Professional Documents
Culture Documents
at IMIS
December 10th 2011
Michael Royce
Albion Associates LLC
Outline
A.
General
B.
C.
D.
In Tech Inspection
E.
Stay on schedule!
Do Brake Tests
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At the Competition
Timetable
1st statics day, and often
The day or 1/2 day preceding that.
Process
Officially Tech Inspection has 3 parts
Scrutineering
Tilt Test
Noise, Master Switch and Brake Test
FH and FS exceptions, MSA Safety Scrutineers
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First impressions
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12
Bodywork on
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Technical inspection stickers will be placed on the upper nose of the vehicle. Cars
must have a clear and unobstructed area at least 25.4cm wide x 20.3cm high
(10 x 8) on the upper front surface of the nose along the vehicle centerline.
Vehicles that are being entered into multiple competitions in the FSAE series
must allow sufficient space along the nose centerline for all inspection stickers.
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19
All forward facing edges on the bodywork that could impact people, e.g. the nose,
must have forward facing radii of at least 38 mm (1.5 inches).
This minimum radius must extend to at least 45 degrees relative to the forward
direction, along the top, sides and bottom of all affected edges.
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All wing edges including wings, end plates, Gurney flaps, wicker bills, splitters,
undertrays that could contact a pedestrian must have minimum edge radii of at
least 1.5 mm (0.060 inch).
Note: This means at least a 3 mm (1/8 inch) thick edge.
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If the harness is mounted to a tube that is not straight, the joints between this
tube and the structure to which it is mounted must be reinforced in side view by
gussets or triangulation tubes to prevent torsional rotation of the harness
mounting tube.
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Positive locking
Per the FAQ, the securing system must be:
1. Be visible to team members AND tech inspectors
2. Does not rely on clamping force
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Securing Fasteners
FAQ # 83
B.14.2.1 Securing Fasteners
Based on a couple of recent questions, the Rules Committee has decided that in order to be
consistent, we need a clearer definition of what constitutes a positive locking mechanism as
required by Rule B.14.2.1.
The definition we will apply is as follows:
1. The Tech Inspectors (and the team members) must be able to see that the device/system is
in place, i.e. it is visible.
2. The positive locking mechanism does not rely on the clamping force to apply the locking
or anti-vibration feature. In other words, if it loosens a bit, it still prevents the nut or bolt coming
completely loose.
Also, prevailing torque lock nuts fabricated by a team will not be acceptable. We have no
certainty that they will have the quality control to work all the time.
http://forums.sae.org/access/dispatch.cgi/fsae_pf/docProfile/100176/d20081029212535/No/B.14
.2.1%20Securing%20Fasteners
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Good examples
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All spherical rod ends on the steering or suspension must be in double shear or
captured by having a screw/bolt head or washer with an O.D. that is larger than
spherical bearing housing I.D.
Adjustable tie-rod ends must be constrained with a jam nut to prevent loosening.
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B.6.3.2 Any wheel mounting system that uses a single retaining nut
must incorporate a device to retain the nut and the wheel in the event
that the nut loosens. A second nut (jam nut) does not meet these
requirements.
B.6.3.4 Aluminum wheel nuts may be used, but they must be hard
anodized and in pristine condition.
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OK
Not OK
To fit drivers of differing statures correctly, in side view, the lap belt must be capable of pivoting
freely by using either a shouldered bolt or an eye bolt attachment, i.e. mounting lap belts by
wrapping them around a frame tube is no longer acceptable.
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B.4.5 Firewall
A firewall must separate the driver
compartment from all components of the fuel
supply, the engine oil and the liquid cooling
systems.
It must protect the neck of the tallest driver. It
must extend sufficiently far upwards and/or
rearwards such that any point less than 100 mm
(4 ins.) above the bottom of the helmet of the
tallest driver shall not be in direct line of sight with
any part of the fuel system, the cooling system or
the engine oil system.
The firewall must be a non-permeable surface
made from a fire resistant material.
Pass-throughs for wiring, cables, etc. are
allowable if grommets are used to seal the passthroughs. Also, multiple panels may be used to
form the firewall but must be sealed at the joints.
