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Keywords:
Impingement heat transfer
Flat plate
Axial fan
Infrared thermography
Flow eld
a b s t r a c t
Axial ow fans are widely used for the augmentation of heat transfer. One such use is an axial ow fan
impinging air on to a heated at plate which has many practical applications and has been experimentally investigated to characterize local heat transfer distribution. Using infrared thermography, a twodimensional prole of the heat transfer coefcient on a at plate is quantied for a range of fan speeds,
from 2000 to 6000 rpm, and fan to plate distances of 515 mm. The inuence of air ow interaction
with motor supports on the exit ow plane of an axial fan was shown to result in substantial gradients in
heat transfer coefcient in addition to non-uniform uctuations in heat transfer coefcient on the plate
sur- face. Local maxima in the heat transfer distribution were identied, and shown in some cases to
be a function of fan to plate distance, promoting heat dissipation signicantly for discrete heat sources.
2010 Elsevier Ltd. All rights reserved.
1. Introduction
The axial ow fan is widely used in many engineering applications as its versatility has resulted in implementation into large
scale systems such as industrial dryers and air conditioning units,
to automotive engine cooling and in-cabin air recirculation systems. At the smaller scale, the use of axial ow fans for the
purpose of augmenting heat transfer is particularly evident in
electronics due to the possibility of relatively compact designs
which can be easily accommodated. The extended use of axial ow
fans for uid movement and heat transfer has resulted in detailed
research into the performance attributes of many designs.
However, the practi- cal example of impingement cooling of a
heated at plate using an axial ow fan has received less
attention despite possible uses such as surface drying, and also
cooling of discrete heat sources, common in printed circuit board
designs.
The performance aspects of axial ow fans have been examined
in the literature, and particularly applicable for the current study
are works which analyze the air ow distribution from axial fan
designs. The exit ow from axial fan outlets and at locations
axially downstream of the fan outlet have been investigated
through the use of Particle Image Velocimetry (PIV) [1,2]. Yen and
Lin [1] exam- ined three different designs including shrouded,
shroudless, and a shrouded winglet-blade design to conrm
relative performance enhancements of the design choices
mentioned. Each design also had varied geometric parameters
such as blade angle, number of blades, fan speed and hub to tip
ratios. Consequently, common trends in air ow distribution
revealed that such air ow patterns
Corresponding author.
E-mail address: jason.stafford@ul.ie (J. Stafford).
are likely to exist for the majority of axial fan designs. Air ow
which expanded downstream of the fan exit ow plane was
observed, and related to the discontinuity of the shroud which
con- ned the ow to the axial direction.
Yoon and Lee [2] measured the velocity distribution in a similar
region for a forward swept design axial ow fan. Using stereoscopic PIV, a three-dimensional prole of the ow structures was
created using axial, tangential, and radial velocity components. In
plane velocity vectors were presented with out of plane velocity
contours, revealing the highly three-dimensional ow patterns
that are produced from an axial fan in operation. The expanding
ow pattern, apparent in the study by Yen and Lin [1], continued
to diverge at a constant angle after the fan outlet. The conical
shape of the jet results from centrifugal forces within the jet
inducing a radial ow component; and based on the literature
reviewed is synonymous with axial fan designs.
Estevadeordal et al. [3] also used the PIV technique for investigating the instantaneous and time-averaged velocity eld around
the fan blade pressure and suction surfaces. This was achieved by
synchronising the digital PIV system components to the blade
position. By throttling the inlet ow to the fan, various fan operating points could be examined to determine the effects of system
resistance on the local velocity eld. Both ow visualization and
velocity eld data highlighted unsteady aerodynamic excitations
such as parallel blade wakes, axial streaks, in addition to pressure
and suction side ow separation. At the trailing edge of the fan
blade, increasing pressure rise across the fan promoted ow
unsteadiness. Increased pressure rise also changed the stagnation
point on the blade from the leading edge for a recommended
oper- ating condition, to the pressure side of the blade. This in
turn can contribute to the generation of small eddies on the
suction side
J. Stafford
J. Stafford
et al.
et / al.
