Site Installation PROJECT NO. G017 & G087 Stacker Cum Reclaimer

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Document No.
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1-G017-X-004582
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SITE INSTALLATION SCHEDULE FOR BW STACKER CUM RECLAIMER
SITE INSTALLATION
PROJECT NO. G017 & G087
STACKER CUM RECLAIMER
CLIENT: BGR ENERGY SYSTEMS LIMITED
PROJECT: METTUR THERMAL POWER STATION
STAGE III
MODIFICATION RECORD
Issue
0
Modification
First Issue.
Orig/Date
UMT
25/11/2010
Chkd/Date
AKP
25/11/2010
Appd/Date
SSB
25/11/2010
DIST:
GE032 ISSUE A JUNE09
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Document No.
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INTELLECTUAL PROPERTY
The information in this document was prepared using Intellectual Property
owned by Metso. This is confidential proprietary information and remains
the exclusive property of Metso. The document is for use solely in
connection with the performance of Metsos Contract.
GE032 Issue A Jan 09
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Document No.
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CONTENTS
1.
GENERAL .............................................................................................................................................................4
2.
DESCRIPTION ......................................................................................................................................................4
3.
STORAGE INSTRUCTIONS...............................................................................................................................4
4.
ASSOCIATED DOCUMENTS..............................................................................................................................5
5.
RECORD OF ISSUE LEVELS: ............................................................................................................................6
6.
SPECIAL TOOLS..................................................................................................................................................6
7.
ERECTION PROCEDURE:..................................................................................................................................7
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1. GENERAL
The purpose of this Erection Schedule is as follows: a. To instruct and advise the erection contractor such that he may assemble and erect the stacker cum reclaimer in
an accurate, safe, economical and efficient manner.
b. To enable the client to review the erection procedure and therefore to comment on any part of it prior to the
erection commencing.
c. To enable the erection contractor and client to have all the materials tools cranes and other equipment available
prior to erection commencing.
d. To establish a sequence for the erection and provide a basis for a site programme.
e. To provide a means for recording the satisfactory completion of erection operations .
2. DESCRIPTION
Stacker cum reclaimer on operates on the rails and is able to stack the stockpiles and reclaim from the
stockpiles. Stacker cum reclaimer has its own dedicated yard belt.
The machine is designed to operate in full manual control, or, for maintenance purposes, local control stations
allow operation of various parts of the plant whilst the remainder is isolated.
The components for the stacker cum reclaimer will be delivered to site with some of the minor components
already pre-assembled. Major fabrications will have been shop assembled and any matchmarks must be
strictly adhered to
3. STORAGE INSTRUCTIONS
a.
Storage of Drive Gear Boxes

Short Term Storage
Up to one year indoor.

Standard factory applied preservation is effective for transport and storage in sheltered area up to one year
depending on atmospheric conditions.
Units should not be stored near vibrating machines in order to avoid damage to bearings.
Always store units in their original supplied shipping condition
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4. ASSOCIATED DOCUMENTS
This schedule is to be read in conjunction with the following documents: Lubrication Schedule
Refer also to Master Part list (Copy attached as Appendix C).
At certain stages during this schedule structural assemblies are required to be sub-assembled on a level
grillage. This assembly work may be carried out at any stage, and not in any specific order. However, it is
essential that the erection of the assemblies onto their mating assemblies be carried out in the following
sequence:
Erect bogies for super structure and 4-wheel and 8 wheel equaliser beams
Erect equalising beam
Erect Undercarriage
Install slew bearing
Erect slew deck
Erect inner boom
Erect boom
Erect mast
Erect counter wt boom and counter wt boom link
Erect the boom link
Erect the partly counter weights
Erect the boom conveyor mechanical , misc items and bucket wheel chute
Erect remaining counter weights as per balancing programme
Erect central chute
Erect the tipper platform bogies and tripper platform
Erect vibrofeeder platform with bogies and vibrofeeder
Erect intermediate conveyor portal
Erect intermediate conveyor with mechanicals
Erect tipper structure with mechanical
Erect intermediate conveyor discharge chute and vibrofeeder chute
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5. RECORD OF ISSUE LEVELS:
It is essential that the latest issue of all drawings is available and worked to. In order to record issue levels of the
Metso design drawings; a copy of the drawing list is attached. This should be clearly marked up with the issue
level of each drawing worked to on site.
6. SPECIAL TOOLS
In addition to the normal tooling requirements necessary for the type of erection covered by this document, there
are Certain Special Tools, which must be available prior to the start of erection.
Statimeters (1 x 25 T (min))
Torque Wrenches (including calibration tools)
Hydraulic Jacks (2 x 100T with locking collar and hand pump)
SKF Hydraulic Nut No. HMV76 + 150mpa oil injection pump with gauge (with suitable
6mm pipe fitting for SKF adaptor sleeve No. OH3176H)
Matched Torque multipliers
SKF Hydro-cam (model HTA) bolt tensioners (M27 + M42)
Precision Optical level with parallel plate micrometer
Precision Engineers level
Theodilite (20 sec)
Not mandatory but strongly recommended to ensure satisfactory site election.
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Work and verification operations
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7.
Verification/Witness Record
Include associated specification document numbers and details of equipment and

