Professional Documents
Culture Documents
Presented by
Table of Contents
Appendix A.
Appendix B.
Appendix C.
Disclaimer
The Gulf Coast Clean Energy Application Center employed its best professional effort in this study and it is offered on a best
effort basis only. Neither the Houston Advanced Research Center, the U.S Department of Energy, nor any of their employees
make any warranties, express or implied, nor assume any legal liability or responsibility for the accuracy, completeness, or
usefulness of any information in this report. Reference herein to any companies, specific commercial products, processes, or
services by trade name, trademark, manufacturer, or otherwise does not constitute or imply any endorsement or recommendation.
The Detailed Analysis report is not an investment grade audit. This analysis will establish whether CHP is technically an
economically viable for the site, but the results may not reflect the best or optimal CHP configuration. Facility personnel should
work with qualified developers, equipment suppliers, or engineering firms to establish detailed configurations for optimal
performance and assumes all risk of using any and all portions of the information provided in the report.
Executive Summary
Page Southerland Page (PSP) requested a Combined Heat & Power detailed analysis from the
U.S. DOE Gulf Coast Clean Energy Application Center (GC RAC) for the VA hospital in Dallas.
The goal of the Detailed Analysis is to show the technical and economic feasibility of CHP at a
specific site and not to determine an optimal equipment set or configuration. A wealth of hourly
electric and thermal data was supplied to the GC RAC and an hour-by-hour analysis of the CHP
system output vs. the electric and thermal loads was conducted. Three new buildings are
schedlued to be constructed and their estimated hourly electric and thermal loads have been
included as part of the analysis.
As part of the analyses, different prime-mover makes and sizes, having varying heat rates and
steam production were applied to the electric and thermal loads. Primarily, gas turbines were
analyzed with sizes ranging from 4.4 MW 7.5 MW. Among the systems that were analyzed,
resultant annual savings ranged between $2.0 $2.6 million , with a simple payback between 4.3
and 5.6 years.
Additionally, the installation of the CHP system significantly reduces the Carbon footprint of the
campus, whilst reducing greenhouses and water as well. Key benefits are bulleted below
46 tons of Nox reductions per year
92 tons of SOx reductions per year
30,580 tons of CO2 reductions per year
317,605 MMBtu of Fossil fuel reductions per year
The reductions are equivalent to removing the carbon that would be absorbed by 6,301 acres of
forest or the carbon emitted by 5,051 cars.
The GC RAC believes that the VA hospital in Dallas has excellent potential to host a Combined
Heat and Power project. The remainder of the report details the methodology and results of the
analysis in much greater depth. The GC RAC looks forward to discussing the results of this
analysis with PSP and the VA Hospital and providing further assistance as needed.
Introduction
This report was prepared by the U.S. Department of Energys Gulf Coast Clean Energy
Application Center (GC RAC). Located that the Houston Advanced Research Center in The
Woodlands, Texas, the GC RAC is one of eight centers established by the U.S. Department of
Energy to promote the use of combined heat and power (CHP) through outreach programs,
project specific support, and policy development initiatives. The figure below, which shows all
eight regions, highlights the states of Texas, Louisiana, and Oklahoma served by the GC RAC.
The goal of this CHP feasibility study is
to establish whether CHP is technically
and economically viable. The detailed
analysis uses simulation software to
determine building loads on an hour-byhour basis. Detailed load information
facilitates an in depth comparison of of
the conventional separate heat and power
approach to the combined heat and power
option. The analysis evaluates the life
cycle capital and operating costs of both
approaches using the discounted cash
flow method. The analysis results in a
financial pro forma and internal rate of
return for the CHP project. This report documents the approach and results of a detailed CHP
analysis undertaken by the GC RAC to assess the viability of implementing CHP at the VA
Hospital in Dallas, Texas.
In this case, engine is a general term that could refer to number of different types of prime movers including
combustion turbines, micro-turbines, reciprocating engines, and fuel cells. For purposes of this study, only
combustion turbines are evaluated.
Facility Profile
VA Dallas is Hospital is a full service hospital and part of the VA North Texas health Care
System. Currently, the hospital is served by a combination of steam driven and electric chillers to
meet its cooling demand. On-site boilers provide steam to drive the steam chillers and for other
heating needs at the hospital. Three new buildings are scheduled for construction, thereby adding
to the existing electric and thermal loads. All of the data has been aggregated based on input
from PSP. Table 1 summarizes this aggregated electricity consumption and gas use for existing
and proposed constructions at the hospital Campus.
Table 1. Electric Consumption and Gas Use Existing & New Construction
Month
Existing
Peak
Demand
(kW)
January
February
March
April
May
June
July
August
September
October
November
December
7,109
7,492
7,989
8,667
8,546
9,415
9,338
9,217
9,016
9,098
7,992
7,109
New
Existing
Construction
Electricity
Peak
Consumption
Demand
(kWh)
(kW)
1,346
1,472
1,584
1,507
1,672
1,827
1,907
1,872
1,754
1,609
1,483
1,353
3,925,123
3,741,365
4,327,629
4,379,399
4,468,789
5,041,777
5,525,091
5,233,579
4,480,469
4,280,957
4,071,148
3,925,123
New
Construction
Electricity
Consumption
(kWh)
Existing
Gas Use
(MMBtu)
New
Construction
Gas Use
(MMBtu)
377,857
396,962
548,599
607,594
660,161
783,833
842,282
780,740
741,876
604,286
477,414
395,327
21,216
17,078
17,746
15,017
28,474
28,259
25,383
33,229
33,224
22,110
13,769
20,544
1,218
1,120
968
619
485
525
425
447
461
628
848
1,287
1
170
339
508
677
846
1015
1184
1353
1522
1691
1860
2029
2198
2367
2536
2705
2874
3043
3212
3381
3550
3719
3888
4057
4226
4395
4564
4733
4902
5071
5240
5409
5578
5747
5916
6085
6254
6423
6592
6761
6930
7099
7268
7437
7606
7775
7944
8113
8282
8451
8620
1
173
345
517
689
861
1033
1205
1377
1549
1721
1893
2065
2237
2409
2581
2753
2925
3097
3269
3441
3613
3785
3957
4129
4301
4473
4645
4817
4989
5161
5333
5505
5677
5849
6021
6193
6365
6537
6709
6881
7053
7225
7397
7569
7741
7913
8085
8257
8429
8601
Figure 1.
Figure 2.
12,000
10,000
8,000
6,000
4,000
2,000
70
60
50
40
30
20
10
The GC RAC was unable to obtain the most recent 12 months utility bills. The most recent bill
that the GC RAC had was September 2009. Gas prices over the past year have been fairly stable
and as a result, gas rates have been modified to more accurately reflect current prices. Recent
average Houston Ship Channel price for gas was $4.25/MMBtu , transportation costs were
estimated from utility bills to be $0.75/MMBtu, resulting in a total gas cost of $5.00/MMBtu.
While these assumptions are simple, there is a potential to increase the IRR, if the VA were to
engage in more sophisticated mechanisms of gas purchases such as varying block purchases of
natural gas at a pre-determined price and length of time, hedging, futures natural gas contracts,
etc. The investigation of the same is beyond the scope of the current study, but it is
recommended that such financial vehicles be examined further, both to potentially increase the
IRR as well as to protect against natural gas price volatility. Table 2 lists the rates assumed as
part of the analysis. It must be noted that the GC RAC assumed that existing unit gas costs were
$5.00/MMBtu. If these existing costs are higher, then the savings have the potential to increase
notably, resulting in shorter paybacks.
Table 2. Rates
Parameter
Cost
($/unit)
Blended Electricity
Charge ($/kWh)
$0.082
$5.00
Option 2
Option 3
Option 4
Manufacturer
Solar
Turbines
Solar
Turbines
Solar
Turbines
Solar
Turbines
Model
Mercury 50
Taurus 60
Taurus 65
Taurus 70
4,600
5,700
6,300
7,500
405
610
638
779
Steam Output
(lbs/hr)
13,800
29,800
32,100
36,200
2,000
1,500
1,000
500
0
January
February
March
April
May
June
July
August
September
October
November
December
Figure 4.
2,000
1,500
1,000
500
0
January
February
March
April
May
June
July
August
September
October
November
December
Results
The hour by hour analysis of the performance of the turbines was matched with two scenarios; a)
Existing Steam Chiller Operation & b) Scenario where Steam Chillers are baseloaded. The
scenarios differed primarily in the amount of heat and corresponding electricity requirements that
was needed at each hourly interval. Table 4 & Table 5 summarizes the plant outputs, fuel
consumed, electricity inputs from the grid and corresponding Internal Rate of Return for the two
scenarios. Detailed hourly data, monthly summaries and financial analysis can be found in
Appendix B.
Table 4. Technical & Economic Summary:CHP configuration vs. Existing Steam Chiller Operation
Mercury 50
Taurus 60
Taurus 65
Taurus 70
100%
98%
96%
87%
100%
83%
80%
74%
38,027,347
46,110,620
51,736,372
64,537,742
12,374
18,637
19,835
24,041
21,257,022
13,915,183
9,710,996
3,295,062
$1,988,479
$2,291,187
$2,513,052
$2,501,953
$10,180,700
$11,796,100
$11,598,700
$13,939,400
5.12
5.15
4.62
5.57
21.68%
20.88%
22.92%
17.80%
SPB (yrs)
Internal Rate of Return (IRR)
Table 5. Technical & Economic Summary:CHP configuration vs. Modified Steam Chiller Operation
Mercury 50
Taurus 60
Taurus 65
Taurus 70
100%
97%
94%
82%
100%
96%
94%
91%
38,027,347
46,110,620
51,736,372
64,537,742
3,473,924
5,232,437
5,568,623
6,749,585
18,287
2,380,065
2,978,742
3,687,366
21,238,756
11,943,998
7,864,090
2,529,800
$1,989,940
$10,180,700
5.12
21.69%
$2,448,882
$11,796,100
4.82
22.41%
$2,660,804
$11,598,700
4.36
24.36%
$2,563,174
$13,939,400
5.44
18.33%
Amongst all the different scenarios that were run, the shortest payback and the highest IRR was
observed for the Taurus 65 (6.3 MW Gas Turbine) in conjunction with baseloading the steam
chillers to operate them year round.
Special Comments
Permitting
The site will need to permit the CHP Plant for NOx emissions. Since the site is located in a nonattainment area, selective catalytic reduction (SCR) is expected to be needed to be installed as
part of the overall installation of the CHP plant. The basic principle of SCR is the reduction of
NOx to N2 and H2O by the reaction of NOx and ammonia (NH3) within a catalyst bed. PSP
expressed concern about possible ammonia leaks, especially considering that a school was in the
vicinity of the proposed CHP Plant. State of the art SCR systems using aqueous ammonia are
considered to be safe in urban settings, although coordination with local fire and building code
officials may be required. Two recent projects in downtown urban hospitals in Houston (The
Methodist Hospital and Thermal Energy Corporation (TECO) at the Texas Medical Center) have
both recently implemented CHP with such SCR technologies.
Project Economics
Certain factors can enhance or discourage project economics and are discussed below.
Capital budget plans Potential future costs incurred to replace aging chillers, cooling
towers, backup generators, boilers, and related equipment or to expand the facility
capabilities can be offset by a new CHP plant. To the extent this equipment can be
avoided, these costs can be subtracted from the capital cost of a CHP plant, thereby
reducing the simple payback.
Life Cycle Analysis
Detailed Life Cycle Analysis spreadsheets of the analyzed CHP configurations are
provided in Appendix B. The Operations & Maintenance (O&M) costs were assumed to
be $10/ MWh. Based on feedback from PSP, the interest/bond rate was assumed to be
5%. It was also assumed that electricity and gas prices will escalate at 3% per year. The
life cycle analysis was done for a period of 20 years.
Standby Charges
The VA may require standby service from Oncor to allow for continued electrical service
in the event the on-site generator is unavailble for service due to scheduled or
unscheduled outages. Some utilities have imposed high standby rates to discourage the
installation of distributed generation. While these charges are capped at the full demand
charge on the generating unit, many times the actual charge can be negotiated to a much
lower value. If VA Hospitals decides to pursue CHP, then Oncor, the transmission and
distribution service provider that serves the electric needs for the campus, must be
involved early in the project development cycle, and these standby charges may need to
be negotiated/finalized such that they are not detrimental to overall project economics.
The GC RAC ran a preliminary analysis for turbine inlet cooling and recommends that the option
be studied in greater detail. If chill water piping is available in close proximity to the CHP plant,
the economics for TIC seem to be very favorable.
Third Party Ownership
Due to potential budget deficit situations, alternate financing mechanisms of the CHP Plant could
be investigated. Figure 5 lists a scenario where a project developer would own and operate the
plant, and sell commodities (electricity, steam, or chill water) to the VA Hospital. This has the
potential to minimize upfront capital and risk associated with the installation and may allow the
VA to partially capture preferential tax benefits unvailable to government agencies.
The City of Dallas Water Utilities receintly unveiled its new renewable biogas cogeneration
plant at the Southside Wastewater Treatment Plant (SWWTP). The CHP system, which was
financied and is owned and operated by the third party developer (Ameresco), offered a low-risk
approach, while producing economic benefits to the City of Dallas and to the Dallas Water
Utilities. The plant generates electricity, recover waste heat, and utilize this thermal energy by
using the SWWTP-produced biogas. The GC RAC has additional information with regards to the
project, if VA Hospital were interested in exploring this route. Details with regards to the project
can be found in the link below
http://www.epa.gov/chp/documents/meeting_110110_baptista.pdf
Figure 5.
Partnership Model
VA Hospital
Operating Lease
or
Commodity Sales
(kW, Ton/Hrs, PPH)
Financing
Entity / Project
Developer
CHP Design,
Procurement &
Installation
Fuel
Procurement
Operations &
Maintenance
Environmental Analysis
The CHP plant helps in reductions of major greenhouse gases. The Environmental Protection
Agencys Emissions Calculator was used to analyze the reductions of NOx, SOx and CO2.Table 6
quantifies these reductions. The benefits listed are for the Taurus 65 (6.3 MW Gas Turbine). 0
compares the emissions between conventional grid/boiler utility model and combined heat and
power.
Table 6. Environmental Benefits : CHP System
Annual Emissions Analysis
NOx (tons/year)
SO2 (tons/year)
CO2 (tons/year)
Carbon (metric tons/year)
Fuel Consumption (MMBtu/year)
Acres of Forest Equivalent
Number of Cars Removed
Figure 6.
