Professional Documents
Culture Documents
: 3530-101-01-TR-PVM-W-006
NTPC LIMITED
JOB NO :
STATUS:
DISTRIBUTION
STAGE-II with
( 2 xElectrostatic
500 MW) Precipitator package"
Modify package name as "Steam Generator
STEAM GENERATOR PACKGE
TO
No. of
REV.
01
Date
13.12.07
ALTD
SS/NR
CHD
APPD
PR
SCS
Dept
Code
Name
DRN
DESN
CHD
APPD
Sign
Date
13.12.07
13.12.07
13.12.07
SS/ NR
PR
SCS
TITLE:
PREDICTED PERFORMANCE DATA FOR DESIGN COAL, WORST COAL AND BEST COAL FOR CONSTANT AND
VARIABLE PRESSURE OPREATIONS
DEPT.
SCALE
DRAWING NO.
SIGN.
DATE.
CAUTION:
SHEET
1 OF 82
REV
01
THIS DRAWING IS THE PROPERTY OF BHARAT HEAVY ELECTRICALS LTD., AND IS NOT TO BE REPRODUCED OR USED TO FURNISH ANY INFORMATION FOR
MAKING OF DRAWINGS OR APPARATUS EXCEPT WHERE PROVIDE FOR AGREEMENT WITH SAID COMPANY.
DESCRIPTION
SHEET No.
FLOW
II
TEMPERATURE
III
IV
GAS VELOCITIES
VI
FUEL
VII
VIII
IX
AMBIENT CONDITIONS
HEAT BALANCE
10
The attached Performance Data are predicted only and are not to be construed as
being guaranteed except where the values coincide with guarantees stated under
the performance guarantee section.
SS / NR
PR
SCS
Title
: Predicted Performance for Design coal
Doc.No.:
Rev. 01
Sheet 2 of 82
HP Heaters in
Unit
HP
heaters
out
BMCR
500
MW
400
MW
300
MW
250
MW
t/h
t/h
1590.0
1358.0
1457.9
1302.1
1167.3
1052.2
887.6
808.3
755.4
656.8
1385.5
1379.0
t/h
1590.0
1432.9
1087.3
796.6
678.4
1297.5
SH spray
t/h
25
80
91
77
88
RH spray
t/h
13
Air
AH Outlet (Primary)
t/h
652
582
445
363
357
626
Tempering air
t/h
15
41
23
10
41
AH Outlet (Secondary)
Total Combustion Air
Gas
Flue gas at RAPH inlet
(Secondary & Primary)
Flue gas at RAPH outlet
(Secondary & Primary)
Inlet PAH
Inlet SAH
Outlet PAH
Outlet SAH
Fuel
t/h
t/h
1155
2024
1067
1855
843
1531
610
1198
464
1033
1157
2026
t/h
2245
2057
1697
1329
1145
2247
t/h
2444
2253
1885
1508
1318
2443
t/h
t/h
t/h
t/h
820
737
601
506
501
800
1425
930
1514
1320
847
1406
1096
709
1176
823
611
897
644
603
715
1447
909
1534
t/h
374
347
286
224
193
376
Steam
Superheater outlet
Reheater outlet
Water
Feed water
Coal
SS / NR
PR
SCS
Title
: Predicted Performance for Design coal
Doc.No.:
Rev. 01
Sheet 3 of 82
TEMPERATURE
Description
HP Heaters in
Unit
Steam
Sat. temp. in Drum
LTSH inlet
LTSH outlet
SH Panel inlet
SH Panel outlet
SH Platen inlet
SH Platen outlet
RH Stage-I inlet
RH Stage-I outlet
RH Stage-II inlet
RH Stage-II outlet
Water
Economiser inlet
Economiser outlet
Air
Ambient
AH Outlet (Primary)
AH Outlet (Secondary)
Gas
SH Panel inlet
SH Platen inlet
RH Front inlet
RH Rear inlet
LTSH inlet
Economiser inlet
Airheater inlet
Airheater outlet
HP
Heaters
out
BMCR
500
MW
400
MW
300
MW
250
MW
C
C
362
361
358
355
354
360
365
364
363
362
362
365
C
C
C
C
C
C
C
C
C
397
397
467
467
540
338
487
487
568
395
389
464
464
540
337
492
492
568
398
377
455
455
540
329
494
494
568
398
367
444
444
540
322
499
499
568
400
362
439
439
540
311
502
502
568
406
383
456
456
540
351
502
502
568
C
C
255
318
253
315
243
309
230
305
219
297
169
286
C
C
C
27
313
311
27
309
305
27
294
294
27
275
275
27
262
262
27
269
266
C
C
C
C
C
C
C
C
1383
1128
1029
852
673
549
339
126
1380
1115
1013
836
658
537
332
125
1382
1090
980
799
626
513
314
125
1400
1067
944
756
590
486
293
117
1392
1043
914
726
567
470
279
114
1379
1125
1027
855
678
554
289
110
SS / NR
PR
SCS
Title
: Predicted Performance for Design coal
Doc.No.:
Rev. 01
Sheet 4 of 82
Description
HP Heaters in
Unit
BMCR
500
MW
400
MW
300
MW
250
MW
HP
Heaters
out
Pressure
Superheater Outlet
LTSH Outlet
Drum
kg/cm2 (g)
178.0
176.6
174.0
171.9
171.1
175.9
190.0
186.9
180.9
176.1
174.3
185.3
195.0
191.2
183.9
177.9
175.6
189.3
kg/cm (g)
kg/cm (g)
Economiser inlet
kg/cm (g)
200.7
196.4
188.1
181.4
178.8
194.2
kg/cm2 (g)
42.4
40.7
32.7
25.0
20.2
44.1
kg/cm (g)
45.0
43.2
34.8
26.6
21.5
46.7
kg/cm2
17.0
14.6
9.9
6.0
4.5
13.4
2.6
2.5
2.1
1.6
1.3
2.6
5.7
5.2
4.2
3.5
3.2
4.9
Pressure Drop
Superheater system
Reheater system
Economiser including
static head
kg/cm
kg/cm
Platen SH
RH Front
RH Rear
LTSH
Economiser
HP Heaters in
Unit
m/s
m/s
m/s
m/s
m/s
BMCR
500
MW
400
MW
300
MW
250
MW
7.4
8.6
9.3
8.9
8.5
6.6
7.7
8.2
7.8
7.4
5.4
6.1
6.5
6.2
5.9
4.1
4.7
4.9
4.7
4.5
3.5
3.9
4.1
3.9
3.8
HP
Heaters
out
7.4
8.6
9.3
8.9
8.5
SS / NR
PR
SCS
Title
: Predicted Performance for Design coal
Doc.No.:
Rev. 01
Sheet 5 of 82
Unit
HP Heaters in
BMCR
500 MW
400 MW
300 MW
250 MW
HP
Heaters
out
Primary air
PA Fan inlet
mmwc
-11
-9
-6
-4
-4
-11
PA Fan outlet
mmwc
871
885
853
830
783
853
mmwc
858
875
845
825
778
840
mmwc
807
832
814
801
754
793
Mill inlet
mmwc
686
712
698
687
644
672
Mill outlet
mmwc
306
323
310
302
277
292
FD fan inlet
mmwc
-14
-12
-8
-5
-3
-14
FD fan outlet
mmwc
177
164
131
105
91
177
Airheater inlet
mmwc
160
149
121
99
87
160
Airheater outlet
mmwc
113
108
94
83
78
115
Windbox pressure
mmwc
70
70
70
70
70
70
mmwc
mmwc
mmwc
mmwc
mmwc
-5
-5
-6
-15
-5
-5
-6
-13
-5
-5
-6
-11
-5
-5
-6
-9
-5
-5
-6
-8
-5
-5
-6
-15
-31
-29
-24
-19
-16
-30
mmwc
mmwc
mmwc
mmwc
mmwc
mmwc
-58
-74
-166
-181
-236
-54
-68
-149
-163
-213
-44
-56
-115
-128
-165
-34
-44
-90
-101
-128
-28
-37
-82
-93
-115
-56
-71
-154
-169
-222
31
28
23
19
17
30
Secondary air
Gas
Furnace
SH Platen inlet
RH Inlet (Platen outlet)
LTSH inlet (RH outlet)
Economiser inlet (LTSH
outlet)
Economiser outlet
Airheater inlet
Airheater outlet
EP inlet
ID fan inlet
ID fan outlet
SS / NR
PR
SCS
Title
: Predicted Performance for Design coal
Doc.No.:
Rev. 01
Sheet 6 of 82
Description
Unit
Fuel
Design Coal
Proximate Analysis :
Fixed carbon
24
Volatile matter
21
Moisture
14
Ash
41
HGI
55
kcal/kg
3300
mm
50
Carbon
31.70
Hydrogen
3.30
Sulphur
0.28
Nitrogen
0.83
Oxygen
8.54
Carbonates
0.30
Phosphorous
0.05
Moisture
14.00
Ash
41.00
Grindability Index
Ultimate Analysis:
SS / NR
PR
SCS
Title
: Predicted Performance for Design coal
Doc.No.:
Rev. 01
Sheet 7 of 82
Description
BMCR
500 MW
400 MW
300 MW
250 MW
HP
Heaters
out
Top 7
Top 6
Top 5
Top 4
Top 4
Top 7
(D-K)
(E-K)
(F-K)
(G-K)
(G-K)
(D-K)
HP Heaters in
Unit
Mill loading
82.2
89.0
88.0
86.2
74.2
82.6
t/h
95.3
97.7
97.2
96.5
91.7
95.3
307
307
272
261
256
254
66 to 90
70
Deg
-30 to +30
Burner tilt
SS / NR
PR
SCS
Title
: Predicted Performance for Design coal
Doc.No.:
Rev. 01
Sheet 8 of 82
Description
HP Heaters in
BMCR
500 MW
400 MW
300 MW
250 MW
HP
Heaters
out
Unit
Oxygen in gas at
Economiser outlet
3.58
3.58
3.58
3.58
3.58
3.58
Carbon-di-oxide in gas
at Economiser outlet
15.00
15.00
15.00
15.00
15.00
15.00
20.0
20.0
20.0
20.0
20.0
20.0
IX.AMBIENT CONDITIONS
Ambient temperature
Relative Humidity
Deg.C
27
60
SS / NR
PR
SCS
Title
: Predicted Performance for Design coal
Doc.No.:
Rev. 01
Sheet 9 of 82
Description
HP Heaters in
BMCR
500 MW
400 MW
300 MW
250 MW
HP
Heaters
out
Unit
Losses
Dry gas
4.167
4.149
4.213
4.007
4.132
3.484
2.598
2.596
2.595
2.579
2.570
2.568
5.472
5.468
5.467
5.433
5.414
5.409
H2O in air
0.103
0.102
0.104
0.099
0.102
0.086
Radiation
0.216
0.233
0.283
0.362
0.419
0.218
Unburnt Carbon
1.500
1.500
1.500
1.500
1.500
1.500
Unaccounted
0.950
0.952
0.961
0.964
0.969
0.915
Manufacturers margin
0.150
0.150
0.150
0.150
0.150
0.150
Total losses
15.156
15.150
15.273
15.094
15.256
14.330
84.84
84.85
84.73
84.91
84.74
85.67
EFFICIENCY
SS / NR
PR
SCS
Title
: Predicted Performance for Design coal
Doc.No.:
Rev. 01
Sheet 10 of 82
DESCRIPTION
SHEET No.