International
/ International
Journal
Journal
of Heat
of Heat
andand
Mass
Mass
Transfer
Transfer
53 (2010)
53 (2010)
56295638
56295638
563
563
Nomenclature
A
AC
AF
Cp
cmid
D
d
dh
E_
H
h
I
k
n
Nu
DP
Q
q
q00
r
Ra
Re
T
t
Ub
U
V
VA
Vabs
VT
W
dW
x, y
at plate area (m )
2
circular area of impingement (m )
2
fan area (m )
specic heat capacity (J/kg K)
chord length at blade midspan (m)
fan diameter (m)
annular slot width (m)
hub diameter (m)
energy rate (J/s)
plate distance from fan outlet (m)
heat transfer coefcient (W/m2 K)
current (A)
thermal conductivity (W/m K)
no. of recordings
Nusselt number
static pressure difference (Pa)
volumetric ow rate (m3/s)
heat transfer rate (W)
heat ux (W/m2)
radial direction from fan center (m)
Rayleigh number
Reynolds number
temperature (K)
thickness of layer (m)
blade velocity at midspan (m/s)
mean uid velocity (m/s)
voltage (V)
axial velocity (m/s)
absolute velocity (m/s)
tangential velocity (m/s)
width of plate (m)
uncertainty in the result
cartesian coordinates (m)
Greek symbols
e
emissivity
l
dynamic viscosity (kg/m s)
fan rotation
q
density (kg/m3)
r
StefanBoltzmann constant (W/m2 K4)
rh
normalized uctuation in heat transfer coefcient
s
time interval between frames (s)
Subscripts
aw
adiabatic wall
b
blade midspan conditions as reference
c, U
unsteady conduction
c
conduction
C
circular area of impingement
d
annular slot width as characteristic length
f
thin-foil (SS304)
F
fan
fc
forced convection
gen
input
i
instantaneous
in
into control volume
max
maximum
min
minimum
nc
natural convection
out
out of control volume
p
paint
r
radiation
st
stored
W
plate width as characteristic length
1
ambient
designs. A conventional CPU heat sink with a vertical planar n array was compared to a heat sink design which consisted of oblique
planar ns. It was concluded that the oblique nned design provided enhanced thermal performance due to the larger surface
area and ow acceleration between the ns. The high pressure fan
was also determined as the appropriate choice for the cooling
assembly which exhibited high system resistance.
The referenced studies by Egan et al. [6], Stafford et al. [7], and
Lin et al. [8] considered global measurements from a heat sink surface in terms of average heat transfer coefcient, or bulk thermal
resistance values. Up to recently, local heat transfer distributions,
resulting from fan velocity patterns, have lacked documentation.
An axial fan impinging air on a heated at plate can provide information on high heat transfer regions that correspond to the exit
ow distributions of the axial fan. This can be critically important
for electronic systems where parallel ow is the common initial
assumption. Sui et al. [9] investigated the exit ow patterns of an
axial ow fan operating in standalone, and also in the presence
of a at plate positioned downstream and normal to the fan outlet.
The existence of two shear layers was noted, using PIV in the
downstream region. The outer shear layer resulted from the interaction of the fan exit ow with the surrounding ambient uid. An
inner shear layer was also observed due to uid interaction with
the zero ow region beneath the fan hub. In the presence of a at
plate, ow recirculation occurred beneath the hub which reduced
the static pressure distribution at a location on the plate corresponding to the fan central axis. The lowest static pressure, and
greatest ow recirculation, was noted at a height to diameter
qU b cmid
Reb
where Ub and cmid are the blade velocity and chord length at the
blade mid radius.
3. Experimentation
The experimental approach for characterizing convective heat
transfer on a heated at plate as a consequence of the impinging
air ow directed from an axial fan is presented in the following
sections. Heat transfer measurement procedures are discussed
Table 1
Fan specications.
Diameter (mm)
Nominal rotor speed (rpm)
Hub-tip ratio
No. of blades
Motor support location
48.5
4000
0.51
7
Fan outlet
Motor support
(carrying electric cables)
Motor supports
120
Fan housing
Fan hub
(containing motor)
Fig. 1. Axial fan used to augment heat transfer from a heated at plate.
60
Fan curves (2000rpm, 4000rpm, 6000rpm)
H = 5mm
Operating points
H = 10mm
H = 15mm
50
P (Pa)
40
30
20
10
0
0
3
4
3
3
Q (m /s) x 10
conducted to ensure
2E
in
_ gen
_ out _ st
@2 T
@ T
@T
q U kf tf kp t p @x2
@y2
c;
hfc
q00
00 q
nc
gen
00
where qgen
00
qr 00
qc
T aw
00
q Cp tf q Cp t p
@
f
f
p
p
rh
q
Pn
1
hi
hfc
2n 1
i1
hfc
vection from the camera viewing surface, q00r is the radiation heat
ux [25], and q00c is the contribution of the conductive heat ux in
the foil and paint layers [24]. Eqs. (4)(7) were used to calculate
The normalized maximum and minimum uctuations in heat transfer coefcient on the at surface were also considered.
