NOE - The Formwork: Assembly and Operating Manual

NOE The Formwork
Assembly and Operating Manual

Dated 03.2010
2 Dated 03.2010
AuV NOElight
Subject to technical modifications.
Contents
1.
Safe setting down of wall formwork

elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.
Overview of the NOEIight panel formwork

system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.
3.1
3.2
3.2.1
3.2.2
3.2.3
3.3
3.4
3.4.1
Assembly instructions. . . . . . . . . . . . . . . . . . . . . . . . 8
Uploading formwork elements. . . . . . . . . . . . . . . . . . . 8
Stripping formwork . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Preassembling the first face formwork. . . . . . . . . . . . . 8
Erecting the first face formwork. . . . . . . . . . . . . . . . . . 11
Installing the (opposing) second face formwork. . . . . 14
Concreting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Stripping formwork . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Stripping the second face formwork formwork
without scaffolding . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.4.2 Stripping the first face formwork formwork with
scaffolding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.5
Preparation for transport . . . . . . . . . . . . . . . . . . . . . . . 17
Special applications of NOEIight. . . . . . . . . . . . . . . 29

Forming rectangular columns with external corner
panels ECP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Use as foundation formwork. . . . . . . . . . . . . . . . . . . . . 30
Use as circular formwork. . . . . . . . . . . . . . . . . . . . . . . . 31
11.2
11.3
12.
12.1
12.2
12.3
12.4
12.5
Individual parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
NOEIight standard panels . . . . . . . . . . . . . . . . . . . . . . . 39
Overview fo formwork elements . . . . . . . . . . . . . . . . . 39
Elevations and sections . . . . . . . . . . . . . . . . . . . . . . . . . 40
NOEIight external corner angel ECA. . . . . . . . . . . . . . . 41
NOEIight external corner angel ECP. . . . . . . . . . . . . . . 42
NOEIight internal corners IC . . . . . . . . . . . . . . . . . . . . . 43
NOEIight internal corner hinge. . . . . . . . . . . . . . . . . . . 44
NOEIight external corner hinge . . . . . . . . . . . . . . . . . . 45
NOEIight external filler . . . . . . . . . . . . . . . . . . . . . . . . . 46
NOEIight internal filler. . . . . . . . . . . . . . . . . . . . . . . . . . 46
Filler tying channel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Compensation panel . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Filler piece. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Ties and fastenings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Scaffolds and accessories. . . . . . . . . . . . . . . . . . . . . . . . 50
Transport equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Plastic plugs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
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Dated 03.2010 3
Element connections . . . . . . . . . . . . . . . . . . . . . . . . . 19
Element connection with NOE AluLock
with 100 mm compensation piece . . . . . . . . . . . . . . . . 19
Connection using a compensation panel
50250 mm compensation piece. . . . . . . . . . . . . . . . . . 19
6.
6.1
6.2
6.3
6.4
6.5
Tie rods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
No longitudinal compensation piece. . . . . . . . . . . . . . 20
With longitudinal compensation piece up to 50 mm. 20
With longitudinal compensation piece up to 100 mm. 20
Tie rods over the top of the panel . . . . . . . . . . . . . . . . 21
Ties with a compensation panel. . . . . . . . . . . . . . . . . . 21
7
7.1
7.1.1
7.1.2
7.2
7.3
Corner solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Corner 90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Corner 90 with EC panel ECP. . . . . . . . . . . . . . . . . . . 22
Corner 90 with external corner angle ECA . . . . . . . 23
Corners 60150. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Connections in corner area to transfer
tension forces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
8.
Extending panels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
9.
9.1
9.2
Formwork connection solutions. . . . . . . . . . . . . . . 27

Connecting longitudinally to an existing wall. . . . . . . 27
Connecting transversely to an existing wall or
floor slab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Connections forming T-walls. . . . . . . . . . . . . . . . . . . . . 28
13.
13.1
13.2
13.3
13.4
Crane transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Crane transport general advice. . . . . . . . . . . . . . . . . . . 32
Transporting panels horizontally by crane using
stacking corners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Transporting panels vertically by crane using
crane bow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Transporting small items by crane using a
NOE box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Transporting stabilizers and other items using
NOE pallets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
14.
14.1
14.1.1
14.1.2
14.2
14.3
14.4
14.5
14.6
14.7
14.8
14.9
14.10
14.11
14.12
14.13
14.14
14.15
14.16
5.
5.1
11.
11.1
13.5
Standard construction NOEIight formwork. . . . . 18
9.3
Stop-end formwork . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Scaffolds and stabilizers. . . . . . . . . . . . . . . . . . . . . . 35