FLOW
12
II
TEMPERATURE
13
III
14
IV
GAS VELOCITIES
14
15
VI
FUEL
16
VII
17
VIII
18
IX
AMBIENT CONDITIONS
18
HEAT BALANCE
19
The attached Performance Data are predicted only and are not to be construed as
being guaranteed except where the values coincide with guarantees stated under
the performance guarantee section.
SS / NR
PR
SCS
HP Heaters in
Unit
HP
heaters
out
BMCR
500
MW
400
MW
300
MW
250
MW
t/h
t/h
1590.0
1358.0
1457.9
1302.1
1167.3
1052.2
887.6
808.3
755.4
656.8
1385.5
1379.0
t/h
1625.0
1440.9
1090.3
799.6
687.4
1286.5
SH spray
t/h
17
77
88
68
99
RH spray
t/h
21
Air
AH Outlet (Primary)
t/h
855
768
625
447
431
832
Tempering air
t/h
34
40
31
26
AH Outlet (Secondary)
Total Combustion Air
Gas
Flue gas at RAPH inlet
(Secondary & Primary )
Flue gas at RAPH outlet
(Secondary & Primary )
Inlet PAH
Inlet SAH
Outlet PAH
Outlet SAH
t/h
t/h
1026
2087
934
1908
701
1562
533
1222
389
1053
1020
2080
t/h
2334
2133
1747
1366
1178
2325
t/h
2536
2329
1934
1543
1353
2524
t/h
t/h
t/h
t/h
1050
953
817
624
614
1027
1284
1164
1372
1180
1065
1264
930
926
1008
742
729
814
564
718
635
1298
1140
1384
t/h
447
412
341
266
230
450
Steam
Superheater outlet
Reheater outlet
Water
Feed water
Fuel
Coal
SS / NR
PR
SCS
HP Heaters in
Unit
BMCR
500
MW
400
MW
300
MW
250
MW
HP
Heaters
out
Steam
Sat. temp. in Drum
LTSH inlet
C
C
362
361
358
355
354
360
365
365
363
362
362
366
LTSH outlet
SH Panel inlet
SH Panel outlet
SH Platen inlet
SH Platen outlet
RH Stage-I inlet
RH Stage-I outlet
RH Stage-II inlet
RH Stage-II outlet
C
C
C
C
C
C
C
C
C
399
399
464
464
540
338
482
482
568
398
392
463
463
540
337
488
488
568
399
382
456
456
540
329
495
495
568
400
369
446
446
540
322
499
499
568
401
364
441
441
540
311
501
501
568
404
381
453
453
540
351
502
502
568
C
C
255
322
253
319
243
312
230
307
219
300
169
295
C
C
C
27
313
318
27
309
314
27
297
298
27
278
277
27
265
264
27
271
276
C
C
C
C
C
C
C
C
1388
1136
1039
862
682
557
345
127
1368
1113
1015
840
665
544
338
126
1354
1079
975
799
630
518
318
126
1356
1048
933
753
592
489
296
123
1347
1024
904
724
569
473
282
122
1383
1133
1036
866
690
564
297
115
Water
Economiser inlet
Economiser outlet
Air
Ambient
AH Outlet (Primary)
AH Outlet (Secondary)
Gas
SH Panel inlet
SH Platen inlet
RH Front inlet
RH Rear inlet
LTSH inlet
Economiser inlet
Airheater inlet
Airheater outlet
SS / NR
PR
SCS
Description
HP Heaters in
Unit
Pressure
Superheater Outlet
kg/cm2 (g)
LTSH Outlet
BMCR
500
MW
400
MW
300
MW
250
MW
HP
Heaters
out
178.0
176.6
174.0
171.9
171.1
175.9
190.0
186.9
180.9
176.1
174.3
185.3
kg/cm (g)
Drum
kg/cm (g)
195.0
191.2
183.9
177.9
175.6
189.3
Economiser inlet
kg/cm2 (g)
200.7
196.4
188.1
181.4
178.8
194.2
42.4
40.7
32.7
25.0
20.2
44.1
kg/cm (g)
45.0
43.2
34.8
26.6
21.5
46.7
kg/cm2
17.0
14.6
9.9
6.0
4.5
13.4
2.6
2.5
2.1
1.6
1.3
2.6
5.7
5.2
4.2
3.5
3.2
4.9
kg/cm (g)
Pressure Drop
Superheater system
Reheater system
kg/cm
Economiser including
static head
kg/cm
HP Heaters in
Unit
Platen SH
RH Front
RH Rear
LTSH
Economiser
m/s
m/s
m/s
m/s
m/s
BMCR
500
MW
400
MW
300
MW
250
MW
7.6
8.8
9.6
9.2
8.7
6.7
7.7
8.3
7.9
7.5
5.4
6.2
6.6
6.3
6.0
4.2
4.7
5.0
4.8
4.5
3.5
4.0
4.2
4.0
3.8
SS / NR
PR
SCS
HP
Heater
s out
7.6
8.8
9.5
9.2
8.7
Unit
HP Heaters in
BMCR
500 MW
400 MW
300 MW
250 MW
HP
Heaters
out
Primary air
PA Fan inlet
mmwc
-17
-14
-11
-6
-6
-17
PA Fan outlet
mmwc
909
900
841
842
793
888
mmwc
888
883
828
835
786
868
mmwc
813
818
781
804
756
798
Mill inlet
mmwc
683
692
661
687
643
669
Mill outlet
mmwc
302
307
285
299
274
288
FD fan inlet
mmwc
-11
-10
-6
-4
-2
-11
FD fan outlet
mmwc
157
144
112
98
87
155
Airheater inlet
mmwc
143
132
105
93
84
141
Airheater outlet
mmwc
104
99
86
81
76
104
Windbox pressure
mmwc
70
70
70
70
70
70
mmwc
mmwc
mmwc
mmwc
mmwc
-5
-5
-6
-14
-5
-5
-6
-12
-5
-5
-6
-10
-5
-5
-6
-8
-5
-5
-6
-8
-5
-5
-6
-14
-27
-26
-21
-18
-15
-28
mmwc
mmwc
mmwc
mmwc
mmwc
mmwc
-50
-67
-201
-216
-274
-48
-63
-178
-192
-244
-38
-50
-141
-154
-192
-32
-42
-103
-114
-142
-26
-35
-94
-105
-128
-52
-69
-191
-206
-265
33
30
24
19
17
33
Secondary air
Gas
Furnace
SH Platen inlet
RH Inlet (Platen outlet)
LTSH inlet (RH outlet)
Economiser inlet (LTSH
outlet)
Economiser outlet
Airheater inlet
Airheater outlet
EP inlet
ID fan inlet
ID fan outlet
SS / NR
PR
SCS
Unit
Fuel
Worst Coal
Proximate Analysis:
Fixed carbon
20
Volatile matter
19
Moisture
16
Ash
45
HGI
50
kcal/kg
2800
mm
50 (Approx.)
