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^[
88-GT-150
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ABSTRACT
INDEX
1.0 NOMENCLATURE
2.0 INTRODUCTION
3.0 BASIC PRINCIPLES
3.1 THE GAS TURBINE
3.2 THE GOVERNOR
5.0 SUMMARY
1.0 NOMENCLATURE
IGV
MW
N
Nsp
Pa
Pcd
Torque
Ta
Tcd
Tti
Tx
Tr
Tra
Wf
Wci
Wsi
Wwi
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
English Units
Degrees
SI Units
Degree
In Hg
PSIA
mm Hg
Pa
F
F
F
F
F
F
C
C
C
C
C
C
% Wci
% Wci
% Wci
% Wci
2.0 INTRODUCTION
The gas turbines discussed in this paper
The simple-cycle gas turbine draws in atmospheric air, compresses it to the combustor pressure
level, adds fuel and raises the temperature level to
the cycle firing temperature, and then expands the
hot gases to atmospheric pressure, producing usable
mechanical power in the process. A cycle diagram,
and the corresponding temperature-entropy diagram are
shown in Figs. 2 and 3 respectively. The effects of
real cycle pressure losses, and compressor and
turbine efficiencies are also shown in Fig. 3.
WN
Nis
rJAAR1IAG
VARIABLE INLET
GUIDE VANES
NOTE'. 1 INJECTION POINT FOR WATER OR STEAM FOR OPTIONAL NO. CONTROL
2 INJECTION POINT FOR STEAM FOR OPTIONAL POWER AUGMENTATION
MS5001 AND
MS6001 ONLY
Im
^il^rrl ..{r01
COMP.
DISCH.
TEMPERATURE
TEMP.
Table
MODEL
MW = N x Torque
TURBINE
POWER
TURBINE
SPEED
INLET
FLOW
RPM
LB/SEC
MW
5100
5100
3600
3600
3600
3000
270
301
611
639
888
891
26.3
38.3
77.3
81.7
135.7
114.7
MS5001PA
MS6001B
MS7001E
MS7001EA
MS7001F
MS9001E
MS5001PA
MS6001B
MS7001E
MS7001EA
MS7001F
MS9001E
EXHAUST
TEMP.
FUEL
FLOW
OUTPUT
TORQUE
FT-LB
BTU/SEC
36,300
52,900
151,200
159,800
265,500
269,300
88,400
115,700
229,500
240,800
391,600
334,700
901
1003
1001
992
1101
985
KJ/SEC
RPM
KG/SEC
MW
N-M
5100
5100
3600
3600
3600
3000
122
137
271
290
403
404
26.3
38.3
77.3
81.7
135.7
114.7
49,200
71,700
205,000
216,700
360,000
365,200
91,100
122,000
242,100
254,000
413,200
353,100
483
539
538
533
594
529
NOTES TO TABLE I
1.
Fuel flow based on lower heating value and gas fuel. Liquid fuel ratings
are normally 2% lower.
2.
Packaged unit configuration with allowances made for inlet and exhaust
pressure drops of standard systems.
KJ/SEC is unconventional SI measure, but more meaningful than Watts for
fuel flow.
3.
4.
Correction for barometer: Multiply power torque, inlet and fuel flow by
(actual inches of mercury)/29.92 or (actual MM of mercury)/760 as
appropriate.
5.
ENGLISH
PARAMETER
Inlet Flow
Multiply By
1 + .0022 (59-Ta)
1 + .0039 (15-Ta)
Power
Multiply By
] + .0037 (59-la)
1 + .0066 (15-Ta)
Torque
Multiply By
1 + .0037 (59-Ta)
1 + .0066 (15-Ta)
Fuel Flow
Multiply By
1 + .0028 (59-Ta)
] + .0051 (15-Ta)
Exhaust Temp.
