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IM800003

GROWTH SERIES

Torchmate 2X4 Growth Series


Assembly Guide

April 7, 2014

Copyright 20122013 by Torchmate, Inc.

Published by:
Lincoln Electric Cutting Systems
Torchmate Distribution Center
1170 Trademark Drive, #101
Reno, NV 89521
www.torchmate.com
Copyright 2014 by Lincoln Electric Cutting Systems
All rights reserved.

Reproduction of this work, in whole or in part, without written permission of the publisher is
prohibited.
The publisher does not assume and hereby disclaims any liability to any party for any loss or
damage caused by any error or omission in this manual, whether such error results from negligence, accident, or any other cause.

Publication Date: April 7, 2014


Document TMS-011-0204-00
Library # IM800003

ii

Torchmate 2X4 Growth Series

GROWTH SERIES

2X4 Growth Series


CNC Cutting Table
pictured with optional water table
and plasma torch

Assembly Guide

iii

Contents
Statement of Warranty . . . . . . . . . . . . . . . . . . . . . . . . vi
Welcome to Torchmate . . . . . . . . . . . . . . . . . . . . . . . . . . viii

Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . x

Safety Information . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety First . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Receiving and Setup . . . . . . . . . . . . . . . . . . . . . . 11


Receiving your shipment . . . . . . . . . . . . . . . . . . . . . . 12
Parts checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Parts checklist (continued) . . . . . . . . . . . . . . . . . . . . . . . . 16

Step-by-step setup . . . . . . . . . . . . . . . . . . . . . . . . . 18
Assemble the cutting table . . . . . . . . . . . . . . . . . . . . . 20
Step 1: Prepare table sides . . . . . . . . . . . . . . . . . . . . . . . .
Step 2: Assemble table frame . . . . . . . . . . . . . . . . . . . . . .
Step 3: Install the gantry . . . . . . . . . . . . . . . . . . . . . . . . .
Step 4: Check / adjust vertical bearings . . . . . . . . . . . . . . . . .
Step 5: Adjust the first cross-member . . . . . . . . . . . . . . . . . .
Step 6: Adjust the second cross-member . . . . . . . . . . . . . . . .
Step 7: Link the gantry to the drive screws . . . . . . . . . . . . . . .
Overview of wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Step 8: Run USB cable . . . . . . . . . . . . . . . . . . . . . . . . . .
Step 9: Run motor cables . . . . . . . . . . . . . . . . . . . . . . . . .
Step 10: Install Driver software . . . . . . . . . . . . . . . . . . . . . .
Step 11: Load Driver configuration . . . . . . . . . . . . . . . . . . . .
Step 12: Jog gantry to set side bearings . . . . . . . . . . . . . . . . .
Step 13: Add underside roller bearings (optional) . . . . . . . . . . . .
Step 14: Test jog gantry at high speed . . . . . . . . . . . . . . . . . .
Typical additional wiring steps . . . . . . . . . . . . . . . . . . . . . .

iv

22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37

Torchmate 2X4 Growth Series

Assemble the (optional) 2x4 water table . . . . . . . . . . . . . . 38


Step 1-wt: Assemble the two end panels . . . . . . . . . . . . . . . .
Step 2-wt: Add a leveling foot to each leg . . . . . . . . . . . . . . . .
Step 3-wt: Attach legs to each end panel . . . . . . . . . . . . . . . .
Step 4-wt: Connect the side legs and side panels . . . . . . . . . . . .
Step 5-wt: Insert cross-member into frame . . . . . . . . . . . . . . .
Step 6-wt: Seal the water pans and the edge . . . . . . . . . . . . . .
Step 7-wt: Install the drain valve and pan . . . . . . . . . . . . . . . .
Step 8-wt: Add the material support slats . . . . . . . . . . . . . . . .
Step 9-wt: Secure cutting table to water table . . . . . . . . . . . . . .

40
41
42
43
44
45
46
47
48

Tool Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Typical tools for Growth Series tables . . . . . . . . . . . . . . .
Use of the right-angle bracket (L-bracket) . . . . . . . . . . . . .
Mount the plasma hand torch . . . . . . . . . . . . . . . . . . . .
Mount the manual machine torch . . . . . . . . . . . . . . . . . .
Mount the manual torch magnetic breakaway . . . . . . . . . . .
Mount an AVHC torch . . . . . . . . . . . . . . . . . . . . . . . .
Mount a plate marker . . . . . . . . . . . . . . . . . . . . . . . .
Mount a router . . . . . . . . . . . . . . . . . . . . . . . . . . . .

50
52
54
56
58
60
62
64

Maintenance and Parts . . . . . . . . . . . . . . . . . . . . . 67


Growth Series care and maintenance . . . . . . . . . . . . . . . . . . 68
Recommended 2X4 Spare and Replacement parts . . . . . . . . . . . 70
Upgrade parts for the Growth Series 2X4 . . . . . . . . . . . . . . . . 71

Assembly Guide

Statement of Warranty
Lincoln Electric Cutting Systems equipment is designed and built with quality in mind.
However, your overall satisfaction with our products generally can be increased by proper installation ... and thoughtful operation on your part.
30 Day guarantee

If Buyer is not satisfied with the performance of the Goods within 30 days from
the date the Goods were shipped from the Seller, Buyer may return the Goods
in the original carton(s) for a full refund less Shipping, Handling, Damages and
Freight Charges. All sales become final after this 30 day period. Buyer should
determine the satisfactory performance of the Goods by using the software, and
inspecting and bench running the motors and/or accessory items. Any items
to be returned for full refund must be in new, unused (except for bench testing),
and saleable condition at the sole determination of the Seller. Items that, in the
Sellers judgment, have been used or modified in any way, or kits that have been
partially or fully completed will be subject to a restocking fee to be determined
by the Seller. A return merchandise authorization number (RMA) must be
obtained by the customer prior to any return. Shipments of returned items not
marked with a valid RMA will be refused.

Warranty

Electronics and motors are warranted by their manufacturer to the original


purchaser for 12 months from the date of Torchmate, Inc.s sale invoice.
Mechanical components are standard industrial parts and are not warranted
except by their respective manufacturers. If any of the warranted items are
found by Seller to be defective, such Goods will, at Sellers option, be replaced
or repaired at Sellers cost. No defective goods are to be returned without
written authorization of seller. The sole purpose of the stipulated exclusive
remedy shall be to provide the Buyer with free repair and replacement of
defective Goods in the manner provided herein. This exclusive remedy shall
not be deemed to have failed of its essential purpose so long as the Seller is
willing and able to repair or replace defective Goods in the prescribed manner.
The foregoing warranty is in lieu of all other warranties, express or implied,
including those of merchantability or fitness for any purpose not expressly set
forth herein. No affirmation of Seller, by words or action, other than as set forth
in this Section shall constitute a warranty. Sellers warranty does not apply to
any Goods which have been subjected to misuse, mishandling, misapplication,
neglect (including but not limited to improper maintenance), accident, improper
installation, modification (including by not limited to use of unauthorized parts or
attachments), or adjustment or repair performed by anyone other than Seller or
one of Sellers authorized agents. When returning products to Seller packaging
must be adequate or all warranty is null and void. Buyer will pay for the cost of
Shipping to and from the Seller for all warranty repairs.

Before returning any goods, please contact


Lincoln Electric Cutting Systems Technical Support.
Monday through Friday
from 6 AM to 4 PM (06:00 to 16:00) Pacific Time Zone.
Toll Free: 1-866-571-1066
International: 775-673-2200
Fax: 775-673-2206
Email: support@torchmate.com

vi

Torchmate 2X4 Growth Series

Any claim by Buyer with reference to the Goods sold hereunder shall be deemed
waived by the Buyer unless submitted in writing to seller within the earlier of (i)
thirty (30) days following the date Buyer discovered or by reasonable inspection
should have discovered, any claimed breach of foregoing warranty, or (ii) 12
months following the date of shipment. Any cause of action for breach of the
foregoing warranty shall be brought within one year from the date the alleged
breach was discovered or should have been discovered, whichever occurs first.
Sellers liability (whether under the theories of breach of contract or warranty,
negligence, or strict liability) for its Goods shall be limited to repairing or
replacing Goods found by Seller to be defective, or at Sellers option, to
refunding the purchase price of such Goods or parts thereof.

