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POWER PRODUCTS LLC

COMBINATION LIGHT TOWER


GENERATOR & WATER TRAILER
MTT20

PARTS MANUAL

INTRODUCTION
Before servicing this machine, make sure the engine start switch is turned to off O, the circuit breakers are open
(off, O), and the negative (-) terminal on battery is disconnected. Attach a DO NOT START sign to the control
panel. This will notify everyone that the unit is being serviced and will reduce the chance of someone inadvertently
trying to start the unit.

WARNING
Before operating or servicing this equipment, read and understand the Magnum
Operating Manual which was included with the unit when shipped from the factory.
Failure to do so increases the risk of injury to yourself or others.

Magnum Power Products LLC


215 Power Drive Berlin, WI 54923
U.S.A.
Phone: 920-361-4442
FAX: 920-361-4416
Toll Free: 1-800-926-9768
www.m-p-llc.com
For technical or parts QUESTIONS, please contact the Magnum Power Products Customer Support
or Technical Support team at 920-361-4442 or toll free at 1-800-926-9768. Please have your serial
number available.
To ORDER SERVICE PARTS, please contact the dealer from which you purchased the unit, or call
Magnum Power Products to locate a dealer in your area.

Engine Make:__________________________________________
Engine Serial Number:___________________________________
Engine Model Number: __________________________________
Generator Make: _______________________________________
Generator Model Number: ________________________________
Generator Serial Number: ________________________________
Unit Model Number:_____________________________________
Unit Serial Number: _____________________________________

WARNING
CALIFORNIA PROPOSITION 65 WARNING:
Diesel engine exhaust and some of its constituents are known to the state of California
to cause cancer, birth defects and other reproductive harm.

TABLE OF CONTENTS

Page
INTRODUCTION ................................................................................................................................2
TABLE OF CONTENTS .....................................................................................................................3
UNIT DECALS ............................................................................................................................. 4 - 6
METAL HALIDE BALLAST BOX ASSEMBLY ....................................................................................7
MANUAL WINCH MAST ASSEMBLY .......................................................................................... 8 - 9
ELECTRIC WINCH MAST ASSEMBLY ....................................................................................10 - 11
OVAL LIGHT ASSEMBLY ........................................................................................................ 12 - 13
MAST JUNCTION BOX ASSEMBLY - HARD WIRED LIGHTS .......................................................14
MAST JUNCTION BOX ASSEMBLY - QUICK DISCONNECT LIGHTS ..........................................15
AUXILIARY OUTLET PANEL ASSEMBLY .............................................................................. 16 - 17
AUXILIARY OUTLET PANEL OPTIONS ................................................................................. 18 - 19
ENCLOSURE ASSEMBLY ...................................................................................................... 20 - 21
LIGHT TOWER FRAME ASSEMBLY ...............................................................................................22
WATER TANK ASSEMBLY .............................................................................................................23
FUEL TANK AND MANIFOLD ASSEMBLY ............................................................................. 24 - 25
WATER PUMP ASSEMBLY .................................................................................................... 26 - 27
COOLING SYSTEM ASSEMBLY ............................................................................................. 28 - 29
ENGINE ASSEMBLY ............................................................................................................... 30 - 31
CONTROL BOX ASSEMBLY ................................................................................................... 32 - 33
GENERATOR ASSEMBLY ..............................................................................................................34
TRAILER BRAKE LINES .................................................................................................................35
TRAILER ASSEMBLY .............................................................................................................. 36 - 39

UNIT DECALS

WARNING
SECURE MAST IN TRANSPORT
LOCK BEFORE LIFTING OR TOWING!

WARNUNG
DEN MAST VOR DEM ANHEBEN ODER
ABSCHLEPPEN IN DER
TRANSPORTHALTERUNG SICHERN!

ADVERTENCIA
FIJE EL MASTIL EN LA TRABA DE
TRANSPORTE ANTES DE REMOLCAR
O LEVANTAR EL MISMO.

ADVERTISSEMENT

VERROUILLEZ SOLIDEMENT LE MAT


POUR LE TRANSPORT AVANT DE
LE HISSER OU DE LE REMORQUER.

NO
LIFT

WARNING

Stand clear of front and rear of machine


when mast is being tilted up or down.

WARNUNG

NO
LIFT

DANGER

DO NOT REMOVE!
GEFAHR

ENTFERNEN SIE NICHT!


PELIGRO

NO QUITE!
DANGER

NO LIFT

ADVERTENCIA

Located on top and


bottom of mast

Nicht vor und hinter der Maschine stehen,


wenn der Mast aufwrts oder abwrts
gekippt wird.

Located under cover


of mast junction box

DANGER
GEFAHR
PELIGRO
DANGER

N'ENLEVEZ PAS !

Aljese de la parte delantera y la parte


trasera de la mquina mientras el mstil est
siendo inclinado hacia arriba o hacia abajo.

AVERTISSEMENT
Sloigner de lavant et de larrire de
lappareil pendant le basculage du mt.

11

DANGER

3
A NON-SECURED, FALLING MAST WILL
CAUSE SERIOUS INJURY OR DEATH IF A
PERSON IS HIT. TO SECURE MAST, INSERT
THE LOCK BAR INTO MAST MOUNTED
BRACKET THEN INSERT PIN.

CLEA
N WATER ONLY!

GEFAHR
EIN UNGESICHERTER HERABFALLENDER
MAST KANN SCHWERE, ODER
VERLETZUNGEN VERURSACHEN, WENN
ER AUF EINE PERSON FLLT. ZUM
SICHERN DES MASTES DIE
VERRIEGELUNGSSTANGE IN DIE
MASTMONTIERTE HALTERUNG STECKEN
UND DANN DEN SICHERUNGSSTIFT
EINSTECKEN.

Nu r s

A g u a l i m p i a n i c a m e n t e!
t!
e me n
a ub e r e s
Wasser! Eau propre uniqu

Located on tank cover

PELIGRO
UN MASTIL INCORRECTAMENTE FIJADO
PODRIA CAUSAR LESIONES SEVERAS O
MUERTE AL CAER SOBRE UNA PERSONA.
PARA FIJAR EL MASTIL, INTRODUZCA
PRIMERO EL PERNO DE BLOQUEO
DENTRO DE LA PIEZA DE FIJACION
DEL MASTIL Y LUEGO COLOQUE EL
PASADOR DE SEGURIDAD.

DANGER
LA CHUTE DUN MAT MAL FIXE SUR
UNE PERSONNE PEUT ENTRAINER DES
BLESSURES GRAVES OU LA MORT.
POUR FIXER SOLIDEMENT LE MAT,
INSEREZ LA BARRE DE VERROUILLAGE
DANS LE SUPPORT DU MAT, PUIS
INSEREZ LA BROCHE.