Carbon
27.70
Hydrogen
2.60
Sulphur
0.50
Nitrogen
0.52
Oxygen
7.26
Carbonates
0.38
Phosphorous
0.04
Moisture
16.00
Ash
45.00
Grindability Index
Higher Heating Value (HHV)
Size of coal to Mill
Ultimate Analysis:
SS / NR
PR
SCS
Description
BMCR
500 MW
400 MW
300 MW
250 MW
HP
Heaters
out
Top9
Top8
Top7
Top5
Top5
Top9
(B-K)
(C-K)
(D-K)
(F-K)
(F-K)
(B-K)
HP Heaters in
Unit
Mill loading
82.2
85.2
80.6
88.0
76.1
82.7
t/h
95.4
96.5
94.1
97.4
92.4
95.3
311
307
283
258
249
264
Burner tilt
Deg
66
to 90
70
-30
to
+30
SS / NR
PR
SCS
BMCR
500 MW
400 MW
300 MW
250 MW
HP
Heaters
out
HP Heaters in
Unit
Oxygen in gas at
Economiser outlet
3.57
3.57
3.57
3.57
3.57
3.57
Carbon-di-oxide in gas
at Economiser outlet
15.26
15.26
15.26
15.26
15.26
15.26
20.0
20.0
20.0
20.0
20.0
20.0
IX.AMBIENT CONDITIONS
Ambient temperature
Deg.C
27
60
Relative Humidity
SS / NR
PR
SCS
X. HEAT BALANCE
Description
BMCR
500 MW
400 MW
300 MW
250 MW
HP
Heaters
out
HP Heaters in
Unit
Losses
Dry gas
4.257
4.235
4.296
4.197
4.381
3.734
3.497
3.494
3.493
3.486
3.480
3.466
5.078
5.074
5.073
5.062
5.054
5.034
H2O in air
0.105
0.104
0.106
0.103
0.108
0.092
Radiation
0.214
0.231
0.280
0.358
0.414
0.216
Unburnt Carbon
1.500
1.500
1.500
1.500
1.500
1.500
Unaccounted
1.192
1.192
1.200
1.208
1.216
1.155
Manufacturers margin
0.150
0.150
0.150
0.150
0.150
0.150
Total losses
15.993
15.980
16.098
16.064
16.303
15.347
EFFICIENCY
84.01
84.02
83.90
83.94
83.70
84.65
SS / NR
PR
SCS
DESCRIPTION
SHEET No.
FLOW
21
II
TEMPERATURE
22
III
23
IV
GAS VELOCITIES
23
24
VI
FUEL
24
VII
25
VIII
26
IX
AMBIENT CONDITIONS
27
HEAT BALANCE
28
The attached Performance Data are predicted only and are not to be construed as
being guaranteed except where the values coincide with guarantees stated under
the performance guarantee section.
SS / NR
PR
SCS
HP Heaters in
Unit
Steam
Superheater outlet
t/h
HP
heaters
out
BMCR
500
MW
400
MW
300
MW
250
MW
1457.9
1302.1
1167.3
1052.2
887.6
808.3
755.4
656.8
1385.5
1379.0
Reheater outlet
Water
Feed water
t/h
1590.0
1358.0
t/h
1625.0
1430.9
1085.3
794.6
676.4
1325.5
SH spray
t/h
27
82
93
79
60
RH spray
t/h
Air
AH Outlet (Primary)
Tempering air
t/h
t/h
461
442
386
329
254
486
71
78
46
14
15
46
t/h
t/h
1252
1986
1119
1841
878
1512
637
1182
550
1021
1250
1984
2179
2021
1659
1298
1120
2177
2376
2212
1843
1472
1289
2370
AH Outlet (Secondary)
Total Combustion Air
Gas
Flue gas at RAPH inlet
(Secondary & Primary )
Flue gas at RAPH outlet
(Secondary & Primary )
Inlet PAH
Inlet SAH
Outlet PAH
Outlet SAH
t/h
t/h
t/h
t/h
615
596
527
456
369
634
1564
722
1654
1425
701
1511
1132
631
1212
842
557
915
751
467
822
1543
739
1631
Fuel
Coal
t/h
287
267
221
173
149
287
t/h
t/h
SS / NR
PR
SCS
II. TEMPERATURE
Description
HP Heaters in
Unit
BMCR
500
MW
400
MW
300
MW
250
MW
HP
Heaters
out
Steam
Sat. temp. in Drum
LTSH inlet
C
C
362
361
358
355
354
360
365
364
363
362
362
365
LTSH outlet
SH Panel inlet
SH Panel outlet
C
C
C
400
400
394
387
397
375
401
365
401
364
406
387
468
462
454
442
437
459
SH Platen inlet
SH Platen outlet
RH Stage-I inlet
RH Stage-I outlet
C
C
C
C
468
540
338
491
462
540
337
492
454
540
329
494
442
540
322
500
437
540
311
502
459
540
351
499
RH Stage-II inlet
491
492
494
500
502
499
RH Stage-II outlet
568
568
568
568
568
568
C
C
255
315
253
314
243
307
230
302
219
294
169
276
C
C
C
27
312
304
27
307
303
27
291
290
27
271
271
27
257
257
27
262
255
C
C
C
C
C
C
C
C
1390
1127
1026
847
668
543
333
126
1426
1138
1029
843
660
536
328
125
1431
1113
995
804
626
510
310
125
1456
1091
958
761
589
484
289
117
1446
1065
927
730
567
468
275
114
1375
1118
1018
844
668
544
279
110
Water
Economiser inlet
Economiser outlet
Air
Ambient
AH Outlet (Primary)
AH Outlet (Secondary)
Gas
SH Panel inlet
SH Platen inlet
RH Front inlet
RH Rear inlet
LTSH inlet
Economiser inlet
Airheater inlet
Airheater outlet
SS / NR
PR
SCS
Description
HP Heaters in
Unit
Pressure
Superheater Outlet
kg/cm2 (g)
LTSH Outlet
BMCR
500
MW
400
MW
300
MW
250
MW
HP
Heaters
out
178.0
176.6
174.0
171.9
171.1
175.9
190.0
186.9
180.9
176.1
174.3
185.3
kg/cm (g)
Drum
kg/cm (g)
195.0
191.2
183.9
177.9
175.6
189.3
Economiser inlet
kg/cm2 (g)
200.7
196.4
188.1
181.4
178.8
194.2
42.4
40.7
32.7
25.0
20.2
44.1
kg/cm (g)
45.0
43.2
34.8
26.6
21.5
46.7
kg/cm2
17.0
14.6
9.9
6.0
4.5
13.4
2.6
2.5
2.1
1.6
1.3
2.6
5.7
5.2
4.2
3.5
3.2
4.9
kg/cm (g)
Pressure Drop
Superheater system
Reheater system
kg/cm
Economiser including
static head
kg/cm
HP Heaters in
Unit
Platen SH
RH Front
RH Rear
LTSH
Economiser
m/s
m/s
m/s
m/s
m/s
BMCR
500
MW
400
MW
300
MW
250
MW
7.3
8.5
9.1
8.7
8.2
6.6
7.6
8.1
7.7
7.3
5.4
6.1
6.4
6.1
5.8
4.1
4.6
4.8
4.7
4.4
3.5
3.9
4.0
3.9
3.7
SS / NR
PR
SCS
HP
Heaters
out
7.3
8.5
9.1
8.7
8.2
Unit
HP Heaters in
BMCR
500 MW
400 MW
300 MW
250 MW
HP
Heaters
out
Primary air
PA Fan inlet
mmwc
-7
-7
-5
-4
-2
-7
PA Fan outlet
mmwc
800
797
799
779
773
800
mmwc
791
792
793
775
770
791
mmwc
758
761
755
743
752
758
Mill inlet
mmwc
645
647
647
647
645
646
Mill outlet
mmwc
289
297
299
301
286
290
FD fan inlet
mmwc
-16
-13
-9
-5
-4
-16
FD fan outlet
mmwc
196
172
134
107
99
193
Airheater inlet
mmwc
176
156
123
101
94
173
Airheater outlet
mmwc
122
111
95
84
81
122
Windbox pressure
mmwc
70
70
70
70
70
70
mmwc
mmwc
mmwc
mmwc
mmwc
-5
-5
-6
-17
-5
-5
-6
-15
-5
-5
-6
-12
-5
-5
-6
-9
-5
-5
-6
-8
-5
-5
-6
-16
-35
-32
-24
-19
-18
-35
mmwc
mmwc
mmwc
mmwc
mmwc
mmwc
-66
-81
-186
-201
-254
-60
-74
-163
-177
-225
-44
-55
-115
-127
-164
-34
-43
-83
-94
-120
-32
-40
-71
-82
-105
-66
-81
-175
-190
-243
30
28
22
18
16
30
Secondary air
Gas
Furnace
SH Platen inlet
RH Inlet (Platen outlet)
LTSH inlet (RH outlet)
Economiser inlet (LTSH
outlet)
Economiser outlet
Airheater inlet
Airheater outlet
EP inlet
ID fan inlet
ID fan outlet
SS / NR
PR
SCS
Unit
Fuel
Best Coal
Proximate Analysis:
Fixed carbon
32
Volatile matter
24
Moisture
12
Ash
32
HGI
60
kcal/kg
4200
mm
50 (Approx.)