CHP
System
Displaced
Electricity
Production
Displaced
Thermal
Production
2.21
0.16
32,469
8,028
556,449
30.35
92.73
41,748
10,323
508,991
18.25
0.11
21,301
5,267
365,063
Emissions/Fuel
Reduction
Percent
Reduction
46.40
92.67
30,580
7,561
317,605
6,301
5,051
95%
100%
49%
49%
36%
51,357 MWh
Electricity to Facility
508,991 MMBtu
Fuel consumption
556,449 MMBtu
Fuel Consumption
Central Station
Powerplant
No Cooling
CHP
System
51,357 MWh
Electricity
to Facility
3,278 MWh
Transmission Losses
30.35 tons of NOx
92.73 tons of SO2
41,748 tons of CO2
292,050 MMBtu
Thermal to
Facility
365,063 MMBtu
Fuel consumption
On-Site Thermal
Production
292,050 MMBtu
Thermal to Facility
Absorption
Chiller
No Cooling
Next Steps
The Detailed Analysis indicates strong economic and technical feasibility of CHP at the VA
Hospitals in Dallas. If necessary, the GC RAC is available to further clarify any sections
contained here-in the report, further illustrate analysis procedures, provide excel files and address
barriers for project development.
Appendix A.
Appendix B.
II.
Detailed Figures & Tables: CHP Configurations AND Existing Steam Chiller Operation
Table 1.
Table 2.
Mercury 50: Monthly Energy Cosumption & Costs Summary (No change to Steam Chiller Operation)
Month
Monthly CHP
Plant Electricity
Output (kWh)
Monthly
Fuel
consumed
(Therms)
Monthly
Electricity
Imports from
the Grid (kWh)
Monthly
utility
Costs ($)
Monthly
Savings ($)
January
February
March
April
May
June
July
August
September
October
November
December
Totals
3,506,704
3,114,218
3,316,725
3,108,375
3,133,948
2,945,550
2,974,954
2,992,437
2,958,308
3,238,262
3,249,169
3,488,697
38,027,347
314,380
280,248
301,119
284,330
288,360
272,964
277,262
278,482
273,855
295,642
294,158
313,123
3,473,924
915,771
1,070,477
1,525,793
1,734,993
1,838,445
2,600,571
3,039,113
2,770,830
1,994,218
1,543,775
1,300,868
922,168
21,257,022
$287,815
$265,621
$307,563
$301,488
$379,528
$432,093
$450,819
$470,213
$410,085
$326,854
$267,672
$285,628
$4,185,377
$180,011
$161,536
$173,224
$163,883
$163,358
$155,304
$159,231
$159,412
$154,489
$169,966
$169,869
$178,195
$1,988,479
Taurus 60: Monthly Energy Cosumption & Costs Summary (No change to Steam Chiller Operation)
Month
Monthly CHP
Plant Electricity
Output (kWh)
Monthly
Fuel
consumed
(Therms)
Monthly
Electricity
Imports from
the Grid (kWh)
Monthly
utility
Costs ($)
Monthly
Savings ($)
January
February
March
April
May
June
July
August
September
October
November
December
Totals
4,252,106
3,776,190
4,021,744
3,769,106
3,800,114
3,571,671
3,607,324
3,628,524
3,587,139
3,926,602
3,939,827
4,230,271
46,110,620
473,521
422,110
453,546
428,259
434,329
411,140
417,613
419,451
412,481
445,297
443,062
471,627
5,232,437
365,539
507,809
868,998
1,083,660
1,186,512
1,975,270
2,406,743
2,134,744
1,382,551
907,945
695,151
400,261
13,915,183
$270,221
$253,267
$296,845
$300,827
$335,906
$386,797
$414,441
$415,507
$358,477
$302,799
$277,160
$270,422
$3,882,669
$197,605
$173,890
$183,941
$164,544
$206,980
$200,600
$195,609
$214,118
$206,097
$194,021
$160,381
$193,401
$2,291,187
Table 3.
Table 4.
Taurus 65: Monthly Energy Cosumption & Costs Summary (No change to Steam Chiller Operation)
Month
Monthly CHP
Plant Electricity
Output (kWh)
Monthly
Fuel
consumed
(Therms)
Monthly
Electricity
Imports from
the Grid (kWh)
Monthly
utility
Costs ($)
Monthly
Savings ($)
January
February
March
April
May
June
July
August
September
October
November
December
Totals
4,770,887
4,236,907
4,512,419
4,228,958
4,263,749
4,007,434
4,047,438
4,071,224
4,024,790
4,405,669
4,420,508
4,746,388
51,736,372
503,945
449,231
482,687
455,775
462,235
437,556
444,445
446,401
438,983
473,907
471,529
501,930
5,568,623
154,997
255,322
507,688
692,460
777,640
1,548,526
1,967,716
1,693,350
984,661
547,405
376,418
204,815
9,710,996
$266,342
$245,740
$282,170
$283,284
$307,824
$357,456
$388,207
$381,619
$328,145
$285,887
$265,878
$268,253
$3,660,805
$201,484
$181,416
$198,616
$182,087
$235,062
$229,941
$221,843
$248,006
$236,429
$210,933
$171,663
$195,571
$2,513,052
Taurus 70: Monthly Energy Cosumption & Costs Summary (No change to Steam Chiller Operation)
Month
Monthly CHP
Plant Electricity
Output (kWh)
Monthly
Fuel
consumed
(Therms)
Monthly
Electricity
Imports from
the Grid (kWh)
Monthly
utility
Costs ($)
Monthly
Savings ($)
January
February
March
April
May
June
July
August
September
October
November
December
Totals
5,951,369
5,285,264
5,628,948
5,275,349
5,318,749
4,999,012
5,048,914
5,078,586
5,020,663
5,495,785
5,514,295
5,920,809
64,537,742
610,818
544,501
585,052
552,433
560,263
530,350
538,700
541,071
532,080
574,411
571,528
608,376
6,749,585
9,263
24,568
80,801
132,615
178,054
683,642
1,016,428
782,563
274,029
95,010
10,154
7,934
3,295,062
$306,643
$274,330
$298,997
$286,826
$298,321
$324,041
$352,982
$339,523
$301,345
$297,383
$286,576
$304,934
$3,671,904
$161,182
$152,827
$181,789
$178,545
$244,564
$263,356
$257,068
$290,102
$263,229
$199,437
$150,965
$158,890
$2,501,953
Figure 1.
10,000
9,000
8,000
7,000
6,000
5,000
4,000
3,000
2,000
1,000
1
173
345
517
689
861
1033
1205
1377
1549
1721
1893
2065
2237
2409
2581
2753
2925
3097
3269
3441
3613
3785
3957
4129
4301
4473
4645
4817
4989
5161
5333
5505
5677
5849
6021
6193
6365
6537
6709
6881
7053
7225
7397
7569
7741
7913
8085
8257
8429
8601
1
173
345
517
689
861
1033
1205
1377
1549
1721
1893
2065
2237
2409
2581
2753
2925
3097
3269
3441
3613
3785
3957
4129
4301
4473
4645
4817
4989
5161
5333
5505
5677
5849
6021
6193
6365
6537
6709
6881
7053
7225
7397
7569
7741
7913
8085
8257
8429
8601
Figure 2.
Energy Chargeable to Power (Btu/kWh):Mercury 50 (Unchanged Steam Chiller Operation)
12,000
10,000
8,000
6,000
4,000
2,000
1
180
359
538
717
896
1075
1254
1433
1612
1791
1970
2149
2328
2507
2686
2865
3044
3223
3402
3581
3760
3939
4118
4297
4476
4655
4834
5013
5192
5371
5550
5729
5908
6087
6266
6445
6624
6803
6982
7161
7340
7519
7698
7877
8056
8235
8414
8593
Figure 3.
Energy Chargeable to Power (Btu/kWh):Taurus 65 (Unchanged Steam Chiller Operation)
Figure 4.
ECP:Taurus 65
12,000
10,000
8,000
6,000
4,000
2,000
1
177
353
529
705
881
1057
1233
1409
1585
1761
1937
2113
2289
2465
2641
2817
2993
3169
3345
3521
3697
3873
4049
4225
4401
4577
4753
4929
5105
5281
5457
5633
5809
5985
6161
6337
6513
6689
6865
7041
7217
7393
7569
7745
7921
8097
8273
8449
8625
Figure 5.
Cost Chargeable to Power ($/kWh):Mercury 50 (Unchanged Steam Chiller Operation)
CCP:Existing
CCP:Mercury 50
$0.090
$0.080
$0.070
$0.060
$0.050
$0.040
$0.030
$0.020
$0.010
$0.000
1
177
353
529
705
881
1057
1233
1409
1585
1761
1937
2113
2289
2465
2641
2817
2993
3169
3345
3521
3697
3873
4049
4225
4401
4577
4753
4929
5105
5281
5457
5633
5809
5985
6161
6337
6513
6689
6865
7041
7217
7393
7569
7745
7921
8097
8273
8449
8625
Figure 6.
Cost Chargeable to Power ($/kWh):Taurus 65 (Unchanged Steam Chiller Operation)
CCP:Existing
CCP:Taurus 65
$0.090
$0.080
$0.070
$0.060
$0.050
$0.040
$0.030
$0.020
$0.010
$0.000
Figure 7.
5.0%
$10,181
38,027
3%
3%
20
Year
2010
Project:
Scenario:
VA Hospitals Dallas
Mercury 50
MWH
21.68%
IRR =
Years
2014
2015
2016
2017
2018
2019
2020
2021
2022
2023
2024
2025
2026
2027
2028
2029
2030
2031
2032
2033
$6,563
$2,219
$1,983
$3,440
$6,760
$2,285
$2,043
$3,543
$6,963
$2,354
$2,104
$3,649
$7,172
$2,425
$2,167
$3,759
$7,387
$2,497
$2,232
$3,871
$7,608
$2,572
$2,299
$3,987
$7,837
$2,649
$2,368
$4,107
$8,072
$2,729
$2,439
$4,230
$10,181
$4,741
$1,701
$1,433
$2,485
$5,181
$1,752
$1,565
$2,715
$5,336
$1,804
$1,612
$2,797
$5,496
$1,858
$1,661
$2,881
$5,661
$1,914
$1,711
$2,967
$5,831
$1,971
$1,762
$3,056
$6,006
$2,031
$1,815
$3,148
$6,186
$2,091
$1,869
$3,242
$6,372
$2,154
$1,925
$3,339
$8,314
$2,811
$2,512
$4,357
$8,563
$2,895
$2,587
$4,488
$8,820
$2,982
$2,665
$4,622
$9,085
$3,071
$2,745
$4,761
1000$
1000$
1000$
$3,429
-$1,150
$2,280
$3,532
-$1,184
$2,348
$3,638
-$1,220
$2,418
$3,747
-$1,256
$2,491
$3,860 $3,975
-$1,294 -$1,333
$2,566 $2,643
$4,095
-$1,373
$2,722
$4,218 $4,344 $4,474 $4,609 $4,747 $4,889 $5,036 $5,187 $5,343 $5,503
-$1,414 -$1,456 -$1,500 -$1,545 -$1,592 -$1,639 -$1,688 -$1,739 -$1,791 -$1,845
$2,804 $2,888 $2,974 $3,064 $3,155 $3,250 $3,348 $3,448 $3,551 $3,658
$5,668
-$1,900
$3,768
$5,838
-$1,957
$3,881
$6,013
-$2,016
$3,997
Operating Costs
Maintenance Allocation (@ $10/MWH)
Maintenance Cost of Generator System
Cumul. Maint. Sinking Fund Balance
1000$
1000$
1000$
$380
$190
$190
$390
$195
$385
$400
$200
$585
$410
$205
$790
$420
$1,209
$0
$430
$215
$215
$441
$221
$436
$452
$226
$662
$463
$232
$893
$475
$1,368
$0
$487
$243
$243
$499
$249
$493
$511
$256
$749
$524
$262
$1,011
$537
$1,548
$0
$551
$275
$275
$565
$282
$558
$579
$289
$847
$593
$297
$1,143
$608
$1,751
$0
EBIDA
1000$
$2,089
$2,153
$2,219
$2,286
$1,356
$2,427
$2,501
$2,578
$2,656
$1,606
$2,820
$2,906
$2,994
$3,085
$1,900
$3,276
$3,376
$3,478
$3,584
$2,246
$2,089
$2,153
$2,219
$2,286
$1,356
$2,427
$2,501
$2,578
$2,656
$1,606
$2,820
$2,906
$2,994
$3,085
$1,900
$3,276
$3,376
$3,478
$3,584
$2,246
1000$
1000$
-$817
$1,272
$1,272
-$817
$1,336
$2,609
-$817
$1,402
$4,010
-$817
$1,469
$5,479
-$817
$539
$6,019
-$817
$1,611
$7,629
-$817
$1,684
$9,314
-$817
-$817
-$817
-$817
-$817
-$817
-$817
-$817
-$817
-$817
$1,761 $1,839
$789
$2,003 $2,089 $2,177 $2,269 $1,083 $2,459 $2,559
$11,075 $12,914 $13,703 $15,706 $17,795 $19,972 $22,241 $23,324 $25,783 $28,342
-$817
$2,661
$31,003
-$817
$2,767
$33,771
-$817
$1,429
$35,200
$1,000
$1,000
-$308
$9,873
-$323
$9,550
-$339
$9,210
-$356
$8,854
-$374
$8,479
-$393
$8,086
-$413
$7,674
-$433
$7,241
-$706
$1,519
-$741
$778
-$778
$0
Figure 8.
