

Eddy Current Testing,

Electromagnetic

()

Testing, ET

52

Welding Material

Performance Test

Appearance Test

Macroscopic Test

Microscopic Test

53

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55

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1.
2.
3.
4.
5.
6.
7.
8.
9.
10.

57

1. ()P.130
2. (I)
p.223-225