2
2
Located on
Manual Holder

2
DANGER

GEFAHR
PELIGRO
DANGER

DANGER
GEFAHR
PELIGRO
DANGER

Located on
Control Box

Located on top of Control Box

10

ENGINE OPERATION/MOTORBETRIEB/FUNCIONAMIENTO DEL MOTOR/FONCTIONNEMENT DU MOTEUR:


BEFORE STARTING THE ENGINE/VOR DEM STARTEN DES MOTORS/
ANTES DE ENCENDER EL MOTOR/AVANT DE FAIRE DMARRER LE MOTEUR:
1. CHECK FUEL LEVEL.
TREIBSTOFFSTAND PRFEN.
REVISE EL NIVEL DE COMBUSTIBLE.
VRIFIER LE NIVEAU DESSENCE.

3. CHECK COOLANT LEVEL.


KHLMITTELSTAND PRFEN.
REVISE EL NIVEL DEL REFRIGERANTE.
VRIFIER LE NIVEAU DE LIQUIDE DE REFROIDISSEMENT.

4. MAKE SURE MAIN CIRCUIT BREAKER IS OFF.


2. CHECK ENGINE OIL LEVEL.
VERGEWISSERN SIE SICH, DASS DER HAUPTTRENNSCHALTER AUSGESCHALTET IST.
MOTORLSTAND PRFEN.
ASEGRESE DE QUE EL CORTACIRCUITOS PRINCIPAL EST APAGADO.
REVISE EL NIVEL DE ACEITE DEL MOTOR.
SASSURER QUE LE DISJONCTEUR DU CIRCUIT PRINCIPAL EST DSACTIV.
VRIFIER LE NIVEAU DHUILE DU MOTEUR.

ALL CIRCUIT BREAKERS OFF!/ALLE TRENNSCHALTER SIND AUSGESCHALTET!


TODOS LOS CORTACIRCUITOS ESTN APAGADOS!/TOUS LES DISJONCTEURS
DU CIRCUIT SONT DSACTIVS!

TURN CIRCUIT BREAKERS ON/TRENNSCHALTER EINSCHALTEN/


ENCIENDA LOS CORTACIRCUITOS/ACTIVER LES DISJONCTEURS
DU CIRCUIT

I
O

I
O

I
O

I
O

SHUT DOWN/AUSSCHALTEN/APAGUE/TEINDRE
ALL CIRCUIT BREAKERS OFF!/ALLE TRENNSCHALTER SIND
AUSGESCHALTET!/TODOS LOS CORTACIRCUITOS ESTN APAGADOS!/
TOUS LES DISJONCTEURS DU CIRCUIT SONT DSACTIVS!

START ENGINE/MOTOR STARTEN/ENCIENDA EL MOTOR/


FAIRE DMARRER LE MOTEUR

I
O

ACTIVATE GLOW PLUGS

CRANK ENGINE TO START

RELEASE KEY

GLHKERZEN AKTIVIEREN
ACTIVE LAS BUJAS DE CALEFACCIN
ACTIVER LES BOUGIES DE PRCHAUFFAGE

MOTOR ZUM STARTEN AUF VOLLEN TOUREN LAUFEN LASSEN


PONGA EN FUNCIONAMIENTO EL MOTOR PARA QUE ARRANQUE
ACTIONNER LE MOTEUR POUR LE FAIRE DMARRER

SCHLSSEL FREIGEBEN
SUELTE LA LLAVE
RELCHER LA CL

I
O

I
O

I
O

STOP ENGINE/MOTOR STOPPEN/


DETENGA EL MOTOR/TEINDRE LE MOTEUR

Located on inside of outlet panel:

PUSH TO RESET

ZUR RCKSTELLUND DRCKEN


EMPUJE PARA REAJUSTAR
POUSSER POUR RARMER

DANGER

ELECTRICAL STORAGE DEVICE WITHIN. CONTACT A QUALIFIED ELECTRICIAN


FOR SERVICE OR TO OPEN ELECTRICAL BOX. ELECTRIC SHOCK WILL CAUSE
SERIOUS INJURY OR DEATH.

GEFAHR
ENTHLT ELEKTRISCHES SPEICHERGERT. ZUR WARTUNG ODER ZUM
FFNEN DES ELEKTROGEHUSES EINEN GESCHULTEN ELEKTRIKER ZU RATE
ZIEHEN. ELEKTRISCHE SCHLGE VERURSACHEN SCHWERE ODER TDLICHE
VERLETZUNGEN.

PELIGRO
DISPOSITIVO DE ALMACENAJE ELECTRICO EN EL INTERIOR. PARA TRABAJOS
DE MANTENIMIENTO O PARA ABRIR LA CAJA ELECTRICA CONSULTE A UN
ELECTRICISTA CAPACITADO. SACUDIDAS ELECTRICAS PUEDEN CAUSAR
SEVERAS LESIONES O MUERTE.

DANGER
DISPOSITIF ELECTRIQUE DE STOCKAGE A LINTERIEUR. CONTACTEZ UN
ELECTRICIEN QUALIFIE POUR REPARER OU OUVRIR LE BOITIER ELECTRIQUE.
UNE DECHARGE ELECTRIQUE ENTRAINERA DES BLESSURES GRAVES OU
LA MORT.

2
2

DANGER
GEFAHR

PELIGRO
DANGER

DIESEL

13

13
TOWER SET UP

A
A

4X

TOWER TAKEDOWN

12

LIGHTS MUST FACE UP FOR TRAVEL


LICHTER MSSEN NACH OBEN REISEN
LAS LUCES DEBEN CARA ARRIBA PARA EL RECORRIDO
LES LUMIRES DOIVENT RCEPTEUR VOYAGER

B
B
B

L,M
F

J
D

A
K

N
H

C, E
E

J
G

A
N

STOP

STOP

4X

DANGER

13

Do not move unit with tower up! Unit must be


moved with mast down and secured in cradle!

14

TIRE AND LOADING INFORMATION

GEFHAR

The weight of cargo should never exceed 5444 kg or 12000 lbs.

Die Einheit nicht mit ausgefahrenem Turm


transportieren! Die Einheit muss mit
abgesenktem und im Trger gesicherten Mast
transportiert werden!

TIRE

PELIGRO

FRONT 7.50x16E-6-W(E)

No mueva la unidad con la torre elevada! La


unidad debe moverse con el mstil bajo y
asegurado en el soporte!

REAR

DANGER

SPARE

Ne pas dplacer lappareil si la tour est pleine


hauteur! Le mt de lappareil doit tre abaiss
et fix son reposoir avant de le dplacer!