Limitation of
liability

In no event shall seller be liable for consequential damages arising out of or


in connection with this agreement, including without limitation, breach of any
obligation imposed on seller hereunder. Consequential damages shall include
without limitation, loss of use, income or profit, or loss sustained as the result of
injury (including death) to any person, or loss of or damage to property (including
without limitation property handled or processed by the use of the goods).
Buyer shall indemnify seller against all liability, cost or expense which may be
sustained by seller on account of any such loss, damage, or injury.

Disclaimer of
consequential
damages

Upon buyers receipt of shipment, Buyer shall immediately inspect the Goods.
Unless Buyer provides Seller with written notice of any claim for shortage,
overcharge, or damage of Goods within ten (10) days from invoice date, such
Goods shall be deemed finally inspected, checked and accepted by Buyer and
no allowances shall be made thereafter. In absence of shipping and packaging
instructions, Seller shall use its own discretion in the choice of carrier and
method of packing. Seller shall not be responsible for insuring shipments unless
specifically requested by Buyer and any insurance or special packaging so
requested shall be at Buyers expense and valuation.

Acceptance and
transportation

Title to any Goods sold and risk of loss of such Goods passes to Buyer upon
delivery by Seller to carrier and any claims for losses or damages shall be made
by Buyer directly with carrier.
A. In addition to the rights and remedies conferred upon Seller by law, Seller
shall not be required to proceed with the performance of any order or
contract if the Buyer is in default in the performance of any order or contract
with Seller, and in case of doubt as to Buyers financial responsibility,
shipments under this order may be suspended.
B. No delay or omission by Seller in exercising any right or remedy provided
for herein shall constitute a waiver of such right or remedy and shall not be
constituted as a bar to or a waiver of any such right or remedy on any future
occasion.
C. The sale of Goods shall be governed by the laws of the State of Nevada.
Seller agrees to comply with all applicable laws of the United States.
The invalidity or unenforceability of any one or more phrases, sentences, or
sections shall not affect the validity or enforceability of the remaining portions of
this Agreement.

Assembly Guide

vii

Title and
risk of loss
General
conditions

Severability

Welcome to Torchmate
Welcome Letter

To the newest member of our Torchmate Family:


Thank You! Thank you for putting your faith and trust in Torchmate. When you purchased your Torchmate CNC Cutting System,
you purchased more than just a machine. You purchased a team.
The Torchmate team was built with the goal in mind of helping you
get the most value out of your automation investment.
For some, this Torchmate CNC Cutting System purchase is their
first endeavor into the world of automation. Others may consider
themselves seasoned automation experts. No matter which category you fall into, it is important that you realize that investing in a
Torchmate is unlike any other machinery purchase you have made.
We consider your success our success as well as your challenges
our challenges.
The Torchmate product line is designed to be simple, reliable, and
accurate. While there is no Easy button on your new system, I
can promise that you will get out of it what you put in. Operating
any machinery is a skill and does have a learning curve.

Call us for help

The first and perhaps most important item I want to give you today
is the Torchmate Technical Support Hotline: (866) 571-1066. This
number is toll free for those within the United States. For those
outside the United States, use the following telephone number
(775) 673-2200. There is a dedicated professional support staff
available Monday Friday from 6 AM to 4 PM (06:00 to 16:00),
Pacific Time, to assist you in any way that they can. We pride
ourselves on offering free unlimited telephone support for your machine and all we expect in return is communication, understanding
and patience. We are here for you as long as you need us.
Please dont be a stranger. If you have questions or problems, call
us. No matter how trivial your issue may seem it is not trivial if it
cuts into your productivity. Call, Call, Call! We are here for you!
Thank you again for putting your trust in us. We will do our best to
not let you down.
Sincerely,
Bill Kunz, Jr., General Manager
Torchmate Inc.

GROWTH SERIES
viii

Torchmate 2X4 Growth Series

The year was 1979. After spending his childhood working with
metal and hot rods, William (Bill) Kunz, Sr. began selling his first
shape-cutting machine. He called it the Torchmate.
Bill had read about pantograph flame-cutting machines in an automotive magazine, so he set out to bring this technology to hobbyists and small shop owners like himself. His fundamental idea?
Find a way to lower the $1,400 cost (a big investment 30 years
ago) down to just $400thanks to the first Torchmate Pantograph
Machine Kits.
Torchmate sold thousands of pantograph machines over the next
18 years, and the companys objective has remained steadfast:
cutting technology should not be limited only to the metalworking
elite.
Not content to rest on his laurels, Bill launched Torchmates line of
CNC (Computer Numerically Controlled) Cutting Machines in the
late 1990s. The pantograph evolved into an automated, two-axis
cutting table featuring a rugged yet precise plasma torch.
Following the same fundamental idea from the companys founding, the Torchmate tables brought major cost reductions, allowing
plasma cutting (which had been expensively out of reach for most
shops) to be widely affordable. The cut quality, increased production, and precise replication were also highly appreciated capabilities of the new machines.
In early 2001 and with the help of Kunzs son, Bill Jr., the company unveiled the Torchmate 2, which used an extruded aluminum
gantry. It cut customer fabrication time from 40 hours down to just
16. Adding a third axis expanded functionality into the Routermate,
which cuts wood, plastic, foam, and other materials using a router
/ drill, in 3-D.
Then came the Torchmate 3, with its strong aluminum-extrusion
frame that assembles in less than a dayand a price point under
$10,000.
The most recent new Torchmate products include the large Torchmate X table and, more recently, the revolutionary new Growth Series: the expandable Torchmate 2x2, 2x4, and 4x4 CNC Systems.
In 2011, the Kunz family vision was realized when Lincoln Electric,
a stalwart welding machine company from Cleveland, Ohio, acquired Torchmate. To bring world-class metal cutting equipment to
its customers world-wide, Torchmate will continue to create, sell,
and support products in Reno, NV.
Assembly Guide

ix

Torchmate
Company History

Technical Support

Call, Fax, or Email

When building the table if a question or concern arises or a part is


missing, please contact Torchmate technical support.
Technical support will also help you with operating the CNC
system, and troubleshooting problems.
Torchmate Technical support is available Monday through Friday
from 6 AM to 4 PM (06:00 to 16:00) Pacific Time Zone.

Toll Free: 1-866-571-1066


International: 775-673-2200
Fax: 775-673-2206
Email: support@torchmate.com

Call us for
Consumables,
or visit our
web store

www.TorchmateStore.com

Torchmate 2X4 Growth Series

Safety Information

Safety Guide

Safety First
Lincoln Electric Cutting Systems equipment is designed and built with safety in mind.
However, your overall safety can be increased by proper installation ... and thoughtful
operation on your part.

WARNING

PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR


DEATH.

DO NOT INSTALL,
OPERATE, OR REPAIR
THIS EQUIPMENT
WITHOUT READING
THE SAFETY WARNINGS CONTAINED
THROUGHOUT THIS
MANUAL.

KEEP CHILDREN AWAY.

Think before you act


and be careful.

BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE, AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS.

Electric shock

IF YOU WEAR A PACEMAKER, YOU SHOULD CONSULT WITH YOUR


DOCTOR BEFORE OPERATING.
Read and understand the following safety highlights. For additional safety
information it is strongly recommended that you purchase a copy of Safety in
Welding & Cutting - ANSI Standard Z49.1 from the American Welding Society,
P.O. Box 351040, Miami, Florida 33135 or CSA Standard W117.2.

1.

ELECTRIC SHOCK can kill.


1.1

The electrode and work (or ground) circuits are electrically hot
when the power source is on. Do not touch these hot parts with
your bare skin or wet clothing. Wear dry, hole-free gloves to insulate
hands.

1.2

Disconnect the power source before performing any service or


repairs. When the power source is operating, voltages in excess
of 250 volts are produced. This creates the potential for serious
electrical shock - possibly even fatal.

