Professional Documents
Culture Documents
TROUBLESHOOTING
CONTENTS
Chapter 6
TROUBLESHOOTING
1-1-13
FS-7000+/FS-9000
1-1-14
Board layouts
Overall boards layout (Rear view)
2
3
4
1
Symbol
(above)
Board No.
FS-7000+
FS-9000
Description
KP-668
KP-690
KP-610
KP-689
Engine board
KP-669
KP-669
Power supply
6-1
FS-7000+/FS-9000
Diagnostic
The printer automatically executes its self-diagnostic test when it is powered up. The
sequence and the items to be diagnosed are explained below.
When the printer locates the error with a specific item, it calls for operators attention by
showing the appropriate Call service person message on the operator panel display. The
Call service person message is followed by one of the following codes:
A, Development component
B, Paper cassettes
C, Duplexer DU-30*/ DU-31, Bulk paper stacker ST-30, Document finisher DF-30*/
DF-31, Mail box/Sorter SO-30
D, Firmware downloading
E, Engine controller
F, Main controller
Flowcharts on the following pages show the order and the items diagnosed in each system.
Note: Diagnostic test is canceled if one of the user-accessible covers is opened during the
test.
FS-7000+/FS-9000
6-2
Power
on
Engine ROM
checksum OK?
No
Yes
Fuser heater
temp. normal?
No
Yes
Fuser heater
normal?
No
Yes
No
Is fuser new?
Yes
No
Yes
6-3
FS-7000+/FS-9000
A
No
Is developer new?
Yes
No
Yes
Fuser thermistor
normal?
No
Yes
Polygon motor
normal?
No
Yes
Laser pin-photo
detects laser?
No
Yes
No
Yes
FS-7000+/FS-9000
6-4
B
No
No
Yes
Waste toner
conveyer normal?
No
Yes
No
Yes
Engine
ready
6-5
FS-7000+/FS-9000
Power on
System ROM
checksum OK?
No
Yes
Communication
established between
engine and main
CPUs?
No
Yes
No
Yes
Controller is ready.
FS-7000+/FS-9000
6-6
Indication
Lit
Low toner
Paper feeding
Fast flashing
Slow flashing
Lit
Flashing
Lit
Flashing
Lit
Duplexer
ATTENTION
Corrective action
Flashing
6-7
FS-7000+/FS-9000
Error messages
The printer indicates on its front control panel various messages ranging from userrecoverable errors to call-service person errors. The instructions below indicate how to
respond to all those problems indicated by the error messages. For call-service person
errors, further reference to the descriptions including flowcharts may be required as
instructed in Corrective action below.
Message
Corrective action
Top cover
Open
Front cover
Open
Side cover
Open
Paper feeder 1
side cover Open
Face-down tray
paper full
The face-down tray has become full. You must remove all
printed pages from the face-down tray. The face-down tray
can hold approximately 500 sheets.
Add paper
Set paper
Press CONTINUE
Load paper
(paper size)
The paper size does not match. The size of the paper in the
cassette is different to the size specified by the application
software or by PRESCRIBE II command. Put paper of the
specified size into the cassette.
If the CONTINUE key is pressed, printing will be resumed.
However, if more than one sheet is to be printed, the same
message will again be displayed from the second sheet
onward.
You can abandon printing by pressing the CANCEL key.
Cassette
not loaded
Paper jam
Open front cover
Paper has become jammed. Open the front cover. The location of the paper jam is displayed in the message display.
FS-7000+/FS-9000
6-8
Message
Paper jam
##############
Corrective action
This message appears when the front cover is open during a
paper jam.
Letters A through I and numbers 1 through 6 will appear in
place of the #s. For details on the meaning of the text
displayed, see page Chapter 6-42. A label displaying these
number indications is also attached to the back of the front
panel. The indicator on the front panel also flashes the
location of the paper jam.
Warning
Low memory
Replace Toner
Clean printer
Clean printer
Press CONTINUE
Please clean the inside of the printer. After cleaning the inside
of the printer, press the CONTINUE key and the printer will be
ready for printing. This message will be displayed when
replacing the toner container after the message Replace
Toner Clean printer has been displayed.