-$455
$6,786
-$478
$6,308
-$502
$5,807
-$527
$5,280
-$553
$4,727
-$581
$4,146
-$610
$3,537
-$640
$2,897
-$672
$2,225
5.0%
$11,796
46,111
3%
3%
20
Year
Net Installed Cost of Plant (1000$)
2010
Project:
Scenario:
VA Hospitals Dallas
Taurus 60
MWH
20.88%
IRR =
Years
2014
2015
2016
2017
2018
2019
2020
2021
2022
2023
2024
2025
2026
2027
2028
2029
2030
2031
2032
2033
$6,563
$1,452
$1,983
$3,834
$6,760
$1,496
$2,043
$3,949
$6,963
$1,541
$2,104
$4,067
$7,172
$1,587
$2,167
$4,189
$7,387
$1,635
$2,232
$4,315
$7,608
$1,684
$2,299
$4,444
$7,837
$1,734
$2,368
$4,577
$8,072
$1,786
$2,439
$4,715
$11,796
Utility Projections
Total Electric Cost w/o CHP
Total Electric Cost with CHP
Total Gas Cost w/o CHP
Total Gas Cost with CHP
$4,741
$1,113
$1,433
$2,769
$5,181
$1,147
$1,565
$3,026
$5,336
$1,181
$1,612
$3,117
$5,496
$1,216
$1,661
$3,211
$5,661
$1,253
$1,711
$3,307
$5,831
$1,291
$1,762
$3,406
$6,006
$1,329
$1,815
$3,508
$6,186
$1,369
$1,869
$3,614
$6,372
$1,410
$1,925
$3,722
$8,314
$1,840
$2,512
$4,856
$8,563
$1,895
$2,587
$5,002
$8,820
$1,952
$2,665
$5,152
$9,085
$2,011
$2,745
$5,307
1000$
1000$
1000$
$4,034
-$1,461
$2,573
$4,155
-$1,505
$2,651
$4,280
-$1,550
$2,730
$4,408
-$1,596
$2,812
$4,541 $4,677
-$1,644 -$1,693
$2,896 $2,983
$4,817
-$1,744
$3,073
$4,962 $5,110 $5,264 $5,422 $5,584 $5,752 $5,924 $6,102 $6,285 $6,474
-$1,797 -$1,850 -$1,906 -$1,963 -$2,022 -$2,083 -$2,145 -$2,210 -$2,276 -$2,344
$3,165 $3,260 $3,358 $3,459 $3,562 $3,669 $3,779 $3,893 $4,009 $4,130
$6,668
-$2,414
$4,254
$6,868
-$2,487
$4,381
$7,074
-$2,561
$4,513
Operating Costs
Maintenance Allocation (@ $10/MWH)
Maintenance Cost of Generator System
Cumul. Maint. Sinking Fund Balance
1000$
1000$
1000$
$461
$231
$231
$473
$236
$467
$484
$242
$709
$497
$248
$957
$509
$1,466
$0
$522
$261
$261
$535
$267
$528
$548
$274
$802
$562
$281
$1,083
$576
$1,659
$0
$590
$295
$295
$605
$303
$598
$620
$310
$908
$636
$318
$1,226
$652
$1,877
$0
$668
$334
$334
$685
$342
$676
$702
$351
$1,027
$719
$360
$1,387
$737
$2,124
$0
EBIDA
1000$
$2,343
$2,414
$2,488
$2,564
$1,430
$2,723
$2,805
$2,891
$2,979
$1,699
$3,163
$3,260
$3,359
$3,461
$2,016
$3,675
$3,787
$3,903
$4,022
$2,389
$2,343
$2,414
$2,488
$2,564
$1,430
$2,723
$2,805
$2,891
$2,979
$1,699
$3,163
$3,260
$3,359
$3,461
$2,016
$3,675
$3,787
$3,903
$4,022
$2,389
1000$
1000$
-$947
$1,396
$1,396
-$947
$1,468
$2,864
-$947
$1,541
$4,406
-$947
$1,617
$6,023
-$947
$484
$6,506
-$947
$1,776
$8,282
-$947
$1,859
$10,141
-$947
-$947
-$947
-$947
-$947
-$947
-$947
-$947
-$947
-$947
$1,944 $2,033
$752
$2,217 $2,313 $2,413 $2,515 $1,069 $2,729 $2,841
$12,086 $14,118 $14,871 $17,087 $19,401 $21,813 $24,328 $25,397 $28,126 $30,967
-$947
$2,956
$33,923
-$947
$3,075
$36,998
-$947
$1,442
$38,440
$1,000
$1,000
-$357
$11,439
-$375
-$393
$11,065 $10,671
-$413
$10,258
-$434
$9,825
-$455
$9,370
-$478
$8,891
-$502
$8,390
-$818
$1,760
-$859
$901
-$901
$0
-$527
$7,862
-$553
$7,309
-$581
$6,728
-$610
$6,118
-$641
$5,477
-$673
$4,804
-$706
$4,098
-$742
$3,356
-$779
$2,578
Figure 9.
5.0%
$11,599
51,736
3%
3%
20
Year
2010
Project:
Scenario:
VA Hospitals Dallas
Taurus 65
MWH
22.92%
IRR =
Years
2014
2015
2016
2017
2018
2019
2020
2021
2022
2023
2024
2025
2026
2027
2028
2029
2030
2031
2032
2033
$6,563
$1,014
$1,983
$3,992
$6,760
$1,044
$2,043
$4,112
$6,963
$1,075
$2,104
$4,235
$7,172
$1,108
$2,167
$4,362
$7,387
$1,141
$2,232
$4,493
$7,608
$1,175
$2,299
$4,628
$7,837
$1,210
$2,368
$4,767
$8,072
$1,247
$2,439
$4,910
$11,599
$4,741
$777
$1,433
$2,884
$5,181
$800
$1,565
$3,151
$5,336
$824
$1,612
$3,246
$5,496
$849
$1,661
$3,343
$5,661
$874
$1,711
$3,444
$5,831
$901
$1,762
$3,547
$6,006
$928
$1,815
$3,653
$6,186
$955
$1,869
$3,763
$6,372
$984
$1,925
$3,876
$8,314
$1,284
$2,512
$5,057
$8,563
$1,323
$2,587
$5,209
$8,820
$1,362
$2,665
$5,365
$9,085
$1,403
$2,745
$5,526
1000$
1000$
1000$
$4,381
-$1,586
$2,795
$4,512
-$1,633
$2,879
$4,647
-$1,682
$2,965
$4,787
-$1,733
$3,054
$4,930 $5,078
-$1,785 -$1,838
$3,146 $3,240
$5,231
-$1,894
$3,337
$5,388 $5,549 $5,716 $5,887 $6,064 $6,246 $6,433 $6,626 $6,825 $7,030
-$1,950 -$2,009 -$2,069 -$2,131 -$2,195 -$2,261 -$2,329 -$2,399 -$2,471 -$2,545
$3,437 $3,540 $3,647 $3,756 $3,869 $3,985 $4,104 $4,227 $4,354 $4,485
$7,241
-$2,621
$4,619
$7,458
-$2,700
$4,758
$7,682
-$2,781
$4,901
Operating Costs
Maintenance Allocation (@ $10/MWH)
Maintenance Cost of Generator System
Cumul. Maint. Sinking Fund Balance
1000$
1000$
1000$
$517
$259
$259
$530
$265
$524
$544
$272
$796
$557
$279
$1,074
$571
$1,645
$0
$585
$293
$293
$600
$300
$593
$615
$307
$900
$630
$315
$1,215
$646
$1,861
$0
$662
$331
$331
$679
$339
$671
$696
$348
$1,018
$713
$357
$1,375
$731
$2,106
$0
$749
$375
$375
$768
$384
$759
$787
$394
$1,152
$807
$403
$1,556
$827
$2,383
$0
EBIDA
1000$
$2,536
$2,614
$2,693
$2,775
$1,500
$2,947
$3,037
$3,130
$3,225
$1,785
$3,425
$3,529
$3,637
$3,748
$2,121
$3,980
$4,101
$4,226
$4,355
$2,518
$2,536
$2,614
$2,693
$2,775
$1,500
$2,947
$3,037
$3,130
$3,225
$1,785
$3,425
$3,529
$3,637
$3,748
$2,121
$3,980
$4,101
$4,226
$4,355
$2,518
1000$
1000$
-$931
$1,605
$1,605
-$931
$1,683
$3,288
-$931
$1,763
$5,051
-$931
$1,845
$6,895
-$931
$570
$7,465
-$931
$2,017
$9,482
-$931
$2,106
$11,588
-$931
-$931
-$931
-$931
-$931
-$931
-$931
-$931
-$931
-$931
$2,199 $2,294
$854
$2,494 $2,599 $2,706 $2,817 $1,191 $3,049 $3,170
$13,787 $16,082 $16,936 $19,430 $22,029 $24,735 $27,552 $28,742 $31,791 $34,961
-$931
$3,295
$38,257
-$931
$3,424
$41,680
-$931
$1,587
$43,268
$1,000
$1,000
-$351
$11,248
-$368
-$387
$10,880 $10,493
-$406
$10,087
-$426
$9,660
-$448
$9,213
-$470
$8,743
-$494
$8,249
-$804
$1,731
-$844
$886
-$886
$0
-$518
$7,731
-$544
$7,187
-$571
$6,615
-$600
$6,015
-$630
$5,385
-$661
$4,724
-$695
$4,029
-$729
$3,300
-$766
$2,535
Figure 10. Internal Rate of Return Calculations:Taurus 70 (Unchanged Steam Chiller Operation)
First Cost of Plant (1000$)
5.0%
$13,939
64,538
3%
3%
20
Year
Net Installed Cost of Plant (1000$)
2010
Project:
Scenario:
VA Hospitals Dallas
Taurus 70
MWH
17.80%
IRR =
Years
2014
2015
2016
2017
2018
2019
2020
2021
2022
2023
2024
2025
2026
2027
2028
2029
2030
2031
2032
2033
$6,563
$344
$1,983
$4,718
$6,760
$354
$2,043
$4,859
$6,963
$365
$2,104
$5,005
$7,172
$376
$2,167
$5,155
$7,387
$387
$2,232
$5,310
$7,608
$399
$2,299
$5,469
$7,837
$411
$2,368
$5,633
$8,072
$423
$2,439
$5,802
$13,939
Utility Projections
Total Electric Cost w/o CHP
Total Electric Cost with CHP
Total Gas Cost w/o CHP
Total Gas Cost with CHP
$4,741
$264
$1,433
$3,408
$5,181
$272
$1,565
$3,724
$5,336
$280
$1,612
$3,836
$5,496
$288
$1,661
$3,951
$5,661
$297
$1,711
$4,070
$5,831
$306
$1,762
$4,192
$6,006
$315
$1,815
$4,318
$6,186
$324
$1,869
$4,447
$6,372
$334
$1,925
$4,580
$8,314
$436
$2,512
$5,976
$8,563
$449
$2,587
$6,156
$8,820
$462
$2,665
$6,340
$9,085
$476
$2,745
$6,531
1000$
1000$
1000$
$4,909
-$2,159
$2,750
$5,057
-$2,224
$2,833
$5,208
-$2,290
$2,918
$5,365
-$2,359
$3,006
$5,526 $5,691
-$2,430 -$2,503
$3,096 $3,189
$5,862
-$2,578
$3,284
$6,038 $6,219 $6,406 $6,598 $6,796 $7,000 $7,210 $7,426 $7,649 $7,878
-$2,655 -$2,735 -$2,817 -$2,901 -$2,988 -$3,078 -$3,170 -$3,265 -$3,363 -$3,464
$3,383 $3,484 $3,589 $3,696 $3,807 $3,922 $4,039 $4,160 $4,285 $4,414
$8,114
-$3,568
$4,546
$8,358
-$3,675
$4,683
$8,609
-$3,786
$4,823
Operating Costs
Maintenance Allocation (@ $10/MWH)
Maintenance Cost of Generator System
Cumul. Maint. Sinking Fund Balance
1000$
1000$
1000$
$645
$323
$323
$662
$331
$653
$678
$339
$992
$695
$348
$1,340
$712
$2,052
$0
$730
$365
$365
$748
$374
$739
$767
$384
$1,123
$786
$393
$1,516
$806
$2,322
$0
$826
$413
$413
$847
$423
$836
$868
$434
$1,270
$890
$445
$1,715
$912
$2,627
$0
$935
$467
$467
$958
$479
$946
$982
$491
$1,437
$1,007
$503
$1,941
$1,032
$2,972
$0
EBIDA
1000$
$2,428
$2,502
$2,579
$2,658
$1,043
$2,823
$2,910
$2,999
$3,091
$1,267
$3,283
$3,384
$3,488
$3,594
$1,533
$3,818
$3,935
$4,055
$4,179
$1,851
$2,428
$2,502
$2,579
$2,658
$1,043
$2,823
$2,910
$2,999
$3,091
$1,267
$3,283
$3,384
$3,488
$3,594
$1,533
$3,818
$3,935
$4,055
$4,179
$1,851
1000$
1000$
-$1,119
$1,309
$1,309
-$1,119
$1,384
$2,693
-$1,119
$1,460
$4,153
-$1,119
$1,539
$5,693
-$1,119 -$1,119
-$75
$1,705
$5,618 $7,323
-$1,119
$1,791
$9,114
-$1,119 -$1,119 -$1,119 -$1,119 -$1,119 -$1,119 -$1,119 -$1,119 -$1,119 -$1,119
$1,881 $1,973
$148
$2,165 $2,265 $2,369 $2,476
$415
$2,699 $2,816
$10,995 $12,967 $13,116 $15,280 $17,546 $19,915 $22,391 $22,805 $25,504 $28,321
-$1,119
$2,937
$31,257
-$1,119
$3,061
$34,318
-$1,119
$732
$35,050
$1,000
$1,000
-$422
$13,518
-$443
-$465
$13,075 $12,610
-$488
$12,122
-$512
-$538
$11,610 $11,072
-$565
$10,507
-$593
$9,914
-$966
$2,080
-$1,015
$1,065
-$1,065
$0
-$623
$9,291
-$654
$8,637
-$687
$7,950
-$721
$7,229
-$757
$6,472
-$795
$5,677
-$835
$4,843
-$876
$3,966
-$920
$3,046
Detailed Figures & Tables: CHP Configurations AND Modified Steam Chiller Operation
Table 5.
Mercury 50: Monthly Energy Cosumption & Costs Summary (Modified Steam Chiller Operation)
Month
January
February
March
April
May
June
July
August
September
October
November
December
Grand Total
Table 6.