ITEM

PART

QTY

1
2
3
4
5
6
7
8
9
10
11
12
13
14

10518
40065
16488
12142
40067
22960
23203
23204
13614
23316
40150
40066
40065
29005

4
1
1
2
1
1
2
2
1
1
1
1
1
1

SIZE

DESCRIPTION

COLD TIRE PRESSURE


517kPA or 75PSI

SEE OWNERS
MANUAL FOR
ADDITIONAL
INFORMATION

NOTES

Decal, electrical storage device


Decal, MTT safety
Decal, Magnum logo w/ red stripe
Decal, ground
Decal, MTT starting instructions
Decal, breaker 20A
Decal, breaker 30A
Decal, breaker 50A
Decal, mast junction box wiring 4lt - new wago
Decal, number set 20
Plate, tank cover safety
Decal, MTT set-up
Decal, MTT safety

Decal, tire load

UNIT DECALS
2

WARNING
SECURE MAST IN TRANSPORT
LOCK BEFORE LIFTING OR TOWING!

WARNUNG
DEN MAST VOR DEM ANHEBEN ODER
ABSCHLEPPEN IN DER
TRANSPORTHALTERUNG SICHERN!

ADVERTENCIA
FIJE EL MASTIL EN LA TRABA DE
TRANSPORTE ANTES DE REMOLCAR
O LEVANTAR EL MISMO.

ADVERTISSEMENT

2
NO
LIFT

2
NO
LIFT

VERROUILLEZ SOLIDEMENT LE MAT


POUR LE TRANSPORT AVANT DE
LE HISSER OU DE LE REMORQUER.

WARNING

WARNUNG
ADVERTENCIA

NO LIFT

ADVERTISSEMENT

WARNING

WARNUNG
ADVERTENCIA
ADVERTISSEMENT

WARNING

WARNUNG
ADVERTENCIA
ADVERTISSEMENT

On rear panel
of light tower

Do not drink the water!


Das Wasser nicht trinken!

WARNING

No beber el agua!

Ne pas boire leau!

WARNUNG
ADVERTENCIA
ADVERTISSEMENT

Do not drink the water!


Das Wasser nicht trinken!
No beber el agua!

DANGER

Ne pas boire leau!

GEFAHR
PELIGRO
DANGER

2
2
2

TOWING INSTRUCTIONS

ABSCHLEPPANWEISUNGEN

INSTRUCCIONES PARA REMOLQUE

INSTRUCTIONS DE REMORQUAGE

1. Read operator's manual.


2. Use hitch rated for trailer's "gross vehicle weight
rating".
3. Securely attach trailer to tow vehicle.
4. Attach safety chains using a cross pattern.
5. Attach breakdown chain to vehicle.
6. Check trailer lights.

1. Benutzerhandbuch lesen.
2. Anhngevorrichtung verwenden, die der
Gesamtbetriebsgewichtsklasse des
Fahrzeugs entspricht.
3. Anhnger sicher am
Abschleppfahrzeug befestigen.
4. Sicherheitsketten ber Kreuz anbringen.
5. Abreikette am Fahrzeug anbringen.
6. Anhngerleuchten prfen.

1. Lea el manual del operador.


2. Use un enganche adecuado para la capacidad
de peso bruto del vehculo del remolque.
3. Enganche firmemente el remolque al vehculo
de remolque.
4. Enganche las cadenas de seguridad en
forma cruzada.
5. Enganche al vehculo la cadena de emergencia
para averas.
6. Revise las luces del remolque.

1. Lire le manuel de lutilisateur.


2. Utiliser un attelage convenant au poids nominal
brut de la remorque.
3. Arrimer solidement la remorque au vhicule tracteur.
4. Poser les chanes de scurit en les croisant.
5. Fixer la chane de remorquage au vhicule.
6. Vrifier les feux de la remorque.

2
WARNING

ITEM

PART

QTY

1
2
3

16488
40065
23316

1
1
1

WARNUNG
ADVERTENCIA
ADVERTISSEMENT

DESCRIPTION
Decal, Magnum logo w/ stripe red
Decal, MTT safety
Decal, number set 20

NOTES

METAL HALIDE BALLAST BOX ASSEMBLY

WARNING
Do not mix metal halide and high pressure sodium ballast parts!

3
2

ITEM

PART

QTY

1
2
3
4
5
6
7
-

11079
14679
11166
14158
11078
14202
16214
10227

1
1
1
1
1
1
1
1

DESCRIPTION

NOTES

Cover, ballast box


Capacitor, metal halide
Transformer, metal halide
Block, terminal
Box, ballast
Strain relief, 3/8
Assembly, ballast cable
Assembly, transformer & cap set

MANUAL WINCH MAST ASSEMBLY

7
8

18

26
1

20

17
16

32
2
20

15
7

20

31

8
19

9
7

13

14
17

5
6
4
10

31

20
12
21

20

23
24
27
28

11
B
22

29

25
30

ITEM

PART

QTY

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
A
B
C

11954
16600
60584
11902B
11649Z
15292
15380
14262
60247
14234
14798
14151
15003
15002
11933B
14871
15015
15014
15013
16143
11934B
16257B
12095B
15829
13527B
15006
60397
60252
60237
14231
60744
15623
15612
13869B
13870B

1
2
2
1
1
1
4
2
1
2
1
1
1
2
1
1
3
4
4
5
1
1
1
1
1
1
1
2
2
2
2
2
1
2
2

DESCRIPTION

NOTES

Coil cord, mast


Winch, manual
Nut, .750-10 nylock G5 yellow zinc
Weldment, mast tube
Weldment, t-bolt
Screw, .750-10X6.500 hx hd SS
Pin, cotter - .125X1.250
Sheave, 3 in.
Washer, flat .750
Pin, clevis .500 x 2.00
Cable, .188 in. X 16 ft. steel w/teardrop
Cable, .188 in. X 11 ft. steel w/ball swedge
Thimble, cable - .188
Clip, wire rope .188
Weldment, mast - 4.00
Strain, relief- .50 npt, .50 cord, w/tight non usmc
Pin, clevis .500 x 1.25
Shim, 2 x 3 x .281 GSM
Shim, 2 x 2 x .344 GSM
Clamp, tubing .500
Weldment, mast - 3.00
Weldment, mast - 2.00
Bracket, junction box
Reflector, red
Weldment, mast crossbar (3/4 studs)
Cable - .188 in. X 27 ft. galv steel w/swedge
Screw, 10-32X1.000 pan hd phil
Washer, split lock #10
Washer, flat #10
Nut, 10-32 hx
Washer, flat .750ID/1.25OD/.06th delrin
Winch handle, 9.00 in long
Cable, 16-7 cold mast drape
Option
Weldment, light storage (RH oval light)
Option
Weldment, light storage (LH oval light)
Option

