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MODEL : DLE5911W
DLE2511W
DLE5932W
DLE5932S
DLE2532W
DLE0332W
DLG5911W
DLG2511W
DLG5932W
DLG5932S
DLG2532W
DLG0332W
P/No.:3828EL3001B
! WARNING !
To avoid personal injury, disconnect power before servicing this product. If electrical power is required
for diagnosis or test purposes, disconnect the power immediately after performing the necessary checks.
IMPORTANT
Electrostatic Discharge (ESD)
Sensitive Electronics
ESD problems are present everywhere. ESD may damage or weaken the electronic
control assembly. The new control assembly may appear to work well after repair is
finished, but failure may occur at a later date due to ESD stress.
Use an anti-static wrist strap. Connect wrist strap to green ground connection point or unpainted
metal in the appliance.
- OR -
Touch your finger repeatedly to a green ground connection point or unpainted metal
in the appliance.
Before removing the part from its package, touch the anti-static bag to a green ground connection
point or unpainted metal in the appliance.
Avoid touching electronic parts or terminal contacts; handle electronic control assembly by edges only.
When repackaging failed electronic control assembly in anti-static bag, observe above instructions.
2
CONTENTS
1. SPECIFICATIONS ..................................................................................................................4
2. FEATURES AND BENEFITS .................................................................................................... 5
3. INSTALLATION INSTRUCTIONS ........................................................................................... 6
4. COLUMBUS DRYER CYCLE PROCESS .................................................................................... 9
5. COMPONENT TESTING INFORMATION ..............................................................................10
6. MOTOR DIAGRAM AND SCHEMATIC..................................................................................13
7. CONTROL LAY - OUT .........................................................................................................14
8. WIRING DIAGRAM ............................................................................................................15
9. DIAGNOSTIC TEST .............................................................................................................16
9-1. TEST 1 120VAC ELECTRICAL SUPPLY..........................................................................17
9-2. TEST 2 THERMISTOR TEST --- MEASURE WITH POWER OFF .......................................18
9-3. TEST 3 MOTOR TEST ................................................................................................19
9-4. TEST 4 MOISTURE SENSOR ....................................................................................20
9-5. TEST 5 DOOR SWITCH TEST ...................................................................................21
9-6. TEST 6 HEATER SWITCH TEST - ELECTRIC TYPE...........................................................22
9-7. TEST 7 GAS VALVE TEST - GAS TYPE .........................................................................23
10. CHANGE GAS SETTING (NATURAL GAS, PROPANE GAS) ...............................................24
11. DISASSEMBLY INSTRUCTIONS .........................................................................................26
12. EXPLODED VIEW ..............................................................................................................32
12-1. CONTROL PANEL & PLATE ASSEMBLY .......................................................................32
12-2. CABINET & DOOR ASSEMBLY...................................................................................33
12-3-1. DRUM & MOTOR ASSEMBLY : ELECTRIC TYPE ........................................................34
12-3-2. DRUM & MOTOR ASSEMBLY : GAS TYPE ...............................................................35
13. REPLACEMENT PARTS LIST ................................................................................................36
3
SPECIFICATIONS
DLE5932W
DLG5932W
DLE5932S
DLG5932S
DLE2532W
DLG2532W
Color
White
Titanium
White
Top Plate
Porcelain
Porcelain
Painted
Door Trim
Silver
Chrome
White
ITEM
Material &
Finishes
POWER SUPPLY
ELECTRICITY
CONSUMPTION
REMARK
MOTOR
250W (4.5A)
AC 120V
HEATER
5400W (22.5A)
LAMP
15W (125mA)
AC 120V
GAS VALVE
13W (110mA) X 2
CONTROL TYPE
Electronic
DRUM CAPACITY
7.3 cu.ft.
126 / 144
No. of Programs
On / Off
Moisture
Equipped
Electro sensor
Temperature
Equipped
Thermistor
Sensor
Reversible Door
Adopted
Drum
Stainless Steel
Dryer Rack
Equipped
Child lock
Equipped
Interior Light
Equipped
Product (WXHXD)
Packing (WXHXD)
DLE2511W / DLG2511W
DLE2532W / DLG2532W
INSTALLATION INSTRUCTIONS
3 4
1
2
4
5
6
2
3
2) 3-wire connection
1
2
3
4
5
1
2
3
1
2
5
3
4
Heavy Duty
Sense
Dry *
Manual
Dry **
Cooling
Wrinkle care
Time
Cotton/
Towel
Medium
(Normal) 55min Saturation 665C (5min) 475C
High
Normal
Perm.
Permanent
Press
Low
Delicate
Low
Ultra
Delicate
Extra
low
Speed dry
(High)
Freshen Up
(Medium
High)
20min
Air dry
30min
Saturation
No
heater
N/A
3Hr
N/A
Off Time: 6min
Motor
On Time: 10sec
Load
Temperature Control for each cycle
Heater
5
!
3. Outlet Thermostat
( Auto reset)
Test Procedure
Remark
Electric type
Open at 266 12F
Resistance value
(130 7C)
Auto reset -31F (-35C)
Continuity (250F ) < 1
Same shape as Outlet Thermostat.