services required. Include also for recording traceability numbers, specified data and
references of associated records. Where scheduled operations apply to more than
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One item make provision for recording completion and verification for each item and
operation. Mandatory sequences of completing work are to be specified. Include
essential detailed safety and functional warnings.
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ERECTION PROCEDURE:
7.1 ESTABLISHMENT OF ERECTION

AREA
Erection of the machine shall take place
within the erection area. This should be
an area where the ground adjacent to the
track is suitably compacted and able to
accommodate the cranage required for the
erection. Over the erection area the
following rail/track tolerances shall be
checked and verified.
Level along track to be +10mm over the
length of the bogies (10m).
Height
measurements to be taken for each bogie
frame.
Level across track @ 7000 rail to rail crs
to be 10mm.
Rail centres to be 7000 +5 over the length
of the bogies.
Prior to travelling the completed machine
during commissioning tests the entire
length of track is to be checked.
Check that the centreline of the down
store (yard) conveyor is positioned
correctly relative to the rails within 4mm
and that the underside of the conveyor is
1000 +4 above the rail level.
For rail tolerance refer
Drawing no 1-G017-G-000022
For plot plan refer
Drawing no 1-G017-L-00004 (Con. #7)
Drawing no 1-G017-L-00006 (Con. #9)
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7.2 ASSEMBLY & ERECTION OF

BOGIES
STACKER
CUM
RECLAIMER
Drawing no 1-0000-A-000235
Establish the centre line of slew and mark

on the rails the following points:i. East Rail - a point 6000 8 North
ii. East Rail - a point 2500 4 East
iii. West Rail - a point 60008North
iv West Rail - a point 25004 south
These points represent the pivot
centres of the bogie main pivot
brackets.
At the points established in above
build up the main bogie assemblies up
to and including the pivot brackets.
The bogies are to be locked to prevent
movement along the rails. Pivot brackets
are to be made stable by chocking
ensuring that their upper mating faces are
horizontal. (Maximum permissible slopes
1:500).
Build the bogie sets.
a) Front Units ( at 4 wheel
equaliser beam)
i. Height above rail 968 4
ii. Relative difference in height to
opposite front bogie to be no
greater than 4
b) Rear Units ( at 8 wheel
equaliser beam)
i. Height above rail 16184
ii. Relative difference in height to
opposite rear bogie to be no greater
than 4
To attain the above dimension use the shim
provided with the pivot brackets/rocker
assembly.
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Check that the bogie pivot bracket

upper surface is level.
Check alignment of all wheel sets.
CL of 8 and 4 wheel sets to be in line
with track CL to within 3mm.
Check wheel sets are at the correct rail
centres.
The above should be repeated after the
erection of the undercarriage.
The following items are to be assembled to
the main bogies after the undercarriage has
been erected but not at the same time as
the slew ring installation.
i. Travel Storm locks
ii. Earthing Shoe
iii. Ploughs
iv. Bogie Drives
v. LT Limit Switches