all of the above with the exception of q00nc which was measured
experimentally. In this experimentation, the foil surface was insulated on the fan outlet side, which is subject to forced convection
rh;max max h i
rh;min min hi
hfc
fch i1:n
10
11
hfc
h
fc
i1:n
00
qgen
VI
A
Nud hfcaird
k
0:2
q00nc
0:766RaW kair T
q00
c
where d is the slot width of the annular fan outlet, and kair is the
1T
q00r erT4
T 41
6
2
12
@ 2 @
! T
T
kf tf kp t p
@ x2 @ y2
Eq. (7) solves for the contribution of both the foil and high emissivity paint layer on tangential conduction. This form of the twodimensional conduction equation arises from an energy balance of
an innitesimal control volume and has been described in detail
by Stafford et al. [24]. The relevant modes of heat transfer into
and out of the control volume is illustrated in Fig. 3. As the Biot
number of both layers is low (Bi < 0.1), it can be assumed that the
same temperature eld exists throughout the stainless steel and
paint layers. Consequently, tangential conduction is described as
in Eq. (7) and normal conduction in the z-direction is negligible.
The maximum contributions of each mode of heat transfer dened
00
in Eq. (3) relative to the input heat ux, qgen
were: 10.5% for q00nc , 19%
for q00r , and up to 95% for qc00 .
The time-averaged heat transfer coefcient was solved using a
time-averaged temperature prole. The root-mean-square of the
uctuations in heat transfer coefcient was calculated to determine the effect of turbulence and uid unsteadiness on the surface
heat transfer distribution. This was achieved by solving for the
instantaneous heat transfer coefcient using the energy balance
Red
q Ud
13
where U is the mean uid velocity at the fan exit, calculated using
the measured ow rate, Q. This provided a range 600 < Red < 3000.
The fan to plate distance, dened H in Fig. 3, was varied between 5 and 15 mm which results in 0.103 6 H/D 6 0.309.
The range of fan speeds examined for each fan to plate distance
was
20006000 rpm.
3.2. Uncertainty
The inuence of measurement uncertainties on the calculated
forced convection heat transfer performance has been accounted
for using an uncertainty analysis [28]. This uncertainty analysis is
based around a worst case combination approach, evaluated
through the use of Eq. (14)
n
o1=2
of Eq. (2) over the recording interval. The storage term E_ st can
no longer be neglected when determining the instantaneous
heat
transfer and an unsteady state conduction equation must be
imple- mented to replace Eq. (7). This contains the additional
effect of heat ow over time interval, s.
dW
XN
W X1dX1
W X1 W X2dX2
W X2
W XNdXN
W
14
hfc (W/m K)
120
a
0.07
100
0.06
80
0.05
Y (m)
60
0.04
0.03
0.02
0.01
40
20
0.02
0.04
0.06
0.08
0.1
X (m)
hfc (W/m2K)
120
b
0.07
100
0.06
80
Y (m)
0.05
0.04
60
0.03
40
0.02
20
0.01
0.02
0.04
0.06
0.08
0.1
X (m)
hfc (W/m2K)
120
c
0.07
100
0.06
80
Y (m)
0.05
0.04
60
0.03
40
0.02
20
0.01
0.02
0.04
0.06
0.08
0.1
X (m)
Fig. 4. Forced convection heat transfer coefcient for 4000 rpm and a fan to plate
distance of (a) 5 mm (H/D = 0.103), (b) 10 mm (H/D = 0.206), and (c) 15 mm (H/
2
Fan hub
Motor support
VA
Vabs
VT
Impingement
zone
40
10
Flat plate
Fig. 5. Section view of an axial fan above a at plate with hypothesized
interaction of the absolute velocity eld with a motor support.
0.1
0.2
0.3
0.4
r/D
0.5
0.6
0.7
0.8
Fig. 6. Mean radial distribution of Nusselt number for 4000 rpm and 0.103 6 H/
D 6 0.309.
60
2000 rpm
Fan hub
Fan blade
4000 rpm
6000 rpm
50
40
Nud
occur beneath the three motor supports, as opposed to directly beneath the outlet ow areas. In fact, for each fan to plate distance
examined, the maximum peak in forced convection heat transfer
is a consequence of the blade-support interaction for the largest
motor support which carries electric wiring to the motor. Through
these ndings, benets in positioning of discrete heat sources for
maximum heat transfer can therefore be attained.