Install MK
Call service
person##:#######
Memory overflow
Press CONTINUE
6-9
Message
Print overrun
Press CONTINUE
Corrective action
Current print processing cannot continue due to insufficient
memory. The data transferred to the printer was too complex
to print on a page.
Check available user memory by printing a status page, and
either remove unnecessary download fonts and/or macros or
expand the printers memory.
Note: After this message has been displayed, Page protect
mode will be on. To maintain optimum use of memory
during printing, display >Page protect from the mode
select menu, and re-select Auto.
Press the CONTINUE key to print data as far as it was stored.
You can abandon printing by the CANCEL key.
Warning battery
MEMORY CARD
Battery error
MEMORY CARD
Format error
MEMORY CARD
MEMORYCARD err ##
Press CONTINUE
FS-7000+/FS-9000
6-10
Message
I/F occupied
Corrective action
The interface selected is currently being used. This message
only appears if an optional interface is installed.
The interface is secured while the interface name displayed
in the message display is flashing even if the printer is in the
ready state. How long this takes depends on the interface
release timeout (FRPO J2) setting.
This message appears, and then the ATTENTION indicator
lights, when an attempt is made to select a secured interface
from the control panel or when an attempt is made to perform
memory card operations while the interface indicator is flashing.
Repeat operations after releasing the interface.
Processing
PAR FIT A4
Processing
PAR 600 A4
Processing
PAR 300 A4
Applicable
card type
Meaning
01
SRAM
Card size error (An attempt was made to write data of greater
than 32 MB in size.). Reduce the size of the data to be written from
the host computer to 16 MB or less; or, a file name could not be
found in the memory card.
02
SRAM
03
SRAM/flash
04
SRAM
Not RAM card. Use a SRAM-type card if you want to write data
to an memory card.
05
SRAM
6-11
FS-7000+/FS-9000
Error
code
Applicable
card type
Meaning
06
SRAM
07
SRAM
08
SRAM
09
SRAM
Memory card data full error (An attempt was made to write data
exceeding the capacity of the memory card). Abandon the writing
operation on the host computer first. Press CONTINUE key;
when the message turns to Waiting, press FORM FEED key
(Ready).
10
11
SRAM
Reserved
Data name full (An attempt was made to write more than 127
destination data names). Press CONTINUE key (Ready).
12
13
Flash
Reserved
Erase logic error with flash memory card. Try replacing the
memory card.
Reserved
14
15
Flash
Non PCMCIA flash card. Replace the card with a PCMCIA flash
card.
16
17
Flash
18
Flash
19
Reserved
Unable to write to the flash memory card due to insufficient printer
memory. Either delete unnecessary macros or fonts stored in the
printer, or extend the printers available memory.
Writing error. Try replacing the memory card.
Reserved
For details on memory card availability, see section Printer specifications in chapter 1-3.
FS-7000+/FS-9000
6-12
Suggested causes
Corrective action
6-13
FS-7000+/FS-9000
A1
Waste toner
conveyer installed?
No
Install conveyer.
Yes
Remove conveyer.
A1 shown?
No
End
Yes
Can sweep
roller in toner container
be manual
rotated?
No
Yes
Open waste toner outlet of
drum and manipulate to turn.
Is waste toner
emitted through the waste
toner outlet?
No
Yes
Turn power off, then on.
Still A1?
No
End
Yes
Replace KP-669. If not
recovered, replace KP-574.
If not recovered, replace
cable S02070 between
KP-669 and KP-574.
FS-7000+/FS-9000
6-14
Suggested causes
Corrective action
Replace KP-669./Replace the switching
regulator./Check or
replace S02362 cable
KP-669 and the switching
regulator./Replace fuser.
A2
No
Yes
No
Yes
Replace KP-669. Replace
the switching regulator.
Check or replace S02362
cable KP-669 and the
switching regulator.
Replace fuser.
6-15
FS-7000+/FS-9000
Suggested causes
Corrective action
Replace KP-669. Check/
replace S02054 cable.
Replace fuser unit.
A3
2
Less than 10?