Walkway brackets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Concreting platform with hatch. . . . . . . . . . . . . . . . . . 36
Attachment of ladder and ladder support. . . . . . . . . . 37
Fall protection measures for formwork
height > 3,00 m. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Stabilizers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4.
5.2
10.
GSV Guidelines
Important information regarding the intended use
and safe application of formwork and falsework
The contractor is responsible for drawing up a
comprehensive risk assessment and a set of
installation instructions. The latter is not usually
identical to the assembly instructions.
Risk Assessment
The contractor is responsible for the compilation,
documentation, implementation and revision of a risk
assessment for each construction site. His
employees are obliged to implement the measures
resulting from this in accordance with all legal
requirements.
Installation Instructions
The contractor is responsible for compiling a written
set of installation instructions. The assembly
instructions forms part of the basis for the compilation of a set of installation instructions.
Assembly Instructions
Formwork is technical work equipment which is intended for commercial use only. The intended use
must take place exclusively through properly trained
personnel and appropriately qualified supervising
personnel. The assembly instructions are an integral
component of the formwork construction. They comprise at least safety guidelines, details on the standard configuration and intended use, as well as the
system description.
The functional instructions (standard configuration)
contained in the assembly instructions are to be
complied with as stated. Enhancements, deviations
or changes represent a potential risk and therefore
require separate verification (with the help of a risk
assessment) or a set of installation instructions
which comply with the relevant laws, standards and
safety regulations. The same applies in those cases
where formwork and/or falsework components are
provided by the contractor.
Availability of the Assembly Instructions
The contractor has to ensure that the assembly instructions provided by the manufacturer or formwork
supplier are available at the place of use. Site personnel are to be informed of this before assembly
and use takes place, and that they are available at
all times.
Representations
The representations shown in the assembly instructions are, in part, situations of assembly and not
always complete in terms of safety considerations.
The safety installations which have possibly not
been shown in these representations must
nevertheless be available.
Storage and Transportation

The special requirements of the respective formwork constructions regarding transportation procedures as well as
storage must be complied with. By way of example, name
the appropriate lifting gear to be used.
Material Check
Formwork and falsework material deliveries are to be
checked on arrival at the construction site/place of destination as well as before each use to ensure that they are in
perfect condition and function correctly. Changes to the
formwork materials are not permitted.
Spare Parts and Repairs
Only original components may be used as spare parts. Repairs are to be carried out by the manufacturer or
authorized repair facilities only.
Use of Other Products
Combining formwork components from different manufacturers carries certain risks. They are to be individually verified and can result in the compilation of a separate set of
assembly instructions required for the installation of the
equipment.
Safety Symbols
Individual safety symbols are to be complied with.
Examples:
Safety information: non-compliance can lead to damage