1.3

Insulate yourself from work and ground using dry insulation. Wear
dry gloves and clothing. Take extra care when the work place is
moist or damp.

1.4

Always be sure the work cable makes a good electrical connection


with the metal being cut or gouged. The connection should be as
close as possible to the area being cut or gouged.

1.5

Ground the work or metal to be cut or gouged to a good electrical


(earth) ground.

1.6

Maintain the plasma torch, cable and work clamp in good, safe
operating condition. Repair or replace all worn or damaged parts.
Replace damaged insulation.

1.7

Never dip the torch in water for cooling or plasma cut or gouge in or
under water.

1.8

When working above floor level, protect yourself from a fall should
you get a shock.

1.9

Operate the pilot arc with caution. The pilot arc is capable of burning
the operator, others or even piercing safety clothing.

1.10 Also see Items 4.3 and 6.

Torchmate 2x4 Growth Series

2.

3.

Arc rays

ARC RAYS can burn.


2.1

Plasma Arc Rays can injure your eyes and burn your skin. The
plasma arc process produces very bright ultraviolet and infrared
rays. These will damage your eyes and burn your skin if you are not
properly protected.

2.2

Use safety glasses and a shield with the proper filter and cover
plates to protect your eyes from sparks and the rays of the arc when
performing or observing plasma arc cutting or gouging. Glasses,
head-shield, and filter lens should conform to ANSI Z87. I standards.

Arc Current

Minimum
Shade No.

Suggested
Shade No.

Less than 20A


20A-40A
40A-60A
60A-300A
300A-400A
400A-800A

4
5
6
8
9
10

4
5
6
9
12
14

2.3

Use suitable clothing including gloves made from durable flameresistant material to protect your skin and that of your helpers from
the arc rays.

2.4

Protect other nearby personnel with suitable non-flammable


screening and/or warn them not to watch the arc nor expose
themselves to the arc rays or to hot spatter or metal.

FUMES AND GASES can be dangerous.


3.1

Plasma cutting or gouging may produce fumes and gases


hazardous to health. Avoid breathing these fumes and gases. When
cutting or gouging, keep your head out of the fumes. Use enough
ventilation and/or exhaust at the arc to keep fumes and gases away
from the breathing zone.

3.2

Use an air-supplied respirator if ventilation is not adequate to


remove all fumes and gases.

3.3

When plasma cutting or gouging on lead or cadmium plated steel


and other metals or coatings which produce highly toxic fumes,
keep exposure as low as possible and within applicable OSHA PEL
and ACGIH TLV limits using local exhaust or mechanical ventilation.
In confined spaces or in some circumstances, outdoors, a respirator
may be required.

3.4

Additional precautions are also required when cutting (zinc)


galvanized steel or materials containing or coated with any of the
following:

Safety Guide

Antimony

Beryllium

Cobalt

Manganese

Selenium

Arsenic

Cadmium

Copper

Mercury

Silver

Barium

Chromium

Lead

Nickel

Vanadium

Fumes, gases,
and dust

Safety First (continued)


3.5

The operation of plasma cutting or gouging fume control equipment


is affected by various factors including proper use and positioning
of the equipment, maintenance of the equipment, and the specific
procedure and application involved. Worker exposure levels should
be checked upon installation and periodically thereafter to be certain
levels are within applicable OSHA PEL and ACGIH TLV limits. For
information on how to test for fumes and gases in your work place,
refer to publications section of this manual.

3.6

Do not use plasma cutting or gouging equipment in locations near


chlorinated hydrocarbon vapors coming from degreasing, cleaning
or spraying operations. The heat and rays of the arc can react with
solvent vapors to form phosgene, a highly toxic gas, and other
irritating products. Remove all sources of these vapors.

3.7

Gases used for plasma cutting and gouging can displace air and
cause injury or death. Always use enough ventilation, especially in
confined areas, to insure breathing air is safe.

3.8

Read and understand the manufacturers instructions for this


equipment and follow your employers safety practices.

3.9

This product, when used for cutting, produces fumes or gases


which contain chemicals known to the State of California to cause
birth defects

3.10 Some dust created by routing, sawing, grinding, drilling, and other
construction activities contains chemicals known to cause cancer,
birth defects or other reproductive harm. Avoid prolonged contact
with this dust. Wear protective clothing and wash exposed areas
with soap and water. Allowing dust to get into your mouth, eyes, or
lay on the skin may promote absorption of harmful chemicals.
Some examples of these chemicals are:


Lead from lead-based paint.


Crystalline silica from bricks and cement and other masonry products.
Arsenic and chromium from chemically-treated lumber (CCA).

3.11 Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
work in a well ventilated area, and work with approved safety
equipment, such as those dust masks that are specially designed to
filter out microscopic particles.

Fire or Explosion

4.

Cutting flame and sparks can cause FIRE OR EXPLOSION.


4.1

Fire and explosion can be caused by hot slag, sparks, oxygen fueled
cutting flame, or the plasma arc.

4.2

Have a fire extinguisher readily available. Provide a fire watch when


working in an area where fire hazards may exist.

4.3

When not cutting or gouging, make certain no part of the electrode


circuit is touching the work or ground. Accidental contact can cause
overheating and create a fire hazard.

Torchmate 2x4 Growth Series

4.4

5.

Be sure there are no combustible or flammable materials in the


workplace. Any material that cannot be removed must be protected.
4.4.1

Sparks and hot materials from cutting or gouging can easily


go through small cracks and openings to adjacent areas.

4.4.2

Avoid cutting or gouging near hydraulic lines.

4.4.3

Do not cut or gouge tanks, drums or containers until the


proper steps have been taken to insure that such procedures
will not cause flammable or toxic vapors from substances
inside. They can cause an explosion even though they have
been cleaned. For information purchase Recommended
Safe Practices for the Preparation for Welding and Cutting
of Containers and Piping That Have Held Hazardous
Substances, AWS F4.1 from the American Welding Society
(see address above).

4.4.4

Vent hollow castings or containers before heating, cutting or


gouging. They may explode.

4.5

Do not add fuel to engine driven equipment near an area where


plasma cutting or gouging is being done.

4.6

Connect the work cable to the work as close to the cutting or


gouging area as practical. Work cables connected to the building
framework or other locations away from the cutting or gouging area
increase the possibility of the current passing through lifting chains,
crane cables or other alternate circuits. This can create fire hazards
or overheat lifting chains or cables until they fail.

4.7

Hydrogen gas may be formed and trapped under aluminum work


pieces when they are cut underwater or while using a water table.
DO NOT cut aluminum alloys underwater or on a water table
unless the hydrogen gas can be eliminated or dissipated. Trapped
hydrogen gas that is ignited will cause an explosion.

4.8

Read and follow NFPA 51B Standard for Prevention During


Welding, Cutting and Other Hot Work, available from NFPA, 1
Batterymarch Park,PO box 9101, Quincy, Ma 022690-9101.

Cylinder Explosion

CYLINDER may EXPLODE if damaged.


5.1

Use only compressed gas cylinders containing the correct gas for
the process used and properly operating regulators designed for the
gas and pressure used. All hoses, fittings, etc., should be suitable
for the application and maintained in good condition.

5.2

Always keep cylinders in an upright position securely chained to an


undercarriage or fixed support.

5.3

Cylinders should be located: Away from areas where they may


be struck or subjected to physical damage. A safe distance from
plasma cutting or gouging, arc welding operations and any other
source of heat, sparks, or flame.

5.4

Never allow any part of the electrode, torch or any other electrically
hot parts to touch a cylinder.

5.5

Keep your head and face away from the cylinder valve outlet when
opening the cylinder valve.

5.6

Valve protection caps should always be in place and hand tight


except when the cylinder is in use or connected for use.

Safety Guide

Safety First (continued)


5.7

Electrical power

Plasma arc

Electric and
magnetic fields

6.

7.

8.

Read and follow the instructions on compressed gas cylinders,


associated equipment, and CGA publication P-l, Precautions for
Safe Handling of Compressed Gases in Cylinders,available from
the Compressed Gas Association 1235 Jefferson Davis Highway,
Arlington, VA 22202.