No
Yes
Replace KP-669. If not recovered,
replace KP-564, power supply,
S02069 cable between KP-669 and
power supply, or S02362 cable
between KP-669 and power supply,
in the order of the above.
FS-7000+/FS-9000
6-16
Suggested causes
6-17
Corrective action
Try turning the printer off
and on several times.
Replace developer unit.
Replace KP-669.
FS-7000+/FS-9000
Suggested causes
Corrective action
Replace the motor.
Check/replace S02088/
S02089 cables. Try
replacing with other
cassette to see if that
cassette is faulty.
Replace KP-546.
B1 B6
No
Yes
Connect ckt tester to pin 5
of KP-546/U1. Measure
voltage.
No
Yes
Replace KP-546.
FS-7000+/FS-9000
6-18
Suggested causes
Defective engine gate array (U6)
Communication error
between the duplexer Defective engine CPU (U1)
and the printer.
Duplexer CPU (U1) malfunction
Corrective action
Try reinstalling duplexer.
Check/replace cable
between printer and
duplexer DU-30*1/ DU31. Replace KP-679.
Replace KP-669.
Replace duplexer.
Replace KP-675.
Suggested causes
Corrective action
Check foreign objects or
fractions of paper in
duplexer. Try manipulating adjusters to check
for smooth move. Check
photo sensor for normal
connection. Check/
replace S02100 cable.
Replace home position
sensor. Replace KP587*2/ KP-679*3.
Replace duplexer.
C3: Void
C4: Document finisher DF-30*/ DF-31 IPC communication error
Meaning
Suggested causes
Corrective action
Check interface cable
between document finisher DF-30*/ DF-31 and
printer. Replace KP-669
(engine) or KP-675
(CON3) in the printer.
Replace S02361 cable.
6-19
FS-7000+/FS-9000
Suggested causes
Corrective action
Replace
document
finisher DF-30*/DF-31.
C7: Void
Suggested causes
The staple unit move- The driver circuit for the motor is
ment motor does not defective.
rotate.
The staple unit is defective.
The motor is defective.
Corrective action
Check connector J8 for
the driver board. If not
corrected, replace document finisher.
FS-7000+/FS-9000
6-20
6-21
FS-7000+/FS-9000
Suggested causes
Corrective action
Replace KP-669.
Replace KP-668*1/ KP690*2.
E0
Cable S02051
between KP-669 and
KP-536 wired
properly?
No
Reconnect
properly.
Yes
Replace KP-669. If not
cured, replace KP-668*1/
KP-690*2.
FS-7000+/FS-9000
6-22
Suggested causes
The main motor wont Error with CPU and gate arrays of
revolve, or will revolve either the engine or main controller
too slow.
The motor brake circuit is activated
because of an abnormal torque of
the motor.
Corrective action
Replace KP-669. Replace
main motor. Check/replace
S02366*1/S02363*2 cable.
Replace drive unit.
6-23
FS-7000+/FS-9000
E1
No
Yes
Yes
No
Replace motor. If not
recovered, replace
S02366*1/S02363*2 cable
between motor and KP-669.
If not recovered KP-669.
Can drive
gears for fuser,
drum, and developer be
manipulated
to turn?
No
Yes
Turn printer power off, then on.
E1 shown again?
No
End
Yes
Replace DRIVE ASSY.
Turn printer power off, then on.
E1 shown again?
No
End
Yes
FS-7000+/FS-9000
6-24
Suggested causes
Corrective action
Check/replace S02061,
S02358 cables. Replace
KP-669. Replace scanner
unit.
Suggested causes
Corrective action
Check/replace S02358,
S02061, S02062 cables.
Replace KP-669. Replace
scanner unit.
6-25
FS-7000+/FS-9000
E2,E3
No
Yes
Yes
Is E2 or E3 displayed
again?
No
Is E2 or E3 displayed
again?
End
No
Is a square wave*
Replace KP-669.
output?
*: f=2397 Hz (FS-9000)
Yes *: f=1770 Hz (FS-7000+)
Is +24 V
output at pin 1 of
KP669/YC14?
No
Replace KP-669.
Yes
Replace S02358 cable.
Yes
Is E2 displayed
again?