Carbon
41.90
Hydrogen
3.60
Sulphur
0.25
Nitrogen
1.00
Oxygen
8.92
Carbonates
0.27
Phosphorous
0.06
Moisture
12.00
Ash
32.00
Grindability Index
Higher Heating Value (HHV)
Size of coal to Mill
Ultimate Analysis:
SS / NR
PR
SCS
Description
BMCR
500 MW
400 MW
300 MW
250 MW
HP
Heaters
out
Top6
Top6
Top5
Top4
Top3
Top6
(E-K)
(E-K)
(F-K)
(G-K)
(H-K)
(E-K)
HP Heaters in
Unit
Mill loading
66.6
62.0
61.5
60.2
69.2
66.6
t/h
88.7
86.7
86.4
85.8
89.7
88.7
275
265
264
261
245
242
Fineness(thru '200
mesh)
Burner Tilt
Deg
66
to
90
70
-30
to
+30
SS / NR
PR
SCS
HP Heaters in
Unit
BMCR
500 MW
400 MW
300 MW
250 MW
HP
Heaters
out
Oxygen in gas at
Economiser outlet
3.57
3.57
3.57
3.57
3.57
3.57
Carbon-di-oxide in gas
at Economiser outlet
15.37
15.37
15.37
15.37
15.37
15.37
20.0
20.0
20.0
20.0
20.0
20.0
IX.AMBIENT CONDITIONS
Ambient temperature
Deg.C
27
60
Relative Humidity
SS / NR
PR
SCS
X. HEAT BALANCE
Description
BMCR
500 MW
400 MW
300 MW
250 MW
HP
Heaters
out
HP Heaters in
Unit
Losses
Dry gas
4.238
4.210
4.507
4.287
4.479
3.533
1.752
1.751
1.749
1.738
1.732
1.732
4.698
4.694
4.689
4.660
4.644
4.644
H2O in air
0.104
0.103
0.111
0.106
0.110
0.087
Radiation
0.221
0.239
0.288
0.369
0.427
0.224
Unburnt Carbon
1.500
1.500
1.500
1.500
1.500
1.500
Unaccounted
0.639
0.642
0.654
0.663
0.674
0.617
Manufacturers margin
0.150
0.150
0.150
0.150
0.150
0.150
Total losses
13.302
13.289
13.648
13.473
13.716
12.487
86.70
86.71
86.35
86.53
86.28
87.51
EFFICIENCY
SS / NR
PR
SCS
DESCRIPTION
SHEET No.
FLOW
30
II
TEMPERATURE
31
III
32
IV
GAS VELOCITIES
32
33
VI
FUEL
34
VII
35
VIII
36
IX
AMBIENT CONDITIONS
36
HEAT BALANCE
37
The attached Performance Data are predicted only and are not to be construed as
being guaranteed except where the values coincide with guarantees stated under
the performance guarantee section.
SS / NR
PR
SCS
HP Heaters in
Unit
t/h
500 MW
400 MW
300 MW
250 MW
1150.2
1037.1
864.6
787.6
731.4
654.0
Reheater outlet
Water
Feed water
t/h
1452.9
1297.7
t/h
1427.9
1070.2
774.6
639.4
SH spray
t/h
25
80
90
92
RH spray
t/h
Air
AH Outlet (Primary)
Tempering air
t/h
t/h
571
460
369
350
15
26
16
15
AH Outlet (Secondary)
Total Combustion Air
Gas
t/h
t/h
1066
1854
840
1528
604
1191
452
1019
t/h
2055
1694
1321
1130
2250
1882
1500
1303
t/h
t/h
t/h
t/h
729
614
512
497
1326
839
1411
1080
722
1160
809
617
883
633
600
703
Fuel
Coal
t/h
346
284
221
191
t/h
SS / NR
PR
SCS
HP Heaters in
Unit
500 MW
400 MW
300 MW
250 MW
Steam
Sat. temp. in Drum
LTSH inlet
C
C
357
340
319
307
361
350
337
329
LTSH outlet
SH Panel inlet
SH Panel outlet
SH Platen inlet
SH Platen outlet
RH Stage-I inlet
RH Stage-I outlet
RH Stage-II inlet
RH Stage-II outlet
C
C
C
C
C
C
C
C
C
396
388
463
463
540
340
492
492
568
390
361
450
450
540
341
503
503
568
397
338
430
430
540
344
514
514
568
404
327
423
423
540
342
515
515
568
C
C
253
316
243
305
230
296
221
289
C
C
C
27
310
306
27
294
294
27
274
274
27
260
260
C
C
C
C
C
C
C
C
1364
1105
1006
831
656
536
332
125
1351
1073
967
793
624
509
314
125
1353
1041
924
749
587
479
292
118
1322
1005
885
714
560
458
277
117
Water
Economiser inlet
Economiser outlet
Air
Ambient
AH Outlet (Primary)
AH Outlet (Secondary)
Gas
SH Panel inlet
SH Platen inlet
RH Front inlet
RH Rear inlet
LTSH inlet
Economiser inlet
Airheater inlet
Airheater outlet
SS / NR
PR
SCS
Pressure
Superheater Outlet
LTSH Outlet
HP Heaters in
Unit
kg/cm2 (g)
500 MW
400 MW
300 MW
250 MW
167.6
134.1
101.7
86.2
178.4
143.1
108.9
92.4
kg/cm (g)
Drum
kg/cm (g)
183.0
146.9
111.9
95.1
Economiser inlet
kg/cm2 (g)
188.0
151.1
115.3
98.3
40.5
32.3
24.4
20.1
kg/cm (g)
43.1
34.3
25.9
21.4
kg/cm2
kg/cm (g)
Pressure Drop
Superheater system
Reheater system
Economiser including
static head
15.4
12.8
10.2
8.9
2.6
2.0
1.5
1.3
kg/cm
kg/cm
5.0
4.2
3.4
3.2
Platen SH
RH Front
RH Rear
LTSH
Economiser
HP Heaters in
Unit
m/s
m/s
m/s
m/s
m/s
500 MW
400 MW
300 MW
250 MW
6.6
7.6
8.2
8.1
7.4
5.2
6.0
6.4
6.1
5.8
3.9
4.5
4.8
4.6
4.3
3.3
3.7
4.0
3.8
3.6
SS / NR
PR
SCS
Unit
HP Heaters in
500 MW
400 MW
300 MW
250 MW
Primary air
PA Fan inlet
Mmwc
-9
-6
-4
-4
PA Fan outlet
Mmwc
883
856
831
782
Mmwc
873
848
826
777
Mmwc
831
816
800
754
Mill inlet
Mmwc
711
700
686
644
Mill outlet
Mmwc
322
312
302
279
FD fan inlet
Mmwc
-12
-7
-5
-3
FD fan outlet
Mmwc
164
131
105
90
Airheater inlet
Mmwc
149
121
99
86
Airheater outlet
Mmwc
108
94
83
77
Windbox pressure
Mmwc
70
70
70
70
Mmwc
Mmwc
mmwc
mmwc
mmwc
-5
-5
-6
-13
-5
-5
-6
-10
-5
-5
-6
-8
-5
-5
-6
-7
-29
-23
-19
-16
-54
-68
-149
-163
-213
-42
-54
-114
-127
-164
-34
-43
-90
-101
-129
-28
-37
-82
-93
-115
28
23
18
16
Secondary air
Gas
Furnace
SH Platen inlet
RH Inlet (Platen outlet)
LTSH inlet (RH outlet)
Economiser inlet (LTSH
outlet)
Economiser outlet
Airheater inlet
Airheater outlet
EP inlet
ID fan inlet
ID fan outlet
mmwc
mmwc
mmwc
mmwc
mmwc
mmwc
SS / NR
PR
SCS
Description
Unit
Fuel
Design Coal
Proximate Analysis:
Fixed carbon
24
Volatile matter
21
Moisture
14
Ash
41
HGI
55
kcal/kg
3300
mm
50
Carbon
31.70
Hydrogen
3.30
Sulphur
0.28
Nitrogen
0.83
Oxygen
8.54
Carbonates
0.30
Phosphorous
0.05
Moisture
14.00
Ash
41.00
Grindability Index
Ultimate Analysis:
SS / NR
PR
SCS
Description
HP Heaters in
Unit
500 MW
400 MW
300 MW
250 MW
Top 6
Top 5
Top 4
Top 4
(E-K)
(F-K)
(G-K)
(G-K)
Mill loading
88.7
87.4
85.0
73.5
t/h
97.6
97.2
96.3
91.2
303
280
264
251
66 to 90
Fineness(thru 200
mesh)
70
Deg
-30 to +30
Burner tilt
SS / NR
PR
SCS
HP Heaters in
Unit
500 MW
400 MW
300 MW
250 MW
Oxygen in gas at
Economiser outlet
3.58
3.58
3.58
3.58
Carbon-di-oxide in gas
at Economiser outlet
15.00
15.00
15.00
15.00
20.0
20.0
20.0
20.0
IX.AMBIENT CONDITIONS
Ambient temperature
Relative Humidity
Deg.C
27
60
SS / NR
PR
SCS
X. HEAT BALANCE
Description
HP Heaters in
Unit
500 MW
400 MW
300 MW
250 MW
Losses
Dry gas
4.149
4.213
4.052
4.276
2.596
2.595
2.581
2.576
5.468
5.467
5.437
5.426
H2O in air
0.102
0.104
0.100
0.106
Radiation
0.234
0.285
0.366
0.423
Unburnt Carbon
1.500
1.500
1.500
1.500
Unaccounted
0.952
0.961
0.965
0.976
Manufacturers
0.150
0.150
0.150
0.150
Total losses
15.151
15.275
15.151
15.433
84.85
84.72
84.85
84.57
EFFICIENCY
SS / NR
PR
SCS
DESCRIPTION
SHEET No.