Monthly
CHP Plant
Electricity
Output
(kWh)
3,506,704
3,114,218
3,316,725
3,108,375
3,133,948
2,945,550
2,974,954
2,992,437
2,958,308
3,238,262
3,249,169
3,488,697
38,027,347
Monthly
Fuel
consumed
(Therms)
314,380
280,248
301,119
284,330
288,360
272,964
277,262
278,482
273,855
295,642
294,158
313,123
3,473,924
Monthly
Electricity
Imports
from the
Grid (kWh)
915,541
1,069,390
1,524,251
1,728,977
1,835,701
2,598,809
3,039,049
2,770,463
1,994,218
1,542,646
1,297,600
922,112
21,238,756
Monthly
utility Costs
($)
Monthly
Savings ($)
$287,796
$265,534
$307,439
$301,007
$379,308
$431,952
$450,814
$470,183
$410,085
$326,763
$267,411
$285,624
$4,183,916
$180,029
$161,623
$173,347
$164,364
$163,578
$155,445
$159,236
$159,441
$154,489
$170,057
$170,130
$178,200
$1,989,940
Taurus 60: Monthly Energy Cosumption & Costs Summary (Modified Steam Chiller Operation)
Month
Monthly
CHP Plant
Electricity
Output
(kWh)
Monthly
Fuel
consumed
(Therms)
Monthly
Electricity
Imports
from the
Grid (kWh)
Monthly
utility Costs
($)
Monthly
Savings ($)
January
February
March
April
May
June
July
August
September
October
November
December
Grand Total
4,252,106
3,776,190
4,021,744
3,769,106
3,800,114
3,571,671
3,607,324
3,628,524
3,587,139
3,926,602
3,939,827
4,230,271
46,110,620
473,521
422,110
453,546
428,259
434,329
411,140
417,613
419,451
412,481
445,297
443,062
471,627
5,232,437
276,324
331,358
533,466
644,958
1,097,691
1,902,157
2,196,646
2,123,894
1,380,129
736,592
384,407
336,375
11,943,998
$263,084
$239,151
$270,002
$265,731
$328,800
$380,948
$397,633
$414,639
$358,284
$289,091
$252,301
$265,311
$3,724,975
$204,742
$188,006
$210,784
$199,640
$214,086
$206,449
$212,417
$214,986
$206,291
$207,729
$185,240
$198,512
$2,448,882
Table 7.
Table 8.
Taurus 65: Monthly Energy Cosumption & Costs Summary (Modified Steam Chiller Operation)
Month
Monthly
CHP Plant
Electricity
Output
(kWh)
Monthly
Fuel
consumed
(Therms)
January
February
March
April
May
June
July
August
September
October
November
December
Grand Total
4,770,887
4,236,907
4,512,419
4,228,958
4,263,749
4,007,434
4,047,438
4,071,224
4,024,790
4,405,669
4,420,508
4,746,388
51,736,372
503,945
449,231
482,687
455,775
462,235
437,556
444,445
446,401
438,983
473,907
471,529
501,930
5,568,623
Monthly
Electricity
Imports
from the
Grid
(kWh)
97,169
127,277
219,638
298,797
687,274
1,450,733
1,685,978
1,681,331
981,330
385,743
103,228
145,590
7,864,090
Monthly
utility Costs
($)
Monthly
Savings ($)
$261,716
$235,497
$259,126
$251,791
$300,595
$349,632
$365,668
$380,657
$327,879
$272,954
$244,023
$263,515
$3,513,052
$206,110
$191,660
$221,660
$213,580
$242,291
$237,764
$244,382
$248,968
$236,696
$223,866
$193,518
$200,309
$2,660,804
Taurus 70: Monthly Energy Cosumption & Costs Summary (Modified Steam Chiller Operation)
Month
Monthly
CHP Plant
Electricity
Output
(kWh)
Monthly
Fuel
consumed
(Therms)
January
February
March
April
May
June
July
August
September
October
November
December
Grand Total
5,951,369
5,285,264
5,628,948
5,275,349
5,318,749
4,999,012
5,048,914
5,078,586
5,020,663
5,495,785
5,514,295
5,920,809
64,537,742
610,818
544,501
585,052
552,433
560,263
530,350
538,700
541,071
532,080
574,411
571,528
608,376
6,749,585
Monthly
Electricity
Imports
from the
Grid
(kWh)
24
2,006
11,496
19,402
134,677
572,657
695,296
762,508
268,745
62,074
258
656
2,529,800
Monthly
utility Costs
($)
Monthly
Savings ($)
$305,904
$272,525
$293,453
$277,769
$294,851
$315,162
$327,292
$337,919
$300,923
$294,748
$285,785
$304,351
$3,610,683
$161,922
$154,632
$187,333
$187,602
$248,035
$272,234
$282,758
$291,706
$263,652
$202,072
$151,756
$159,472
$2,563,174
Figure 11. Hourly Reduction in Electric Load (kW):Modified steam chiller operation - Taurus 65
1,400
1,200
1,000
800
600
400
200
0
January
February
March
April
May
June
July
August
September
October
November December
Figure 12. Internal Rate of Return Calculations:Mercury 50 (Modified Steam Chiller Operation)
Interest or Bond Rate
First Cost of Plant (1000$)
Avoided First Costs (1000$)
Annual Power Generation
Projected Change in Electric Charges
Projected Change in Fuel Charges
Financing and Cash Flow Period
Year
2010
Project:
Scenario:
5.0%
$10,181
38,027
3%
MWH
21.69%
IRR =
3%
20
VA Hospitals Dallas
Mercury 50 :CHP Plant
Years
2014
2015
2016
2017
2018
2019
2020
2021
2022
2023
2024
2025
2026
2027
2028
2029
2030
2031
2032
2033
$6,563
$2,217
$1,983
$3,440
$6,760
$2,283
$2,043
$3,543
$6,963
$2,352
$2,104
$3,649
$7,172
$2,423
$2,167
$3,759
$7,387
$2,495
$2,232
$3,871
$7,608
$2,570
$2,299
$3,987
$7,837
$2,647
$2,368
$4,107
$8,072
$2,727
$2,439
$4,230
$10,181
$4,741
$1,699
$1,433
$2,485
$5,181
$1,750
$1,565
$2,715
$5,336
$1,803
$1,612
$2,797
$5,496
$1,857
$1,661
$2,881
$5,661
$1,912
$1,711
$2,967
$5,831
$1,970
$1,762
$3,056
$6,006
$2,029
$1,815
$3,148
$6,186
$2,090
$1,869
$3,242
$6,372
$2,152
$1,925
$3,339
$8,314
$2,808
$2,512
$4,357
$8,563
$2,893
$2,587
$4,488
$8,820
$2,979
$2,665
$4,622
$9,085
$3,069
$2,745
$4,761
1000$
1000$
1000$
$3,431
-$1,150
$2,281
$3,534
-$1,184
$2,349
$3,640
-$1,220
$2,420
$3,749
-$1,256
$2,493
$3,861 $3,977
-$1,294 -$1,333
$2,567 $2,644
$4,097
-$1,373
$2,724
$4,219 $4,346 $4,476 $4,611 $4,749 $4,891 $5,038 $5,189 $5,345 $5,505
-$1,414 -$1,456 -$1,500 -$1,545 -$1,592 -$1,639 -$1,688 -$1,739 -$1,791 -$1,845
$2,805 $2,890 $2,976 $3,066 $3,157 $3,252 $3,350 $3,450 $3,554 $3,660
$5,671
-$1,900
$3,770
$5,841
-$1,957
$3,883
$6,016
-$2,016
$4,000
Operating Costs
Maintenance Allocation (@ $10/MWH)
Maintenance Cost of Generator System
Cumul. Maint. Sinking Fund Balance
1000$
1000$
1000$
$380
$190
$190
$390
$195
$385
$400
$200
$585
$410
$205
$790
$420
$1,209
$0
$430
$215
$215
$441
$221
$436
$452
$226
$662
$463
$232
$893
$475
$1,368
$0
$487
$243
$243
$499
$249
$493
$511
$256
$749
$524
$262
$1,011
$537
$1,548
$0
$551
$275
$275
$565
$282
$558
$579
$289
$847
$593
$297
$1,143
$608
$1,751
$0
EBIDA
1000$
$2,091
$2,155
$2,220
$2,288
$1,358
$2,429
$2,503
$2,579
$2,658
$1,608
$2,822
$2,908
$2,997
$3,088
$1,902
$3,278
$3,378
$3,481
$3,587
$2,248
$2,091
$2,155
$2,220
$2,288
$1,358
$2,429
$2,503
$2,579
$2,658
$1,608
$2,822
$2,908
$2,997
$3,088
$1,902
$3,278
$3,378
$3,481
$3,587
$2,248
1000$
1000$
-$817
$1,274
$1,274
-$817
$1,338
$2,612
-$817
$1,403
$4,015
-$817
$1,471
$5,486
-$817
$541
$6,027
-$817
$1,612
$7,639
-$817
$1,686
$9,325
-$817
-$817
-$817
-$817
-$817
-$817
-$817
-$817
-$817
-$817
$1,762 $1,841
$791
$2,005 $2,091 $2,180 $2,271 $1,085 $2,461 $2,561
$11,088 $12,929 $13,720 $15,725 $17,816 $19,996 $22,267 $23,352 $25,814 $28,375
-$817
$2,664
$31,039
-$817
$2,770
$33,809
-$817
$1,431
$35,240
$1,000
$1,000
-$308
$9,873
-$323
$9,550
-$339
$9,210
-$356
$8,854
-$374
$8,479
-$393
$8,086
-$413
$7,674
-$433
$7,241
-$706
$1,519
-$741
$778
-$778
$0
-$455
$6,786
-$478
$6,308
-$502
$5,807
-$527
$5,280
-$553
$4,727
-$581
$4,146
-$610
$3,537
-$640
$2,897
-$672
$2,225
Figure 13. Internal Rate of Return Calculations:Taurus 60 (Modified Steam Chiller Operation)
Interest or Bond Rate
First Cost of Plant (1000$)
Avoided First Costs (1000$)
Annual Power Generation
Projected Change in Electric Charges
Projected Change in Fuel Charges
Financing and Cash Flow Period
Year
Net Installed Cost of Plant (1000$)
2010
Project:
Scenario:
5.0%
$11,796
46,111
3%
MWH
22.41%
IRR =
3%
20
VA Hospitals Dallas
Taurus 60 :CHP Plant
Years
2014
2015
2016
2017
2018
2019
2020
2021
2022
2023
2024
2025
2026
2027
2028
2029
2030
2031
2032
2033
$6,563
$1,247
$1,983
$3,834
$6,760
$1,284
$2,043
$3,949
$6,963
$1,323
$2,104
$4,067
$7,172
$1,362
$2,167
$4,189
$7,387
$1,403
$2,232
$4,315
$7,608
$1,445
$2,299
$4,444
$7,837
$1,489
$2,368
$4,577
$8,072
$1,533
$2,439
$4,715
$11,796
Utility Projections
Total Electric Cost w/o CHP
Total Electric Cost with CHP
Total Gas Cost w/o CHP
Total Gas Cost with CHP
$4,741
$956
$1,433
$2,769
$5,181
$984
$1,565
$3,026
$5,336
$1,014
$1,612
$3,117
$5,496
$1,044
$1,661
$3,211
$5,661
$1,075
$1,711
$3,307
$5,831
$1,108
$1,762
$3,406
$6,006
$1,141
$1,815
$3,508
$6,186
$1,175
$1,869
$3,614
$6,372
$1,210
$1,925
$3,722
$8,314
$1,579
$2,512
$4,856
$8,563
$1,627
$2,587
$5,002
$8,820
$1,676
$2,665
$5,152
$9,085
$1,726
$2,745
$5,307
1000$
1000$
1000$
$4,197
-$1,461
$2,736
$4,323
-$1,505
$2,818
$4,452
-$1,550
$2,903
$4,586
-$1,596
$2,990
$4,723 $4,865
-$1,644 -$1,693
$3,079 $3,172
$5,011
-$1,744
$3,267
$5,161 $5,316 $5,476 $5,640 $5,809 $5,983 $6,163 $6,348 $6,538 $6,734
-$1,797 -$1,850 -$1,906 -$1,963 -$2,022 -$2,083 -$2,145 -$2,210 -$2,276 -$2,344
$3,365 $3,466 $3,570 $3,677 $3,787 $3,901 $4,018 $4,138 $4,262 $4,390
$6,936
-$2,414
$4,522
$7,145
-$2,487
$4,658
$7,359
-$2,561
$4,797
Operating Costs
Maintenance Allocation (@ $10/MWH)
Maintenance Cost of Generator System
Cumul. Maint. Sinking Fund Balance
1000$
1000$
1000$
$461
$231
$231
$473
$236
$467
$484
$242
$709
$497
$248
$957
$509
$1,466
$0
$522
$261
$261
$535
$267
$528
$548
$274
$802
$562
$281
$1,083
$576
$1,659
$0
$590
$295
$295
$605
$303
$598
$620
$310
$908
$636
$318
$1,226
$652
$1,877
$0
$668
$334
$334
$685
$342
$676
$702
$351
$1,027
$719
$360
$1,387
$737
$2,124
$0
EBIDA
1000$
$2,505
$2,582
$2,660
$2,741
$1,613
$2,911
$2,999
$3,091
$3,185
$1,911
$3,382
$3,485
$3,591
$3,700
$2,261
$3,929
$4,048
$4,171
$4,298
$2,674
$2,505
$2,582
$2,660
$2,741
$1,613
$2,911
$2,999
$3,091
$3,185
$1,911
$3,382
$3,485
$3,591
$3,700
$2,261
$3,929
$4,048
$4,171
$4,298
$2,674
1000$
1000$
-$947
$1,559
$1,559
-$947
$1,635
$3,194
-$947
$1,714
$4,908
-$947
$1,795
$6,702
-$947
$666
$7,369
-$947
$1,964
$9,333
-$947
$2,053
$11,386
-$947
-$947
-$947
-$947
-$947
-$947
-$947
-$947
-$947
-$947
$2,144 $2,238
$964
$2,435 $2,538 $2,644 $2,753 $1,315 $2,982 $3,102
$13,530 $15,768 $16,733 $19,168 $21,706 $24,350 $27,103 $28,418 $31,400 $34,502
-$947
$3,225
$37,726
-$947
$3,352
$41,078
-$947
$1,727
$42,805
$1,000
$1,000
-$357
$11,439
-$375
-$393
$11,065 $10,671
-$413
$10,258
-$434
$9,825
-$455
$9,370
-$478
$8,891
-$502
$8,390
-$818
$1,760
-$859
$901
-$901
$0
-$527
$7,862
-$553
$7,309
-$581
$6,728
-$610
$6,118
-$641
$5,477
-$673
$4,804
-$706
$4,098
-$742
$3,356
-$779
$2,578
Figure 14. Internal Rate of Return Calculations:Taurus 65 (Modified Steam Chiller Operation)
