Sitrain - S7-Graph - 01e Slides

Introduction
SIMATIC S7
Siemens AG 2000. All rights reserved.
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16.05.2013
GRAPH_01e.1
SITRAIN Training for

Automation and Drives
Course Contents / Course Aims
SIMATIC S7
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16.05.2013
GRAPH_01e.2

S7-GRAPH: Tool for Graphics Support for Sequencers

IEC 1131-3-Compliant
Design
Documentation
S7-GRAPH
Programming
Archiving
Start-up
SIMATIC S7
HMI
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GRAPH_01e.3

Principle of a Logic Control System Program

Example of fill level controller
Diagram of a fill level controller
Pump 1
CONTROL
PROCESS
Inlet valve
Inputs
Outputs
Hardware
User program
Overflow
Full
Correction
Empty
M
Query input signals
Generate limit values
Control pumps etc.
Messages:
Fill level...
Outlet valve
Pump 2
SIMATIC S7
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GRAPH_01e.4

Principle of a Sequential Control System Program

Example of an assembly line
Proximity switches
Motor
SIMATIC S7
LEDs
Light barriers
Acknowledge switches
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Decision Support for Sequential Control System (Sequencer)
Process
Step-by-step execution of
the process
No
Yes
Control program:
Programmed as
logic control system
(with STEP 7)
Control program:
Programmed as
logic control system
(with S7-GRAPH)
Examples:
Examples:
- Fill level controller
- Lift controller
- Assembly line
- Car wash
- Traffic light control

- Production processes
- Machine processes
- Process engineering
SIMATIC S7
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GRAPH_01e.6

Differentiation from Other Tools
What applications are sequential control systems suitable for?
Sequential processes: Tasks controlled by signals or timers

Time-critical processes that are susceptible to faults
Methodical procedure improves transparency
Program is easier to understand
Maintenance, servicing, diagnostics
Advantage: Fast error removal
Application examples
Car wash
Assembly line
Assembly conveyor
Machine tools
Transfer line
Presses
Process engineering
Packaging technology
Process control and monitoring
SIMATIC S7
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GRAPH_01e.7

Structural Elements of a Sequencer: Steps

Basic elements of a sequencer to comply with IEC 1131-3
* * *
Step : Graphic representation with directed links

" * * * " = Step name
Initial step: Graphic representation with directed links
* * *
" * * * " = Initial step name
Action block with actions
* * *
"a"
"b"
"c"
"d"
SIMATIC S7
Date:
File:
"a":
"b":
"c":
"d":
Identifier character (operation e.g. S )

Action name (e.g. MOTOR 1)
Boolean "display" variable
Action in: ( e.g. declaration + STL code)
Actions are controlled according to specific rules that are

described in detail in the IEC1131-3 standard.
In general, they are:
1. Action block for activation
2. Enable / interlock of individual actions
3. Step switching
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GRAPH_01e.8

Structural Elements of a Sequencer: Transition

Basic elements of a sequencer to comply with IEC 1131-3
* * *
%IX2.4
%IX2.3
* * *
Extract from IEC 1131-3:

Transitions
A transition represents the condition whereby control passes from one
or more steps preceding the transition to one or more successor steps
along the corresponding directed link. The transition shall be
represented by a horizontal line across the vertical directed link.
The direction of evolution following the directed links shall be from the
bottom of the predecessor step(s) to the top of the successor step(s).
Each transition shall have an associated transition condition which is
the result of the evaluation of a single Boolean expression.
Angaben %IX2.4 und %IX2.5 stehen fr entsprechende absolute oder
symbolische Operanden
Verbindung mit der Kettenstruktur : Ein Netzwerk in der Sprache KOP
Additional graphical elements, such as branches (alternative, simultaneous), jumps and loops are described in
subsequent chapters of this manual.
SIMATIC S7
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GRAPH_01e.9

S7-GRAPH Software Package (Multilingual)
Manual
incl. ex.
LAD, FBD
Tool
incl. ex.
Basis: SIMATIC Manager with STEP 7 in LAD, FBD, STL