15006
14151

14798

ELECTRIC WINCH MAST ASSEMBLY

1
9

11

4 5

12
13

10
7

14

17
2

15

3
40

16

19

39

18

18
7

28

20

27

14
8

29

12

10
10

24
18

23

22
21

18

39

31

26

32

19

34
35
30

33

25

36
37

10

38

ITEM

PART

QTY

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
A
B
C

11954
12875B
11293
65049
65707
12872B
12874
15380
15006
14262
15014
15015
65510B
65511
14871
12085B
11967B
16143
60584
60247
14234
12876B
15292
11649Z
14798
14151
15003
15002
15013
12084B
12095
15829
13527B
60397
60252
60237
14231
16257B
60744
12922
13869B
13870B
15612

1
2
2
2
2
2
2
5
1
3
4
3
1
2
1
1
1
2
2
1
2
1
1
1
1
1
1
2
4
1
1
1
1
1
2
2
2
1
2
4
2
2
1

DESCRIPTION

NOTES

Coil cord
Cover, winch contactor
Contactor, electric winch - warn
Relay, 12V 30/40A N.O. w/diode
Switch, toggle - SPDT spring weatherproof
Bracket, winch mounting
Winch, electric - 770 lb. hoist
Pin, cotter - .125X1.250
Cable, .188 in. x 27 ft. w/ball swedge
Sheave, 3 in.
Shim, 2 x 3 x .281 GSM
Pin, clevis .500 x 1.25
Bracket, sensor mtg
Sensor, proximity
Strain, relief- .50 npt, .50 cord, w/tight non usmc
Weldment, 4.00 mast - Electric Winch
Channel, electric winch mount
Clamp, tubing .500
Nut, .750-10 nylock G5 yellow zinc
Washer, flat .750
Pin, clevis .500 x 2.00
Weldment, mast tube - Electric Winch
Screw, 750-10 x 6.50 hx hd SS
Weldment, t-bolt
Cable - .188 in. X 16 ft. steel w/teardrop
Cable - .188 in. X 11 ft. steel w/swedge
Thimble, cable - .188
Clip, wire rope - .188 single saddle
Shim, 2 x 2 x .344 GSM
Weldment, 3.00 mast
Bracket, junction box
Reflector, red
Weldment, mast crossbar (3/4 studs)
Screw, 10-32X1.000 pan hd phil
Washer, split lock #10
Washer, flat #10
Nut, 10-32 hx
Weldment, mast - 2
Washer, flat .750ID/1.25OD/.06th delrin
Boot, battery cable - red
Weldment, light storage
Option
Weldment, light storage
Option
Cable, 16-7 cold mast drape
Option

11

OVAL LIGHT ASSEMBLY

2
7

10
3

8
11

6
12

17

13
24

13
14

16

23
19

21

18
25

8
8
15

11

26
27

22

28
19
17
21
18

31

30
B

20

16
32

12

29

ITEM

PART

QTY

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
-A
B
C
D
--

60304
60447
13367
13369
13373
11391
13399
60067
13370
13372
60051
13376
13388
13377
13366
60307
60309
13392
13390
13374
13378
13393
13381
13375
15861
13386
13387
15864
13892
13403
13438
13368
13311
13383
19041
60398
60061
13601

1
1
1
1
1
1
2
4
1
2
2
1
10
1
1
2
2
2
4
1
2
2
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
4

DESCRIPTION

NOTES

Screw, M5 x 25 pan hd phillips


Nut, M5 nylock
Assembly, aluminum ring
Lens, glass oval
Gasket, lens oval
Bulb, 1000W MH short length
Screw, M4 x 18 pan hd phillips
Washer, #10 flat .435/.060 SS
Assembly, tether
Washer, #4 nylon
Nut, M4 nylock
Bracket, socket end plate
Screw, M5 x 12 slotted hex w/flange
Bracket, end plate
Housing
Nut, 500-13 nylk G5 ZC
Washer, .500 flat 1.060/.090 ZC SAE
Stud, trunnion
Washer, nylon (for part number 13392)
Support, housing/trunnion
Gasket, silicone
Screw, M5 x 12 phillips green
Socket, bulb
Support, housing/trunnion
Nut, special, .500 NPT lock (LN101SC)
Fitting, nipple
Connector, weather tight
Strain relief, .50 NPT watertight .270/.464 ID
Support, bulb - oval light
Handle, T - oval light (wing nut)
Cord, power hard wired
Trunnion, oval light
Assy, light fixture - 1000W hard wired
Items 1 - 32
Cord, power quick disconnect
Option
Clip, spring holder
Option
Screw, 10-32X.500 pan phil18-8 ss
Option
Nut, 10-32 nylk G5
Option
Assy, light fixture/quick disconnect cord Option

13

MAST JUNCTION BOX ASSEMBLY - HARD WIRED LIGHTS

11

12
5

2
3
4

10

5
9

8
7

ITEM

PART

QTY

1
2
3
4
5
6
7
8
9
10
11
12
-

12109
66100
66101
66102
60755
15864
12095B
16143
12094
14656
60424
13749
11789

1
4
2
1
2
4
1
1
1
1
4
1
-

14

DESCRIPTION

NOTES

Box cover, 2-gang plastic


Connector, 2 pos. Wago
Connector, 3 pos. Wago
Connector, 5 pos. Wago
Fitting, .750MNPT x .500FNPT nylon
Strain relief, .500NPT water tight
Bracket, junction box
Clamp, tubing .500
Box, junction
Strain relief, .750NPT water tight
Screw, 6-32X.750 pan phil G2 ZC self threading
Gasket, junction box - HFI 281000
Assembly, mast junction box

MAST JUNCTION BOX ASSEMBLY - QUICK DISCONNECT LIGHTS

13

14
2
3

4
12

11
5
6

10
9

6
8

ITEM

PART

QTY

1
2
3
4
5
6
7
8
9
10
11
12
13
14
-

12109
66100
66101
66102
60755
15403
15404
12095B
16143
12094
14656
12713
60424
13749
11957

1
4
2
1
2
4
4
1
1
1
1
1
4
1
-

DESCRIPTION

NOTES

Box cover, 2-gang plastic


Connector, 2 pos. Wago
Connector, 3 pos. Wago
Connector, 5 pos. Wago
Fitting, .750MNPT x .500FNPT nylon
Connector, quick disconnect (female)
Cap, receptacle w/chain
Bracket, junction box
Clamp, tubing .500
Box, junction
Strain relief, .750NPT water tight
Fitting, adapter-1/2"-14 male to 1/2"-14 female
Screw, 6-32X.750 pan phil G2 ZC self threading
Gasket, junction box - HFI 281000
Assembly, mast junction box