Interest or Bond Rate
First Cost of Plant (1000$)
Avoided First Costs (1000$)
Annual Power Generation
Projected Change in Electric Charges
Projected Change in Fuel Charges
Financing and Cash Flow Period
Year
2010
Project:
Scenario:
5.0%
$11,599
51,736
3%
MWH
24.36%
IRR =
3%
20
VA Hospitals Dallas
Taurus 65 :CHP Plant
Years
2014
2015
2016
2017
2018
2019
2020
2021
2022
2023
2024
2025
2026
2027
2028
2029
2030
2031
2032
2033
$6,563
$821
$1,983
$3,992
$6,760
$845
$2,043
$4,112
$6,963
$871
$2,104
$4,235
$7,172
$897
$2,167
$4,362
$7,387
$924
$2,232
$4,493
$7,608
$952
$2,299
$4,628
$7,837
$980
$2,368
$4,767
$8,072
$1,010
$2,439
$4,910
$11,599
$4,741
$629
$1,433
$2,884
$5,181
$648
$1,565
$3,151
$5,336
$667
$1,612
$3,246
$5,496
$687
$1,661
$3,343
$5,661
$708
$1,711
$3,444
$5,831
$729
$1,762
$3,547
$6,006
$751
$1,815
$3,653
$6,186
$774
$1,869
$3,763
$6,372
$797
$1,925
$3,876
$8,314
$1,040
$2,512
$5,057
$8,563
$1,071
$2,587
$5,209
$8,820
$1,103
$2,665
$5,365
$9,085
$1,136
$2,745
$5,526
1000$
1000$
1000$
$4,533
-$1,586
$2,947
$4,669
-$1,633
$3,035
$4,809
-$1,682
$3,126
$4,953
-$1,733
$3,220
$5,102 $5,255
-$1,785 -$1,838
$3,317 $3,416
$5,412
-$1,894
$3,519
$5,575 $5,742 $5,914 $6,092 $6,275 $6,463 $6,657 $6,856 $7,062 $7,274
-$1,950 -$2,009 -$2,069 -$2,131 -$2,195 -$2,261 -$2,329 -$2,399 -$2,471 -$2,545
$3,624 $3,733 $3,845 $3,961 $4,079 $4,202 $4,328 $4,458 $4,591 $4,729
$7,492
-$2,621
$4,871
$7,717
-$2,700
$5,017
$7,948
-$2,781
$5,168
Operating Costs
Maintenance Allocation (@ $10/MWH)
Maintenance Cost of Generator System
Cumul. Maint. Sinking Fund Balance
1000$
1000$
1000$
$517
$259
$259
$530
$265
$524
$544
$272
$796
$557
$279
$1,074
$571
$1,645
$0
$585
$293
$293
$600
$300
$593
$615
$307
$900
$630
$315
$1,215
$646
$1,861
$0
$662
$331
$331
$679
$339
$671
$696
$348
$1,018
$713
$357
$1,375
$731
$2,106
$0
$749
$375
$375
$768
$384
$759
$787
$394
$1,152
$807
$403
$1,556
$827
$2,383
$0
EBIDA
1000$
$2,688
$2,770
$2,855
$2,942
$1,672
$3,124
$3,219
$3,317
$3,418
$1,984
$3,629
$3,740
$3,854
$3,971
$2,352
$4,217
$4,345
$4,477
$4,614
$2,785
$2,688
$2,770
$2,855
$2,942
$1,672
$3,124
$3,219
$3,317
$3,418
$1,984
$3,629
$3,740
$3,854
$3,971
$2,352
$4,217
$4,345
$4,477
$4,614
$2,785
1000$
1000$
-$931
$1,758
$1,758
-$931
$1,840
$3,597
-$931
$1,924
$5,521
-$931
$2,011
$7,532
-$931
-$931
$741
$2,193
$8,273 $10,466
-$931
$2,288
$12,754
-$931
-$931
-$931
-$931
-$931
-$931
-$931
-$931
-$931
-$931
$2,386 $2,487 $1,053 $2,699 $2,809 $2,923 $3,040 $1,421 $3,286 $3,414
$15,140 $17,628 $18,681 $21,379 $24,189 $27,112 $30,152 $31,573 $34,859 $38,273
-$931
$3,547
$41,820
-$931
$3,683
$45,503
-$931
$1,854
$47,357
$1,000
$1,000
-$351
$11,248
-$368
-$387
$10,880 $10,493
-$426
$9,660
-$470
$8,743
-$494
$8,249
-$804
$1,731
-$844
$886
-$886
$0
-$406
$10,087
-$448
$9,213
-$518
$7,731
-$544
$7,187
-$571
$6,615
-$600
$6,015
-$630
$5,385
-$661
$4,724
-$695
$4,029
-$729
$3,300
-$766
$2,535
Figure 15. Internal Rate of Return Calculations:Taurus 70 (Modified Steam Chiller Operation)
Interest or Bond Rate
First Cost of Plant (1000$)
Avoided First Costs (1000$)
Annual Power Generation
Projected Change in Electric Charges
Projected Change in Fuel Charges
Financing and Cash Flow Period
Year
Net Installed Cost of Plant (1000$)
2010
Project:
Scenario:
5.0%
$13,939
64,538
3%
MWH
18.33%
IRR =
3%
20
VA Hospitals Dallas
Taurus 70 :CHP Plant
Years
2014
2015
2016
2017
2018
2019
2020
2021
2022
2023
2024
2025
2026
2027
2028
2029
2030
2031
2032
2033
$6,563
$264
$1,983
$4,718
$6,760
$272
$2,043
$4,859
$6,963
$280
$2,104
$5,005
$7,172
$289
$2,167
$5,155
$7,387
$297
$2,232
$5,310
$7,608
$306
$2,299
$5,469
$7,837
$315
$2,368
$5,633
$8,072
$325
$2,439
$5,802
$13,939
Utility Projections
Total Electric Cost w/o CHP
Total Electric Cost with CHP
Total Gas Cost w/o CHP
Total Gas Cost with CHP
$4,741
$202
$1,433
$3,408
$5,181
$208
$1,565
$3,724
$5,336
$215
$1,612
$3,836
$5,496
$221
$1,661
$3,951
$5,661
$228
$1,711
$4,070
$5,831
$235
$1,762
$4,192
$6,006
$242
$1,815
$4,318
$6,186
$249
$1,869
$4,447
$6,372
$256
$1,925
$4,580
$8,314
$335
$2,512
$5,976
$8,563
$345
$2,587
$6,156
$8,820
$355
$2,665
$6,340
$9,085
$366
$2,745
$6,531
1000$
1000$
1000$
$4,972
-$2,159
$2,814
$5,122
-$2,224
$2,898
$5,275
-$2,290
$2,985
$5,433
-$2,359
$3,074
$5,596 $5,764
-$2,430 -$2,503
$3,167 $3,262
$5,937
-$2,578
$3,360
$6,115 $6,299 $6,488 $6,683 $6,883 $7,089 $7,302 $7,521 $7,747 $7,979
-$2,655 -$2,735 -$2,817 -$2,901 -$2,988 -$3,078 -$3,170 -$3,265 -$3,363 -$3,464
$3,460 $3,564 $3,671 $3,781 $3,895 $4,011 $4,132 $4,256 $4,383 $4,515
$8,219
-$3,568
$4,650
$8,465
-$3,675
$4,790
$8,719
-$3,786
$4,934
Operating Costs
Maintenance Allocation (@ $10/MWH)
Maintenance Cost of Generator System
Cumul. Maint. Sinking Fund Balance
1000$
1000$
1000$
$645
$323
$323
$662
$331
$653
$678
$339
$992
$695
$348
$1,340
$712
$2,052
$0
$730
$365
$365
$748
$374
$739
$767
$384
$1,123
$786
$393
$1,516
$806
$2,322
$0
$826
$413
$413
$847
$423
$836
$868
$434
$1,270
$890
$445
$1,715
$912
$2,627
$0
$935
$467
$467
$958
$479
$946
$982
$491
$1,437
$1,007
$503
$1,941
$1,032
$2,972
$0
EBIDA
1000$
$2,491
$2,567
$2,646
$2,727
$1,114
$2,897
$2,985
$3,077
$3,171
$1,349
$3,368
$3,471
$3,577
$3,687
$1,629
$3,916
$4,036
$4,159
$4,287
$1,961
$2,491
$2,567
$2,646
$2,727
$1,114
$2,897
$2,985
$3,077
$3,171
$1,349
$3,368
$3,471
$3,577
$3,687
$1,629
$3,916
$4,036
$4,159
$4,287
$1,961
1000$
1000$
-$1,119
$1,372
$1,372
-$1,119
$1,449
$2,821
-$1,119
$1,527
$4,348
-$1,119
$1,608
$5,957
-$1,119 -$1,119
-$4
$1,778
$5,953 $7,731
-$1,119
$1,867
$9,597
-$1,119 -$1,119 -$1,119 -$1,119 -$1,119 -$1,119 -$1,119 -$1,119 -$1,119 -$1,119
$1,958 $2,052
$230
$2,250 $2,353 $2,459 $2,568
$510
$2,798 $2,917
$11,556 $13,608 $13,838 $16,088 $18,441 $20,900 $23,468 $23,978 $26,776 $29,693
-$1,119
$3,041
$32,734
-$1,119
$3,168
$35,902
-$1,119
$843
$36,744
$1,000
$1,000
-$422
$13,518
-$443
-$465
$13,075 $12,610
-$488
$12,122
-$512
-$538
$11,610 $11,072
-$565
$10,507
-$593
$9,914
-$966
$2,080
-$1,015
$1,065
-$1,065
$0
-$623
$9,291
-$654
$8,637
-$687
$7,950
-$721
$7,229
-$757
$6,472
-$795
$5,677
-$835
$4,843
-$876
$3,966
-$920
$3,046
Appendix C.
Budgetary Quotes
The GC RAC obtained budgetary quotes from Solar Turbines. Detailed cost information and
performance data are found in these quotes for the following equipment
Electrical Equipment
$233,700
Station Control System (SCS) (Monitor Only)...
Power and Utility Breaker Control Options
Included in SCS
Switchgear and MCC (design description below) $298,900
Switchgear, motor control center, auxiliary power transformer, and generator
grounding resistor.
Switchgear and MCC are shipped loose.
Utility Tie-In.
$213,000
Total for Electrical Equipment..
$745,600
Mechanical Equipment
Fuel Gas Compressor, 1 provided ... $471,600
$1,103,600
1 Heat Recovery Steam Generator with ductburners.....
HRSG Options.
$4,600
$186,500
Diverter Valve..
Diverter Valve Options
none selected
Total for Heat Recovery Steam System
$1,294,700
Gas Turbine Inlet Cooling..
$125,100
Miscellaneous
$2,145,300
Construction Estimate...
Project Management & Engineering.
$635,100
Shipping.
$133,400
Development Costs..
$0
Special or Avoided Capital Items
$0
15% Balance of Plant Contingency.
$832,600
Total for BOP Equipment and Installation.
$6,383,400
Grand Total for Turbomachinery and Balance of Plant.
$10,180,700
Estimation of cost per ISO rating kilowatt for selected equipment.
$2,213
ESA Cost per Month (Only Turbomachinery Covered)......
$37,076
*Duties and taxes not included in estimate.
Page 1 of 11
Basic Options:
Fully enclosed, generator set package requiring 460V, 3-phase, 60 Hz AC power
Rated Class I, Div II, Groups C,D per NEC
120V, 1-phase, 50/60 Hz internal lighting and heater power
Gas turbine engine in upward oriented air inlet, and upward oriented exhaust outlet
1800 rpm; 60 Hz Gearbox
Continuous Duty, Open Drip Proof generator rated for 13,800 VAC with Class F insulation, B rise
Miscellaneous
Short-term preservation for shipment
Four (4) paper copies of Solar's Instruction, Operation and Maintenance manuals
Four (4) CD-ROM copies of Solar's Instruction, Operation and Maintenance manuals
UV Light and Gas Sensor test kit
Internal equipment handling system
Recuperator removal tool
Caterpillar Confidential: Green
Page 2 of 11
Gas Turbine:
KW Gross Output @ ISO Conditions:
Site Ambient Temperature for Performance Analysis:
Site Elevation for Performance Analysis:
Site Ambient Relative Humidity for Performance Analysis:
Turbine Inlet Pressure Loss:
Turbine Outlet Pressure Loss:
Turbine Fuel Consumption @ specified site conditions (LHV):
KW Gross Output @ specified site conditions:
4,600
80
50
60
4.0
7.0
40.3
4,450
kW
F
feet
%
"H2O
"H2O
MMBtu/hr
kW
119 KW
40 kW
159 kW
4,292 kW
206 kW
Boiler:
Condensate Return:
Condensate Temperature:
Makeup Water Temperature:
Process Steam Pressure:
Process Steam Temperature:
87
212
50
150.0
366
%
F
F
psig
F
13,745
31,255
32.1
1,634
45,000 lb/hr
45,000 lb/hr
Page 3 of 11
lb/hr
lb/hr
MMBtu/hr
lb/hr
9,390 Btu/kWHR
4,160 Btu/kWHR
82.1 %
76.2 %
51.9 %
CEP Ver. 5.5
Gas Turbine:
KW Gross Output @ ISO Conditions:
Site Ambient Temperature for Performance Analysis:
Site Elevation for Performance Analysis:
Site Ambient Relative Humidity for Performance Analysis:
Turbine Inlet Pressure Loss:
Turbine Outlet Pressure Loss:
Turbine Fuel Consumption @ specified site conditions (LHV):
KW Gross Output @ specified site conditions:
4,600
80
50
60
4.0
7.0
40.3
4,450
KW
F
feet
%
"H2O
"H2O
MMBtu/hr
KW
119 KW
40 KW
159 KW
4,292 KW
206 KW
Boiler:
Condensate Return:
Condensate Temperature:
Makeup Water Temperature:
Process Steam Pressure:
Process Steam Temperature:
87
212
50
150.0
366
%
F
F
psig
F
13,745
31,255
32.1
1,634
45,000 lb/hr
43,366 lb/hr
Page 4 of 11
lb/hr
lb/hr
MMBtu/hr
lb/hr
9,390 Btu/kWHR
4,160 Btu/kWHR
82.1 %
76.2 %
51.9 %
CEP Ver. 5.5
Elevation:
50 feet ASL
Amb. Temp:
80 F
Humidity:
60%
Centrifuge
Off
Gas Fuel
32.1 MMBtu/hr
72.4 MMBtu/hr
32.1 MMBtu/hr
Siloxane System
(by others)
Gas
Compressor
1,634 lb/hr
Feedwater
Refrig. Tons
228F
Filter/Separator
212F
Pegging Steam
Water
Treatment
System (By
Others)
(Valve By Others)
SCR Catalyst
150. psig/Sat.
