Anderson International Corp

A Presentation for

Latin American Congress

November,, 2009

Hola Argentina!!!

Who are we?

Founded in 1888
Heavy Process Equipment Manufacturer
Strongg Replacement
p
Parts and Technical Services
Worldwide Service Representation through 24
agencies
80 full time Employees

Valerius Demetrius Anderson

Circa 1888

The famous Founder of

our Company
p y
The Inventor of the
Expeller Press
A Boiler Engineer

Our Worldwide Markets

Oilseed

Extraction
Animal Feeds
Synthetic
y
Rubber
Animal By
By--Products

Oilseed Extraction

Invented Modern
Mechanical Means of Oil
Extraction in 1900
Over 8000 installations in
80 different countries
Over 60 different varieties
of oilseeds processed
Customers: Cargill,
g , ADM,,
Bunge, GPC, General
DeHeza,, TDeHeza
T-6, Unilever

Animal Feeds

Invented Animal Feeds

Extrusion Cookingg in the
early 1950s
Pet Foods, Poultry &
Piglet Feeds, Aquaculture
Feeds
Over 400 Installations in
30 different countries
C t
Customers:
Quaker
Q k Oats,
O t
Carnation, Kroger, Michel
Industrias,, Royal Canine
Industrias

Synthetic Rubber
The combination of Expeller and
Expander Technology to mechanically dry
y
rubber
synthetic
Over 85% Market share worldwide
Customers: Exxon, Michelin,
i h li Bayer, Dow
Chemical, Techmash of Russia, Japan
Synthetic, China Synthetic.

Combining Resources
Process Engineering Synergy
Synthetic Rubber Processing
Expanders for Solvent Extraction
Super Combo Mechanical Extraction

Our Products

The Expeller Press

The ExpanderExpander-ExtruderExtruder-Cooker

An Important Variety of Support Equipment

The Expeller Press

17 Different Models to
choose from

Capacity ranges from

100 pounds per hour
to 400 Metric Tons per
day

Expander--ExtruderExpander
Extruder-Cooker

22 Separate Models
f three
for
h separate
industries
Capacity ranges from
100 pounds per hour
to 2200 Metric Tons
per Day
Applied HP from 25 to
over 1000

Support Equipment
Screening Tanks
Steam Jacketed Cookers and Dryers
Rotary Steam Tube Dryers
Rotary Coolers
Magnetic Separators

Screening Tanks

For the Efficient

Separation of Heavy
Solids from Oil
Four Models ranging
in capacities from 3 to
20 Gallons per Minute
Oil Production

Steam Jacketed Vessels

A Variety of
conditioners,
diti
cookers
k &
dryers
Fl ibilit through
Flexibility
th
h
stacking
L energy drives
Low
di
High pressure
construction
i for
f
maximum heat transfer

Steam Tube Dryers & Coolers

High efficiency drying

using only 1.2 kilos
steam to evaporate 1
kilo of water
Most practical air
assisted cooler with no
web belts and use low
energy drives

The Anderson VictorVictor-Series

Expeller Press
Major
j

Features and Benefits

VFD Drive for Main Worm Shaft

Unique Main Worm Shaft
New Segmented Choking Apparatus
Spool Feed Section
Meal Cooling System
Maintenance Friendly Assembly Designs

The Anderson VictorVictor-600600-Series

Expeller Press

The Anderson VictorVictor-600

Expeller Press

Full Press Capacity at 30 MTPD

With Dox Expander capacity to 60 MTPD
Unitized Bed integrates Press, Thrust, Torque Box
and Motor
VFD Driven Main Motor Drive for Optimum oil
yields
Multiple Novel Patented features

Maintenance Friendly Design

Low profile design, easy to work from
ground level
Uses standard motor replaceable simply by
removing at coupling
Uses standard
d d torque box
b replaceable
l
bl by
b
removing at coupling
Anderson thrust unit with shaft bolted to
drive sleeve flange

The Anderson VictorVictor-12001200-Series

Expeller Press

The Anderson VictorVictor-1200

Expeller Press
Highest Full Press Capacity at 125 TPD
With Dox Expander capacity to 250 TPD
Prepress capacity up to 400 MTPD
Unitized Bed integrates Press, Thrust,
Torque Box and Motor
VFD Driven Main Motor Drive for
Optimum oil yields
Multiple Novel Patented features

Process Flow 12 Dox/Hivex &

Victor--1200 Expeller
Victor

Expanders
p
for the Oilseed
Industry
Dry Expanders: Dox and Dox/Hivex
for mechanical oil extraction.
Wet Expanders: Solvex
Solvex
for low oil
content seeds.
Wet Expanders:
d
Hivex
i
for
f high
hi h oil
il
content seeds.
Multi
Multi--Purpose Expanders for low and high
oil content seeds