FOR ELECTRICALLY powered equipment.


6.1

Turn off input power using the disconnect switch at the fuse box
before working on the equipment.

6.2

Install equipment in accordance with the U.S. National Electrical


Code, all local codes and the manufacturers recommendations.

6.3

Ground the equipment in accordance with the U.S. National


Electrical Code and the manufacturers recommendations.

PLASMA ARC can injure.


7.1

Keep your body away from nozzle and plasma arc.

7.2

Operate the pilot arc with caution. The pilot arc is capable of burning
the operator, others or even piercing safety clothing.

ELECTRIC AND MAGNETIC FIELDS may be dangerous


8.1

Electric current flowing through any conductor causes localized


Electric and Magnetic Fields (EMF). Cutting or gouging current
creates EMF fields around torch cables and cutting machines.

8.2

EMF fields may interfere with some pacemakers, so operators


having a pacemaker should consult their physician before cutting or
gouging.

8.3

Exposure to EMF fields during cutting or gouging may have other


health effects which are now not known.

8.4

All operators should use the following procedures in order to


minimize exposure to EMF fields from the cutting or gouging circuit:
8.4.1

Route the torch and work cables together - Secure them with
tape when possible.

8.4.2

Never coil the torch cable around your body.

8.4.3

Do not place your body between the torch and work cables.
If the torch cable is on your right side, the work cable should
also be on your right side.

8.4.4

Connect the work cable to the workpiece as close as possible


to the area being cut or gouged.

8.4.5

Do not work next to cutting power source.

Torchmate 2x4 Growth Series

9.

AUTOMATIC OPERATION
9.1

Any CNC machine may begin to operate automatically without


warning. Only a trained individual familiar with the software,
machine, and computer system should operate this equipment.

9.2

Keep the immediate area around the CNC machine clear of


materials that may cause interference. Keep area clear of
bystanders.

9.3

All untrained persons should not work on or near a CNC machine.


Do not leave the CNC machine unattended while power is on to any
electronics.

10. NOISE

Automatic
operation

Noise

10.1 Noise can cause permanent hearing loss. CNC operation, plasma
arc cutting, plate marking, routing, and drilling can cause noise
levels that exceed safe limits. You must protect your ears from loud
noise to prevent permanent loss of hearing.
10.1.1 To protect your hearing from loud noise, wear protective ear
plugs and/or ear muffs. Protect others in the workplace.
10.1.2 Noise levels should be measured to be sure the decibels
(sound) do not exceed safe levels.
10.2 For information on how to test for noise refer to the publications
section of this manual.

Heavy parts

11. HEAVY PARTS


11.1 Parts of CNC machines are heavy. Also, material you are cutting
may be heavy. Use caution when lifting or moving them. To avoid
injury, get someone to help you, or use a mechanical lifter. When
using a mechanical lifter, follow all the manufacturers safety
guidelines.
11.2 Review the Occupational Safety & Health Administration (OSHA)
technical manual Sect. 7, Ch 1.5. See the publications section that
follows.

Flying debris

12. FLYING DEBRIS


12.1 Metal cutting and marking operations create waste that can
fragment and fly. Make sure you have proper eye protection and that
everyone close to the CNC operations has proper eye protection,
too.
12.2 Review the ANSI Z87.1 requirements. See the publications section
for additional information.

Pinch & crush points

13. PINCH AND CRUSH POINTS


13.1 Pinch and crush points are those normally moving parts of
machinery, like CNC machines, that can pinch, capture, crush, or
sever parts of your body. Be aware of hazardous pinch and crush
points.
13.2 Dont repair or adjust the machine with the controls on.

Safety Guide

Safety First (continued)


13.3 When the end of a CNC machines travel creates a hard stop, it
creates a crush point. Keep fingers and hands away from this.
13.4 Do not stack or store any additional items in contact with the
machine. These could create additional pinch or crush points, or
could create a falling hazard.

Rotary Tools

14. SHARP ROTARY TOOLS


14.1 Routing and drilling use high-speed rotating bits and cutters with
sharp edges. Keep clear of bits when in use.
14.2 Turn the router, spindle, or drill off when changing bits. Be careful of
the sharp edges.

Hot Material

15. HOT MATERIAL


15.1 Plasma cutting uses an electric arc that can reach temperatures
of 45,000F (25,000C). Oxygen-fuel cutting flames can be up to
6,330F (3,500C). Any parts and scrap will be very hot after cutting.
Use extreme care.
15.2 Use tongs and wear protective gloves when handling recently cut
material. Also, consider other devices for safe hot material handling.
15.3 It is safest to let material cool completely before handling.

Mechanical Drives

16. MECHANICAL DRIVES


16.1 High-speed mechanical drives made of gears, belts, and or drive
screws are used by CNC machines. Keep clear of them during
operation.
16.2 Do not attempt to service, adjust, or otherwise touch these
components while the machine is on.
16.3 Secure any loose clothing and cables to prevent entanglement.

Pressurized Air Lines

17. AIR LINES UNDER PRESSURE


17.1 Some tools use compressed air or gases. Often flexible tubing (lines)
bring the high-pressure air or gas to the machine. Inspect these
lines periodically. Repair or replace damaged lines.
17.2 Hot sparks, flying debris, other objects, or vehicles can melt, burn,
or puncture these lines. Check them for punctures, burns, or other
damage or defects that could cause failure.
17.3 Check the routing of the lines to keep them away from traffic and
from underfoot.

Torchmate 2x4 Growth Series

Refer to the following standards or their latest revisions for more information:

OSHA, SAFETY AND HEALTH STANDARDS, 29CFR 1910, obtainable from the
Superintendent of Documents, U.S. Government Printing Office, Washington, D.C.
20402

ANSI Standard Z49.1, SAFETY IN WELDING AND CUTTING, obtainable from the
American Welding Society, 550 N.W. LeJeune Rd, Miami, FL 33126

NIOSH, SAFETY AND HEALTH IN ARC WELDING AND GAS WELDING AND
CUTTING, obtainable from the Superintendent of Documents, U.S. Government
Printing Office, Washington, D.C. 20402

ANSI Standard Z87.1, SAFE PRACTICES FOR OCCUPATION AND EDUCATIONAL


EYE AND FACE PROTECTION, obtainable from American National Standards
Institute, 1430 Broadway, New York, NY 10018

ANSI Standard Z49.2, FIRE PREVENTION IN THE USE OF CUTTING AND WELDING
PROCESSES, obtainable from American National Standards Institute, 1430
Broadway, New York, NY 10018

AWS Standard A6.0, WELDING AND CUTTING CONTAINERS WHICH HAVE HELD
COMBUSTIBLES, obtainable from American Welding Society, 550 N.W. LeJeune Rd,
Miami, FL 33126

NFPA Standard 51, OXYGEN-FUEL GAS SYSTEMS FOR WELDING, CUTTING AND
ALLIED PROCESSES, obtainable from the National Fire Protection Association,
Batterymarch Park, Quincy, MA 02269

NFPA Standard 70, NATIONAL ELECTRICAL CODE, obtainable from the National
Fire Protection Association, Batterymarch Park, Quincy, MA 02269

NFPA Standard 51B, CUTTING AND WELDING PROCESSES, obtainable from the
National Fire Protection Association, Batterymarch Park, Quincy, MA 02269

CGA Pamphlet P-1, SAFE HANDLING OF COMPRESSED GASES IN CYLINDERS,


obtainable from the Compressed Gas Association, 1235 Jefferson Davis Highway,
Suite 501, Arlington, VA 22202

CSA Standard W117.2, CODE FOR SAFETY IN WELDING AND CUTTING, obtainable
from the Canadian Standards Association, Standards Sales, 178 Rexdale Boulevard,
Rexdale, Ontario, Canada M9W 1R3

NWSA booklet, WELDING SAFETY BIBLIOGRAPHY obtainable from the National


Welding Supply Association, 1900 Arch Street, Philadelphia, PA 19103

ANSI Standard Z88.2, PRACTICE FOR RESPIRATORY PROTECTION, obtainable


from American National Standards Institute, 1430 Broadway, New York, NY 10018

Safety Guide

PUBLICATIONS

Technical Support

Call, fax, or email

When making the connections and setting up the table if a


question or concern arises or a part seems to be missing, please
contact Torchmate technical support.
Technical support will also help you with operating the CNC
system, and troubleshooting problems.
Torchmate Technical support is available Monday through Friday,
from 6 AM to 4 PM (06:00 to 16:00), Pacific Time Zone.