EQUALISING BEAM AND
UNDERCARRIAGE
As per drawing no 1-0000-A-000614
Assemble the equaliser beam, to the

bogies.
Erect a suitable grillage to facilitate the
assembly of the undercarriage structure.
This support grillage must be such that
each section is independently adjustable
and provide access all round the joints that
are to be as per Drawing.
This structure has been trial assembled in
the manufacturers workshops.
It is important to maintain the overall
critical dimensions shown on the
relevant detail drawing and level
within the tolerances stated.
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Survey assembled undercarriage structure

and release for welding. Re-survey after
welding.
The undercarriage section joints are to be
HSFG bolted splices.
Prepare and paint the site joint areas in
accordance with specification (1-G017-X000807).
Lower the undercarriage structure, onto
the bogies and equalising beam ensuring
the connecting surfaces are free and clear
from dirt and grit prior to assembly.
Check top of undercarriage at the slew
ring seating is at correct height of 4515mm
above rail level as called for on drawing
and level within 4mm over the slew ring
seating area.
Tighten the joint bolts after re-checking
alignment of the bogies in relation to the
rail as previous.
Note:
It is critical to ensure accurate
alignment of bogies and equaliser
beams to eliminate machine crabbing
along the tracks.
Slew Ring Installation.

See separate installation procedure as
per drawing no 1-0000-A-000643.
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7.4 ASSEMBLY AND ERECTION

OF SLEW DECK AND SLEW
RING
As per drawing 1-0000-A-000643
Erect a suitable grillage to facilitate

the assembly of slew deck structure
Note :
The structure is to be supported in
inverted position.
This structure has been trial assembled in
It is important to maintain the overall
critical dimensions shown on the
relevant
detail
drawings.
Pay
particular attention to the alignment of
the luff cylinder and luff pivot bores.
The Slew Deck section joints are to be
Prepare and paint the site joint areas.
Refer to slew ring installation schedule
for completion.
Fit slew bearing as per drawing no
1-0000-A-000643.
Install
slew
bearing on the top of undercarriage
structure with proper care so as to
reference point as shown in drawing
no 1-0000-A-000614.
Lift the slew deck structure to its
correct orientation.
Lift and erect the slew deck structure
onto the undercarriage structure.
Using hydraulic jacks carefully lower
the slew deck structure into position
on the undercarriage/slew ring
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assembly ensuring correct alignment

of slew rollers. Install mounting bolts
as per drawing no 1-0000-A-000643.
Install slew lock as per drawing no
1-0000-A-003174.
Erect lower section of slew deck chute
and support beams to slew deck
structure as shown on drawing. Check
interface with impact table assembly
Install the impact table as per drawing
no. 1-0000-A-003058.
Erect the idler on impact table. Ensure
that the alignment of yard conveyor.
Install the 2 slew drives and adjust height
to set each pinion central to the rack.
(Refer Drawing no 1-0000-A-000643).
Adjust position of drives to achieve the
correct backlash as per drawing.
Check alignment and meshing of
drives through full rotation.
When satisfactory,
collars.
weld
locating
Erect slew deck access and supports as per

drawing no 1-0000-A-004470.
Flooring panels are to be fixed to the
supports. Where joints are necessary
in the hand railing, these are to be
made using suitable ferrules and then
dressed smooth on completion.
Erect and bolt down luff cylinder
hydraulic power pack. ( * Install after
erection of luffing structure).
Check that all hydraulic pipe work,
including flexible hoses has been
satisfactorily flushed & tested in
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accordance
with
suppliers
recommendations. Check that there are
no apparent leaks and that pipe work
is securely fixed to structure. Flexible
hoses to be adequately protected.
Install all hydraulic circuit components
including hydraulic oils. The fixing of
components to main structural flanges is
not permitted. Any fixing to main
structures to be referred to Metso for prior
approval.
Rotate slew deck such that luff pivots
are aligned parallel with centre line of
machine and track, i.e., in order that
boom can be erected at right angles to
track. Prevent slew deck from rotating
from this position by suitable means.
Install slew end buffer as shown in
drawing no 1-0000-A-004301. It is to
be install before erection of slew gear
& pinion guard drawing no
1-0000-A-002634.
Install slew
resolver.
limit
switches
and
Check the following bores to ensure level

alignment and parallelism (with shop test
readings):i. Luff cylinder bores.
ii. Luff pivot bores.
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OF INNER BOOM
(Refer Drawing no 1-0000-A-000617)
Survey the inner boom check the

following
for
alignment
and
parallelism:i. Boom pivot bores
ii. Luff pivot bores
iii Mast pivot
Note: check with shop test reading.
Fit the luff pivot spherical bearing

assemblies to the inner boom. Refer
drawing no 1-0000-A-001751.
Lift inner boom assembly onto slew deck.
Hold and position using the
installation cranes in order to fully
assemble the boom pivot pins.
With boom pivot pins fully assembled,
lower boom onto outer boom support
trestle. Check boom level across
support trestle. Boom structure to be
anchored to trestle.