FLOW
39
II
TEMPERATURE
40
III
41
IV
GAS VELOCITIES
41
42
VI
FUEL
43
VII
44
VIII
45
IX
AMBIENT CONDITIONS
45
HEAT BALANCE
46
The attached Performance Data are predicted only and are not to be construed as
being guaranteed except where the values coincide with guarantees stated under
the performance guarantee section.
SS / NR
PR
SCS
HP Heaters in
Unit
t/h
500 MW
400 MW
300 MW
250 MW
1150.2
1037.1
864.6
787.6
731.4
654.0
Reheater outlet
Water
Feed water
t/h
1452.9
1297.7
t/h
1418.9
1047.2
744.6
624.4
SH spray
t/h
34
103
120
107
RH spray
t/h
10
Air
AH Outlet (Primary)
Tempering air
t/h
t/h
744
625
461
434
29
36
26
27
t/h
t/h
944
1919
712
1575
537
1226
385
1048
2146
1762
1371
1172
2342
1949
1548
1346
AH Outlet (Secondary)
Total Combustion Air
Gas
Flue gas at RAPH inlet
(Secondary & Primary )
Flue gas at RAPH outlet
(Secondary & Primary )
Inlet PAH
Inlet SAH
Outlet PAH
Outlet SAH
Fuel
Coal
t/h
t/h
t/h
t/h
t/h
t/h
938
817
630
615
1208
1050
1292
945
926
1023
741
735
813
557
720
626
t/h
412
340
266
228
SS / NR
PR
SCS
HP Heaters in
Unit
500 MW
400 MW
300 MW
250 MW
Steam
Sat. temp. in Drum
LTSH inlet
C
C
357
340
319
307
362
351
340
332
LTSH outlet
SH Panel inlet
SH Panel outlet
SH Platen inlet
SH Platen outlet
RH Stage-I inlet
C
C
C
C
C
C
403
388
461
461
540
404
370
446
446
540
414
334
426
426
540
396
320
419
419
540
340
341
344
341
RH Stage-I outlet
RH Stage-II inlet
RH Stage-II outlet
C
C
C
488
488
568
510
510
568
521
521
568
522
522
568
C
C
253
323
243
316
230
304
221
289
C
C
C
27
311
315
27
299
300
27
280
279
27
266
265
C
C
C
C
C
C
C
C
1369
1115
1017
842
666
544
338
126
1356
1081
977
804
636
519
320
126
1357
1049
933
759
598
489
298
122
1325
1012
894
724
570
468
283
122
Water
Economiser inlet
Economiser outlet
Air
Ambient
AH Outlet (Primary)
AH Outlet (Secondary)
Gas
SH Panel inlet
SH Platen inlet
RH Front inlet
RH Rear inlet
LTSH inlet
Economiser inlet
Airheater inlet(SAH)
Airheater outlet
SS / NR
PR
SCS
Pressure
Superheater Outlet
LTSH Outlet
HP Heaters in
Unit
kg/cm2 (g)
500 MW
400 MW
300 MW
250 MW
167.6
134.1
101.7
86.2
178.4
143.1
108.9
92.4
kg/cm (g)
Drum
kg/cm (g)
183.0
146.9
111.9
95.1
Economiser inlet
kg/cm2 (g)
188.0
151.1
115.3
98.3
40.5
32.3
24.4
20.1
kg/cm (g)
43.1
34.3
25.9
21.4
kg/cm2
15.4
12.8
10.2
8.9
2.6
2.0
1.5
1.3
5.0
4.2
3.4
3.2
kg/cm (g)
Pressure Drop
Superheater system
Reheater system
Economiser including
static head
kg/cm
kg/cm
Platen SH
RH Front
RH Rear
LTSH
Economiser
HP Heaters in
Unit
m/s
m/s
m/s
m/s
m/s
500 MW
400 MW
300 MW
250 MW
6.6
7.7
8.3
7.9
7.5
5.3
6.1
6.5
6.3
5.9
4.1
4.6
4.9
4.8
4.5
3.4
3.8
4.1
3.9
3.7
SS / NR
PR
SCS
Unit
HP Heaters in
500 MW
400 MW
300 MW
250 MW
Primary air
PA Fan inlet
mmwc
-14
-11
-6
-6
PA Fan outlet
mmwc
871
845
847
792
mmwc
858
832
839
785
mmwc
807
785
807
758
Mill inlet
mmwc
686
664
691
643
Mill outlet
mmwc
306
287
302
274
FD fan inlet
mmwc
-10
-6
-4
-2
FD fan outlet
mmwc
145
116
99
86
Airheater inlet
mmwc
133
109
94
83
Airheater outlet
mmwc
100
88
81
76
Windbox pressure
mmwc
70
70
70
70
mmwc
mmwc
mmwc
mmwc
mmwc
-5
-5
-6
-12
-5
-5
-6
-10
-5
-5
-6
-8
-5
-5
-6
-7
-26
-21
-18
-15
mmwc
mmwc
mmwc
mmwc
mmwc
mmwc
-48
-63
-176
-191
-243
-38
-50
-140
-153
-192
-32
-42
-103
-114
-142
-26
-35
-94
-105
-128
30
24
19
17
Secondary air
Gas
Furnace
SH Platen inlet
RH Inlet (Platen outlet)
LTSH inlet (RH outlet)
Economiser inlet (LTSH
outlet)
Economiser outlet
Airheater inlet
Airheater outlet
EP inlet
ID fan inlet
ID fan outlet
SS / NR
PR
SCS
Description
Unit
Fuel
Worst Coal
Proximate Analysis :
Fixed carbon
20
Volatile matter
19
Moisture
16
Ash
45
HGI
50
kcal/kg
2800
mm
50 (Approx.)
Carbon
27.70
Hydrogen
2.60
Sulphur
0.50
Nitrogen
0.52
Oxygen
7.26
Carbonates
0.38
Phosphorous
0.04
Moisture
16.00
Ash
45.00
Grindability Index
Higher Heating Value (HHV)
Size of coal to Mill
Ultimate Analysis :
SS / NR
PR
SCS
Description
HP Heaters in
Unit
500 MW
400 MW
300 MW
250 MW
Top 8
(C-K)
Top 7
(D-K)
Top 5
(F-K)
Top 5
(F-K)
Mill loading
85.2
80.3
88.0
75.4
t/h
96.6
94.4
97.4
92.2
300
284
267
253
66 to 90
70
Deg
-30 to +30
Burner tilt
SS / NR
PR
SCS
HP Heaters in
Unit
500 MW
400 MW
300 MW
250 MW
Oxygen in gas at
Economiser outlet
3.57
3.57
3.57
3.57
Carbon-di-oxide in gas
at Economiser outlet
15.26
15.26
15.26
15.26
20.0
20.0
20.0
20.0
Deg.C
27
60
SS / NR
PR
SCS
X. HEAT BALANCE
Description
HP Heaters in
Unit
500 MW
400 MW
300 MW
250 MW
Losses
Dry gas
4.235
4.296
4.153
4.381
3.494
3.493
3.483
3.480
5.074
5.073
5.059
5.054
H2O in air
0.104
0.106
0.102
0.108
Radiation
0.231
0.281
0.358
0.417
Unburnt Carbon
1.500
1.500
1.500
1.500
Unaccounted
1.192
1.200
1.206
1.218
Manufacturers margin
0.150
0.150
0.150
0.150
Total losses
15.980
16.099
16.011
16.308
84.02
83.90
83.99
83.69
EFFICIENCY
SS / NR
PR
SCS
DESCRIPTION
SHEET No.
FLOW
48
II
TEMPERATURE
49
III
50
IV
GAS VELOCITIES
50
51
VI
FUEL
52
VII
53
VIII
54
IX
AMBIENT CONDITIONS
54
HEAT BALANCE
55
The attached Performance Data are predicted only and are not to be construed as
being guaranteed except where the values coincide with guarantees stated under
the performance guarantee section.