Toll Free: 1-866-571-1066


International: 775-673-2200
Fax: 775-673-2206
Email: support@torchmate.com
Call us for
Consumables,
or visit our
web store

www.TorchmateStore.com

10

Torchmate 2x4 Growth Series

Receiving and Setup

Receiving and Setup

11

Receiving your shipment


Your Torchmate 2x4 Growth Series CNC Cutting System will arrive in a shipping crate. If
you ordered the optional water table, you will receive two crates. Please take the time to
check your shipment as soon as it arrives. Inspect carefully for freight damage. Check
for missing parts. Contact Torchmate Technical Support for any issues or concerns.

Receiving shipping
crates and cartons

Your 2x4 Growth Series CNC Cutting System is carefully packaged


and should arrive in good condition. However, even with the best
of precautions, damage during shipping can happen. You can ensure your new product will be ready to use as soon as possible, if
you inspect it immediately when it arrives.

Inspect for shipping


damage

If possible, while the shipping company Driver is still there, before


you sign for the shipment, check the cartons for signs that they
have been dropped, crushed, or pierced. If you find any damage,
inform the Driver or freight company, and contact Torchmate Technical Support.
Do NOT sign for damaged crates or cartons without contacting
Torchmate Technical Support.
By signing for and accepting delivery of a damaged crate or carton, you are assuming responsibility for the damage, so check the
shipment carefully and note any and all damage.

Crates and weights

As soon as possible after delivery, carefully inspect your shipment.


Look for dented, bent, or broken parts. Immediately contact Torchmate Technical Support if any damage is found.
The crate containing the cutting table components weighs at least
230 lbs.
The optional crate containing the water table components weighs
at least 290 lbs.

12

Torchmate 2X4 Growth Series

You will need all the parts listed on the parts list (following), so its
best to check that all parts have arrived and that your shipment is
complete as soon as possible. If you have purchased the optional
water table, check these parts as well. Although we carefully pack
your shipment, there is a small possibility that some component or
quantity does not correspond to the parts list.
The parts list is arranged as a checklist, in the order that you will
use the parts. That means if you lay out the received parts in this
order as you check them, it will be easier to complete the assembly of your cutting system.
Contact Torchmate Technical Support should you find any damage
or missing parts. The sooner you call, the sooner any problems can
be resolved.
If you are not sure about something, call us.
If you have a question about something, call us.

TECHNICAL SUPPORT
Toll Free: 1-866-571-1066
International: 775-673-2200
Fax: 775-673-2206
Email: support@torchmate.com

Receiving and Setup

13

Check for missing


parts

Technical Support

Parts checklist
The parts included in your Torchmate 2x4 Growth Series CNC Cutting System shipment
are listed here in the order you will assemble them. To make it easier to complete the
assembly of your cutting system, lay out the received parts in this order as you check
them against this list.
Cutting Table Parts

Qty.

Part

Part Number

Step

GS 4' side set, assembled


(1 set = left and right),

TMS-180-1000-05

Screw, BSCS, 516"18 X 78"


T-bolt

TMS-410-0216-14

12

T-Nut 516"18, steel, black


plated

TMS-414-3101-16

Aluminum cross-member, 2
Wide GS

TMS-180-0002-08

GS 2' gantry, assembled

TMS-180-1000-01

Screw, BSCS, 38"16 X 12"

TMS-410-0318-08

4 axis, 2.5 Amp Micro Stepping Drive Box Compact


CNC Controller with power
cord and USB cable
Cable, motor, XLR / Molex,
25 ft

TMS-407-0027-01

TMS-402-0010-01

USB flash drive: Driver software and owners manuals.

TMS-100-1000-01

10

99R6 Ball bearings

TMS-432-0010-01

13

Screw, BSCS, 38"16 X 1",

TMS-410-0218-16

13

Nut, Nylock, 38"16, steel,


zinc-plated

TMS-414-0201-18

13

16

Washer, flat, 38" type A,


steel, zinc-plated

TMS-413-0001-18

13

8"

12

16"

Description

14

Torchmate 2X4 Growth Series

Water Table Parts (optional)

Qty.

Part

Description

Part Number

Step

GS water table sidelong


with cutout

TMS-180-0001-05

1-wt

GS water table side backplatelong

TMS-180-0001-06

1-wt

12

Screw, BSCS, 1032 X 1/2"

TMS-410-0511-08

1-wt

12

Nut, Nylock, #10-32, steel,


zinc-plated

TMS-414-0201-11

1-wt

GS water table legcorner


leg

TMS-180-0001-28

2-wt

GS water table legside leg

TMS-180-0001-29

2-wt

8"-16 stud, leveling foot

TMS-448-0001-01

2-wt

69

Screw, BSCS, 516"-18 x 58"

TMS-440-0018-01

69

Nut, Nylock, 516"-18, steel,


zinc-plated

TMS-414-0201-16

GS water table sidelong

TMS-180-0001-07

3-wt,
4-wt,
&
5-wt
3-wt,
4-wt,
&
5-wt
4-wt

GS water table sideshort

TMS-180-0001-08

4-wt

GS water table cross member 30

TMS-180-0005-01

5-wt

Receiving and Setup

15

Parts checklist (continued)


Water Table Parts (optional) (continued)

N.A.

Qty.

Part

Description

Part Number

Step

GS water pan2x2

TMS-180-0002-02

6-wt

GS water pan - 2x4

TMS-180-0001-17

6-wt

GS water pan edge - 2x4

TMS-180-0001-18

6-wt

GS silicone sealant, tube

TMS-180-1001-01

6-wt

TMS-459-0010-01

7-wt

Customer supplied

8-wt

TFP-AR small table 34


plumbing (water release
valve)
Slats301/2" X (3" to 4") X
3
16"
Screw, 14"20 X 34" BSCS

Washer, flat, 14" zinc-plated

11

(you will cut these)

TMS-410-0214-12

9-wt

TMS-413-0001-14

9-wt

Additional required
equipment and tools

Qty.

Part

Description

8" wrench

2" wrench

16" wrench
32" hex key

Part Number

Step

(separate
purchase)
(separate
purchase)
(separate
purchase)
(separate
purchase)

1
1, 3
1
1

16" hex key

(separate
purchase)

8-wt

32" hex key

(separate
purchase)

16

Torchmate 2X4 Growth Series

Additional required
equipment and tools
(continued)

Qty.

Part

Description

Part Number

Step

8" hex key

(separate
purchase)

16" hex key

(separate
purchase)

4" hex key

(separate
purchase)

Laptop or PC with Microsoft


Windows 8, Windows 7,
Vista, or XP

(separate
purchase)

Battery power for computer (Uninterruptible power


supply or UPS) with surge
protection (recommended)
PTFE thread-sealing tape

(separate
purchase)

3, 4,
&5

(separate
purchase)

Receiving and Setup

17

Step-by-step setup
This section illustrates the assembly of your Torchmate 2x4 Growth Series CNC Cutting
System. It will be done step-by-step. For each step you have a list of that steps required
components and parts. You will also have written instructions for completing the step
and an illustration of the step.

Required parts and


components

On previous pages you were provided a parts list, organized to help


you receive parts. The location, in terms of the numbered steps that
follow are included, so you can quickly locate the step that uses a
particular part.
Each of the assembly steps that follow provides its own list of parts
or components, including the quantity required for that step.
Should you require additional quantities of any part, please contact
Torchmate Technical Support.
Torchmate Technical support is available Monday through Friday from
6 AM to 4 PM (06:00 to 16:00), Pacific Time Zone.

Toll Free: 1-866-571-1066


International: 775-673-2200
Fax: 775-673-2206
Email: support@torchmate.com
Written instructions

Detailed instructions are provided for each assembly step.