to materials or risk to the health of site personnel (also
life)
Visual check: the intended operation is to be carried out
through a visual check.
Note: supplementary information for safe, correct and
professional execution of work activities.
Miscellaneous
Technical improvements and modifications are subject to
change without notice.
For the safety-related application and use of the products,
all current country-specific laws, standards as well as other
safety regulations are to be complied with without exception. They form a part of the obligations of employers and
employees regarding industrial safety. This results in,
among other things, the responsibility of the contractor to
ensure the stability of the formwork and falsework constructions as well as the structure during all stages of construction. This also includes the basic assembly, dismantling and
the transport of the formwork and falsework constructions or
their components. The complete construction is to be
checked during and after assembly.
Version: 28.08.2009
Copyright: Gteschutzverband Betonschalungen e.V. PO BOX 10 41 60 40852 Ratingen Germany
4 Dated 03.2010
AuV NOElight
1. Safe setting down of wall formwork elements
AuV NOElight
Dated 03.2010 5
2. Overview of the NOEIight panel formwork system
6 Dated 03.2010
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2. Overview of the NOEIight panel formwork system
AuV NOElight
Dated 03.2010 7
3. Assembly instructions
8 Dated 03.2010
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10 Dated 03.2010
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12 Dated 03.2010
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14 Dated 03.2010
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16 Dated 03.2010
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4. Standard construction NOEIight formwork
18 Dated 03.2010
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5. Element connections
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6. Tie rods
20 Dated 03.2010
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6. Tie rods
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7. Corner solutions
22 Dated 03.2010
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7. Corner solutions
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7. Corner solutions
24 Dated 03.2010
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7. Corner solutions
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8. Extending panels
26 Dated 03.2010
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9. Formwork connection solutions
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9. Formwork connection solutions
10. Stop-end formwork
28 Dated 03.2010
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30 Dated 03.2010
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12. Crane transport
32 Dated 03.2010
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12. Crane transport
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12. Crane transport
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13. Scaffolds and stabilizers
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36 Dated 03.2010
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38 Dated 03.2010
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14. Individual parts
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40 Dated 03.2010
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42 Dated 03.2010
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44 Dated 03.2010
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46 Dated 03.2010
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48 Dated 03.2010
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50 Dated 03.2010
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NOEtop
NOEtop Alu
NOElight
NOEalu L
NOE-Schaltechnik
Georg Meyer-Keller
GmbH + Co. KG
Kuntzestrasse 72
73079 Suessen
Germany
Telefon +49 7162 13-1
Telefax +49 7162 13-288
info@noe.de
www.noe.de
www.noeplast.com
Austria
NOE-Schaltechnik
www.noe-schaltechnik.at
noe@noe-schaltechnik.at
Belgium
NOE-Bekistingtechniek n.v.
www.noe.be
info@noe.be
Brazil
Mills do Brasil
Estruturas e Servios Ltda
www.mills.com.br
millsbr@cepa.com.br
Bulgaria
NOE-Schaltechnik
www.noebg.com
noe-bg@netbg.com
Croatia
NOE oplatna tehnika d.o.o.
www.noe.hr
noe@noe.hr
Czech Republic
ISD-NOE
www.isd-noe.cz
zdaril@isd-noe.cz
France
NOE-France
www.noefrance.fr
info@noefrance.fr
Malaysia
ICS-NOE ASIA SDN-BHD
www.noeasia.com
info@noeasia.com
Netherlands
NOE-Bekistingtechniek b.v.
www.noe.nl
info@noe.nl
Poland
NOE-PL Sp. Zo.o.
www.noe.com.pl
noe@noe.com.pl
Russia
NOE St. Petersburg
noe@sovintel.ru
Serbia
NOE Sistemske Oplate d.o.o.
www.noe-scg.com
noe-scg@eunet.yu
Slovakia
ISD-NOE
www.isd-noe.sk
info@isd-noe.sk
Switzerland
NOE-Schaltechnik
www.noe.ch
info@noe.ch
USA
NOE USA
www.noeusa.com
t.phifer@noeusa.com
NS/e 08.10
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NOE The Formwork

Assembly and Operating Manual

Subject to technical modifications.

Safe setting down of wall formwork

Overview of the NOEIight panel formwork

Special applications of NOEIight. . . . . . . . . . . . . . . 29

Formwork connection solutions. . . . . . . . . . . . . . . 27

Subject to technical modifications.

Standard construction NOEIight formwork. . . . . 18

Scaffolds and stabilizers. . . . . . . . . . . . . . . . . . . . . . 35

Storage and Transportation

Safety information: non-compliance can lead to damage

Subject to technical modifications.

1. Safe setting down of wall formwork elements

Subject to technical modifications.

2. Overview of the NOEIight panel formwork system

Subject to technical modifications.

2. Overview of the NOEIight panel formwork system

Subject to technical modifications.

Subject to technical modifications.

Subject to technical modifications.

Subject to technical modifications.

Subject to technical modifications.

Subject to technical modifications.

Subject to technical modifications.

Subject to technical modifications.

Subject to technical modifications.

Subject to technical modifications.

Subject to technical modifications.

4. Standard construction NOEIight formwork

Subject to technical modifications.

Subject to technical modifications.

Subject to technical modifications.

Subject to technical modifications.

Subject to technical modifications.

Subject to technical modifications.

Subject to technical modifications.

Subject to technical modifications.

Subject to technical modifications.

9. Formwork connection solutions

Subject to technical modifications.

9. Formwork connection solutions

10. Stop-end formwork

Subject to technical modifications.

11. Special applications of NOElight

Subject to technical modifications.

11. Special applications of NOElight

Subject to technical modifications.

11. Special applications of NOElight

Subject to technical modifications.

12. Crane transport

Subject to technical modifications.

12. Crane transport

Subject to technical modifications.

12. Crane transport

Subject to technical modifications.

13. Scaffolds and stabilizers

Subject to technical modifications.

13. Scaffolds and stabilizers

Subject to technical modifications.

13. Scaffolds and stabilizers

Subject to technical modifications.

13. Scaffolds and stabilizers