OF THE BOOM
( Refer drawing no 1-0000-A-000617)
Erect a suitable grillage at ground
level to facilitate the assembly of the
main sections of the boom structure.
The support grillage must be such that
each
section
is
independently
supported and adjustable and provide
access to the site bolted joints. This
structure has been trial assembled in
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Adjust and align all sections of the

boom structure. Tighten all bolted
joints in accordance with drawing
requirements.
Install boom conveyor idlers and take
up arrangement along with pulley
taking cares to ensure correct
alignment. Ensure head pulley is at
90 to boom centreline. Ensure idlers
are in line especially the impact idlers.
Also assemble snub pulley.
Install the boom conveyor tail end
components (frame transition idlers,
tail pulley etc.) on the inner boom
structure. Ensure tail pulley is at 90
to boom centreline. Adjust packing as
necessary.
Note:
Boom conveyor drives to be fitted
later.
Erect a suitable trestle to facilitate and
support the outer end of the boom
structure whilst assembling the boom
to the pivot on inner boom.
FOR ERECTION SEQUENCE FOR
BOOM AND COUNTER WT BOOM
BUILDS REFER TO SECTION 7.18
Lift the assembled boom structure and

manoeuvre the boom counter wt end into
position between the inner boom
structures.
Note:
Boom to be lifted using a 2-crane lift.
Spreader beams to be used to ensure a
vertical lift at each lug.
Hold and position using the
Installation cranes in order to fully
assemble the boom pivot pins.
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With boom pivot pins fully assembled,

lower boom onto outer boom support
trestle. Check boom level across
support trestle. Boom structure to be
anchored to support trestle.
At this stage the boom support ropes
can be attached to the boom.
Install the boom conveyor drive units
to the tail/drive pulley shaft. Fully
tighten drive unit shaft coupling bolts
in accordance with the manufacturers
literature. Installs drive torque arm
assemblies.
Install belt scrapers and ploughs as
shown to boom structure, but adjust to
leave scraper blades clear of pulley.
Install boom conveyor pulley scrapers.
Carry out survey and alignment
checks on conveyor pulleys and idlers.
With particular attention to alignment
tolerances required on the weigh scale
idlers and transition geometry.
Install boom conveyor take- up along
with pulley.
Join and vulcanise boom conveyor belt.
Ensure that take-up pulley is at minimum
take-up position prior to belt splicing.
Tension boom conveyor belt.
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MAST STRUCTURE
Erect a suitable grillage to facilitate the

assembly of the mast structure. This
structure has been trial assembled in the
manufacturers workshops.
I.
II.
III.
Assemble mast components in the

following sequence;
Assemble the lower mast and mast
stay on to inner boom.
Pre-assemble mast head and mast stay
on to inner boom.
Assembly upper mast on lower mast
and hold in position.
Erect the pre-assembled mast head,
mast link with the upper mast
Survey the assembled mast
Prepare and paint all site joints.
Re-check the following for alignment
and parallelism:-
I.
II.
III.
Inner boom pivot bores.

Counter wt boom pivot bores.
Support ropes bores.
Note: check with shop test reading.
Install the counter wt boom pin with
the mast and, while supporting the rear
of the counter wt boom, fit the support
ropes.
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OF THE COUNTER WT
BOOM
Erect a suitable grillage to facilitate
the assembly of the Counter wt Boom.
Survey assembled structure.
The counter wt boom section joints are
to be HSFG bolted splices as per
drawing.
Prepare and paint the site joint areas.
FOR ERECTION SEQUENCE FOR
BOOM AND COUNTER WT BOOM
BUILDS REFER TO SECTION 7.18

OF THE
BUCKETWHEELAND DRIVE
(As per drawing no 1-0000-A-001367)
Assemble bucket wheel shaft,

bearings, etc. to the bucket wheel
structure.
Fit the bucket wheel guide plate
assembly (Refer Drawing no 3308
124) loosely into the bucket wheel
structure and secure temporarily in
position.
Lift the bucket wheel and shaft
assembly into position onto the boom
structure and align the shaft bearing
housings using the packers provided.
Fully tighten bearing house fixing
bolts.
Install the bucket wheel chute support
steelwork to boom structure. Refer
Drawing no 1-0000-A-000663.
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Install the bucket wheel chute.