15

AUXILIARY OUTLET PANEL ASSEMBLY

2
8
7

10

11
5

16

17

6
15
12
1

16

13
14

16

ITEM

PART

QTY

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
--

65535
12248B
10081
11484B
14130
65530
65489
65815
12246B
15215
11485B
65492
65851
65849
15849
65520
18992
13893

1
1
1
1
2
2
2
2
1
2
1
2
2
2
1
4

1
1

DESCRIPTION

NOTES

Clamp, 90 3/4" 2 screw


Weldment, outlet cover
Hinge, continuous - 11.00 in.
Cover, breaker
Receptacle, 120V/20A GFCI
Block, terminal - 2 pole lug type, 7 pos./pole
Receptacle, 120V/30A (TT-30R) RV
Receptacle, 240V/50A RV (14-50R)
Weldment, outlet panel
Rubber bumper
Angle, mounting support
Breaker, 50A, 250V, 2 pole aux contact
Breaker, 30A, 250V, 2 pole, screw term w/ aux
Breaker, 20A, 120V, 1-pole, push button
Cover, receptacle - weather proof
Cover, receptacle - weather proof 50A 3-wire
Stud, ground
Receptacle panel (2x5-20R, 2xTT-30R, 2x14 - 50)

17

AUXILIARY OUTLET PANEL OPTIONS

18

PART NUMBER 12399

PART NUMBER 12402

Receptacle Panel (2x5-20R, 3xL6-30R, 1x50A)

Receptacle Panel (2x5-20R, 3xL6-20R, 1x50A)

PART NUMBER 12400

PART NUMBER 12401

Receptacle Panel (2x5-20R, 3xL14-30R, 1x50A)

Receptacle Panel (2x5-20R, 4xL14-30R)

AUXILIARY OUTLET PANEL OPTIONS

PART NUMBER 13540

PART NUMBER 12398

Receptacle Panel (2x5-20R, 1xTT-30R, 1xL6-30R, 2x50A)

Receptacle Panel (2x5-20R, 2xL6-30R, 2x50A)

ITEM

PART

QTY

1
2
3
4
5
6
7
8
9
10

14130
14137
18089
65488
65849
65851
65492
65489
65520
65815

2
2
2
1
1
-

DESCRIPTION

10

NOTES

Receptacle, 120V 20A GFCI


Receptacle, 240V 30A twist lock
Receptacle, 125/250V 50A twist lock
Receptacle, 240V 30A twist lock
Breaker, 20A, 120V, 1 pole, push button
Breaker, 30A 250V 2 pole (JA) screw term, w/aux
Breaker, 50A 250V 2 pole aux contact
Receptacle, 120V/30A (TT-30R) (RV)
Cover, receptacle - weather proof 50A 3-wire
Receptacle, 240V/50A (14-50R) (RV)

19

ENCLOSURE ASSEMBLY
8
9
10
5
6

27

30

7
2
3
33

32

4
29
28
4
27

22
31

3
25

23
11

26

24
17

19

18
12

20
33

15
13

21
14
1

20

ITEM

PART

QTY

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33

11381
11507W
16591W
16598
25333W
12195
10287W
11935
12344ZN
16099
15123
15215
65406
65407
22550
65470
65580
65584
12604
12012W
12257W
10284W
12605
11543B
11121
11222
10219
10220
10221
10223
60733
60716
11724

2
1
2
2
1
1
1
1
1
1
2
6
2
2
1
1
1
1
1
1
1
1
2
2
1
1
2
2
2
1
1
3
2

DESCRIPTION

NOTES

Fender, plastic - single wall


Panel, right side sheet metal
Panel, door
Hinge, door - .188 pin, 48.5 long
Panel, back access
Gasket radiator access plate
Panel, rear - 4000 Isuzu
Pad, rubber 2.00 x 2.00 x 1.00
Weldment, cradle - common mast
Assembly, cradle pin
Latch, paddle
Bumper, rubber
Light, clearance marker - red
Light, clearance marker - amber
Switch, e-stop, 2NO/1NC (assembly)
Switch, e-stop operator
Block, e-stop contactor - N.C.(low voltage)
Block, e-stop contactor - N.O / N.O
Bracket, e-stop guard
Panel, front sheet metal
Panel, left side sheet metal w/ e-stop
Panel, roof w/access hole
Latch, door SS - T-style
Spacer, control box
Tube, black manual holder, 14
Bracket, manual holder
Assy, rear tail/turn light
Light, rear tail/turn, no grommet
Grommet, rear light, rubber 4.5
Assy, license plate light/bracket
Plug, hole (white) - .875
Clamp, tubing - 1.50 lt duty
Foam, door

21

LIGHT TOWER FRAME ASSEMBLY


13
14

12
11
7

10
9
1

3
4

7
6

15

ITEM

PART

QTY

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

11563B
14682
60820
14145
15015
14261
15380
14845B
11554Z
11057B
14275
14663Z
14403
60707
60706
15165
13722B

1
1
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1

22

DESCRIPTION
Weldment, chassis
Bracket, battery hold-down
Bolt, J - .250-20 X 9.00
Battery tray
Pin, clevis - .500 DIA X 1.250
Sheave - 2 in.
Pin, cotter - .125X1.250
Spring, kickback - 50 lb.
Spacer plate - kick-back spring
Weldment, mast post
Spring - 2.75
Bar, latch
Pin, cotterless - .312 X 1.000
Chain, sash - no 8 stainless steel
Ring, split - 1.00 SS
Pin, roll - .250X1.250 plain
Weldment, mast support

NOTES

WATER TANK ASSEMBLY

2
3

4
13

10

14

78
9

12
11

15

ITEM

PART

QTY

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

42605
40789B
40756
24006
25089
61044
23810
15422
50332
40667
19453
50206
40740
21127
40229

1
1
1
1
1
1
1
2
1.33 ft.
1.
2
1 ft.
1
1
1

Tank, water - 500 gallon black


Weldment, tank strap
Cover, water tank - 16.00 MLT 0500
Fitting, reducer - 1.000 mnpt X .750fnpt bp
Fitting, nipple, pipe -.750npt X close
Fitting, tee - .750npt brs
Fitting, strt -.750npt X .750 barb bk nyl
Clamp, hose - sae 020 (.75-1.75)
Hose, fuel - .750 ID 175 psi sae 30R7
Fitting, strt-.750mnpt X .500 barb brs
Clamp, hose - sae 006 (.37-.87)
Hose, fuel - .500 ID 50 psi sae 30R7
Fitting, bulkhead-2.000npt poly/3.000 hole
Pipe fitting, nipple, pipe - 2.000npt X close
Valve, ball 2.00 fnpt