If you ever find the instructions unclear, please contact Torchmate
Technical Support and let us know, so that we can not only give you
immediate assistance, but so that we can also make improvements
to the instructions.

18

Torchmate 2X4 Growth Series

For each step in the assembly, illustrations will guide you.

Illustrations

For some illustrations, additional close up views are provided.


The assembly action is often illustrated with an exploded-diagram.
For example, the following illustration shows two parts being
assembled using screws and nuts:

The principal tasks for assembling the Torchmate 2x4 CNC Cutting
System are:
1. Mechanically assemble the CNC cutting table.
2. Connect the motor cables and the computer cable.
3. Install the Driver software that operates the table.
4. Complete adjustments for squareness. The cutting table will be
adjusted and tested dynamically, in motion, so that the gantry
runs true.
5. (Optional task.) Assemble the water table and mount the cutting
table on the water table. The water table supports the CNC
cutting table, supports the workpiece being cut, and safely
eliminates nearly all of the sparks, dust, and smoke during
cutting.
6. (Optional task.) Typically, additional connections will be required
if you use a plasma power unit. You will mount the torch and run
the torch cable and pressurized air lines to the plasma power unit

Receiving and Setup

19

Principal tasks

Assemble the cutting table


In the following steps, you will assemble the Torchmate 2x4 Growth Series CNC Cutting
System table. It precisely controls the motion of the torch or other tools. Fourteen steps
are required. If you purchased the optional water table, you will find the instructions for
assembling the water table and mounting the cutting table on it following this section.

Basic assembly steps

The cutting table is assembled in a series of easy steps.


Step 1: Prepare the table sides
Step 2: Assemble the table frame
Step 3: Install the gantry
Step 4: Check / adjust vertical bearings
Step 5: Adjust the first cross-member
Step 6: Adjust the second cross-member
Step 7: Link the gantry to the drive screws
Step 8: Run the USB cable
Step 9: Run motor cables
Step 10: Install Driver software
Step 11: Load Driver configuration
Step 12: Jog gantry to set side bearings
Step 13: Add underside roller bearings
Step 14: Test-jog gantry at high speed
Depending on the tools purchased, there will be additional toolmounting and configuration steps.

20

Torchmate 2X4 Growth Series

125 lbs
57 kg

The completed CNC cutting table is


sturdy and heavy-duty, so that it can
precisely and accurately move the torch,
support your material, and support the
weight of the water in the water table
reservoir.

Weight of completed
CNC cutting table

After being removed from the crate, the


combined weight is 280 lbs (125 kg),
before adding water.
Whether full or empty of water, dont
drag the cutting table when moving it to
a new location.
Avoid damage to the CNC cutting
table / water table and avoid getting
it out of square by not dragging it.
Dont try to move the cutting table
without help. When you must re-position
the CNC cutting table / water table or
move it to a new location, drain all the
water and use the proper equipment to
carefully lift it.

280 lbs
127 kg

Receiving and Setup

Weight of the
completed CNC
cutting table with
optional water table

21

Step 1: Prepare table sides


The sides of your Torchmate 2x4 Growth Series CNC Cutting System are pre-assembled
with a drive-screw, motor, and steel rails. The cross-members are extruded aluminum
channels which are held to the sides with T-nuts. Here you will prepare sides by adding
the T-nuts. In the next step you will add the cross-members.
Required parts /
components

Qty

Part

Description

1
12

8"

16"

12

Instructions

Part #

GS 4' side set, assembled, (L / R set)

TMS-180-1000-05

Screw, BSCS 516"18 X


7
8" (T-bolt)

TMS-410-0216-14

T-nut, 516"18, steel,


black-plated

TMS-414-3101-16

On each end of each pre-assembled side, insert three 516"18 X 58"


button head screws through the holes from the outside.
Fasten a 516"18 T-nut to each screw.
Leave the nuts loose on the screws.
The T-nuts should be positioned so that the flanges (raised portions)
face away from the screws.
Do not fully tighten the screws.

Illustration

22

Torchmate 2X4 Growth Series

Step 2: Assemble table frame


The Torchmate 2x4 Growth Series CNC Cutting System table uses extruded aluminum
cross-members attached to the sides with T-nuts. Here you will create the initial linking
of the sides with the cross-members. The final adjustment for squareness is completed
at a later step.
Qty

Part

Description

Part #

1515 lite aluminum


TMS-511-1515-02
extrusion cross-member 59.25
Assembled table side
From Step 1
components

Required parts /
components

Instructions

Perform this assembly on a flat, level surface.


Slide the cross-members onto the T-nuts on the pre-assembled
sides. There are channels in the extruded aluminum cross members
for the T-nuts to slide into.
When the T-nuts are tightened, they will hold table securely.
The T-nuts will be adjusted and fully tightened later, so for now,
tighten them only lightly.
Attach both cross members to one side, then slide the other side on
and lightly tighten.

Illustration

Receiving and Setup

23

Step 3: Install the gantry


Like the sides of the Torchmate 2x4 Growth Series CNC Cutting System table, the full
gantry is pre-assembled with a drive-screw, motor, and steel rail. It also has a multi-bearing cassette and a tool-mounting plate. In this step, you will set the gantry on the side
rails.
Required parts /
components

Instructions

Qty

Part

Description

Assembled gantry

Assembled side
components

Part #
TMS-180-1000-01

From Step 2

Loosen the inner and outer bearings so that they can be moved
outward to give clearance for the rail.
Set the gantry onto the sides over the rails. Make sure the vertical
bearings are taking the weight of the gantry and that it is free to
move.
Ensure that the gantrys tool-mounting plate faces away from the
motors on the end of the two sides.

Illustration

24

Torchmate 2X4 Growth Series

Step 4: Check / adjust vertical bearings


The smooth motion of the Torchmate 2x4 Growth Series CNC Cutting System gantry
is managed by the four vertical bearings that carry the gantrys weight. In this step you
check the gantrys clearance above the side rails and adjust its height, if necessary, by
moving the vertical bearings.
Qty

Part

Description

Part #

Assembled cutting
table

From Step 3

Measure the front and back clearances between each gantry end and
the rails (four total measurements).

Required parts /
components

Instructions

A clearance of approximately 18" is desired.


Hint: The thickness of a new penny and a new dime (0.114 in.) or
two new pennies (0.122 in.) is a good beginning clearance.
Loosen and adjust each vertical bearing, as necessary, to achieve an
equal clearance of approximately 18" at each location.
Tighten the vertical bearings fully.

Note: the vertical bearings may require further adjustment in a


later step.

Illustration
Loosen this bolt to
adjust the bearing
height

Measure here to get


the clearance

Receiving and Setup

25

Step 5: Adjust the first cross-member


With the gantry positioned on your Torchmate 2x4 Growth Series CNC Cutting System table, you can now begin to adjust the tables squareness and begin to tighten the
cross-members. Squaring is essential for smooth and accurate gantry operation.
Required parts /
components

Instructions

Qty

Part

Description

Part #

Assembled cutting
table

From Step 4

Slide the gantry to one end of the table, until it reaches the stops.
On each side rail, rotate the drive screw to move the aluminum
brackets. Align the bracket holes horizontally with the gantry holes.
If there is a gap between the bracket and the gantry, slide the sides
outward in the cross-member channel until the gantry and bracket
just touch with no pressure.
If there is tightness between the bracket and the gantry, slide the
sides inward in the cross-member channel until the gantry and
bracket just touch with no pressure.
Tighten one of the T-bolts on each end of the adjusted crossmember.

Illustration

With the gantry at its stop


and the bracket holes aligned
with the gantry holes, check
between the gantry and
bracket for a gap or for
tightness. They should just
touch on both sides, with no
pressure.

If a gap,
slide outward

When adjusted, tighten


one T-bolt at each end
of the cross member
If tight,
slide inward

26

Torchmate 2X4 Growth Series

Step 6: Adjust the second cross-member


With the gantry secured to your Torchmate 2x4 Growth Series CNC Cutting System
table, you can now adjust the tables squareness and securely tighten the cross-members. When squared, the gantry will operate smoothly and accurately.
Qty

Part

Description

Part #

Assembled cutting
table

Tape measure

From Step 5

Required parts /
components

(From your
toolbox)

Measure the distance between the outside edges of the rails at the
gantry end.