No
End
Yes
Check the scanner's cables.
Is E2 displayed
again?
No
End
Replace KP-669.
FS-7000+/FS-9000
6-26
No
End
E3
Is pin 8 low?
No
Replace KP-669.
Yes
Connect ckt tester to pin 14
of KP-669/YC14. (PDN-I)
Turn power off, then on.
Is pin 14 low*?
No
Yes
Connect ckt tester to pin 45
of KP-544/YC2.
No
E3?
*: 500 s (FS-9000)
*: 900 s (FS-7000+)
End
Yes
Replace KP-572.
Replace KP-669.
No
E3?
End
Yes
Replace scanner unit.
6-27
FS-7000+/FS-9000
Suggested causes
Corrective action
Replace KP-669. Replace
fuser (temp. adjustment is
required.) Check/replace
S 0 2 0 5 4 * 1/ S 0 2 3 6 4 * 2
cable.
E4
E4 shown
within 30 seconds since
power is on?
No
Replace KP-669.
If not recovered,
replace fuser unit.
Yes
Measure resistance
between pins 4 and 5 of
KP-550/YC1.
Less than 1M ?
No
Yes
Replace KP-669. If not
recovered, replace cable
between KP-669 and
fuser unit.
FS-7000+/FS-9000
6-28
Suggested causes
Corrective action
E5
Measure resistance
between pins 1 and 7 of
KP-562.
R=?
Yes
Replace drum unit.
No
Measure resistance
between pins 2 and 6 of
KP-669/YC12.
R=?
No
Replace KP-669.
Yes
Replace KP-558. If not
recovered replace S02359
cable between KP-669 and
KP-558.
6-29
FS-7000+/FS-9000
Suggested causes
Corrective action
Suggested causes
Corrective action
*Also, try rotating the toner kit TK-30/ TK-30H gear (feed gear). Compare the torque with
a new toner kit TK-30/ TK-30H. Replace the toner kit TK-30/ TK-30H if the torque is
abnormal. Replace developer unit if the toner kit TK-30/ TK-30H is normal.
E9
Damaged
toner container
gears?
No
Yes
Replace developer.
E9 shown?
No
End
Yes
Replace KP-669. If not recovered,
replace KP-673, KP-560, S02076 cable
between KP-673 and KP-560 or
S02366*1/S02363*2 cable between KP669 and KP-673, in the order of priority.
FS-7000+/FS-9000
6-30
Suggested causes
Connection error between main
controller board and engine controller board or engine board and
front panel board.
Corrective action
Replace KP-668*1/ KP690* 2 (main cont.).
Replace KP-669 (engine).
Suggested causes
Checksum is failed
with the system ROM
Corrective action
Replace KP-610*1/689*2
(cont. ROM).
Suggested causes
Checksum is failed
with the RAM on the
main controller board.
Corrective action
Replace option SIMMs.
Replace KP-668*1/ KP690*2.
Suggested causes
Corrective action
Turn printer power off,
then on again. If not
solved, replace the main
controller board.
*1: FS-7000+ model
*2: FS-9000 model
6-31
FS-7000+/FS-9000
Suggested causes
Corrective action
Printed characters
garbled.
FS-7000+/FS-9000
6-32
Meaning
Corrective action
02
No harddisk installed.
03
Harddisk is write-protected.
04
05
06
* For instruction on how to format the harddisk, refer to the Users Manual for the printer or
the harddisk.
6-33
FS-7000+/FS-9000
All-black printout
Check the main charger unit
installation.
Open the printer side cover and check that the main
charger unit is correctly seated. To do this, take out the
main charger unit from the printer; then reinstall it
carefully.
FS-7000+/FS-9000
6-34
Dropouts
ABC
123
6-35
FS-7000+/FS-9000
Black dots
Note the spacing of the
defects. Use the Repetitive
defects gauge on page 6-40.
Horizontal streaks
Check drum ground.
ABC
123
FS-7000+/FS-9000
6-36
Unsharp printing
Check contamination on
the main charger wire and
the grid.
Refresh drum.
Try cleaning the drum surface using the printers builtin cleaning system specifically provided for this purpose.