NOTES

23

FUEL TANK AND MANIFOLD ASSEMBLY

19

18
17
14

20

22

15
16

18
14
13

12

17
4
21
7

6
7
8
9
10
11

11

24

ITEM

PART

QTY

DESCRIPTION

NOTES

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
34
35

42616B
50169
26379
19338
21451
50018
60777
19180
17896
14211
60778
21129
40234
61044
62027
66104
62026
62023
23810
40667
23707
62040

1
3 ft.
1
1
1
5.5 ft.
2
1
1
4.5 ft.
2
1
4
4
2
1
2
2
1
1
1
1

Weldment, fuel tank - MTT


Hose, 1.00" Goodyear chemigum class A - red
Vent, plastic fuel 1.00 I.D
Clamp, hose - SAE 016 (.68-1.50)
Fitting, strt-1.000mnpt X 1.000barb
Hose, fuel - .312 ID 50 PSI SAE 30R7
Clamp, hose - .312 fuel hose crimp style
Fitting, strt - .375mnpt X .312barb
Fitting, strt -.250npt X .188barb
Hose, fuel - .188 ID 50 PSI SAE 30R7
Clamp, hose - .188 fuel hose crimp style
Gauge, fuel - mechanical
Fitting, faucet .750npt brs
Fitting, tee-.750npt brs
Fitting, nipple, pipe-.750npt X close brs
Fitting, nipple, pipe-.750npt X close plugged brs
Fitting, nipple, pipe-.750npt X 4.00 brs
Fitting, bulkhead - .75fnpt X .75fnpt brs
Fitting, strt-.750npt X .750 barb bk nyl
Fitting, strt-.750mnpt X .500 barb brs
Cap, fuel fill- 3.50
Clamp, hose - 1.5 fuel hose crimp style

25

WATER PUMP ASSEMBLY

24
9

10
11
Old Style Pump Location 12

2
A

F
E

1
8

C
B

5
4

D
To
Trailer

13

20
21
22
New Style Pump Location

23

C
14

1
3

17
13 16
2

19
9
10

11
12

16
15

26

18

ITEM

PART

QTY

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
A
B
C
D
E
F

42142
60396
60067
61116
42631B
60690
60698
60358
15863
10150
66248
66249
50206
49508B
49506
60365
63169
40728
60996
60817
60703
60698
Page 38
Page 38
42639B
42640B
66271
60393
60386
60161

1
4
4
4
1
2
2
2
1
1
1
1
2.0 ft.
1
1
2
2
2
1
4
4
4
1
1
1
1
1
9
9
9

Pump, multi-prpse water 115v 3.3gpm


Screw, 10-32 X 1.250 pan phil G2
Washer, #10 flat .435/.060 18-8 SS
Nut, 10-32 nylk cap G2
Bracket, pump mounting - MTT
Screw, .375-16X1.000 std hex 18-8 ss
Washer, .375 flat .875/.040 18-8 ss
Nut, .375-16 nylk G5
Strain relief - .50 npt watertight .50 I.D.
Box, conduit - sgl gang wthrprf 5 hole
Switch, light - 15A (on/off)
Cover, sgl gang light switch cvr-wthrprf
Hose, fuel - .500 ID 50 psi sae 30R7
Weldment, pump bracket - MTT
Fitting, 90 - flowjet (for pump)
Clamp, hose - SAE 010 (.56 - 1.06)
Grommet, rbr 1.00 id x .25 pan. thx1.38
Fitting, strt - .500 nptx .500 barb
Valve, ball .50 nptf 3-port
Screw, .375-16x1.500 std hex 18-8 ss
Washer, .375 split lock 18-8 ss
Washer, .375 flat .875/.040 18-8 ss
Weldment, trailer frame MTT
Weldment, trailer frame 125-235 sb
Panel, pump enclosure - side
Panel, pump enclosure - bottom
Heater, battery - 26" w/thermostat
Screw, .250-20 x 1 std hex
Washer, flat
Nut, .250-20 sflg

NOTES

Old Style

New Style

W/pump on rear frame channel


W/pump inside rear frame rail
Option
Option
Option
Option
Option
Option

27

COOLING SYSTEM ASSEMBLY


1
4

2
5

7
15 14

12

11

13

16

21
17

18

19

6
2

20

10

LOWER
RADIATOR
HOSE

8
22
B
A
6
B

28

ITEM

PART

QTY

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
A
B

60034
60206
60386
26305
11626B
15422
11760B
60115
11769B
11596B
60144
22419B
19726
60047
19714
60014
60135
20287
14216
19220
12064
12356
65650
62245

12
12
1
1
1
4
1
8
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2

DESCRIPTION
Screw, .375-16X.750 hx ser flg
Washer, split lock .375
Washer, flat .375
Radiator, aluminum
Weldment, fan shroud
Clamp, hose SAE 20
Panel, fan guard - right
Screw, M6X1.0X12 hx ser flg
Weldment, fan guard - left
Strut, radiator support
Nut, .250-20 nylock
Bracket, support overflow jug .5 gal.
Clamp, overflow bottle
Nut, M6 hx lock class 6 DIN985
Cap, overflow bottle
Screw, M6X1.0X35 hx GR8.8 DIN933
Screw, M6X1.0X20 hx ser flg
Jug, overflow 2 qt. (.5 gal.)
Clamp, hose SAE 04
Hose, overflow
Hose, radiator upper
Hose, radiator lower
Heater, engine - low rad hose 1.5"
Clamp, hose - cnst torque - .813-1.75

NOTES

Option

29

ENGINE ASSEMBLY

10

35

8
9

2
14

40

13
15

12

13

11

11

16

19

41
5

17

6
20
4
21
31

18
22

16
33

11

28

23
27

29
34

30
38 37

36

39

32

26
25

24
A

30

ITEM

PART

QTY

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
A
B
-

21505
60009
12990B
60018
60316
60342
22320
18823
10795
17902BH
60271
60032
60119
14340B
14341B
11471B
11524
19232
19258
22258
15370
16677
10896
21674
27293
21674
18064
15074
15073
19042
15183
15331
15372
16205
21937
23899
62030
23069
60821
19280
25931
60365
50201
12637
11042
26049
11941B
11607
12976
26306

1
2
1
14
3
2
1
1
1
1
4
4
2
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4 ft.
1
1
1
1
1
1
1