Steam Distribution
45,000 lb/hr
45,000 lb/hr
CO Catalyst
Blowdown
455 lb/hr
Not Used
Refrig. Tons
185 psig
Instrument Air
Compressor
50F
Ductburner,
Ductburner,
Firing Temp
Temp
Firing
=
1498
F
= 1498F
20 psig
Makeup
Water
Condensate
Return - 87%
Deaerator (By
Others)
141,327 lb/hr
322F
CEM System
191F
tons/year
16.
16.7
9.4
To Stack
Liquid Fuel
ppm@15%O2
12
21
21
Diverter
Valve
125. psig
120. SCFM
Steam Distribution
lb/hr
Exhaust
139,780 lb/hr
710F
(1) Medium Voltage
Generator
Air
4,450 kW
80F
Chilled Water Coil
Gas Fuel
(1) MERCURY 50-6000R
KW
To Condenser
Dallas VA
1/5/2011
50
29.86
4.0
7.0
80
0
59
4,450
40.3
137,825
710
139,780
31,535
37.7
9,054
123.9
15.8
0.9
2.5
5.6
75.5
15.5
feet
"Hg
"H2O
"H2O
20
0
20
5,108
43.8
147,551
664
149,678
33,648
39.8
8,582
133.4
15.1
0.9
2.5
5.0
76.1
15.5
40
0
40
4,807
42.5
144,302
690
146,367
32,939
38.6
8,851
130.3
15.8
0.9
2.5
5.2
75.9
15.5
# of Turbines in Service
Boiler Steam Demand
Unfired Steam Flow
Firing Temperature
Duct Burner Fuel Flow
59
80
0
0
59
80
4,450
4,020
40.3
37.6
137,825
130,569
710
730
139,780
132,393
31,535
30,039
37.7
36.5
9,054
9,351
123.9
116.4
15.8
15.7
0.9
0.9
2.5
2.4
5.6
6.5
75.5
74.8
15.5
15.4
Net CHP System Efficiency =
1
13,745
Off
Off
100
0
59
4,450
40.3
137,825
710
139,780
31,535
37.7
9,054
123.9
15.8
0.9
2.5
5.6
75.5
15.5
70.0
% (LHV)
Per Unit
80F
Gas
0.00
F
lb/MMBTU (HHV)
lb/hr
lb/hr
lb/hr
F
F
F
MMBtu/hr (LHV)
MMBtu/hr (LHV)
lb/MMBTU (HHV)
lb/MMBTU (HHV)
lb/MMBTU (HHV)
lb/MMBTU (HHV)
lb/MMBTU (HHV)
Plant Total
139,780
1,547
141,327
710
1498
322
40.3
32.1
139,780
1,547
141,327
40.3
32.1
0.080
0.080
0.045
0.021
0.021
% vol
5.6%
N2
% vol
75.5%
CO2
% vol
2.5%
O2
% vol
15.5%
SO2
Argon
% vol
% vol
0.0%
0.9%
% vol
9.1%
N2
% vol
74.2%
CO2
% vol
4.3%
O2
% vol
11.5%
SO2
Argon
% vol
% vol
0.0%
0.9%
PM10/PM2.5
ppm @ 15% O2
lb/hr
ppm @ 15% O2
lb/hr
ppm @ 15% O2
lb/hr
lb/hr
5
0.8
10
1.0
10
0.6
0.9
5
0.8
10
1.0
10
0.6
0.9
SO2
lb/hr
0.0
0.0
NOx
CO
UHC
Page 7 of 11
Per Unit
Plant Total
PM10
ppm @ 15% O2
lb/hr
ppm @ 15% O2
lb/hr
ppm @ 15% O2
lb/hr
lb/hr
12
3.6
21
3.8
21
2.2
1.7
12
3.6
21
3.8
21
2.2
1.7
SO2
lb/hr
0.0
0.0
12
0.046
3.6
16.0
21
0.048
3.8
16.7
21
0.027
2.2
9.4
4
0.005
0.2
0.9
1.7
0.021
7.4
0.01
0.00014
0.1
12
CO
UHC
VOC
PM10/PM2.5
SO2
SCR Ammonia Slip
SCR Reduction Efficiency
CO Catalyst Reduction Efficiency
UHC Catalyst Reduction Efficiency
Greenhouse Gas Emissions
ppm @ 15% O2
lb/MMBtu, HHV
lb/hr
tons/year
ppm @ 15% O2
lb/MMBtu, HHV
lb/hr
tons/year
ppm @ 15% O2
lb/MMBtu, HHV
lb/hr
tons/year
ppm @ 15% O2
lb/MMBtu, HHV
lb/hr
tons/year
lb/hr
lb/MMBtu, HHV
tons/year
lb/hr
lb/MMBtu, HHV
tons/year
ppm @ 15% O2
%
%
%
lbs of CO2/MMBtu (HHV)
3.6
16.0
21
3.8
16.7
21
2.2
9.4
4
0.2
0.9
1.7
7.4
0.0
N/A
N/A
N/A
N/A
0.1
118
General Notes
SO2 emissions depend upon the fuel's sulfur content. The SO2 estimate is based upon the
assumption of 100% conversion of fuel sulphur to SO2, using assumed values for various fuels that
may not reflect actual fuel composition. Zero fuel bound nitrogen is assumed for gaseous fuels, less
than 0.02% for liquid fuels. Actual emissions may be subject to site fuel characteristics. This
document is for initial emissions estimates only. For air permit application emissions documentation,
Solar can provide site-specific appropriate documentation.
Turbine Emissions Notes:
Values given above are for 8760 hours/year operation.
The table below gives the load ranges to which the turbine emissions listed above apply.
Pollutant Load Range
NOx
50 to 100%
CO
50 to 100%
UHC
50 to 100%
Page 8 of 11
FALSE
Per Unit
Page 9 of 11
Plant Total
5,000
40.0
4,000
35.0
3,000
30.0
2,000
Nominal OUTPUT POWER, kWe
Selected Operating Point
25.0
1,000
0
-40
-20
20
40
60
80
100
120
20.0
140
6,000
250.0
200.0
150.0
100.0
50.0
Required Fuel Gas Pressure*
0.0
-40
-20
20
40
60
80
100
120
140
Electrical Equipment
$247,300
Station Control System (SCS) (Monitor Only)...
Power and Utility Breaker Control Options
Included in SCS
Switchgear and MCC (design description below) $296,300
Switchgear, motor control center, auxiliary power transformer, and generator
grounding resistor.
Switchgear and MCC are shipped loose.
$244,100
Utility Tie-In.
$787,700
Total for Electrical Equipment..
Mechanical Equipment
Fuel Gas Compressor, 1 provided ... $653,800
$1,118,400
1 Heat Recovery Steam Generator with ductburners.....
HRSG Options.
$5,200
Diverter Valve..
$206,700
Diverter Valve Options
none selected
Total for Heat Recovery Steam System
$1,330,300
Emissions Control Equipment:(SCR and support equipment only)
$577,300
Continuous Emission Monitoring System, outdoor installation
$86,300
Gas Turbine Inlet Cooling..
$233,500
Miscellaneous
Construction Estimate...
$2,455,100
Project Management & Engineering.
$704,400
Shipping.
$153,700
Development Costs..
$0
Special or Avoided Capital Items
$0
15% Balance of Plant Contingency.
$1,047,300
Total for BOP Equipment and Installation.
$8,029,400
Grand Total for Turbomachinery and Balance of Plant.
$11,796,100
Estimation of cost per ISO rating kilowatt for selected equipment.
$2,080
ESA Cost per Month (Only Turbomachinery Covered)......
$31,885
*Duties and taxes not included in estimate.
Page 1 of 11
Basic Options:
Fully enclosed, generator set package requiring 460V, 3-phase, 60 Hz AC power
Rated Class I, Div II, Groups C,D per NEC
120V, 1-phase, 50/60 Hz internal lighting and heater power
Gas turbine engine in upward oriented air inlet, and axially oriented exhaust outlet
1800 rpm; 60 Hz Gearbox
Continuous Duty, Open Drip Proof generator rated for 13,800 VAC with Class F insulation, B rise
Miscellaneous
Short-term preservation for shipment
Four (4) paper copies of Solar's Instruction, Operation and Maintenance manuals
Four (4) CD-ROM copies of Solar's Instruction, Operation and Maintenance manuals
UV Light and Gas Sensor test kit
Internal equipment handling system
Caterpillar Confidential: Green
Page 2 of 11
Gas Turbine:
KW Gross Output @ ISO Conditions:
Site Ambient Temperature for Performance Analysis:
Site Elevation for Performance Analysis:
Site Ambient Relative Humidity for Performance Analysis:
Turbine Inlet Pressure Loss:
Turbine Outlet Pressure Loss:
Turbine Fuel Consumption @ specified site conditions (LHV):
KW Gross Output @ specified site conditions:
5,670
80
50
60
4.0
13.0
60.7
5,428
kW
F
feet
%
"H2O
"H2O
MMBtu/hr
kW
270 KW
15 kW
285 kW
5,143 kW
316 kW
Boiler:
Condensate Return:
Condensate Temperature:
Makeup Water Temperature:
Process Steam Pressure:
Process Steam Temperature:
87
212
50
150.0
366
%
F
F
psig
F
29,783
15,217
15.9
1,634
45,000 lb/hr
45,000 lb/hr
Page 3 of 11
lb/hr
lb/hr
MMBtu/hr
lb/hr
11,800 Btu/kWHR
4,200 Btu/kWHR
81.3 %
72.4 %
53.4 %
CEP Ver. 5.5
Gas Turbine:
KW Gross Output @ ISO Conditions:
Site Ambient Temperature for Performance Analysis:
Site Elevation for Performance Analysis:
Site Ambient Relative Humidity for Performance Analysis:
Turbine Inlet Pressure Loss:
Turbine Outlet Pressure Loss:
Turbine Fuel Consumption @ specified site conditions (LHV):
KW Gross Output @ specified site conditions:
5,670
80
50
60
4.0
13.0
60.7
5,428
KW
F
feet
%
"H2O
"H2O
MMBtu/hr
KW
270 KW
15 KW
285 KW
5,143 KW
316 KW
Boiler:
Condensate Return:
Condensate Temperature:
Makeup Water Temperature:
Process Steam Pressure:
Process Steam Temperature:
87
212
50
150.0
366
%
F
F
psig
F
29,783
15,217
15.9
1,634
45,000 lb/hr
43,366 lb/hr
Page 4 of 11
lb/hr
lb/hr
MMBtu/hr
lb/hr
11,800 Btu/kWHR
4,200 Btu/kWHR
81.3 %
72.4 %
53.4 %
CEP Ver. 5.5
Elevation:
50 feet ASL
Amb. Temp:
80 F
Humidity:
60%
Centrifuge
Off
Gas Fuel
15.9 MMBtu/hr
76.6 MMBtu/hr
15.9 MMBtu/hr
Siloxane System
(by others)
Gas
Compressor
1,634 lb/hr
Feedwater
Refrig. Tons
228F
212F
Pegging Steam
Water
Treatment
System (By
Others)
(Valve By Others)
SCR Catalyst
150. psig/Sat.
Steam Distribution
45,000 lb/hr
45,000 lb/hr
CO Catalyst
Blowdown
455 lb/hr
Not Used
Refrig. Tons
295 psig
Instrument Air
Compressor
50F
Ductburner,
Ductburner,
Firing Temp
Temp
Firing
=
1283
F
= 1283F
20 psig
Makeup
Water
Condensate
Return - 87%
Deaerator (By
Others)
171,274 lb/hr
290F
CEM System
191F
tons/year
3.3
38.3
12.6
To Stack
Liquid Fuel
ppm@15%O2
2
47
27
Filter/Separator
125. psig
120. SCFM
Diverter
Valve
Steam Distribution
lb/hr
Exhaust
170,507 lb/hr
962F
(1) Medium Voltage
Generator
Air
5,428 kW
80F
Chilled Water Coil
Dual Fuel
(1) TAURUS 60-7901S
KW
To Condenser
Dallas VA
1/5/2011
50
29.86
4.0
13.0
80
0
59
5,428
60.7
167,562
962
170,507
38,662
30.5
11,180
160.8
30.5
0.9
3.0
6.6
75.2
14.4
feet
"Hg
"H2O
"H2O
20
0
20
6,116
66.4
177,739
942
180,962
40,875
31.4
10,861
171.3
31.4
0.9
3.1
6.0
75.7
14.3
40
0
40
5,768
63.5
173,121
951
176,203
39,842
31.0
11,013
166.5
31.