8 Dox/Hivex Installed

The Anderson 8 Dox/Hivex

Expander
Capacity up to 60 MTPD High Oil Bearing
Seeds
Reduces Oil Content down to 19
19--25% RO
Thrust unit capability to 200 HP driven
through
h
h VV-Belt
l or Torque Box
Minimum cost per Ton of $0.20
$0.20--0.30 in
replacement parts
Controllable
C t ll bl Temperature
T
t
range from
f
240240340 deg F

The Anderson 12 Dox/Hivex

Expander
Capacity up to 150 MTPD High Oil Bearing
Seeds
Reduces Oil Content down to 19
19--25% RO
Thrust unit capability to 500 HP driven
through
h
h VV-Belt
l or Torque Box
Minimum cost per Ton of $0.20
$0.20--0.30 in
replacement parts
Controllable
C t ll bl Temperature
T
t
range from
f
240240340 deg F

The MultiMulti-Purpose
p
Expander
p
as
Alternative to PrePre-Pressing
Modifying existing Anderson Expanders for
Pre--Press application
Pre
Material Balances support application
through mass flow. Material balance
spreadsheet.
spreadsheet
Benefit of reduced hexane holdhold-up with
expanded Hivex collets
Benefits of energy savings with Hivex
application

12 MultiMulti-Purpose Expander

Modifying
y g Expanders
p
for PrePrePress Application
Instead of adding PrePre-Press machinery,
modify Anderson Expanders with drainage
barrel.
Apply reducer and VFD for versatility to
process low or high oil content seeds.
seeds

12 Solvex
Solvex
Expander,
p
Low Oil
Content Seeds

12 MultiMulti-Purpose
p
Solvex/Hivex
Expander

12 Hivex Expander, Korea

12 Hivex Integral Barrel

12 Hivex Integral
g Barrel Side
View

Hivex Expeller Technology

Just what does an Expeller do? It separates a nonnoncompressible liquid (egg.

(egg Water or oil) from a
compressible solid (Vegetable oil, rubber, thermoplastic)
In order to achieve this separation it is necessary to
energize the environment of the process.
An Expeller or Hivex
Hivex expander cannot pump a non
non-compressible liquid. It can and does pump a compressible
solid.
The nonnon-compressible liquid stalls in an Expeller or
Hivex expander and can be easily drained from the
system using
i a drainage
d i
barrel.
b
l

Hivex Expeller Technology

9
9
9
9
9

Controlling the separation requires control of energy in this

process environment.
environment
Optimal production conditions are realized and maintained
when operators
p
control the system
y
Enthalpy
py ((thermodynamic
y
potential) first through the Expeller or Expander/Dryer.
Enthalpy is a precisely measurable state of definable variables.
- H = U + PV
H = enthalpy
U = iinternall energy (as
( indicated
i di
d by
b process temperatures))
P = pressure (changes in process pressures)
V = volume (fluid + liquid)

Hivex Expeller Technology

U = Internal Energy
The internal energ
energy of the ssystem
stem is characteri
characterized
ed bby the
temperature of the process fluid going through the Expeller or
expander.
p
The overall goal is to convert as much KW from the motor to
energy in the process fluid. By and large the friction between
th compressible
the
ibl solid
lid andd the
th breaker
b k screws, shaft
h ft andd knife
k if
bars allows this conversion.
The largest single energy loss from an Expeller or expander is
the energy which leaves the system when the nonnon-compressible
liquid is drained through the drainage cage.

Hivex Expeller Technology

P = Pressure
Pressure changes take place in the process fluid as a result
of fluid shear and pressure changes, which are a
consequence of fluid flow down the Expeller or expander
from feed to discharge.
discharge
Changes in process fluid, particularly the vaporization of
water can have a very strong influence on both the
temperature and pressure of the system.

Hivex Expeller Technology

V = Volume
Th volume
The
l
off the
h process is
i strongly
l influenced
i fl
d by
b both
b h
the removal of nonnon-compressible liquid (through the
drainage barrel) and the vaporization of liquid components
(water, etc.) also through the drainage barrel.
The cosntant reduction of the volume of the compressible
solid as it is compresses and the removal of the nonnoncompressible liquid presents a completely different energy
environment at the discharge of the Expeller or expander,
than at the feed.

Concluding Comments
109 Year history, the experiential base of
our current oilseed p
processing
g technology
gy
Anderson Dox/Hivex Expander
Technology
Anderson Victor
Victor--Series Expeller
Technology

Thank
Th k You
Y Very
V
M
Much
h
For Your Attention
Anderson International
Your Processing Partner