SIMATIC S7
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Characteristics of S7-GRAPH
Simple, user-friendly description of

sequential processes
Programming sequencers to DIN EN 6 1131
(corresponds to IEC 1131-3)
Can be used for S7-300 (CPU314 and higher)
and S7-400
Simple configuration (full graphics, windows
technology, zoom functionality)
Processing speed independent of the
sequencer length
Easy interfacing with process visualization
and diagnostics
--> "ProAgent for OP" (OP25...OP37)
--> "ProAgent for WinCC" (OP47, FI25 or
PCs/PGs)
--> "ProDiag" (Transline 2000)
Process synchronization can be activated in
S7-GRAPH
SIMATIC S7
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Exercise: S7-GRAPH Example of a Drill (1)
?????
SIMATIC S7
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SIMATIC S7
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SIMATIC S7
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SIMATIC S7
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SIMATIC S7
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Components of a Training Station with S7-300
SIMATIC S7
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GRAPH_01e.17

Components of a Training Station with S7-400
SIMATIC S7
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GRAPH_01e.18

Layout of Simulator
DI
DO
.0
..........
..........
.0
.1
..........
..........
.1
.2
..........
..........
.2
.3
..........
..........
.3
.4
..........
..........
.4
.5
..........
..........
.5
.6
..........
..........
.6
.7
..........
..........
.7
.0
..........
..........
.1
..........
..........
.2
..........
..........
.3
..........
..........
.4
..........
..........
.5
..........
..........
.6
..........
..........
.7
..........
..........
SIMATIC S7
-15V...+15V
AI1
AI2 AO1 -15V...+15V

AO2
.0
.1
AI1
.2
AI2
.3
0 8 1 5
.4
.5
AI1
AI2
AO1
AO2
.6
.7
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GRAPH_01e.19

Layout of the Assembly Line

INI 1 to INI 3
(Proximity switch)
M1
(Motor)
SIMATIC S7
H 1, H 2, H 3
(LED)
LS1
Light barrier
S 1, S 2, S 3, S 4
(Acknowledge switch)
Date:
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GRAPH_01e.20


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Introduction

SITRAIN Training for

Course Contents / Course Aims

SITRAIN Training for

S7-GRAPH: Tool for Graphics Support for Sequencers

SITRAIN Training for

Principle of a Logic Control System Program

Query input signals

Generate limit values

Control pumps etc.

SITRAIN Training for

Principle of a Sequential Control System Program

SITRAIN Training for

Decision Support for Sequential Control System (Sequencer)

- Traffic light control

SITRAIN Training for

Differentiation from Other Tools

What applications are sequential control systems suitable for?

Sequential processes: Tasks controlled by signals or timers

SITRAIN Training for

Structural Elements of a Sequencer: Steps

Step : Graphic representation with directed links

Initial step: Graphic representation with directed links

" * * * " = Initial step name

Action block with actions

Identifier character (operation e.g. S )

Actions are controlled according to specific rules that are

SITRAIN Training for

Structural Elements of a Sequencer: Transition

Extract from IEC 1131-3:

SITRAIN Training for

S7-GRAPH Software Package (Multilingual)

Basis: SIMATIC Manager with STEP 7 in LAD, FBD, STL

SITRAIN Training for

Simple, user-friendly description of

SITRAIN Training for

Exercise: S7-GRAPH Example of a Drill (1)

SITRAIN Training for

Exercise: S7-GRAPH Example of a Drill (2)

SITRAIN Training for

Exercise: S7-GRAPH Example of a Drill (3)

SITRAIN Training for

Exercise: S7-GRAPH Example of a Drill (4)

SITRAIN Training for

Exercise: S7-GRAPH Example of a Drill (5)

SITRAIN Training for

Components of a Training Station with S7-300

SITRAIN Training for

Components of a Training Station with S7-400

SITRAIN Training for

AI2 AO1 -15V...+15V

SITRAIN Training for

Layout of the Assembly Line

SITRAIN Training for

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