Install the ten buckets to the bucket
wheel, ensuring that the bucket wheel
is locked against rotation to any out of
balance loads. Grease the connection
pins.
Rotate the completed bucket wheel
assembly by hand to check clearance
between the bucket wheel and its chute
and guide plate. Adjust chute/guide
plate to obtain correct clearances.
Assemble the bucket wheel hydraulic
drive to the bucket wheel shaft.
Connect drive torque arm to boom
structure. ( Refer Drawing no 3308
310)
7.10 ASSEMBLYAND ERECTION
OF OPERATORS CABIN AND

ACCESS
Install operators cabin support

structures and access to the boom
structure as per drawing
Install operators cabin to the support
structure.
Install operators
cylinder assembly.
cabin
levelling
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7.11 ASSEMBLY OF TRIPPER

PLATFORM
Erect bogies for tripper platform.

Bogies are to be locked to prevent
movement along the rails. Pivot
brackets are to be made stable by
chocking ensuring that their upper
mating face is horizontal.
(Maximum permissible slopes 1:500)
Build the bogie sets.
Check that the bogie pivot bracket
upper surfaces are level.
Check the alignment of all wheel
sets.CL of wheel set to be in line with
track CL to within 3mm.
Erect the tripper platfrom /gantry
structure as per drawing no
1-0000-A-000920.
Survey complete tipper platform
structure and release for welding.
The platform structure joints are to be
NDT tested in accordance with
contract Manufacturing Specification.
Erect the tripper platfrom access.
Assemble the front portal. Section
joints are to be HSFG bolted.
Erect the portal on tripper platform.
Erect the electrics house base subframe
Note:
The following step is to be done after
erection of tripper and intermediate
conveyor structure.
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Erect the electrics house onto the

gantry structure. Mark off through
sub-frame onto structure and drill
through to suit fixings.
Do not
assemble roof until all panels have
been positioned and fixed.
7.12 ASSEMBLY OF
VIBROFEEDER PLATFORM
(As per drawing no. 1-0000-A-004462)
Erect the bogies for vibrofeeder

platform. The bogies are to be locked
to prevent movement along the rails.
Pivot brackets are to be made stable
by chocking ensuring that their upper
mating face is horizontal.
(Maximum permissible slopes 1:500).
Erect the vibrofeeder platform /gantry
structure as per drawing no
(1-0000-A-004462)
Survey complete vibrofeeder platform
structure and release for welding.
Maintain the distance (18300 mm)
between single bogies of tripper
platfrom and double bogies of
vibrofeeder platform.
Erect the walkway and access for
vibrofeeder.
Erection of vibrofeeder is to be done after
the erection of intermediate conveyor.
7.13 ASSEMBLY OF THE

INTERMEDIATE CONVEYOR
AND TRIPPER.
Assemble the intermediate conveyor
with suitable support.
Section
joints are to be HSFG bolted splices.
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Assemble
conveyor.
idlers
on
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intermediate
Erect the assembled intermediate

conveyor on the tripper platfrom and
vibrofeeder platfrom.
Assemble take-up arrangement with
pulley on intermediate conveyor.
Assemble the tripper with suitable
support and section joints are to be
Assemble the idlers on tripper.
Lift the tripper structure and assemble
with tripper platform and vibrofeeder
platform.
Erect walkway and access for
intermediate conveyor and tripper
structure.
Assemble all pulleys for tripper and
intermediate conveyor.