DESCRIPTION
Assembly, air filter
Screw, M8X1.25X25 hx ser flg
Bracket, air filter
Screw, M10X1.25X20 hx ser flg
Clamp, hose - SAE 32
Nut, M8X1.25 hx SS
Hose, air filter
Clamp, 2.0 muffler
Muffler - isuzu 4lei (mac)
Pipe, exhaust - mac muffler 20kKW 4000
Washer, .312 split-lock zc
Nut, m8-1.25 hex g8 zc din934 - 8
Washer, .312 flat .875/.070 zc
Bracket, muffler mounting
Bracket, muffler support
Weldment, engine mount
Compression mount, 4.38x4.00x1.50
Fitting, .125NPTF X .125-28 BSP male
Fan, 15.75 in.
Belt, fan - 4LE1-PV05
Switch, water temp Isuzu
Switch, oil pressure
Engine, 4LE1NYGV-03
Engine, 4LE1NYGV-01
Engine, 4LE2NYGV-01
Engine, 4LE1NYGV-01
Engine, 4LE1PV05
Cable, battery - 4 AWG X 36 in. red
Cable, battery - 4 AWG X 25 in. blk
Strap, braided ground - 10 in.
Filter, oil - Isuzu
Fuel filter element
Solenoid, fuel shutdown - 4LE
Pump, fuel - Isuzu
Element, air filter
Dipstick, oil, Isuzu 4LEPV05
Fitting, strt-.375fnpt x M20 X 1.50 o-ring
Fitting, 90-.375mnpt brs
Strap, plastic - 2.375 O.D.
Valve, ball .375fnpt
Fitting, strt-.375npt x .625barb
Clamp, hose - SAE 010 (.56-1.06)
Hose, coolant - .625 I.D.
Hose, air inlet - 2 I.D. x 24 - 90
Gasket, exhaust manifold - isuzu 3lb1
Isuzu, alternator4LE1-PV05 (not shown)
Plate, fuel filter mount
Filter, fuel - heated
Element, fuel filter - heated (for 11607)
Fan, 15.75 in. inc. arc

NOTES

After SN: 1031216


SN: 0900930 - 1031215
SN: 0900278 - 0900930
SN: 0832374 - 0900278
Before SN: 0832375

Option
Option
Option (not shown)
Option (not shown)

Note: Engine and generator parts used in all Magnum Power Products LLC equipment carry the Original Equipment
Manufacturer (OEM) warranty unless otherwise stated. OEM warranty parts must be purchased through an OEM
dealer. Please contact Magnum Power Products LLC with questions.

31

CONTROL BOX ASSEMBLY

5
3

1
6

7
8

16

15

10

E
11
F

D
C
B

12
13

14
A
15

32

ITEM

PART

QTY

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
-A
B
C
D
E
F
G

15085
11480
65429
65388
65325
14249
24008
15195
10081
14201
65850
14203
14204
14219
14202
14257B
15309
12429B
65326
11947
11949B
65498
11929B
65499

1
1
1
1
4
4
1
1
1
1
1
2
1
3
5
1
1
1
1
1
1
1
1
1

DESCRIPTION

NOTES

Gauge, hourmeter
Panel, control
Breaker, 100A 250V 2 pole
Light, indicator red - w/wire 12 VDC
Light, indicator green - w/wire 12 VDC
Breaker, 15A 250V 1pole
Isuzu, glow plug indicator 4LE
Switch, key Isuzu, Mitsu
Hinge, 11 in.
Relay, 15 sec. fixed time delay 12VDC
Breaker, 10A, 240V, 1pole push button (airpax)
Block, terminal 10 pos
Kit, ground bar
Strain relief, 3/4 Romex
Strain relief, 3/8 Romex
Box, control
Key - Mitsubishi/Isuzu (not shown)
Bracket, battery charger
Option
Charger, battery - 2 AMP, 3 Stage
Option
Light, interior with switch
Option
Bracket, control box light mount
Option
Switch, disconnect
Option
Bracket, battery lock-out switch
Option
Switch, lock-out lever kit
Option

33

GENERATOR ASSEMBLY
1

2
4

ITEM

PART

QTY

1
2
3
4
5
6
7
8
9

12736
18556
60495
60026
11000
11515B
15241
11481
11597B

1
1
8
8
1
2
2
1
1

DESCRIPTION

NOTES

Cover, generator box


Regulator, voltage - SE 350
Screw, M10 x 16
Washer, split lock M10
Plate, drive
Spacer, 2.00 dia x 1.00
Compression mount, engine
Generator, complete assembly (20 kW)
Bracket, gen mount

Note: Engine and generator parts used in all Magnum Power Products LLC equipment carry the Original Equipment
Manufacturer (OEM) warranty unless otherwise stated. OEM warranty parts must be purchased through an OEM
dealer. Please contact Magnum Power Products LLC with questions.

34

TRAILER BRAKE LINES


1
3

4
2
3

4
5

3
8
6
7

5
8

ITEM

PART

QTY

1
2
3
4
5
6
7
8

40495
19252
22338
22339
40498
40493
40497
40499

1
1
4
2
2
2
4
4

DESCRIPTION

NOTES

Brake line, 3/16 x 20


Fitting, T w/bracket
Brake line, 3/16 x 60
Connector, brake line
Fitting, T
Brake line, 3/16 x 40
Hose, brake
Clip, brake hose

35

TRAILER ASSEMBLY
Units built before SN: 1040436

16
A

3
14

12 13

11
14

8
31

13

15

TO
FENDER

22

3
TO
FRAME

5
42
43

20

27

29

4
4

TO
FENDER

39

15

38
18

10

5 4

15

TO
FRAME

30

34

61

4
33

19

62

32

40

12

26

36

24
21 3

28

40

13

4
3

15

35

23
25

17

39
38

46

37
40
39

60
47

38
41

48 50

52

59

36

38

54
56

49

38

40
39

51

45

40
41

44

58

53
55

57

ITEM

PART

QTY

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
A
B

21887B
22358B
60481
60671
60307
22351B
60352
60386
60358
22353B
60052
65406
60277
60061
65407
22398
22360B
22317B
22359B
22357B
65449
65448
16337
65605
10226
22302B
60684
60286
60684
60144
19417
20159
60376
60309
19763B
18373
19335B
60239
60180
60240
19519
61078
60651
60180
60531
22145
22146
26571
26572
26573
26574
26575
26576
26577
22387
26584
26585
26581
12308
26583
26586
60096
20374
13718B
11965Z
41133
24345B
41795

1
1
20
44
22
2
8
24
16
2
8
2
14
14
4
4
1
1
1
1
1
1
1
1
1
1
2
2
1
3
1
2
2
6
1
1
1
1
2
9
1
8
8
8
8
2
2
2
2
2
2
4
4
4
4
4
4
4
4
4
4
24
4
1
4
4
1
1

