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Design conditions:
Mass of cooling water from condenser, mcw = 1041.48 kg/sec
Outlet temperature from condenser, t36 = 155.626
Mass of water from boiler blowdown, mBBD = m41 = 0.409kg/s
Temperature of water vapor leaving boiler at 5,861.1001 kPa, tBBD = 495.825 0C
Mass of water from evaporator blowdown, mEBD = m42 = 0.102kg/s
Temperature of water from evaporator blowdown, tEBD = 211.3012 0C
mCW,tCW
tBB
mBB
tEB
mCT,tCT
mEB
By mass balance:
mcw + mBB + mEB = mCT
mCT = 1041.48 + 0.409+ 0.102
mCT = 1041.991 kg/sec
By Temperature Balance;
Temperature of Entering Water, tw1
= 23.7682
= 20
= 20: RH = 60 %
= 28: RH = 100 %
= 25
= 101.325 kPa
t = 8.5 0F
t4 = 28 0C = 82.4 0F
0.622 P v
P tP v
Where:
Pv1 = Psat @ 20 and 60% RH
Pv1 = 2.339 x 0.6 = 1.403 kPa
Thus,
h1 = 43.7 kJ/kg
W1 = .0088 kg moisture/ kg d.a
@ 280 C and 100% RH
Where:
Pv2 = Psat @ 28 and 100 % RH
= 3.782 kPa
h2 = 89.9 kJ/kg
W2 = .0242 kg w/ kg d.a
V2= 0.883 m3/kg d.a
From steam table:
Water entry to the cooling tower: point 3: @ t3 = 23.7682 0C
h3 = hf @ 23.7682 0C = 99.7311 kJ/kg
v3 = vf @ 23.7682 0C = 0.0010026 m3/kg
Water leaving the cooling tower: point4: @ t4 = 28 0C
h4 = hf @ 280C = 117.43 kJ/kg
v4 = vf @ 280C = 0.0010037 m3/kg
Make up water:point 5: @ t5 = 250C
h5 = hf @ 250C = 104.89 kJ/kg
Calculations:
1. Amount of Cooling Water: mct
mct = mcw + mBBD + mEBD
= 1041.48 + 0.409 + 0.102
mct = 1041.991 kg/sec
2. Cooling Tower Range, CTR
CTR = tw1 tw2 = 23.7682 20 = 3.7682
3. Cooling Tower Approach, CTA
CTA = tw1 Wbt
Thus,
CTA = 23.7682 23.278 = 0.4902
4. Cooling Tower Efficiency
CT =
C ta
Ctr
t w 1 W bt 23.7682 23.278
=
t w1 t w2
23.7682 20
CT = 13.01 %
5. Mass of Air, ma
By Energy Balance:
m2h2 + m4h4 = m1h1 + m3h3 + m5h5
Where:
m5 = m4 m3 = air
m2 = m1 =water
m3(h3 + h5 - h4) = m1 (h2- h1)
ma =
1041.991( 89.943.7)
( 99.7311+104.89117.43 )
ma = 552.12 kg/s
6. Mass of Make-up Water
Make up water for the water loss due to:
Evaporation
Va =
m a R a Ta
P1 Pv
Where:
Pv = 1.901 kPa
P1 = 101.325 kPa
Va =
Va = 452.18 m3/sec
9. Cooling Tower Area
t = (23.7682 + 20)/2 = 21.8841 oC
vw = vf @ 21.8841 oC
= .0010022 m3/kg
= 997.8048 kg/m3
Thus,
Vw = 1041.991 /997.8048
Vw= 1.044 m3/sec (60sec/min) (264.2 gal/m3)
= 16553.98 gpm
Cooling Tower Area = 16553.98 / 3
Cooling Tower Area = 5517.99 ft.2
The cross-sectional area of the cooling tower is square: L=W=S
ACT= S2
S = 5517.99 1/2
S = 74.28 ft = L = W
10. Height of the Cooling Tower, hCT
The height of a field erected induced draft tower, from the basin curb
to fan deck, ranges from 8 to 50 ft.
Use: hCT = 40ft.
11. Number of Nozzles Required
Using 2.5 gpm capacity per nozzle
No. of nozzle =
16553.98
2.0
= 8276.99
Nozzle
8277
=
row
Number of Nozzle per rows = 15
555.8
Use: 556
Nozzle
row
1041.991
997.8048
Then,
Q/pipe = 1.066 /3 = 0.355 m3/s per pipe
Q = AV
0.355 m3/s = (D2/4) (2 m/s)
= 1.066 m3/s
D = 0.475 m
No. of rows per pipe = 15/3 = 5 rows per pipe
= (D2/4)
D = 0.58 m
From Table 7-2 Page 136, Refrigeration and Air Conditioning
(Stoecker and Jones)
= 303.3 mm
Outside Diameter
= 323.9 mm
Nominal Size
= 300 mm
= 254.5 mm
Outside Diameter
= 273.0 mm
Nominal Size
= 250 mm
= 6 in
Number of decks/column
= 6 decks
b. Number of Column
= 40 ft./1.5 ft. = 27 column
c. Total Number of decks
= 162 decks
d. Length of decks
= 10 ft.
16. Diameter of Fan Stack
D 2
V
Q = AV = 4
V=
2gh
Use h = 50 m
V=
2 ( 9.81 ) (50)
= 31.32 m/sec
a. Air Power
Air Power = Qgh
Where:
air =
101.325
0.287(28+273.15)
= 1.1723 kg/m3
Thus,
Air Power =
= 75 %
Motor efficiency
= 90 %
= 167.0034 kW