OF AUXILIARY EQUIPMENT
Install cable reel drums on to the
electrics trailer.
Install Transformers on to electrics
trailer.
Install HT main isolator on to
electrics trailer.
Install HT switchgear into electrics
house.
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Install MCC panels into electrics

house.
Install MCC panels into electrics
house.
Install slew ring & bucket wheel shaft
bearing lubrication systems.
Install long travel bogie lubrication
system.
Install long travel bogie trip wire
brackets.
Install long travel, slew and luff limit
switch brackets.
Install boom, conveyor trip wire
brackets.
Install boom conveyor belt drift, and
speed switch brackets.
Install maintenance cranes.
Room, transformer room etc. on trailer.
Install power pack on slew deck
structure.
Fix Metso nameplate & logos to both
boom and counter wt boom structures.
7.15 ERECTION OF LAND

MOUNTED EQUIPMENT
Install
boom storm anchoring
structures and access to prepared
foundations
Install cable reel turnover anchor into
pit in foundations.
Install land fixed long travel buffers.
Project
Document No.
Issue
BGR,TNEB,METTUR
1-G017-X-004582
Sht 24 of 27

Op.
No.

Op.
Complete
Sign/Date
BABU
Metso
Client
Code
Sign/Date
Code
Sign/Date
Code
Notes
Sign/Date
7.16 MACHINE BALLASTING

Ensure that the luff cylinder is
detached from the inner boom, if they
were fitted previously.
Attach 1 x 25 t (minimum) rated
Statimeters to the underside of the
boom structure. Attach the other end
of each statimeter to a ground mass of
30 tonnes minimum.
Erect the ballast blocks onto the
counter wt boom and record the mass
of each block. BLOCKS MUST NOT
IMPACT
BOOM.
ONTO
COUNTER
WT
Note:
During the addition of the ballast
blocks the luffing superstructure will
become tail heavy and the out of
balance load will be transferred to the
statimeter record the statimeter
readings and note what items have yet
to be fitted to the luffing
superstructure.
Balancing of the luff structure is achieved
with approximately 110 T of ballast; i.e.
the boom will begin to lift off the trestle.
The statimeter readings and the total
mass of the ballast blocks is to be
passed to Mesto Design Office for
final balancing calculations to be
carried out.
Inspect and test hydraulic luff system
before extending luff cylinder piston
rods and connect clevis eyes to inner
boom structure.
Luff the boom down slightly to enable
the statimeters and ties to be detached.
Project
Document No.
Issue
BGR,TNEB,METTUR
1-G017-X-004582
Sht 25 of 27

Op.
No.

Op.
Complete
Sign/Date
BABU
Metso
Client
Code
Sign/Date
Code
Sign/Date
Code
Notes
Sign/Date
DO NOT ALLOW BOOM TO REST

ON TRESTLE
(Otherwise boom support ropes will
become slack)
(which will greatly increase the cylinder
loads - )
(Remove boom trestle if necessary to
prevent
)(This)
Take cylinder pressure reading.
Check cylinder loads. Required
cylinder load = 94+2t. Compression in
each cylinder with boom horizontal
and machine fully assembled.
7.17 FINALINSPECTION AND

DOCUMENTS REVIEW
Carry out any repairs to damaged
paintwork caused during erection of
the machine. Repair procedure to be
carried out in accordance with
specification.
Carry out full inspection of the
Reclaimer and ensure that all
equipment is correctly fitted and that
all bolts and fixings have been
installed.
Carry out a review of the Reclaimer
Installation Schedule ensuring all
installation verifications have been
carried out and recorded and all site
fault reports and any rectification
work completed.
Project
Document No.
Issue
BGR,TNEB,METTUR
1-G017-X-004582
Sht 26 of 27

Op.
No.

Op.
Complete
Sign/Date
BABU
Metso
Client
Code
Sign/Date
Code
Sign/Date
Code
Notes
Sign/Date
7.18 ERECTION OF LUFFING

STRUCTURE
(As per drawing no.1-0000-A-000617)
Assumed starting from a position

where the inner boom structure is
installed onto the slew deck structure
Provide vertical erection support
below the inner boom and boom as per
erection support drawing
Lift the inner boom structure onto the
slew deck structure.
Lift the boom structure and pin with
inner boom structure.
Assemble the mast on to inner boom.
Lift counter wt boom into position on
the mast, and fit supporting pins of
counter wt boom links.
Whilst supporting the rear of the
counter wt boom with the installation
crane, fit the counter wt boom support
links.
Lift boom links and pins with Mast
and lift up the boom by connection
between boom and boom links.
Carefully lower the boom back onto
its supporting trestle. This should
result in the main boom links
becoming tensioned.
Erect partly counter weights for
reducing of loads on erection support
at boom.
Lift the bucket wheel at the end of
main boom.
Project
Document No.
Issue
BGR,TNEB,METTUR
1-G017-X-004582
Sht 27 of 27

Op.
No.