0.9
3.0
6.1
75.6
14.4
# of Turbines in Service
Boiler Steam Demand
Unfired Steam Flow
Firing Temperature
Duct Burner Fuel Flow
59
80
0
0
59
80
5,428
4,958
60.7
57.2
167,562
159,293
962
981
170,507
162,067
38,662
36,998
30.5
29.6
11,180
11,530
160.8
152.4
30.5
29.7
0.9
0.9
3.0
2.9
6.6
7.7
75.2
74.2
14.4
14.2
Net CHP System Efficiency =
1
29,783
Off
Off
100
0
59
5,428
60.7
167,562
962
170,507
38,662
30.5
11,180
160.8
30.5
0.9
3.0
6.6
75.2
14.4
77.7
% (LHV)
(1) Dual Fuel TAURUS 60-7901S with fired HRSG and SCR Emission
Control System
Ambient Temperature
Fuel Type
Assumed Fuel Sulphur Content
Gas Turbine Exhaust Flow
Duct Burner Fuel Flow
Stack Exhaust Flow
FG Temperature Leaving Gas Turbine
FG Temperature Leaving Duct Burner
FG Temperature At Stack
Heat Input to Gas Turbine
Heat Input from Duct Firing
Additive NOx from Duct Firing
Additive CO from Duct Firing
Additive UHC as CH4 from Duct Firing
PM10/PM2.5 Particulates from Gas Turbine
Additive PM-10 Particulates from Duct Firing
F
lb/MMBTU (HHV)
lb/hr
lb/hr
lb/hr
F
F
F
MMBtu/hr (LHV)
MMBtu/hr (LHV)
lb/MMBTU (HHV)
lb/MMBTU (HHV)
lb/MMBTU (HHV)
lb/MMBTU (HHV)
lb/MMBTU (HHV)
Per Unit
Plant Total
80F
Dual (Gas Performance)
0.00
170,507
170,507
768
768
171,274
171,274
962
1283
290
60.7
60.7
15.9
15.9
0.080
0.080
0.045
0.021
0.021
% vol
6.6%
N2
% vol
75.2%
CO2
% vol
3.0%
O2
% vol
14.4%
SO2
Argon
% vol
% vol
0.0%
0.9%
% vol
8.0%
N2
% vol
74.6%
CO2
% vol
3.8%
O2
% vol
12.7%
SO2
Argon
% vol
% vol
0.0%
0.9%
PM10/PM2.5
ppm @ 15% O2
lb/hr
ppm @ 15% O2
lb/hr
ppm @ 15% O2
lb/hr
lb/hr
25
6.0
50
7.3
25
2.1
1.4
25
6.0
50
7.3
25
2.1
1.4
SO2
lb/hr
0.0
0.0
NOx
CO
UHC
Page 7 of 11
(1) Dual Fuel TAURUS 60-7901S with fired HRSG and SCR Emission
Control System
Total Emissions After Duct Burner
Per Unit
Plant Total
PM10
ppm @ 15% O2
lb/hr
ppm @ 15% O2
lb/hr
ppm @ 15% O2
lb/hr
lb/hr
24
7.4
47
8.7
27
2.9
1.8
24
7.4
47
8.7
27
2.9
1.8
SO2
lb/hr
0.0
0.0
2
0.009
0.7
3.3
47
0.103
8.7
38.3
27
0.034
2.9
12.6
5
0.007
0.3
1.3
1.8
0.021
7.8
0.01
0.00014
0.1
NOx
CO
UHC
CO
UHC
VOC
PM10/PM2.5
SO2
SCR Ammonia Slip
SCR Reduction Efficiency
CO Catalyst Reduction Efficiency
UHC Catalyst Reduction Efficiency
Greenhouse Gas Emissions
ppm @ 15% O2
lb/MMBtu, HHV
lb/hr
tons/year
ppm @ 15% O2
lb/MMBtu, HHV
lb/hr
tons/year
ppm @ 15% O2
lb/MMBtu, HHV
lb/hr
tons/year
ppm @ 15% O2
lb/MMBtu, HHV
lb/hr
tons/year
lb/hr
lb/MMBtu, HHV
tons/year
lb/hr
lb/MMBtu, HHV
tons/year
ppm @ 15% O2
%
%
%
lbs of CO2/MMBtu (HHV)
0.7
3.3
47
8.7
38.3
27
2.9
12.6
5
0.3
1.3
1.8
7.8
0.0
5
90
N/A
N/A
0.1
117
General Notes
SO2 emissions depend upon the fuel's sulfur content. The SO2 estimate is based upon the
assumption of 100% conversion of fuel sulphur to SO2, using assumed values for various fuels that
may not reflect actual fuel composition. Zero fuel bound nitrogen is assumed for gaseous fuels, less
than 0.02% for liquid fuels. Actual emissions may be subject to site fuel characteristics. This
document is for initial emissions estimates only. For air permit application emissions documentation,
Solar can provide site-specific appropriate documentation.
Turbine Emissions Notes:
Values given above are for 8760 hours/year operation.
The table below gives the load ranges to which the turbine emissions listed above apply.
Pollutant Load Range
NOx
50 to 100%
CO
50 to 100%
UHC
50 to 100%
Page 8 of 11
FALSE
(1) Dual Fuel TAURUS 60-7901S with fired HRSG and SCR Emission
Control System
Per Unit
Page 9 of 11
Plant Total
8,000
34.0
7,000
6,000
30.0
5,000
28.0
4,000
26.0
3,000
24.0
2,000
22.0
1,000
0
-40
-20
20
40
60
80
100
120
20.0
140
32.0
400.0
350.0
300.0
250.0
200.0
150.0
100.0
Required Fuel Gas Pressure*
50.0
0.0
-40
-20
20
40
60
80
100
120
140
Electrical Equipment
$240,500
Station Control System (SCS) (Monitor Only)...
Power and Utility Breaker Control Options
Included in SCS
Switchgear and MCC (design description below) $296,300
Switchgear, motor control center, auxiliary power transformer, and generator
grounding resistor.
Switchgear and MCC are shipped loose.
$261,200
Utility Tie-In.
$798,000
Total for Electrical Equipment..
Mechanical Equipment
Fuel Gas Compressor, 1 provided ... $615,700
$1,060,000
1 Heat Recovery Steam Generator with ductburners.....
HRSG Options.
$5,200
Diverter Valve..
$206,700
Diverter Valve Options
none selected
Total for Heat Recovery Steam System
$1,271,900
Emissions Control Equipment:(SCR and support equipment only)
$624,500
Continuous Emission Monitoring System, outdoor installation
$86,300
Gas Turbine Inlet Cooling..
$226,600
Miscellaneous
Construction Estimate...
$2,408,400
Project Management & Engineering.
$679,900
Shipping.
$151,400
Development Costs..
$0
Special or Avoided Capital Items
$0
15% Balance of Plant Contingency.
$1,029,400
Total for BOP Equipment and Installation.
$7,892,100
Grand Total for Turbomachinery and Balance of Plant.
$11,598,700
Estimation of cost per ISO rating kilowatt for selected equipment.
$1,843
ESA Cost per Month (Only Turbomachinery Covered)......
$34,529
*Duties and taxes not included in estimate.
Page 1 of 11
Basic Options:
Fully enclosed, generator set package requiring 460V, 3-phase, 60 Hz AC power
Rated Class I, Div II, Groups C,D per NEC
120V, 1-phase, 50/60 Hz internal lighting and heater power
Gas turbine engine in upward oriented air inlet, and axially oriented exhaust outlet
1800 rpm; 60 Hz Gearbox
Continuous Duty, Open Drip Proof generator rated for 13,800 VAC with Class F insulation, B rise
Miscellaneous
Short-term preservation for shipment
Four (4) paper copies of Solar's Instruction, Operation and Maintenance manuals
Four (4) CD-ROM copies of Solar's Instruction, Operation and Maintenance manuals
UV Light and Gas Sensor test kit
Internal equipment handling system
Caterpillar Confidential: Green
Page 2 of 11
Gas Turbine:
KW Gross Output @ ISO Conditions:
Site Ambient Temperature for Performance Analysis:
Site Elevation for Performance Analysis:
Site Ambient Relative Humidity for Performance Analysis:
Turbine Inlet Pressure Loss:
Turbine Outlet Pressure Loss:
Turbine Fuel Consumption @ specified site conditions (LHV):
KW Gross Output @ specified site conditions:
6,290
80
50
60
4.0
13.0
64.6
6,027
kW
F
feet
%
"H2O
"H2O
MMBtu/hr
kW
238 KW
10 kW
248 kW
5,779 kW
304 kW
Boiler:
Condensate Return:
Condensate Temperature:
Makeup Water Temperature:
Process Steam Pressure:
Process Steam Temperature:
87
212
50
150.0
366
%
F
F
psig
F
32,438
12,562
13.5
1,634
45,000 lb/hr
45,000 lb/hr
Page 3 of 11
lb/hr
lb/hr
MMBtu/hr
lb/hr
11,170 Btu/kWHR
4,130 Btu/kWHR
82.6 %
70.2 %
55.0 %
CEP Ver. 5.5
Gas Turbine:
KW Gross Output @ ISO Conditions:
Site Ambient Temperature for Performance Analysis:
Site Elevation for Performance Analysis:
Site Ambient Relative Humidity for Performance Analysis:
Turbine Inlet Pressure Loss:
Turbine Outlet Pressure Loss:
Turbine Fuel Consumption @ specified site conditions (LHV):
KW Gross Output @ specified site conditions:
6,290
80
50
60
4.0
13.0
64.6
6,027
KW
F
feet
%
"H2O
"H2O
MMBtu/hr
KW
238 KW
10 KW
248 KW
5,779 KW
304 KW
Boiler:
Condensate Return:
Condensate Temperature:
Makeup Water Temperature:
Process Steam Pressure:
Process Steam Temperature:
87
212
50
150.0
366
%
F
F
psig
F
32,438
12,562
13.5
1,634
45,000 lb/hr
43,366 lb/hr
Page 4 of 11
lb/hr
lb/hr
MMBtu/hr
lb/hr
11,170 Btu/kWHR
4,130 Btu/kWHR
82.6 %
70.2 %
55.0 %
CEP Ver. 5.5
Elevation:
50 feet ASL
Amb. Temp:
80 F
Humidity:
60%
Centrifuge
Off
Gas Fuel
13.5 MMBtu/hr
78.0 MMBtu/hr
13.5 MMBtu/hr
Siloxane System
(by others)
Gas
Compressor
1,634 lb/hr
Feedwater
Refrig. Tons
228F
212F
Pegging Steam
Water
Treatment
System (By
Others)
(Valve By Others)
SCR Catalyst
150. psig/Sat.
Steam Distribution
45,000 lb/hr
45,000 lb/hr
CO Catalyst
Blowdown
455 lb/hr
Not Used
Refrig. Tons
240 psig
Instrument Air
Compressor
50F
Ductburner,
Ductburner,
Firing Temp
Temp
Firing
=
1309
F
= 1309F
20 psig
Makeup
Water
Condensate
Return - 87%
Deaerator (By
Others)
166,086 lb/hr
289F
CEM System
191F
tons/year
3.3
39.
12.6
To Stack
Liquid Fuel
ppm@15%O2
2
47
27
Filter/Separator
125. psig
120. SCFM
Diverter
Valve
Steam Distribution
lb/hr
Exhaust
165,436 lb/hr
1032F
(1) Medium Voltage
Generator
Air
6,027 kW
80F
Chilled Water Coil
Gas Fuel
(1) TAURUS 65-8401S
KW
To Condenser
Dallas VA
1/5/2011
50
29.86
4.0
13.0
80
0
59
6,027
64.6
162,303
1032
165,436
37,598
31.9
10,715
209.5
32.5
0.9
3.2
7.0
75.0
13.8
feet
"Hg
"H2O
"H2O
20
0
20
7,056
72.2
176,725
1004
180,229
40,786
33.4
10,234
227.9
34.2
0.9
3.3
6.3
75.6
13.8
40
0
40
6,538
68.3
169,630
1017
172,944
39,185
32.7
10,448
218.8
33.4
0.9
3.3
6.5
75.4
13.9
# of Turbines in Service
Boiler Steam Demand
Unfired Steam Flow
Firing Temperature
Duct Burner Fuel Flow
59
80
0
0
59
80
6,027
5,436
64.6
60.4
162,303
153,018
1032
1053
165,436
155,948
37,598
35,699
31.9
30.7
10,715
11,108
209.5
197.7
32.5
31.6
0.9
0.9
3.2
3.2
7.0
8.3
75.0
74.0
13.8
13.7
Net CHP System Efficiency =
1
32,438
Off
Off
100
0
59
6,027
64.6
162,303
1032
165,436
37,598
31.9
10,715
209.5
32.5
0.9
3.2
7.0
75.0
13.8
80.5
% (LHV)
(1) Gas Fuel TAURUS 65-8401S with fired HRSG and SCR Emission
Control System
Ambient Temperature
Fuel Type
Assumed Fuel Sulphur Content
Gas Turbine Exhaust Flow
Duct Burner Fuel Flow
Stack Exhaust Flow
FG Temperature Leaving Gas Turbine
FG Temperature Leaving Duct Burner
FG Temperature At Stack
Heat Input to Gas Turbine
Heat Input from Duct Firing
Additive NOx from Duct Firing
Additive CO from Duct Firing
Additive UHC as CH4 from Duct Firing
PM10/PM2.5 Particulates from Gas Turbine
Additive PM-10 Particulates from Duct Firing
Per Unit
80F
Gas
0.00
F
lb/MMBTU (HHV)
lb/hr
lb/hr
lb/hr
F
F
F
MMBtu/hr (LHV)
MMBtu/hr (LHV)
lb/MMBTU (HHV)
lb/MMBTU (HHV)
lb/MMBTU (HHV)
lb/MMBTU (HHV)
lb/MMBTU (HHV)
Plant Total
165,436
650
166,086
1032
1309
289
64.6
13.5
165,436
650
166,086
64.6
13.5
0.080
0.080
0.045
0.021
0.021
% vol
7.0%
N2
% vol
75.0%
CO2
% vol
3.2%
O2
% vol
13.8%
SO2
Argon
% vol
% vol
0.0%
0.9%
% vol
8.3%
N2
% vol
74.5%
CO2
% vol
3.9%
O2
% vol
12.4%
SO2
Argon
% vol
% vol
0.0%
0.9%
PM10/PM2.5
ppm @ 15% O2
lb/hr
ppm @ 15% O2
lb/hr
ppm @ 15% O2
lb/hr
lb/hr
25
6.3
50
7.7
25
2.2
1.5
25
6.3
50
7.7
25
2.2
1.5
SO2
lb/hr
0.0
0.0
NOx
CO
UHC
Page 7 of 11
(1) Gas Fuel TAURUS 65-8401S with fired HRSG and SCR Emission
Control System
Total Emissions After Duct Burner
Per Unit
Plant Total
PM10
ppm @ 15% O2
lb/hr
ppm @ 15% O2
lb/hr
ppm @ 15% O2
lb/hr
lb/hr
24
7.5
47
8.9
27
2.9
1.8
24
7.5
47
8.9
27
2.9
1.8
SO2
lb/hr
0.0
0.0
2
0.009
0.8
3.3
47
0.103
8.9
39.0
27
0.033
2.9
12.6
5
0.007
0.3
1.3
1.8
0.021
7.9
0.01
0.00014
0.1
NOx
CO
UHC
CO
UHC
VOC
PM10/PM2.5
SO2
SCR Ammonia Slip
SCR Reduction Efficiency
CO Catalyst Reduction Efficiency
UHC Catalyst Reduction Efficiency
Greenhouse Gas Emissions
ppm @ 15% O2
lb/MMBtu, HHV
lb/hr
tons/year
ppm @ 15% O2
lb/MMBtu, HHV
lb/hr
tons/year
ppm @ 15% O2
lb/MMBtu, HHV
lb/hr
tons/year
ppm @ 15% O2
lb/MMBtu, HHV
lb/hr
tons/year
lb/hr
lb/MMBtu, HHV
tons/year
lb/hr
lb/MMBtu, HHV
tons/year
ppm @ 15% O2
%
%
%
lbs of CO2/MMBtu (HHV)
0.8
3.3
47
8.9
39.0
27
2.9
12.6
5
0.3
1.3
1.8
7.9
0.0
5
90
N/A
N/A
0.1
116
General Notes
SO2 emissions depend upon the fuel's sulfur content. The SO2 estimate is based upon the
assumption of 100% conversion of fuel sulphur to SO2, using assumed values for various fuels that
may not reflect actual fuel composition. Zero fuel bound nitrogen is assumed for gaseous fuels, less
than 0.02% for liquid fuels. Actual emissions may be subject to site fuel characteristics. This
document is for initial emissions estimates only. For air permit application emissions documentation,
Solar can provide site-specific appropriate documentation.