Subtract
.6 (59-Ta)
.6 (15-Ta)
3 -
PEAK
TEMPERATURE CONTROL
LIMITS
BASE
108
ISO
DAY
EXHAUST
TEMPERATURE
50% OUTPUT
AT 100 0/o SPEED
106
RANGE
OF
ADJUSTMENT
TURBINE
CHARACTERISTIC
ON GOVERNOR
CONTROL
104
102
SPEED
CHANGER
SETTING 100
2/,
ERROR OUTPUT
0
MIN NO
FUEL LOAD
OUTPUT
RATED
LOAD
125
SYSTEM
FREQUENCY
94
100
75
50
96
25
98
MAX
FUEL
OPERATING LINE
FOR 4% DROOP
SETTING
108
75% OUTPUT
AT 100% SPEED
106
104
RANGE
OF
ADJUSTMENT
OPERATING LINE
FOR 4^/o DROOP
SETTING
102
SPEED
CHANGER
SETTING
ERROR
OUTPUT-%
100
0
25
50
75
100
SYSTEM
125 FREQUENCY
98
96
94
SYNCHRONIZING
MS5001P
MS6001B
MS7001E
MS7001EA
MS7001F
MS9001E
2.667
2.667
2.667
2.667
2.667
2.667
NORMAL
1.00
1.00
0.333
0.333
0.333
0.333
MANUAL
8.00
8.00
0.667
0.667
0.667
0.667
FAST LOAD
8.00
8.00
2.667
2.667
2.667
2.667
25.0
25.0
8.33
8.33
8.33
8.33
NOT
APPLICABLE
108
100%
9 OUTPUT
AI
RANGE
OF
ADJUSTMENT
104
AT 9Wo SPEED
^ \ SETTING
OPERATING LINE
FOR 4% DROOP
SPEED 102
CHANGER
SETTING
100
98
ERROR
OUTPUT
25
50
75
100
SYSTEM
125 FREQUENCY
96
94
200.0
200.0
16.67
16.67
16.67
16.67
200.0
200.0
66.67
66.67
66.67
66.67
FIRING TEMP.
COMP.
DISCHARGE
PRESSURE
11
EXHAUST
TEMP.
MAXIMUM ALLOWABLE
TEMPERATURE
COMP,
DISCH.
TEMP.
YL4YJd
ENTROPY
SOLID LINE- ORIGINAL CYCLE
DOTTED LINE- HIGHER AIR FLOW,
HIGHER PRESSURE RATIO,
CONSTANT FIRING TEMP,
LOWER EXHAUST TEMP
FIRING TEMPERATURE
EXHAUST
TEMPERATURE
50 '
MODEL
MS5001PA
MS6001B
MS7001E
MS7001EA
MS9001E
MS5001PA
MS6001B
MS7001E
MS7001EA
MS9001E
OUTPUT
TORQUE
FUEL
FLOW
EXHAUST
TEMP.
MW
FT-LB
BTU/SEC
28.1
41.4
83.7
88.2
126.1
38,900
57,200
163,800
172,600
296,100
91,700
124,000
247,400
259,200
360,000
947
1006
1064
1055
1047
MW
N-M
K3/SEC
52,700
77,600
222,100
234,000
401,500
96,800
130,800
260,900
273,500
379,800
28.1
41.4
83.7
88.2
126.1
508
574
573
568
564
3.4
SPEED -'I,
too r
1 MIN.
START
AUXILIARIES
DIESEL WA RMUP
60
I-
7x - F/10
J
PURGE COAST
40
20
IGV - DEGREES
&
--_____
FSR - %
rslWSXlIMsflILRZflPdLR
TURBINE
STARTING
TIME
MINUTES
TIME TO
FULL SPEED
NO LOAD
MINUTES
FUEL USED
106 BTU
MODEL
SERIES
TYPE OF
START
STARTING
DEVICE
MS5001P
Normal
Diesel
7.17
9.17
Fast
Load
Diesel
1/2
7.17
7.67
3.9
MS60018
3.9
Emergency
Big
Diesel
1/2
4.0
4.5
2.5
Normal
Diesel
10.0
12.0
5.7
Fast
Load
Diesel
1/2
6.67
7.17
4.2
Normal
Motor
N.A.
7.5
7.5
11.0
Normal
Motor
N.A.
8.17
8.17
15.4
MS7001EA
MS9001E
NOTES:
1. Times and fuel consumptions shown are for ISO conditions.
2. Appropriate loading time from lower half of Table II should be added to
reach ISO base load.
3. Fuel used for fired shutdown equals 15% of normal startup fuel
consumption.
4. Listed diesel starting devices may be replaced with motors. Please
delete diesel warmup times.
Purge, coastdown and gas turbine warmup periods are eliminated for
5.
emergency start.