For details, refer to page 6-41.
6-37
FS-7000+/FS-9000
Gray background
ABC
123
The print density may be set too high. Try adjusting the
print density using the MODE SELECT key. For details
refer to the printers instruction handbook.
FS-7000+/FS-9000
6-38
ABC
123
6-39
FS-7000+/FS-9000
32 mm:
DEVELOPING ROLLER
LOWER REGISTRATION
ROLLER
66 mm:
TRANSFER ROLLER/
DEVELOPING PULLEY
FS-7000+/FS-9000
6-40
Drum cleaning
This mode is meant to provide a manual means of drum cleaning in addition to the regular
cleaning procedure made automatically in a photographic cycle. In this mode, the drum
turns for the period of approximately three minutes with no main charging dispersed over
the drum. Since the cleaning blade in the drum continuously attempt to scrape soils and
paper dust on its surface, the drum can be brought in a clean state.
To clean the drum using this feature, perform the following, top to bottom:
press
MODE
then,
press
repeatedly until:
Others>
then,
press
press
repeatedly until:
>Service>
press
, the display should show:
>>Developer
press
, the display should show:
>>Drum
press
ENTER, the display should show:
?
press
ENTER
The drum then starts turning and stops after approx. 3 minutes. The printer reverts to Ready.
6-41
FS-7000+/FS-9000
Paper jam
Open front cover
Opening the printers front cover will cause the message display to change. It will now
indicate the coded location (A through I and 1 through 6) of the paper jam.
Example:
Paper jam
C, H, 1
In this example, paper is jammed in the paper feeder (C), paper feed unit (H), and in the
upper cassette (1). The corrective action to take in cases like this is explained using actual
examples beginning from page 6-46.
The meanings of symbols appearing on the message display and the corresponding
locations of paper jams are given in the table on the next page. Be sure to correct paper
jams according to the procedure given on the following pages.
FS-7000+/FS-9000
6-42
Meaning of Indicator
Multi-purpose tray
Cassette 1
Cassette 2
Cassette 3
Cassette 4
Cassette 5
Cassette 6
A
H
G
I
1
2
F
3
4
5
6
6-43
FS-7000+/FS-9000
Fuser unit
Warning: Take care not to leave any small pieces of paper in the printer when removing
paper jams as this may result in fire.
Note: Data remaining in the printer will be lost if power is turned off while correcting a paper
jam.
After checking the location of the paper jam using the table on the previous page, take
corrective action according to the table on the next page. After removing all jammed paper,
the printer will automatically resume printing.
FS-7000+/FS-9000
6-44
Ind.
Meaning of indicator
When a paper jam occurs in the multipurpose tray, first completely remove all
jammed paper and then open and close
the front cover.
16
6-45
FS-7000+/FS-9000
Paper jam
C, H, 1
1. When paper jams in multiple locations such as in this example, begin taking corrective
action from the location displayed at left. After the paper jam in the paper feeder (C) is
corrected, the display will change as follows.
Paper jam
H, 1
2. Next, pull out the paper feed unit and remove the jammed paper. After removing the
paper the display will change as follows.
Front cover
Open
3. Close the front cover. This completes removal of this paper jam.
The page on which the paper jam occurred may not be re-printed depending on the location
of the paper jam.
Frequent occurrence of paper jams may indicate you are using a paper specification which
does not suit the printer. If this appears to be the case, try switching to a different type of
paper.
FS-7000+/FS-9000
6-46
6-47
FS-7000+/FS-9000
Step 2
FS-7000+/FS-9000
6-48
Step 3
6-49
FS-7000+/FS-9000
Registration Roller
Step 2
Registration Roller
FS-7000+/FS-9000
6-50
Tab (green)
6-51
FS-7000+/FS-9000
Raise these
two levers
(green) when
paper is hard
to pull out.
FS-7000+/FS-9000
6-52
FS-9000
Tab (green)
6-53
FS-7000+/FS-9000
Press down
these two
levers (green)
when paper is
hard to pull.
Note
When removing jammed paper, be careful not to touch the separator located on the back
side of the fuser unit cover with your hands.
Separator
FS-7000+/FS-9000
6-54