Instructions

Measure the distance between the outside edges of the rails at the
other (non-gantry) end.
Adjust side rails in the cross-members at the other (non-gantry) end
to make both measurements the same.
Re-check the measurements, and make diagonal (corner to corner)
measurements to ensure the table is square.
Tighten all T-bolts on both cross-members.

Illustration

Second, measure
here. Adjust this
ends rail spacing to
make both measurements equal

First, measure
hereoutside of
rail to outside of
rail

Receiving and Setup

27

Step 7: Link the gantry to the drive screws


Your Torchmate 2x4 Growth Series CNC Cutting System achieves accuracy and precision in cutting complex shapes because it uses anti-backlash nuts, which minimize
backlash (play) on its drive screws. Here you will attach the gantry to the side rail drive
screw brackets.
Required parts /
components

Qty

Part

Description

Part #

Squared cutting table

2"

From Step 6

Screw, BSCS, 38"16 X 12"

TMS-410-0318-08

8"

Instructions

Check that you can bolt the gantry to the aluminum bracket without
applying vertical force.
If the holes do not align vertically, adjust the gantry clearance by
re-positioning the vertical bearings.
The bearings should support the entire weight of the gantry,
leaving the drive screw free to rotate without any binding.
Attach the gantry to the aluminum anti-backlash drive screw brackets
on both sides of the table using button head screws.
Fully tighten the screws to secure the gantry to the table.
Note: With the gantry linked to the drive screws, only move the
gantry using software jogging or programmed motor control. Dont
try to move the gantry by hand.

Illustration

28

Torchmate 2X4 Growth Series

Overview of wiring
For adjusting the 2x4 Growth Series CNC Cutting System table, you only need to run
the motor cables and the USB cable to the computer. In a later section, you will see
how to wire a typical plasma cutter configuration. Other types of tool connections are
discussed in the manuals for those equipment options.
The Compact CNC Control box is the destination for the motor
cables and the USB computer cable. The cable ends are ready to
plug into the back of the box.

Summary

The Compact CNC Control box should be located so that it is not


exposed to cutting spatter (or splashing from a water table), and so
that the motor cables do not need to be coiled.
Coiled cables can introduce troublesome noise into the electronic
signals and should be avoided.

Illustration of initial
wiring needed for
table adjustment

Motor Cables

USB Cable

Motor Cables
Work cable
and clamp

Start Relay
Cable

Magnetic Breakaway
Sensor Cable

Plasma Torch Cable


(keep separated from control cables)

CNC Interface Cable

USB Cable

Receiving and Setup

29

Illustration of typical
wiring used with
plasma torch

Step 8: Run USB cable


The Torchmate Compact CNC Controller communicates with the Torchmate Driver
(CAM/Computer Aided Manufacturing) software that runs on the laptop (or PC) using a
USB cable connection.
Required parts /
components

Instructions

Qty

Part

Description

Part #

4 axis, 3.5A micro-stepping


drive box

TMS-407-0027-01

Laptop or PC with Microsoft Windows 8, Windows


7, Vista, or XP

(separate
purchase)

The Compact CNC Controller box comes with a power supply and
a USB communication cable. Make sure the box is turned off, then
locate the USB port on the back.
Run the USB cable to any available USB port on the laptop (or
PC). Be careful not to crimp the wire, especially near either of the
connectors.

An A/B-type USB cable has different connectors at each end

Closeup of the USB


port on the Compact
CNC Control box

Closeup of the USB


ports typically found
on laptop (and desktop) computers

This photo shows two


USB ports stacked
vertically.
There may be a
different number of
ports and they may be
arranged side-by-side

30

Torchmate 2X4 Growth Series

Step 9: Run motor cables


The three motors that move the gantry and the torch (or other tool) upon the gantry receive their power and control signals from the Compact CNC Controller box. You will
connect the motor cables using the color-codes on the cable ends.

Qty

Part

Description

Part #

Squared cutting table

From Step 7

4 axis, 3.5 A, microstepping drive box

From Step 8

Cable, motor, 18ga


shielded, 25

TMS-402-0010-01

Connect the motors to the Compact CNC Controller box with the 10
motor cables. They have color coded ends and should be connected
as illustrated.

Required parts /
components

Instructions

To avoid electronic noise:


Be careful not to crimp the wire, especially near either of the
connectors.
Avoid coiling or crossing the wires.

The motor cable


color-coded green
goes to the gantry
motor

Motor Cables

USB Cable

Motor cables:
connect in the
indicated order
(green, yellow, white)

Receiving and Setup

31

Step 10: Install Driver software


The Torchmate4 Driver software controls the table. The laptop that runs Torchmate
4 Driver software sends commands to the Compact CNC Controller box, which then
sends signals to the tables motors and also (typically) to the plasma cutter to fire the
torch. The installation is straightforward and simple.
Required parts /
components

Qty

Part

Description

Laptop or PC with
Microsoft Windows 8,
Windows 7, Vista, or
XP
USB flash drive: Driver
software and owners
manuals.

Instructions

Part #
From Step 8

TMS-100-1000-01

The Torchmate Driver software to be installed is on the USB


Flash Drive in a folder called Driver Software. Double click on
Torchmate4LiveSetup.
The installer wizard will start and ask to continue installation. Approve
and click Next.
Under Customer Information, enter a User Name and a Company
Name, then click Next.
For the Destination Location, accept the default, and click Next.
Review and click Next to install. Click Install to install Drivers, if
prompted.
Click Finish.
You can now remove and store the USB flash drive.

Installation screens

32

Torchmate 2X4 Growth Series

Step 11: Load Driver configuration


Each type of table / tool combination will have a different configuration file. Loading
this file into the Torchmate 4 Driver software automatically provides the configuration
required to operate the table.
Qty

Part

Description

Part #

Laptop or PC with
Microsoft Windows 8,
Windows 7, Vista, or
XP

From Step 10

You may find a preferred alternate method, but one way to launch the
Torchmate Driver software is by using:
Start menu > All Programs > Torchmate4 > Torchmate4

Required parts /
components

Instructions

The icon for the Torchmate4 Driver software has a black background
(the Torchmate CAD software has a white background):

The Torchmate Driver software includes setup files for different table
configurations. On the menu, select File u New Setup....
Click OK in the information box.
Unless you are setting up a routing table, select
Torchmate2x4Plasma.stp and click Open.

Driver setup screens

Receiving and Setup

33

Step 12: Jog gantry to set side bearings


Once the Driver software is installed, the table can be moved under software control. We
will use the motion of the gantry to self-adjust the inner and outer side bearings.
Required parts /
components

Qty

Part

1
USB Cable

Instructions

Description

Part #

Laptop or PC, Compact CNC Control box,


and wired CNC Cutting
table

Motor Cables

From Steps 9
and 11

At this point, the inner and outer side bearings on the gantry should
be tight enough not to "rattle" but still be loose enough to move with
little pressure. The gantry should still be at one end.
Move both the inner and outer bearings toward the rail so that they
just touch the rails.
Using the Torchmate Driver software, click on the Jog button to
display the Jog Control Panel.
Select Slow speed from the drop-down menu.
Use the jog Arrow buttons to move the gantry to the other end of the
table. If there are any clearance issues with the side bearings, they
will self-adjust.
Without moving the side bearings from where they self-adjusted,
tighten the inner and outer side bearings at each end of the gantry.