DESCRIPTION

NOTES

Weldment, trailer frame


Weldment, rear step RH
Screw, .500-13X1.750 hx hd
Washer, flat .500 fender
Nut, .500-13 nylock
Fender shield, large trailer
Screw, .375-16X1.250 hx hd
Washer, flat .375
Nut, .375-16 nylock
Weldment, fender, large trailer
Screw, .375-16X.750 hx hd
Light, clearance marker - red
Screw, 10-32X.500 pan phil
Nut, 10-32 nylock
Light, clearance marker - amber
Pad, slip resistant 10.00 x 28.00
Weldment, front step RH
Weldment, jack large trailers
Weldment, front step LH
Weldment, rear step LH
Light, stop/turn/tail - LH
Light, stop/turn/tail - RH
Light bar - 3 lights
Light, license plate - 12V
Plug, 2 wire, license light
Cover, brake guard
Screw, .250-20X.875 std hex 18-8 SS
Washer, split lock .250
Screw, .250-20X.875 hx hd SS
Nut, .250-20 nylock
Breakaway kit
Chain, trailer safety, hi test
Screw, .500-13X4.500 hx hd
Washer, flat .500 SAE
Weldment, hitch elec. 4 pos adj - large
Actuator, trailer
Hitch, pintle eye (adj) - 3.00 ID
Screw, .625-11X5.000 hx hd
Washer, flat .625
Nut, .625-11 nylock
Coupler, 2.31 ball for adjustable hitch
Screw, .625-11X2.000 flg hex G8 ZB
Washer, square bevel structural .625 galv
Washer, flat .625
Nut, .625 - 11 ser flg
Axle 6000# Torflex 57 frame hyd. brake
Axle 6000# Torflex 57 frame elec. brake
Surge free-backing brake assy, left
Surge free-backing brake assy, right
Electric brake assy, left
Electric brake assy, right
Inner grease seal 2.25"
Inner hub bearing
Inner bearing cup
Drum, large trailer brake - 6000# axle
Outer bearing cup
Outer hub bearing
Spindle washer
Spindle nut
Spindle nut - cotter pin
Dust cap
Nut, wheel lug
Wheel, 750-16 LTE
Weldment, step
Weldment, jack adapter
Jack, side wind - 2000# tube mount
Weldment, spare tire carrier
Coupler, 2.31 ball

Option
Option: bulldog hitch

37

TRAILER ASSEMBLY
Units built after SN: 1040436
15

3
12
B

10

11

25

13
7

2
21 22
12

12
C

14

12

36

13

22
6

9
38

3
35

13 24 12

4 5

16

37

23

14

4
27

33

39

12

27

21

TO
FENDER

12
3

13

20

3
5
12

13

28
26

12

37
36

18

35

17

29
31

36

10

12
3

TO
FRAME

57

32

37

14

5 4

14

19
4

58

30
34

35
42

56
36
37

35

44

40
41

37
D

43

36

47

46

35

48

45
49
54

50
51

53

52

55

ITEM

PART

QTY

1
2
3
4
5
6
7
8
9
10
11
12

49510B
27655B
22358B
61103
60416
60307
22351B
60191
60668
60095
27657B
61091
66394

1
1
1
20
20
20
2
8
2
16
2
8
12

38

DESCRIPTION

NOTES

Weldment, trailer frame MTT


Weldment, trailer frame
Weldment, rear step rh
Screw, .500-13X1.750 sflg hex
Washer, .500 flat 1.375/.090
Nut, .500-13 nylock
Fender shield, large trailer
Screw, M16-2.00X90 std hex G10.9
Nut, .500-13 nylk G8
Nut, .312-18 sflg case hard
Weldment, fender
Screw, .312-18X1.000 sflg hex G5
Grommet, 2.0

W/pump on rear frame channel


W/pump inside rear frame rail

ITEM

PART

QTY

DESCRIPTION

13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
-43
---44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
---A
B
C
D
E

66397
66396
22398
22360B
22892
22317B
22359B
22357B
10221
10220
10222
66395
10226
22302B
60684
60286
60144
20159
61099
60671
18373
19335B
60239
60180
60240
61078
60651
60180
60531
22145
22146
26571
26572
26573
26574
26575
26576
26577
22387
26584
26585
26581
12308
26583
26586
60096
20374
13718B
11965Z
41133
27451
27452
27671
24345B
19417
19763B
19519
41795

7
4
4
1
1
1
1
1
2
2
2
1
12
1
3
2
1
2
2
8
1
1
1
2
9
8
8
8
8
2
2
2
2
2
2
4
4
4
4
4
4
4
4
4
4
24
4
1
4
4
1
27.7ft.
1
1
1
1
1
1

Light, clearance - 2.0 red


Light, clearance - 2.0 amber
Pad, slip resistant 10 x 28
Weldment, front step rh
Jack, top wind - 5000lb
Weldment, jack
Weldment, front step lh
Weldment, rear step lh
Grommet, 4.5
Light, 4.0 red tail/turn
Plug, 3 wire
Light, utility 2.0
Plug, 2 wire
Cover, brake guard
Screw, .250-20X.875 std hex
Washer, split lock .250
Nut, .250-20 nylock
Chain, trailer safety
Screw, .500-13X5.00 std hex G8
Washer, flat .500 SAE
Actuator, trailer
Hitch, pintle eye (adj) - 3 ID
Screw, .625-11X5.000 hx
Washer, flat .625
Nut, .625-11 nylock
Screw, .625-11X2.00 flg hex
Washer, sqr. bevel structural
Washer, flat .625
Nut, .625 - 11 ser flg
Axle 6000# - 57 frame
Axle 6000# - 57 frame
Surge free-backing brake
Surge free-backing brake
Electric brake assy
Electric brake assy
Inner grease seal 2.25"
Inner hub bearing
Inner bearing cup
Drum, large trailer brake
Outer bearing cup
Outer hub bearing
Spindle washer
Spindle nut
Spindle nut - cotter pin
Dust cap
Nut, wheel lug
Wheel, 750-16 LTE
Weldment, step
Weldment, jack adapter
Jack, side wind - 2000# tube mount
Decal, reflective tape kit
Tape, conspicuity -2
Harness, trailer
Weldment, spare tire carrier
Breakaway kit
Weldment, hitch elec.
Coupler, 2.31 ball
Coupler, 2.31 ball

NOTES

Jack only
Includes item 17

For tail/turn lights


For clearance lights

.625 galvanized

Hydraulic brake
Option: electric brake
Left
Right
Option: left
Option: right

6000# axle

Not shown: white


Not shown: red/white
Not shown
Option
Option
Option: 4-pos adjustable
Option: adjustable hitch
Option: bulldog hitch

39

REV: ORG
PART NO: 13961
10.25.11

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