Measure resistance of terminal
to terminal
Open at 257 9F
(125 5C)
Close at 221 9F
(105 5C)
Measure resistance of terminal
to terminal
Open at 185 9F
(85 5C)
Close at 149 9F
(65 5C)
Same shape as Thermal cut off.
4. Lamp holder
5. Door switch
6. Idler switch
Check result
10
Resistance value
Resistance value
Resistance value :
80 ~ 100
Resistance value
Component
7. Heater
Test Procedure
Measure resistance of the
following terminal
Terminal : 1 (COM) - 2
Terminal : 1 (COM) - 3
Terminal : 2 - 3
8. Thermistor
Check result
Electric type
Resistance value : 10
Resistance value : 10
Resistance value : 20
Resistance value : 10
9. Motor
Remark
See Page 13
valve 1
Gas type
Resistance value : > 1.5kg ~
Resistance value :
> 1.5~2.5kg
valve 2
11. Igniter
Gas type
11
Resistance value
Component
13. Outlet Thermostat
(Auto reset)
Test Procedure
Measure resistance of terminal
to terminal
Open at 203 7F (95 5C)
Close at 158 9F (70 5C)
Check result
Remark
Gas type
Gas funnel
Resistance value
Continuity < 1
12
Continuity < 1
Gas type
Gas funnel
NOTE When checking Component, be sure to turn Power off, then do voltage discharge sufficiently.
Contact On / Off by Centrifugal Switch
STOP MODE
(When Motor does not operate)
RUN MODE
(Motor operates)
Centrifugal switch
(Pull Drive forward)
Centrifugal switch
13
OPTION PART
OP 1
OP 2
OP 3
OP 4
OP 5
OP 6
LED
DISPLAY
DLE5932W/S
18:20
6871EC2025F
DLG5932W
19:20
6871EC2025G
DLE5911W
18:21
6871EC2025H
DLG5911W
19:21
6871EC2025J
MODEL
14
P/No
WIRING DIAGRAM
15
DIAGNOSTIC TEST
1. This TEST should be used for Factory test /Service test. Do not use this DIAGNOSTIC TEST other than
specified.
2. Activating the Heater manually with the Door open may trip the Thermostat attached to the Heater, therefore do
not activate it manually. (Do not press the door switch to operate the heater while the door is open )
Pressing the
START/PAUSE
button
None
CHECKING
ACTION
DISPLAY
Electric control
&
Temperature
sensor
CHECKING POINT
REMARK
Wont power up
Defective LED
See test 1
Display : See page
Thermistor open
See test 2
Thermistor close
Motor runs
Once
Motor
Twice
ELECTRIC TYPE
Motor + Heater 1 (1250W)
GAS TYPE
Motor + Valve
3 times
ELECTRIC TYPE
Motor + Heater 1
+ Heater 2
(5400W)
GAS TYPE
Motor Type
During check,
If the door is open.
During check,
Motor & Heater Off
If the door is closed.
+ Lamp Off
4 times
70 ~ 237
Displays Moisture Sensor Operation:
Measured
If moisture sensor is contacted with
Moisture Value. damp cloth. The display number is
below 180, in normal condition.
Current Temp.
Current Temp.
(5 ~ 70)
Lamp
70 ~ 237
Control Off
16
See test 3
See test 4
Gas valve
See test 7
See test 5
Off
automatically
after 5
minutes
See test 6
Caution
NO
NO
Check if Power
Cord is properly
connected.
NO
Reconnect the
controller.
YES
YES
N(White)
L (Black)
L (Led)
YES
Replace controIler.
17
Trouble Symptom
Before measuring resistance, be sure to turn Power off, and do voltage discharge.
(When discharging, contact the metal plug of Power cord with the Ground.)
During Diagnostic Test, tE1 and tE2 Error occur.
During operation, Heater would not turn off, or remains on.
Difference between actual and sensed temperature is significant.
Check if Control
and 6Pin
connector is
properly
connected.
Replace
Controller.
NO
NO
Replace
Thermistor.
YES
Check Harness-linking connector.
Table 1. Resistance for Thermistor Temperature.
Air TEMP.[F (C)] RES. [k] Air TEMP.[F (C)] RES. [k] Air TEMP.[F (C)] RES. [k]
50F (10C)
18.0
90F (32C)
7.7
130F (54C)
2.9
60F (16C)
14.2
100F (38C)
6.2
140F (60C)
3.0
70F (21C)
11.7
110F (43C)
5.2
150F (66C)
2.5
80F (27C)
9.3
120F (49C)
4.3
160F (71C)
2.2
18
Before measuring resistance, be sure to turn Power off, and do voltage discharge.
(When discharging, contact the metal plug of Power cord with earth line.)
Trouble Symptom Drum will not rotate; No fan will function; No Heater will work.
Measurement Condition Turn the Dryers Power Off, then measure resistance.
NO
Is resistance below 3 between Connector
WH3- (White wire) and BL2- (Yellow wire)? NO
Measure while door is closed.