Op.
Complete
Sign/Date
BABU
Metso
Client
Code
Sign/Date
Code
Sign/Date
Code
Notes
Sign/Date
Lift the operator cabin assembly.

Erect partly counter weights for
reducing of loads on erection support
at boom.
Erect boom conveyor mechanical and
misc items etc
Erect remaining counter weights as per
balancing programme.

Site Installation PROJECT NO. G017 & G087 Stacker Cum Reclaimer

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Site Installation PROJECT NO. G017 & G087 Stacker Cum Reclaimer

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Project

SITE INSTALLATION SCHEDULE FOR BW STACKER CUM RECLAIMER

GE032 ISSUE A JUNE09

SITE INSTALLATION SCHEDULE FOR BW STACKER CUM RECLAIMER

GE032 Issue A Jan 09

SITE INSTALLATION SCHEDULE FOR BW STACKER CUM RECLAIMER

RECORD OF ISSUE LEVELS: ............................................................................................................................6

GE032 Issue A Jan 09

SITE INSTALLATION SCHEDULE FOR BW STACKER CUM RECLAIMER

Storage of Drive Gear Boxes

Up to one year indoor.

GE032 Issue A Jan 09

SITE INSTALLATION SCHEDULE FOR BW STACKER CUM RECLAIMER

GE032 Issue A Jan 09

SITE INSTALLATION SCHEDULE FOR BW STACKER CUM RECLAIMER

GE032 Issue A Jan 09

SITE INSTALLATION SCHEDULE FOR BW STACKER CUM RECLAIMER

Include associated specification document numbers and details of equipment and

7.1 ESTABLISHMENT OF ERECTION

GE032 Issue A Jan 09

SITE INSTALLATION SCHEDULE FOR BW STACKER CUM RECLAIMER

Include associated specification document numbers and details of equipment and

7.2 ASSEMBLY & ERECTION OF

Establish the centre line of slew and mark

SITE INSTALLATION SCHEDULE FOR BW STACKER CUM RECLAIMER

Include associated specification document numbers and details of equipment and

Check that the bogie pivot bracket

7.3 ASSEMBLY & ERECTION OF

Assemble the equaliser beam, to the

GE032 Issue A Jan 09

SITE INSTALLATION SCHEDULE FOR BW STACKER CUM RECLAIMER

Include associated specification document numbers and details of equipment and

Survey assembled undercarriage structure

Slew Ring Installation.

GE032 Issue A Jan 09

SITE INSTALLATION SCHEDULE FOR BW STACKER CUM RECLAIMER

Include associated specification document numbers and details of equipment and

7.4 ASSEMBLY AND ERECTION

Erect a suitable grillage to facilitate

SITE INSTALLATION SCHEDULE FOR BW STACKER CUM RECLAIMER

Include associated specification document numbers and details of equipment and

assembly ensuring correct alignment

Erect slew deck access and supports as per

SITE INSTALLATION SCHEDULE FOR BW STACKER CUM RECLAIMER

Include associated specification document numbers and details of equipment and

Check the following bores to ensure level

GE032 Issue A Jan 09

SITE INSTALLATION SCHEDULE FOR BW STACKER CUM RECLAIMER

Include associated specification document numbers and details of equipment and

7.5 ASSEMBLY AND ERECTION

Survey the inner boom check the

Fit the luff pivot spherical bearing

7.6 ASSEMBLY AND ERECTION

GE032 Issue A Jan 09

SITE INSTALLATION SCHEDULE FOR BW STACKER CUM RECLAIMER

Include associated specification document numbers and details of equipment and

Adjust and align all sections of the

Lift the assembled boom structure and

SITE INSTALLATION SCHEDULE FOR BW STACKER CUM RECLAIMER

Include associated specification document numbers and details of equipment and

With boom pivot pins fully assembled,

GE032 Issue A Jan 09

SITE INSTALLATION SCHEDULE FOR BW STACKER CUM RECLAIMER