Overall, the region directly beneath the fan hub provides the
lowest heat transfer performance with local heat transfer coef2
cients as low as 6 W/m K at H/D = 0.103 for the lowest fan speed
of 2000 rpm examined. As there is no air ow directly impinging
this region, the majority of heat is dissipated through mixed con0
vection, as low velocity air ows exist in this region. In a study
of
the plate
velocity
eld between
an axial Sui
fan et
impinging
air normal
to
a at
positioned
downstream,
al. [9] concluded
that
as H/D was increased to 0.6, the strength of uid recirculation beneath the fan hub also increased. Similarly, a recent experimental
study of the velocity eld downstream of a swirling annular jet
by Yang et al. [34] also indicated strong recirculation of uid below
the centerline region of the jet. This is also reected in the current
heat transfer study as strengthening ow recirculation improves
the heat transfer performance to approximately 15 W/m2 K on
the at plate directly beneath the hub centre for H/D = 0.309 and
2000 rpm. The substantial degradation of heat transfer in this
region again emphasizes the importance in positioning of discrete
heat sources previously discussed. As an example, if a 10
10
mm heat source was centrally positioned directly beneath the fan
cen- tre on the at plate, an average heat transfer coefcient of
19 W/ m2 K would be achieved at the nominal speed of 4000 rpm
and a H/D = 0.103. Alternatively, if this heat source was
positioned at the peak in heat transfer beneath the widest motor
support, as shown in Fig. 4(a),
a mean heat transfer
2
coefcient of 104 W/ m K could be achieved. This equates to
over vefold increase in the amount of heat which can be
dissipated for the same chip to ambient temperature difference by
positioning the heat source just
20 mm away from the original position under the fan centre. As
the fan to plate distance increases to H/D = 0.309 this margin
reduces, however it is still a substantial factor of three.
Figs. 6 and 7 describe the radial heat transfer development by
computing the circumferential average of the local dimensionless
Nusselt number along radial points from the fan central axis. Sections directly beneath the fan hub and blade passage are also dened. In Fig. 6, the Nusselt number is presented for each H/D
examined and at the nominal fan rotational speed of 4000 rpm.
30
20
Impingement
zone
Fan blade
50
Swirl angle
Nud
Stagnation
region
H/D = 0.103
H/D = 0.206
H/D = 0.309
60
Ub
30
20
10
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
/D
Fig. 7. Mean radial distribution of Nusseltr number
for range of rotational speeds
examined and H/D = 0.309.
Beneath the fan hub, increasing H/D increases the heat transfer
performance, which has been previously discussed through local
heat transfer coefcient maps presented in Fig. 4. Near the fan
hub edge, a cross-over in the heat transfer performance occurs.
In the subsequent region beneath the fan blade, the Nusselt number increases as r/D = 0.5 is approached, where a peak in Nud is
apparent for the closest fan to plate spacing of H/D = 0.103. As H/
D increases, the Nusselt number decreases, and the peak in heat
transfer shifts in the direction of increasing r/D. This is due to the
diverging conical velocity prole synonymous with axial ow fans.
The air ow leaving the fan blades is no longer conned by the fan
hub or outer shroud downstream of the fan exit plane. Consequently, the centrifugal forces within the annular jet produce a radial component which expands the velocity distribution with
increasing distance downstream. Sui et al. [9] showed that by
increasing H/D, the location of peak axial velocity magnitude which
impinges the at plate increases to r/D > 0.45. The inuence of this
impingement is also noted on the heat transfer results in Figs. 6
and 7 where the peaks in heat transfer are similarly at r/D > 0.45
for the range of fan to plate distances examined. Finally, in the region outside the core ow from the axial fan, there is a second
cross-over at r/D 0.65 and the Nusselt number for the closest
fan to plate spacing drops below that of the larger distances. This
is due to the spreading of the air ow distribution leaving the
shrouded fan, which impinges a greater surface area of the at
plate for increases in H/D.
h 0.4
0.35
0.07
0.3
0.06
0.25
Y (m)
0.05
0.2
0.04
0.15
0.03
0.1
0.02
0.05
0.01
0
0.02
0.04
0.06
0.08
0.1
X (m)
h,max
1.2
0.07
0.06
Y (m)
0.05
0.8
0.04
0.6
0.03
0.4
0.02
0.2
0.01
0.02
0.04
0.06
0.08
0.1
X (m)
h,min
0.07
0.2
0.06
Y (m)
0.05
0.4
0.04
0.6
0.03
0.8
0.02
1
0.01
0.02
0.04
0.06
X (m)
0.08
0.1
1.2
coefcient at 4000 rpm and H/D = 0.309. Contour levels: (a) 0.05; (b) and (c) 0.2.
30
25
H/D = 0.103
H/D = 0.206
H/D = 0.309
20
Nud
15
10
5
0
0
0.5
1.5
A /A
C
2.5
Fig. 10. Variation of mean Nusselt number for scaled heights examined and a
nominal fan speed of 4000 rpm.
0.45
2000 rpm
4000 rpm
6000 rpm
0.4
0.35
Nud / Re0.6
d
0.3
0.25
0.2
0.15
0.1
0.05
0
0
0.1
0.2
0.3
0.4
r/D
0.5
0.6
0.7
0.8
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