YES
Is resistance below 3 between Connector
BL2- (Yellow wire) and BL2- (Brown wire)? YES
NO
Is resistance below 1 between terminals
NO
of Outlet Thermostat attached to blower housing?
Replace Control.
(Relay check)
Check Controller
connector.
Check if Door flame
presses door switch
knob.
Check Door Switch.
Check Harness
connection.
Replace Control.
(Relay check)
Check Controller
connector.
Replace Outlet
Thermostat.
(Refer to
Component)
YES
YES
NO
YES
Check Motor.(Refer to Motor Diagram & Check)
Check if Control Connector is contacted.
19
Caution
Trouble Symptom Degree of dryness does not match with Dry Level.
Measurement Condition Turn the Dryers Power Off, then measure resistance.
Take 6pin Connector from
the Controller.
Metal or Wire
NO
YES
Damping cloth
Replace Control
and Check.
YES
Normal Condition
Table 2. IMC Ratio and Display Value / Voltage (IMC : Initial Moisture Content)
IMC
Remark
70% ~ 40%
50 ~ 130
2.5V
40% ~ 20%
100 ~ 20
2.0V ~ 4.0V
Damp Dry
205 ~ 240
Over 4.0V
Completely-dried clothes
20
Before measuring resistance, be sure to turn Power off, and do voltage discharge.
(When discharging, contact the metal plug of Power cord with earth line.)
Door Opening is not sensed.(During operation, when opening Door, Drum motor and
YES
Door switch
Check (Refer to
Component
testing.)
NO
Check Lamp.
(When opening
Lamp, replace then
measure again.)
Door switch
Check(Refer to
Component
testing.)
NO
Measure while Door is open. Check if
resistance is 300~60 between WH3-
(White wire) and RD3- (Black wire)
Connector WH3, RD3 after taking WH3, RD3
out from Controller.
YES
Measure while Door is open. Check if
resistance is below 1 between BL2-
YES
(Yellow wire) and WH3- (White wire) after
taking Connector WH3, BL2 out from Controller.
Door switch
Check (Refer to
Component
testing.)
NO
Measure while Door is closed. Check if
resistance is below 1 between BL2-
NO
(Yellow wire) and WH3- (White wire) after
taking Connector WH3, BL2 out from Controller.
YES
Check Controller.
Check Harness-linking connector.
21
Door switch
Check (Refer to
Component
testing.)
Caution
NO
Replace Heater.
YES
Check if the value of measured resistance is
below 1 between terminal TH2 (Safety Thermostat). NO
TH3
TH2
Replace TH2
(Safety Thermostat).
YES
Check if the value of measured resistance is below
NO
1 between terminal TH3 (HI-Limit Thermostat).
Replace TH3
(HI-Limit Thermostat).
YES
Check Motor. Check if the value of measured
resistance is below 1 between terminal
and
at RUN condition.
YES
Check Controller.
Check Harness-linking Connector.
22
NO
When measuring power, be sure to wear insulated gloves, to avoid electric shock.
NO
Valve 1
NO
Check thermostat
Hi limit Safety
NO
YES
Check Gas
connection or
Gas supply
YES
Change Valve
YES
Igniter operates?
(after 1 min, Igniter becomes reddish)
Igniter
YES
Valve 2
NO
NO
Harness check
Controller change
23
10
!
Warning
After Natural Gas Setting, applying Propane Gas Orifice or wrong use of Natural Gas
Orifice will result in fire. Conversion must be made by a qualified technician.
Full open
Change screw
Close
Change screw
Gas type
NCU
PCU
Shape
Orifice
24
IGNITE
TEMPERATURE ABOUT
370F
NO
YES
GAS IGNITION
NO
YES
DRYING
VALVE 2 OFF
GAS IGNITION
START
VALVE 1
ON
IGNITER
ON
OFF
FRAME
DETECT
CLOSE
OPEN
OFF
ON
VALVE 2
GAS IGNITION
25
11
DISASSEMBLY INSTRUCTIONS
Disassemble and repair the unit only after pulling out power plug from the outlet.
4. Disconnect connectors.
5. Remove 5 screws.
6. Disassemble the controller assembly.
26
7cm
7cm
27
4. Remove 4 screws.
5. Disassemble the Tub Drum [Front].
-1
-1
-2
PORTION A
knockout as desired.
29
30
31
12
EXPLODED VIEW
A140
A110
A570
A600
A215
A210
A211
32
A150
A700
A800
A212
A300
A330
A305
A340
A320
A500
A310
A510
A535
A430
A520
A540
A400
A450
A420
33
A410
A460
K120
K140
K100
K130
K250
K251
K310
K330
K222
K320
K340
K221
K620
K230
K210
K250
K360
K550
K350
K610
K560
K251
K240
K530
K515
K510
K520
K640
K540
F140
K650
K651
K600
F130
F110
F120
34
K120
K140
K100
K130
K250
K251
K310
K330
K222
K320
K340
K221
K620
K230
K210
K250
K360
K550
K350
K610
K560
K251
K240
K530
K515
K510
K520
K640
K540
M150
M240
M220
K650
M141
M160
K651
K600
M171
M170
M210
M140
M230
M110
M190
M180
M250
M181
35
13
36
37