SS / NR
PR
SCS
HP Heaters in
Unit
t/h
500 MW
400 MW
300 MW
250 MW
1150.2
1037.1
864.6
787.6
731.4
654.0
Reheater outlet
Water
Feed water
t/h
1452.9
1297.7
t/h
1409.9
1051.2
764.6
634.4
SH spray
t/h
43
99
100
97
RH spray
t/h
Air
AH Outlet (Primary)
Tempering air
t/h
t/h
441
387
307
243
79
1118
1840
44
869
1502
35
622
1166
24
533
1002
2019
1649
1279
1100
2211
1831
1453
1269
AH Outlet (Secondary)
Total Combustion Air
Gas
Flue gas at RAPH inlet
(Secondary & Primary )
Flue gas at RAPH outlet
(Secondary & Primary )
Inlet PAH
Inlet SAH
Outlet PAH
Outlet SAH
t/h
t/h
t/h
t/h
t/h
t/h
595
526
438
361
1424
701
1510
1123
629
1202
841
539
914
739
459
810
Fuel
Coal
t/h
267
219
170
147
t/h
t/h
SS / NR
PR
SCS
HP Heaters in
Unit
500 MW
400 MW
300 MW
250 MW
Steam
Sat. temp. in Drum
LTSH inlet
C
C
357
340
319
307
361
349
335
327
LTSH outlet
SH Panel inlet
SH Panel outlet
SH Platen inlet
SH Platen outlet
RH Stage-I inlet
RH Stage-I outlet
RH Stage-II nlet
RH Stage-II outlet
C
C
C
C
C
C
C
C
C
395
384
462
462
540
340
493
493
568
388
361
451
451
540
341
499
499
568
387
334
434
434
540
344
506
506
568
395
320
424
424
540
341
511
511
568
C
C
253
316
243
305
230
296
221
289
C
C
C
27
307
303
27
289
289
27
268
267
27
255
255
C
C
C
C
C
C
C
C
1412
1129
1022
839
658
534
328
125
1374
1080
970
790
619
503
308
125
1353
1036
917
740
578
470
285
118
1345
1012
888
712
556
452
272
117
Water
Economiser inlet
Economiser outlet
Air
Ambient
AH Outlet (Primary)
AH Outlet (Secondary)
Gas
SH Panel inlet
SH Platen inlet
RH Front inlet
RH Rear inlet
LTSH inlet
Economiser inlet
Airheater inlet
Airheater outlet
SS / NR
PR
SCS
Pressure
Superheater Outlet
LTSH Outlet
HP Heaters in
Unit
kg/cm2 (g)
500 MW
400 MW
300 MW
250 MW
167.6
134.1
101.7
86.2
178.4
143.1
108.9
92.4
kg/cm (g)
Drum
kg/cm (g)
183.0
146.9
111.9
95.1
Economiser inlet
kg/cm2 (g)
188.0
151.1
115.3
98.3
40.5
32.3
24.4
20.1
kg/cm (g)
43.1
34.3
25.9
21.4
kg/cm2
15.4
12.8
10.2
8.9
2.6
2.0
1.5
1.3
5.0
4.2
3.4
3.2
kg/cm (g)
Pressure Drop
Superheater system
Reheater system
Economiser including
static head
kg/cm
kg/cm
Platen SH
RH Front
RH Rear
LTSH
Economiser
HP Heaters in
Unit
m/s
m/s
m/s
m/s
m/s
500 MW
400 MW
300 MW
250 MW
6.6
7.5
8.1
7.6
7.2
5.2
5.9
6.3
6.1
5.7
3.9
4.4
4.7
4.5
4.2
3.3
3.7
3.9
3.7
3.5
SS / NR
PR
SCS
Unit
HP Heaters in
500 MW
400 MW
300 MW
250 MW
Primary air
PA Fan inlet
mmwc
-7
-5
-4
-2
PA Fan outlet
mmwc
796
788
778
773
mmwc
788
782
774
770
mmwc
757
755
753
752
Mill inlet
mmwc
647
647
648
645
Mill outlet
mmwc
298
299
303
288
FD fan inlet
mmwc
-13
-8
-5
-4
FD fan outlet
mmwc
172
133
105
98
Airheater inlet
mmwc
156
123
99
93
Airheater outlet
mmwc
111
95
83
81
Windbox pressure
mmwc
70
70
70
70
mmwc
mmwc
mmwc
mmwc
mmwc
-5
-5
-6
-14
-5
-5
-6
-11
-5
-5
-6
-9
-5
-5
-6
-8
-31
-24
-19
-18
mmwc
mmwc
mmwc
mmwc
mmwc
mmwc
-58
-72
-161
-175
-222
-44
-55
-114
-126
-162
-34
-43
-81
-92
-118
-32
-40
-71
-82
-104
28
22
18
16
Secondary air
Gas
Furnace
SH Platen inlet
RH Inlet (Platen outlet)
LTSH inlet (RH outlet)
Economiser inlet (LTSH
outlet)
Economiser outlet
Airheater inlet
Airheater outlet
EP inlet
ID fan inlet
ID fan outlet
SS / NR
PR
SCS
Unit
Fuel
Best Coal
Proximate Analysis :
Fixed carbon
32
Volatile matter
24
Moisture
12
Ash
32
HGI
60
kcal/kg
4200
mm
50 (Approx.)
Carbon
41.90
Hydrogen
3.60
Sulphur
0.25
Nitrogen
1.00
Oxygen
8.92
Carbonates
0.27
Phosphorous
0.06
Moisture
12.00
Ash
32.00
Grindability Index
Higher Heating Value (HHV)
Size of coal to Mill
Ultimate Analysis :
SS / NR
PR
SCS
Description
HP Heaters in
Unit
500 MW
400 MW
300 MW
250 MW
Top 6
(E-K)
Top 5
(F-K)
Top 4
(G-K)
Top 3
(H-K)
Mill loading
62.0
61.0
59.2
68.2
t/h
86.7
86.2
85.5
89.0
265
263
244
235
66 to 90
70
Deg
-30 to +30
Burner tilt
SS / NR
PR
SCS
HP Heaters in
Unit
500 MW
400 MW
300 MW
250 MW
Oxygen in gas at
Economiser outlet
3.57
3.57
3.57
3.57
Carbon-di-oxide in gas
at Economiser outlet
15.37
15.37
15.37
15.37
20.0
20.0
20.0
20.0
Deg.C
27
60
SS / NR
PR
SCS
X. HEAT BALANCE
Description
HP Heaters in
Unit
500 MW
400 MW
300 MW
250 MW
Losses
Dry gas
4.210
4.507
4.335
4.635
1.751
1.749
1.739
1.736
4.694
4.689
4.663
4.654
H2O in air
0.103
0.111
0.107
0.114
Radiation
0.239
0.290
0.375
0.433
Unburnt Carbon
1.500
1.500
1.500
1.500
Unaccounted
0.642
0.654
0.665
0.679
Manufacturers margin
0.150
0.150
0.150
0.150
Total losses
13.289
13.650
13.534
13.901
86.71
86.35
86.47
86.10
EFFICIENCY
SS / NR
PR
SCS
DESCRIPTION
SHEET No.
FLOW
57
II
TEMPERATURE
58
III
59
IV
GAS VELOCITIES
59
60
VI
FUEL
61
VII
62
VIII
63
IX
AMBIENT CONDITIONS
63
HEAT BALANCE
64
The attached Performance Data are predicted only and are not to be construed as
being guaranteed except where the values coincide with guarantees stated under
the performance guarantee section.