Turbine Emissions Notes:
Values given above are for 8760 hours/year operation.
The table below gives the load ranges to which the turbine emissions listed above apply.
Pollutant Load Range
NOx
50 to 100%
CO
50 to 100%
UHC
50 to 100%
Page 8 of 11
FALSE
(1) Gas Fuel TAURUS 65-8401S with fired HRSG and SCR Emission
Control System
Per Unit
Page 9 of 11
Plant Total
9,000
36.0
8,000
34.0
7,000
32.0
6,000
30.0
5,000
28.0
4,000
26.0
3,000
Nominal OUTPUT POWER, kWe
24.0
2,000
1,000
22.0
0
-40
-20
20
40
60
80
100
120
20.0
140
300.0
250.0
200.0
150.0
100.0
50.0
0.0
-40
-20
20
40
60
80
100
120
140
Electrical Equipment
$247,300
Station Control System (SCS) (Monitor Only)...
Power and Utility Breaker Control Options
Included in SCS
Switchgear and MCC (design description below) $315,400
Switchgear, motor control center, auxiliary power transformer, and generator
grounding resistor.
Switchgear and MCC are shipped loose.
$304,500
Utility Tie-In.
$867,200
Total for Electrical Equipment..
Mechanical Equipment
Fuel Gas Compressor, 1 provided ... $812,500
$1,131,200
1 Heat Recovery Steam Generator with ductburners.....
HRSG Options.
$6,400
Diverter Valve..
$226,800
Diverter Valve Options
none selected
Total for Heat Recovery Steam System
$1,364,400
Emissions Control Equipment:(SCR and support equipment only)
$717,600
Continuous Emission Monitoring System, outdoor installation
$86,300
Gas Turbine Inlet Cooling..
$312,800
Miscellaneous
Construction Estimate...
$2,886,600
Project Management & Engineering.
$784,600
Shipping.
$182,600
Development Costs..
$0
Special or Avoided Capital Items
$0
15% Balance of Plant Contingency.
$1,202,200
Total for BOP Equipment and Installation.
$9,216,800
Grand Total for Turbomachinery and Balance of Plant.
$13,939,400
Estimation of cost per ISO rating kilowatt for selected equipment.
$1,751
ESA Cost per Month (Only Turbomachinery Covered)......
$41,151
*Duties and taxes not included in estimate.
Page 1 of 11
Basic Options:
Fully enclosed, generator set package requiring 460V, 3-phase, 60 Hz AC power
Rated Class I, Div II, Groups C,D per NEC
120V, 1-phase, 50/60 Hz internal lighting and heater power
Gas turbine engine in upward oriented air inlet, and axially oriented exhaust outlet
1800 rpm; 60 Hz Gearbox
Continuous Duty, Open Drip Proof generator rated for 13,800 VAC with Class F insulation, B rise
Miscellaneous
Short-term preservation for shipment
Four (4) paper copies of Solar's Instruction, Operation and Maintenance manuals
Four (4) CD-ROM copies of Solar's Instruction, Operation and Maintenance manuals
UV Light and Gas Sensor test kit
Internal equipment handling system
Caterpillar Confidential: Green
Page 2 of 11
Gas Turbine:
KW Gross Output @ ISO Conditions:
Site Ambient Temperature for Performance Analysis:
Site Elevation for Performance Analysis:
Site Ambient Relative Humidity for Performance Analysis:
Turbine Inlet Pressure Loss:
Turbine Outlet Pressure Loss:
Turbine Fuel Consumption @ specified site conditions (LHV):
KW Gross Output @ specified site conditions:
7,960
80
50
60
4.0
13.0
78.3
7,628
kW
F
feet
%
"H2O
"H2O
MMBtu/hr
kW
401 KW
22 kW
423 kW
7,205 kW
367 kW
Boiler:
Condensate Return:
Condensate Temperature:
Makeup Water Temperature:
Process Steam Pressure:
Process Steam Temperature:
87
212
50
150.0
366
%
F
F
psig
F
36,377
8,623
9.9
1,634
45,000 lb/hr
45,000 lb/hr
Page 3 of 11
lb/hr
lb/hr
MMBtu/hr
lb/hr
10,870 Btu/kWHR
4,340 Btu/kWHR
78.6 %
65.1 %
54.9 %
CEP Ver. 5.5
Gas Turbine:
KW Gross Output @ ISO Conditions:
Site Ambient Temperature for Performance Analysis:
Site Elevation for Performance Analysis:
Site Ambient Relative Humidity for Performance Analysis:
Turbine Inlet Pressure Loss:
Turbine Outlet Pressure Loss:
Turbine Fuel Consumption @ specified site conditions (LHV):
KW Gross Output @ specified site conditions:
7,960
80
50
60
4.0
13.0
78.3
7,628
KW
F
feet
%
"H2O
"H2O
MMBtu/hr
KW
401 KW
22 KW
423 KW
7,205 KW
367 KW
Boiler:
Condensate Return:
Condensate Temperature:
Makeup Water Temperature:
Process Steam Pressure:
Process Steam Temperature:
87
212
50
150.0
366
%
F
F
psig
F
36,377
8,623
9.9
1,634
45,000 lb/hr
43,366 lb/hr
Page 4 of 11
lb/hr
lb/hr
MMBtu/hr
lb/hr
10,870 Btu/kWHR
4,340 Btu/kWHR
78.6 %
65.1 %
54.9 %
CEP Ver. 5.5
Elevation:
50 feet ASL
Amb. Temp:
80 F
Humidity:
60%
Centrifuge
Off
Gas Fuel
9.9 MMBtu/hr
88.2 MMBtu/hr
9.9 MMBtu/hr
Siloxane System
(by others)
Gas
Compressor
1,634 lb/hr
Feedwater
Refrig. Tons
228F
Filter/Separator
212F
Pegging Steam
Water
Treatment
System (By
Others)
(Valve By Others)
SCR Catalyst
150. psig/Sat.
Steam Distribution
45,000 lb/hr
45,000 lb/hr
CO Catalyst
Blowdown
455 lb/hr
Not Used
Refrig. Tons
344 psig
Instrument Air
Compressor
50F
Ductburner,
Ductburner,
Firing Temp
Temp
Firing
=
1119
F
= 1119F
20 psig
Makeup
Water
Condensate
Return - 87%
Deaerator (By
Others)
211,253 lb/hr
303F
CEM System
191F
tons/year
3.8
45.1
13.9
To Stack
Liquid Fuel
ppm@15%O2
2
48
26
Diverter
Valve
125. psig
125. SCFM
Steam Distribution
lb/hr
Exhaust
210,777 lb/hr
956F
(1) Medium Voltage
Generator
Air
7,628 kW
80F
Chilled Water Coil
Dual Fuel
(1) TAURUS 70-10801S Axial
KW
To Condenser
Dallas VA
1/5/2011
50
29.86
4.0
13.0
80
0
59
7,628
78.3
206,976
956
210,777
47,844
33.2
10,271
238.9
37.3
0.9
3.1
6.8
75.1
14.1
feet
"Hg
"H2O
"H2O
20
0
20
8,576
86.5
221,467
942
225,663
51,019
33.9
10,083
256.4
39.1
0.9
3.2
6.1
75.7
14.1
40
0
40
8,129
82.5
214,777
948
218,779
49,518
33.6
10,146
248.3
38.3
0.9
3.2
6.3
75.5
14.1
# of Turbines in Service
Boiler Steam Demand
Unfired Steam Flow
Firing Temperature
Duct Burner Fuel Flow
59
80
0
0
59
80
7,628
6,940
78.3
73.2
206,976
195,172
956
974
210,777
198,722
47,844
45,423
33.2
32.4
10,271
10,543
238.9
224.8
37.3
36.1
0.9
0.9
3.1
3.0
6.8
8.0
75.1
74.1
14.1
14.0
Net CHP System Efficiency =
1
36,377
Off
Off
100
0
59
7,628
78.3
206,976
956
210,777
47,844
33.2
10,271
238.9
37.3
0.9
3.1
6.8
75.1
14.1
77.6
% (LHV)
(1) Dual Fuel TAURUS 70-10801S Axial with fired HRSG and SCR
Emission Control System
Ambient Temperature
Fuel Type
Assumed Fuel Sulphur Content
Gas Turbine Exhaust Flow
Duct Burner Fuel Flow
Stack Exhaust Flow
FG Temperature Leaving Gas Turbine
FG Temperature Leaving Duct Burner
FG Temperature At Stack
Heat Input to Gas Turbine
Heat Input from Duct Firing
Additive NOx from Duct Firing
Additive CO from Duct Firing
Additive UHC as CH4 from Duct Firing
PM10/PM2.5 Particulates from Gas Turbine
Additive PM-10 Particulates from Duct Firing
F
lb/MMBTU (HHV)
lb/hr
lb/hr
lb/hr
F
F
F
MMBtu/hr (LHV)
MMBtu/hr (LHV)
lb/MMBTU (HHV)
lb/MMBTU (HHV)
lb/MMBTU (HHV)
lb/MMBTU (HHV)
lb/MMBTU (HHV)
Per Unit
Plant Total
80F
Dual (Gas Performance)
0.00
210,777
210,777
476
476
211,253
211,253
956
1119
303
78.3
78.3
9.9
9.9
0.080
0.080
0.045
0.021
0.021
% vol
6.8%
N2
% vol
75.1%
CO2
% vol
3.1%
O2
% vol
14.1%
SO2
Argon
% vol
% vol
0.0%
0.9%
% vol
7.5%
N2
% vol
74.8%
CO2
% vol
3.5%
O2
% vol
13.3%
SO2
Argon
% vol
% vol
0.0%
0.9%
PM10/PM2.5
ppm @ 15% O2
lb/hr
ppm @ 15% O2
lb/hr
ppm @ 15% O2
lb/hr
lb/hr
25
7.7
50
9.4
25
2.7
1.8
25
7.7
50
9.4
25
2.7
1.8
SO2
lb/hr
0.0
0.0
NOx
CO
UHC
Page 7 of 11
(1) Dual Fuel TAURUS 70-10801S Axial with fired HRSG and SCR
Emission Control System
Total Emissions After Duct Burner
Per Unit
Plant Total
PM10
ppm @ 15% O2
lb/hr
ppm @ 15% O2
lb/hr
ppm @ 15% O2
lb/hr
lb/hr
25
8.6
48
10.3
26
3.2
2.0
25
8.6
48
10.3
26
3.2
2.0
SO2
lb/hr
0.0
0.0
2
0.009
0.9
3.8
48
0.106
10.3
45.1
26
0.033
3.2
13.9
5
0.007
0.3
1.4
2.0
0.021
9.0
0.01
0.00014
0.1
NOx
CO
UHC
CO
UHC
VOC
PM10/PM2.5
SO2
SCR Ammonia Slip
SCR Reduction Efficiency
CO Catalyst Reduction Efficiency
UHC Catalyst Reduction Efficiency
Greenhouse Gas Emissions
ppm @ 15% O2
lb/MMBtu, HHV
lb/hr
tons/year
ppm @ 15% O2
lb/MMBtu, HHV
lb/hr
tons/year
ppm @ 15% O2
lb/MMBtu, HHV
lb/hr
tons/year
ppm @ 15% O2
lb/MMBtu, HHV
lb/hr
tons/year
lb/hr
lb/MMBtu, HHV
tons/year
lb/hr
lb/MMBtu, HHV
tons/year
ppm @ 15% O2
%
%
%
lbs of CO2/MMBtu (HHV)
0.9
3.8
48
10.3
45.1
26
3.2
13.9
5
0.3
1.4
2.0
9.0
0.0
5
90
N/A
N/A
0.1
117
General Notes
SO2 emissions depend upon the fuel's sulfur content. The SO2 estimate is based upon the
assumption of 100% conversion of fuel sulphur to SO2, using assumed values for various fuels that
may not reflect actual fuel composition. Zero fuel bound nitrogen is assumed for gaseous fuels, less
than 0.02% for liquid fuels. Actual emissions may be subject to site fuel characteristics. This
document is for initial emissions estimates only. For air permit application emissions documentation,
Solar can provide site-specific appropriate documentation.
Turbine Emissions Notes:
Values given above are for 8760 hours/year operation.
The table below gives the load ranges to which the turbine emissions listed above apply.
Pollutant Load Range
NOx
50 to 100%
CO
50 to 100%
UHC
50 to 100%
Page 8 of 11
FALSE
(1) Dual Fuel TAURUS 70-10801S Axial with fired HRSG and SCR
Emission Control System
Per Unit
Page 9 of 11
Plant Total
12,000
34.0
32.0
8,000
30.0
28.0
6,000
26.0
4,000
Nominal OUTPUT POWER, kWe
24.0
2,000
22.0
0
-40
-20
20
40
60
80
100
120
20.0
140
10,000
450.0
400.0
350.0
300.0
250.0
200.0
150.0
100.0
Required Fuel Gas Pressure*
50.0
0.0
-40
-20
20
40
60
80
100
120
140