- 8 -
4.1
10
TX
sN
K^
LL^
FSR
=LL
wo
x k
I- w
TNH
C(,
=o
z,
IGV
0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 340 360
TIME-SECONDS
ISOLATED OPERATION
s:s
Downloaded From: http://asmedigitalcollection.asme.org/ on 07/13/2015 Terms of Use: http://asme.org/terms
120 \
ISOCHRONOUS
GOVERNOR
\
\
110 ^
100
4% DROOP GOVERNOR
WITH 104% DIGITAL SET POINT
90
80
4% DROOP GOVERNOR
WITH 100% DIGITAL SET POINT
70
20
40
60
80
100
120
AMBIENT TEMPERATURE - ^F
LOAD CONTROL
ME
_ UPPER
LIMIT
50% NOMINAL
LOAD
a % DROOP
SPEED ^/n
LOA D - %
LOWER
W
oFE TEN
J LIMIT
1% DROOP
99
F
I
CURVES SHOWN FOR 4% DROOP BETWEEN UPPER AND LOWER LIMITS, WITH 1% DROOP
OUTSIDE UPPER AND LOWER LIMITS.
The IGV's have the ability to control compressor inlet flow, under normal operating conditions,
over a range of between 75 and 85 percent to 100
percent, depending on prevailing ambient and machine
conditions. This provides increased exhaust temperatures at part load, relative to full air flow conditions, and can substantially increase the amount of
exhaust energy that is recoverable, since higher
exhaust temperature at reduced flow provides more
effective heat transfer in the HRSG than higher flow
at reduced temperature. It should be noted that,
under the postulated conditions of rated firing
temperature, the turbine efficiency as a function of
flow is relatively flat, varying only as a second
order function of pressure ratio. The net result is
that overall part-load combined-cycle efficiencies
are higher at reduced IGV settings.
For this reason, virtually all gas turbines
installed for heat recovery operation utilize modulating IGV's to maximize cycle part-load thermal
efficiencies. The control scheme employs the temperature control system to hold the IGV's closed, at
the 57 degree setting, until the turbine exhaust
temperature reaches a settable differential below
that at which fuel limiting will occur. Further
increases of fuel in response to governor action
cause the inlet guide vanes to open, since the
exhaust temperature now transiently exceeds the IGV
control set point, increasing air flow, fuel flow,
and gas turbine output. This process continues until
the IGV's are fully open, whereupon further increases
in fuel flow cause the exhaust temperature to
increase, putting the turbine on temperature control
of fuel flow. This combined temperature control
characteristic is shown in Fig. 15.
LIUIIXIi4UI t8U1'CI8
/
,
ISO CONDITIONS
57 IGV AN GLE
//
/
/
TEMPERATURE
\
ISO CONDITIONS
84 IGV ANGLE
/
/
MAXIMUM ALLOWABLE
EXHAUSTTEMPERATURE
ISO CONDITIONS
84 IGV ANGLE
/
/
\
IGV CONTROL LINE
The operating characteristics of the gas turbine under modulating IGV operation can be approximately described as follows. Since the turbine
efficiency is relatively flat, the torque equation of
Section 3.1 remains essentially unchanged. However,
the exhaust temperature equations must be
compensated by the ratio of rated air flow to actual
air flow, corrected for ambient conditions.
The dynamic load pickup capability of the gas
turbine, after reaching IGV control, is limited by
the differential in temperature between the IGV set
point and the fuel temperature control set point,
resulting in reduced response to decreasing system
frequency. Response to the slower change of the
governor set point, and increasing system frequency
remain essentially the same as the simple cycle gas
turbine. In cases where fast response is required,
an internal control signal is utilized to fully open
the inlet guide vanes more rapidly, and thus allow
more rapid load pickup.
The application of exhaust heat recovery
equipment results in an increase in the exhaust system pressure drop which adversely affects gas turbine
performance as alluded to in Tables I and III. The
net effect is a reduction in turbine output of
approxi- mately 0.5 percent for each four inches
(100 mm) water-gage increase in turbine back
pressure. In addition, the reduced turbine pressure
ratio, at constant firing temperature, results in an
increase in turbine exhaust temperature of 2.2F
(1.2C) for each four-inch increase in back
pressure. There is no corresponding change in fuel
flow, since air flow and firing temperature are
constant.
4.4
EMISSIONS CONTROL
Water Injection
2.0
1.5
0
J
LL
oca
1.0
3N
0
.5
100
50
150
MODEL
* Water Injection
MS5001PA
MS6001B
MS7001E
MS7001EA
MS9001E
5.0
SUMMARY
3.5
3.0
2.9
2.9
3.0
5.5
4.8
3.3
2.9
2.8
2.8
2.8
1.5
1.5
1.5
1.5
1.5
4 9
.
* Steam Injection
MS5001PA
MS60018
MS7001E
MS7001EA
MS9001E
NOTES TO TABLE V
1.
2.