SS/NR
PR
SCS
TITLE:
Predicted performance for design coal
DWG :
Sheet : 56 of
82
Rev.01
Unit
t/h
500 MW
250 MW
755.4
656.8
Reheater outlet
Water
Feed water
t/h
1457.9
1302.1
t/h
1432.9
681.4
SH spray
t/h
25
74
RH spray
t/h
Air
AH Outlet (Primary)
Tempering air
T/h
t/h
582
350
17
t/h
t/h
1067
1855
504
1073
2057
1185
2253
1359
AH Outlet (Secondary)
Total Combustion Air
Gas
Flue gas at RAPH inlet
(Secondary & Primary )
Flue gas at RAPH outlet
(Secondary & Primary )
Inlet PAH
Inlet SAH
Outlet PAH
Outlet SAH
Fuel
Coal
T/h
t/h
t/h
t/h
t/h
t/h
737
489
1320
847
1406
696
592
767
t/h
347
194
SS/NR
PR
SCS
TITLE:
Predicted performance for design coal
DWG :
Sheet : 57 of
82
Rev.01
II. TEMPERATURE
HP Heaters in
Description
Unit
500 MW
250 MW
Steam
Sat. temp. in Drum
LTSH inlet
C
C
361
354
364
362
LTSH outlet
SH Panel inlet
SH Panel outlet
SH Platen inlet
SH Platen outlet
RH Stage-I inlet
RH Stage-I outlet
RH Stage-II inlet
RH Stage-II outlet
C
C
C
C
C
C
C
C
C
395
389
464
464
540
337
492
492
568
403
364
442
442
540
311
501
501
568
C
C
253
315
219
298
C
C
C
27
309
305
27
263
263
C
C
C
C
C
C
C
C
1380
1115
1013
836
658
537
332
125
1358
1029
908
726
570
473
280
116
Water
Economiser inlet
Economiser outlet
Air
Ambient
AH Outlet (Primary)
AH Outlet (Secondary)
Gas
SH Panel inlet
SH Platen inlet
RH Front inlet
RH Rear inlet
LTSH inlet
Economiser inlet
Airheater inlet
Airheater outlet
SS/NR
PR
SCS
TITLE:
Predicted performance for design coal
DWG :
Sheet : 58 of
82
Rev.01
HP heaters in
Unit
500 MW
250 MW
176.6
171.1
Pressure
Superheater Outlet
kg/cm2 (g)
2
LTSH Outlet
kg/cm (g)
186.9
174.3
Drum
kg/cm2 (g)
Economiser inlet
191.2
175.6
196.4
178.8
kg/cm (g)
kg/cm (g)
40.7
20.2
kg/cm2 (g)
43.2
21.5
kg/cm2
14.6
4.5
2.5
1.3
5.2
3.2
Pressure Drop
Superheater system
Reheater system
Economiser including
static head
kg/cm
kg/cm
Platen SH
RH Front
RH Rear
LTSH
Economiser
Unit
m/s
m/s
m/s
m/s
m/s
HP heaters in
500 MW
250 MW
6.6
7.7
8.2
7.8
7.4
3.6
4.0
4.3
4.0
3.9
SS/NR
PR
SCS
TITLE:
Predicted performance for design coal
DWG :
Sheet : 59 of
82
Rev.01
Unit
HP Heaters in
500 MW
250 MW
Primary air
PA Fan inlet
mmwc
-9
-4
PA Fan outlet
mmwc
885
782
mmwc
875
777
mmwc
832
754
Mill inlet
mmwc
712
648
Mill outlet
mmwc
323
281
FD fan inlet
mmwc
-12
-3
FD fan outlet
mmwc
164
93
Airheater inlet
mmwc
149
89
Airheater outlet
mmwc
108
79
Windbox pressure
mmwc
70
70
mmwc
mmwc
mmwc
mmwc
mmwc
-5
-5
-6
-13
-5
-5
-6
-8
-29
-17
mmwc
mmwc
mmwc
mmwc
mmwc
mmwc
-54
-68
-149
-163
-213
-30
-39
-82
-93
-116
28
17
Secondary air
Gas
Furnace
SH Platen inlet
RH Inlet (Platen outlet)
LTSH inlet (RH outlet)
Economiser inlet (LTSH
outlet)
Economiser outlet
Airheater inlet
Airheater outlet
EP inlet
ID fan inlet
ID fan outlet
SS/NR
PR
SCS
TITLE:
Predicted performance for design coal
DWG :
Sheet : 60 of
82
Rev.01
VI.FUEL
The fuel data for design coal are as follows:
Description
Unit
Fuel
Design Coal
Proximate Analysis :
Fixed carbon
24
Volatile matter
21
Moisture
14
Ash
41
HGI
55
kcal/kg
3300
mm
50
Carbon
31.70
Hydrogen
3.30
Sulphur
0.28
Nitrogen
0.83
Oxygen
8.54
Carbonates
0.30
Phosphorous
0.05
Moisture
14.00
Ash
41.00
Grindability Index
Ultimate Analysis :
SS/NR
PR
SCS
TITLE:
Predicted performance for design coal
DWG :
Sheet : 61 of
82
Rev.01
Description
HP Heaters in
Unit
500 MW
250 MW
Bottom6
Bottom4
(A-F)
(B-E)
Mill loading
89.0
74.6
T/h
97.7
91.7
307
252
66 to 90
70
Deg
-30 to +30
Burner tilt
SS/NR
PR
SCS
TITLE:
Predicted performance for design coal
DWG :
Sheet : 62 of
82
Rev.01
HP Heaters in
Unit
500 MW
250 MW
Oxygen in gas at
Economiser outlet
3.58
4.24
Carbon-di-oxide in gas
at Economiser outlet
15.00
14.43
20.0
24.6
Deg.C
27
60
SS/NR
PR
SCS
TITLE:
Predicted performance for design coal
DWG :
Sheet : 63 of
82
Rev.01
X. HEAT BALANCE
Description
HP Heaters in
Unit
500 MW
250 MW
Losses
Dry gas
4.149
4.379
2.596
2.572
5.468
5.419
H2O in air
0.102
0.108
Radiation
0.233
0.418
Unburnt Carbon
1.500
1.5
Unaccounted
0.952
0.975
Manufacturers margin
0.150
0.150
Total losses
15.150
15.521
84.85
84.48
EFFICIENCY
SS/NR
PR
SCS
TITLE:
Predicted performance for design coal
DWG :
Sheet : 64 of
82
Rev.01
DESCRIPTION
SHEET No.
FLOW
66
II
TEMPERATURE
67
III
68
IV
GAS VELOCITIES
68
69
VI
FUEL
70
VII
71
VIII
72
IX
AMBIENT CONDITIONS
72
HEAT BALANCE
73
The attached Performance Data are predicted only and are not to be construed as
being guaranteed except where the values coincide with guarantees stated under
the performance guarantee section.
SS/NR
PR
SCS
TITLE:
Predicted performance for Worst coal
DWG :
Sheet : 65 of 82
Rev.01
HP Heaters in
Unit
t/h
500 MW
250 MW
755.4
656.8
Reheater outlet
Water
Feed water
t/h
1457.9
1302.1
t/h
1440.9
685.4
SH spray
t/h
17
70
RH spray
t/h
Air
AH Outlet (Primary)
Tempering air
t/h
t/h
768
431
31
t/h
t/h
934
1908
389
1053
2133
1178
2329
1353
AH Outlet (Secondary)
Total Combustion Air
Gas
Flue gas at RAPH inlet
(Secondary & Primary )
Flue gas at RAPH outlet
(Secondary & Primary )
Inlet PAH
Inlet SAH
Outlet PAH
Outlet SAH
t/h
t/h
t/h
t/h
953
614
1180
1065
1264
564
718
635
Fuel
Coal
t/h
412
230
t/h
t/h
SS/NR
PR
SCS
TITLE:
Predicted performance for Worst coal
DWG :
Sheet : 66 of 82
Rev.01
HP Heaters in
Unit
500 MW
250 MW
Steam
Sat. temp. in Drum
LTSH inlet
C
C
361
354
365
362
LTSH outlet
SH Panel inlet
SH Panel outlet
SH Platen inlet
SH Platen outlet
RH Stage-I inlet
RH Stage-I outlet
RH Stage-II inlet
RH Stage-II outlet
C
C
C
C
C
C
C
C
C
398
392
463
463
540
337
488
488
568
401
364
441
441
540
311
501
501
568
C
C
253
319
219
300
C
C
C
27
309
314
27
265
264
C
C
C
C
C
C
C
C
1368
1113
1015
840
665
544
338
126
1347
1024
904
724
569
473
282
122
Water
Economiser inlet
Economiser outlet
Air
Ambient
AH Outlet (Primary)
AH Outlet (Secondary)
Gas
SH Panel inlet
SH Platen inlet
RH Front inlet
RH Rear inlet
LTSH inlet
Economiser inlet
Airheater inlet
Airheater outlet
SS/NR
PR
SCS
TITLE:
Predicted performance for Worst coal
DWG :
Sheet : 67 of 82
Rev.01
Pressure
Superheater Outlet
LTSH Outlet
HP Heaters in
Unit
kg/cm2 (g)
500 MW
250 MW
176.6
171.1
186.9
174.3
kg/cm (g)
Drum
kg/cm (g)
191.2
175.6
Economiser inlet
kg/cm2 (g)
196.4
178.8
40.7
20.2
kg/cm (g)
43.2
21.5
Superheater system
kg/cm2
14.6
4.5
Reheater system
kg/cm2
2.5
1.3
5.2
3.2
kg/cm (g)
Pressure Drop
Economiser including
static head
kg/cm
Platen SH
RH Front
RH Rear
LTSH
Economiser
HP Heaters in
Unit
m/s
m/s
m/s
m/s
m/s
500 MW
250 MW
6.7
7.7
8.3
7.9
7.5
3.5
4.0
4.2
4.0
3.8
SS/NR
PR
SCS
TITLE:
Predicted performance for Worst coal
DWG :
Sheet : 68 of 82
Rev.01
Unit
HP Heaters in
500 MW
250 MW
Primary air
PA Fan inlet
mmwc
-14
-6
PA Fan outlet
mmwc
900
793
mmwc
883
786
mmwc
818
756
Mill inlet
mmwc
692
643
Mill outlet
mmwc
307
274
FD fan inlet
mmwc
-10
-2
FD fan outlet
mmwc
144
87
Airheater inlet
mmwc
132
84
Airheater outlet
mmwc
99
76
Windbox pressure
mmwc
70
70
mmwc
mmwc
mmwc
mmwc
mmwc
-5
-5
-6
-12
-5
-5
-6
-8
-26
-15
mmwc
mmwc
mmwc
mmwc
mmwc
mmwc
-48
-63
-178
-192
-244
-26
-35
-94
-105
-128
30
17
Secondary air
Gas
Furnace
SH Platen inlet
RH Inlet (Platen outlet)
LTSH inlet (RH outlet)
Economiser inlet (LTSH
outlet)
Economiser outlet
Airheater inlet
Airheater outlet
EP inlet
ID fan inlet
ID fan outlet
SS/NR
PR
SCS
TITLE:
Predicted performance for Worst coal
DWG :
Sheet : 69 of 82
Rev.01
VI.FUEL
The fuel data for Worst coal are as follows:
Description
Unit
Fuel
Worst Coal
Proximate Analysis :
Fixed carbon
20
Volatile matter
19
Moisture
16
Ash
45
HGI
50
kcal/kg
2800
mm
50 (Approx.)