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OK
Fixed
All vehicle controls, including the shifter, must be operated from inside the cockpit
without any part of the driver, e.g. hands, arms or elbows, being outside the planes
of the Side Impact Structure defined in B.3.24 and B.3.31.
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OK
OK
All vehicle controls, including the shifter, must be operated from inside the cockpit
without any part of the driver, e.g. hands, arms or elbows, being outside the planes
of the Side Impact Structure defined in B.3.24 and B.3.31.
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The drivers feet must be completely contained within the Major Structure of the
Frame. While the drivers feet are touching the pedals, in side and front views
no part of the drivers feet can extend above or outside of the Major Structure
of the Frame.
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Driver Checks
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All parts of the engine air and fuel control systems (including the throttle or carburetor,
and the complete air intake system, including the air cleaner and any air boxes) must
lie within the surface defined by the top of the roll bar and the outside edge of the four
tires (see figure 13).
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Correct Envelope
All parts of the fuel storage and supply system, and all parts of the engine air and
fuel control systems (including the throttle or carburetor, and the complete air intake
system, including the air cleaner and any air boxes) must lie within the surface
defined by the top of the roll bar and the outside edge of the four tires (see figure
13).
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Not OK
OK
All parts of the fuel storage and supply system, and all parts of the engine air and fuel control
systems (including the throttle or carburetor, and the complete air intake system, including the
air cleaner and any air boxes) must lie within the surface defined by the top of the roll bar and
the outside edge of the four tires (see figure 13).
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Not OK
OK
Intake Manifold The intake manifold must be securely attached to the engine block or
cylinder head with brackets and mechanical fasteners. This precludes the use of hose
clamps, plastic ties, or safety wires. The use of rubber bushings or hose is acceptable for
creating and sealing air passages, but is not considered a structural attachment.
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Fuel Rail The fuel rail must be securely attached to the engine cylinder block,
cylinder head, or intake manifold with brackets and mechanical fasteners. This
precludes the use of hose clamps, plastic ties, or safety wire.
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Fuel Lines On low pressure fuel injected systems, any flexible fuel lines must be either
(i) Metal braided hose with either crimped-on or reusable, threaded fittings, or
(ii) Reinforced rubber hose with some form of abrasion resistant protection with fuel
line clamps per B.8.8.2.
Note: Hose clamps over metal braided hose will not be accepted.
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If rubber fuel line or hose is used, the components over which the hose is clamped must have
annular bulb or barbed fittings to retain the hose.
Also, clamps specifically designed for fuel lines must be used. These clamps have three (3)
important features,
(i) a full 360 deg. wrap,
(ii) a nut and bolt system for tightening, and
(iii) rolled edges to prevent the clamp cutting into the hose. Worm-gear type hose clamps are
not approved for use on any fuel line.
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55
??
??
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Not OK
Not OK
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Battery Attachment
Per B.11.4.1, Must be attached securely to the frame.
Normal interpretation metal hold down, no bungees!
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Not Activated
Activated
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The car must be equipped with a red brake light of at least 15 watts, or equivalent, clearly
visible from the rear.
If an LED brake light is used, it must be clearly visible in very bright sunlight.
This light must be mounted between the wheel centerline and drivers shoulder level
vertically and approximately on vehicle centerline laterally.
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Percys Placement
Formula Hybrid Rule - The bottom 200 mm circle will be placed on the seat
bottom with the center of the circle (Percys hips and buttocks) no less
than 91.5 cms (36 inches) from the rear face of the pedals in their most
forward position.
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After Scrutineering
Noise Test
Simple test
Test speeds at:
http://www.sae.org/students/fsaenoisetest.pdf
Properly tuned exhaust does not rob power
Get inexpensive meter and have it calibrated
No ambient corrections
Aim for 107 dBA max.
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After Scrutineering
Brake Test
High stress on car.
Must try it to see.
Must test (before going to Competition)!!
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Do start NOW!
Do have all team members look at the FSAE Tech Inspectors
web site at:
http://web.me.com/smr01/fsae_technical_inspection/Welcome.html
and
http://web.me.com/smr01/fsae_technical_inspection/Technical.html
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