Carbon
27.70
Hydrogen
2.60
Sulphur
0.50
Nitrogen
0.52
Oxygen
7.26
Carbonates
0.38
Phosphorous
0.04
Moisture
16.00
Ash
45.00
Grindability Index
Higher Heating Value (HHV)
Size of coal to Mill
Ultimate Analysis :
SS/NR
PR
SCS
TITLE:
Predicted performance for Worst coal
DWG :
Sheet : 70 of 82
Rev.01
Description
HP Heaters in
Unit
500 MW
250 MW
BOTTOM 8
BOTTOM 5
(A-H)
(B-F)
Mill loading
85.2
76.1
t/h
96.5
92.4
307
249
66 to 90
70
Deg
-30 to +30
Burner tilt
SS/NR
PR
SCS
TITLE:
Predicted performance for Worst coal
DWG :
Sheet : 71 of 82
Rev.01
HP Heaters in
Unit
500 MW
250 MW
Oxygen in gas at
Economiser outlet
3.57
3.57
Carbon-di-oxide in gas
at Economiser outlet
15.26
15.26
20.0
20.0
Deg.C
27
60
SS/NR
PR
SCS
TITLE:
Predicted performance for Worst coal
DWG :
Sheet : 72 of 82
Rev.01
X. HEAT BALANCE
Description
HP Heaters in
Unit
500 MW
250 MW
Losses
Dry gas
4.235
4.381
3.494
3.480
5.074
5.054
H2O in air
0.104
0.108
Radiation
0.231
0.414
Unburnt Carbon
1.500
1.500
Unaccounted
1.192
1.216
Manufacturers margin
0.150
0.150
Total losses
15.980
16.303
84.02
83.70
EFFICIENCY
SS/NR
PR
SCS
TITLE:
Predicted performance for Worst coal
DWG :
Sheet : 73 of 82
Rev.01
DESCRIPTION
SHEET No.
FLOW
75
II
TEMPERATURE
76
III
77
IV
GAS VELOCITIES
77
78
VI
FUEL
79
VII
80
VIII
81
IX
AMBIENT CONDITIONS
81
HEAT BALANCE
82
The attached Performance Data are predicted only and are not to be construed as
being guaranteed except where the values coincide with guarantees stated under
the performance guarantee section.
SS/NR
PR
SCS
Rev.01
HP Heaters in
Unit
t/h
500 MW
250 MW
755.4
656.8
Reheater outlet
Water
Feed water
t/h
1457.9
1302.1
t/h
1430.9
690.4
SH spray
t/h
27
65
RH spray
t/h
Air
AH Outlet (Primary)
Tempering air
t/h
t/h
442
258
78
10
t/h
t/h
1119
1841
652
1122
2021
1222
2212
1393
AH Outlet (Secondary)
Total Combustion Air
Gas
Flue gas at RAPH inlet
(Secondary & Primary )
Flue gas at RAPH outlet
(Secondary & Primary )
Inlet PAH
Inlet SAH
Outlet PAH
Outlet SAH
t/h
t/h
t/h
t/h
596
366
1425
701
1511
856
465
928
Fuel
Coal
t/h
267
149
t/h
t/h
II. TEMPERATURE
PROJECT : NTPC / SIMHADRI STPP STAGE II 2 x 500 MW
Engineer
Rev. with
Approved by
SS/NR
PR
SCS
Rev.01
Description
HP Heaters in
Unit
500 MW
250 MW
Steam
Sat. temp. in Drum
LTSH inlet
C
C
361
354
364
362
LTSH outlet
SH Panel inlet
SH Panel outlet
SH Platen inlet
SH Platen outlet
RH Stage-I inlet
RH Stage-I outlet
RH Stage-II inlet
RH Stage-II outlet
C
C
C
C
C
C
C
C
C
394
387
462
462
540
337
492
492
568
404
366
444
444
540
311
500
500
568
C
C
253
314
219
295
C
C
C
27
307
303
27
262
262
C
C
C
C
C
C
C
C
1426
1138
1029
843
660
536
328
125
1359
1031
913
731
576
476
279
115
Water
Economiser inlet
Economiser outlet
Air
Ambient
AH Outlet (Primary)
AH Outlet (Secondary)
Gas
SH Panel inlet
SH Platen inlet
RH Front inlet
RH Rear inlet
LTSH inlet
Economiser inlet
Airheater inlet
Airheater outlet
SS/NR
PR
SCS
Rev.01
Pressure
Superheater Outlet
LTSH Outlet
HP Heaters in
Unit
kg/cm2 (g)
500 MW
250 MW
176.6
171.1
186.9
174.3
kg/cm (g)
Drum
kg/cm (g)
191.2
175.6
Economiser inlet
kg/cm2 (g)
196.4
178.8
40.7
20.2
kg/cm (g)
43.2
21.5
Superheater system
kg/cm2
14.6
4.5
Reheater system
kg/cm2
2.5
1.3
5.2
3.2
kg/cm (g)
Pressure Drop
Economiser including
static head
kg/cm
Platen SH
RH Front
RH Rear
LTSH
Economiser
HP Heaters in
Unit
m/s
m/s
m/s
m/s
m/s
500 MW
250 MW
6.6
7.6
8.1
7.7
7.3
3.8
4.3
4.4
4.3
4.1
SS/NR
PR
SCS
Rev.01
Unit
HP Heaters in
500 MW
250 MW
Primary air
PA Fan inlet
mmwc
-7
-2
PA Fan outlet
mmwc
797
773
mmwc
792
770
mmwc
761
752
Mill inlet
mmwc
647
645
Mill outlet
mmwc
297
286
FD fan inlet
mmwc
-13
-5
FD fan outlet
mmwc
172
108
Airheater inlet
mmwc
156
102
Airheater outlet
mmwc
111
85
Windbox pressure
mmwc
70
70
mmwc
mmwc
mmwc
mmwc
mmwc
-5
-5
-6
-15
-5
-5
-6
-9
-32
-19
mmwc
mmwc
mmwc
mmwc
mmwc
mmwc
-60
-74
-163
-177
-225
-34
-43
-80
-91
-115
28
17
Secondary air
Gas
Furnace
SH Platen inlet
RH Inlet (Platen outlet)
LTSH inlet (RH outlet)
Economiser inlet (LTSH
outlet)
Economiser outlet
Airheater inlet
Airheater outlet
EP inlet
ID fan inlet
ID fan outlet
SS/NR
PR
SCS
Rev.01
VI.FUEL
The fuel data for Best coal are as follows:
Description
Unit
Fuel
Best Coal
Proximate Analysis :
Fixed carbon
32
Volatile matter
24
Moisture
12
Ash
32
HGI
60
kcal/kg
4200
mm
50 (Approx.)
Carbon
41.90
Hydrogen
3.60
Sulphur
0.25
Nitrogen
1.00
Oxygen
8.92
Carbonates
0.27
Phosphorous
0.06
Moisture
12.00
Ash
32.00
Grindability Index
Higher Heating Value (HHV)
Size of coal to Mill
Ultimate Analysis :
SS/NR
PR
SCS
Rev.01
Description
HP Heaters in
Unit
500 MW
250 MW
Bottom 6
Bottom 3
(A-F)
(C-E)
Mill loading
62.0
69.2
t/h
86.7
89.3
265
253
66 to 90
70
Deg
-30 to +30
Burner Tilt
SS/NR
PR
SCS
Rev.01
HP Heaters in
Unit
500 MW
250 MW
Oxygen in gas at
Economiser outlet
3.57
5.16
Carbon-di-oxide in gas
at Economiser outlet
15.37
13.96
20.0
31.9
Deg.C
27
60
SS/NR
PR
SCS
Rev.01
X. HEAT BALANCE
Description
HP Heaters in
Unit
500 MW
250 MW
Losses
Dry gas
4.210
4.846
1.751
1.731
4.694
4.642
H2O in air
0.103
0.120
Radiation
0.239
0.425
Unburnt Carbon
1.500
1.500
Unaccounted
0.642
0.679
Manufacturers margin
0.150
0.150
Total losses
13.289
14.093
86.71
85.91
EFFICIENCY
SS/NR
PR
SCS
Rev.01