Full Driver screen with


control panel in lower
left

Click the Jog button to


display the jog control
panel

Close-up of jog control panel

Select the Slow speed


from the drop-down list

Use the arrow keys to


move the gantry to the
other end of the table

34

Torchmate 2X4 Growth Series

Step 13: Add underside roller bearings (optional)


If a routing tool is mounted on the Torchmate 2X2 Growth Series CNC Cutting System
table, you can ensure the routing tool does not lift the gantry during routing. The gantry
is held to the rails with underside roller bearings. The top and side roller bearings are
pre-installed, but you must add the underside roller bearings for routing configurations.
Qty

Part

Description

Part #

Assembled side and gantry components

99R6 ball bearings

TMS-432-0010-01

Screw, BSCS, 38"16 X 1"

TMS-410-0018-16

Nut, Nylock, 38"16, steel,


zinc-plated

TMS-414-0201-18

16

Washer, Flat, 38" steel,


cadmium-plated

TMS-413-0406-18

1"

From Step 12

Required parts /
components

8"

For use in routing applications, assemble four roller bearings on the


underside of the gantry, two on each side. Each assembly includes: a
button head screw, four washers, a roller bearing, and a hex nut.

Instructions

Pass the screw through one washer, then through the gantry hole.
On the inside of the gantry place two washers on the screw, followed
by the bearing, another washer, and the hex nut.
Position the roller bearings so that they make no more than light
contact with the underside of the rails when moved through the full
gantry travel, and then tighten them fully.

Illustration

Underside
roller-bearing

Receiving and Setup

35

Step 14: Test jog gantry at high speed


The Torchmate 2x4 Growth Series CNC Cutting System table should now be ready for
operation. This step tests for any binding or problems with moving the gantry at fullyadjusted operational speeds.
Required parts /
components

Qty

Part

1
USB Cable

Instructions

Description

Part #

Laptop or PC, ComFrom Steps 12


pact CNC Control box,
and 13
and wired CNC Cutting
table

Motor Cables

Open the Torchmate Driver software. Check the title bar to see that
the correct configuration file is loaded. If not, see Step 11 to load it.
Click on the Jog button to display the Jog Control Panel.
Select Fast speed from the drop-down menu.
Use the jog Arrow buttons to move the gantry to the other end of the
table and back several times.
Closely observe and listen while the gantry moves.
The gantry should move freely.
If there is any indication of binding or of the motors fighting each
other, stop the test and contact Torchmate Technical Support.

Close-up of Jog
control panel

Select the Fast speed


from the drop-down list

Use the arrow keys to


move the gantry to the
other end of the table

If the gantry binds,


contact Torchmate
Technical Support

TECHNICAL SUPPORT
Toll Free: 1-866-571-1066
International: 775-673-2200
Fax: 775-673-2206
Email: support@torchmate.com

36

Torchmate 2X4 Growth Series

Typical additional wiring steps


The Torchmate 2x4 Growth Series CNC Cutting System table is most frequently used
with a plasma cutter. This general discussion describes the additional connections that
prepare the table for plasma cutting.
Qty

Part

Description

Motor Cables
Work cable
and clamp

Start Relay
Cable

Magnetic Breakaway
Sensor Cable

Plasma Torch Cable


(keep separated from control cables)

CNC Interface Cable

USB Cable

Part #

Laptop or PC, CNC


Control box, CNC Cutting
table, torch mount hardware, and plasma cutter

(multiple)

Required parts /
components

Instructions

If you are adding a plasma cutter:


Attach the torch mount (hand or machine) to the gantry.
Connect the torch relay wire between the Compact CNC Control
box and the plasma cutter (this is part of the CNC Interface cable,
which varies by plasma cutter typeconsult the cutter manual).
Run the torch lead from the plasma cutter to torch mount. (The
plasma power unit specifies power and air/gas connections.)
If you have a magnetic breakaway mount, run its switch wire to
the Compact CNC Control box.
Run the work lead to the workpiece.
Note: Consult a qualified electrical worker to ensure code
compliance if using a table ground to reduce electrical noise.
To reduce electronic noise, avoid crossing or coiling cablesand
keep a separation between the torch lead and the motor cables.
If you are adding other types of tools, consult the manuals that
accompany those tools for mounting and configuration instructions.

Torch connections
Motor Cables
Work cable
and clamp

Start Relay
Cable

Magnetic Breakaway
Sensor Cable

Plasma Torch Cable


(keep separated from control cables)

CNC Interface Cable

USB Cable

Receiving and Setup

37

Assemble the (optional) 2x4 water table


In the following steps, you will assemble the water table if you purchased this option.
The water table supports the CNC cutting table, supports the workpiece being cut, and
safely eliminates nearly all of the sparks, dust, and smoke during cutting. Eight steps are
required to complete the water table assembly.

Assembly steps

The 2x4 water table is assembled in a series of easy steps:


Step 1-wt: Assemble the two end panels
Step 2-wt: Add a leveling foot to each leg
Step 3-wt: Attach legs to each end panel
Step 4-wt: Connect the side legs and side panels
Step 5-wt: Insert cross-member into frame
Step 6-wt: Seal the water pans and the edge
Step 7-wt: Install the drain valve and pan
Step 8-wt: Add the material support slats.
(Note: these slats are components you will cut to fit from local
material, and are not included in your shipment.)
Step 9-wt: Secure cutting table to water table

Required space

The completed water table is compact and can easily be assembled


for use in a small space. Its dimensions are: 37.80" X 61.72" X 30.31"
When planning for the tables location, consider access to power for
the plasma cutter (208V or 230V / 1 or 3 phase / 50 or 60 Hz), power
for the computer and CNC controller (120 V), access to compressed
air (and/or recommended gas), and how to obtain (and drain) the
water.

38

Torchmate 2X4 Growth Series

155 lbs
70.5 kg

The completed water table is sturdy and heavyduty, so that it can safely support the material
you cut.

Weight of
completed
water table

With the cutting table installed above the water


table, the weight is close to 280 lbs (127 kg),
before adding water.
To prevent damage to the table and to maintain
its square alignment, never drag it.
When you need to re-position the water
table, or move it to a new location, drain all
the water and get help lifting and carrying it.

Completed
water table

Receiving and Setup

39

Step 1-wt: Assemble the two end panels


The first step in water table assembly is attaching together the two plates that make up
the water tables end panels. Each plate is held on with six screws and locking nuts.

Required parts /
components

Instructions

Qty

Part

Description

Part #

GS water table side,


long with cutout

TMS-180-0001-05

GS water table side


backplate, long

TMS-180-0001-06

12

Screw, BSCS, 1032


X 1/2"

TMS-410-0511-08

12

Nut, Nylock 1032,


steel, zinc-plated

TMS-414-0201-11

Attach the Side Panel Back Plate to the Torchmate Cut Side using
six #1032 Button Head Cap Screws and six #1032 Hex Nuts.
Repeat this assembly for both cut sides.
Fully tighten the nuts to the screws.

Illustration

40

Torchmate 2X4 Growth Series

Step 2-wt: Add a leveling foot to each leg


The second step in water table assembly is to attach a leveling foot to each of the four
legs. The leveling feet are used to level the table when the floor is uneven. Each leg will
be adjusted individually before filing the table with water.
Qty

Part

Description

Part #

GS water table leg corner leg

TMS-180-0001-28

GS water table leg side leg

TMS-180-0001-29

Required parts /
components

816 stud leveling foot TMS-448-0001-01

On each Corner Leg attach one 38 Leveling Foot into the bottom
base plate.

Instructions

Repeat for each leg.


The leveling feet will be adjusted once the table is fully assembled
and in position.

Illustration

Receiving and Setup

41

Step 3-wt: Attach legs to each end panel


In the third step, you attach the legs to both end panels. Because adjustments may be
required later, you only partly tighten the screws now.

Required parts /
components

Qty

Part

Description

Assembled end panel


component

From
Step 1-wt

Assembled corner leg


component

From
Step 2-wt

Screw, BSCS, 516"18


X 58"

TMS-410-0216-10

Nut, Hex, 516"18,


steel, zinc-plated

TMS-414-0001-16

8"

12

16"

12

Instructions

Part #

0.19"

Attach one assembled cut out side from Step 1 to two assembled
legs from Step 2 using six 516"18 x 58" Buttonhead Socket Cap
Screws and six 516"18 Hex Nuts
The side panels are slotted to be adjusted once the 2x4 table is
attached.
Repeat this assembly for each cut out side.
Do not fully tighten the cap screws.

Illustration

42

Torchmate 2X4 Growth Series

Step 4-wt: Connect the side legs and side panels


In the fourth step, you will attach the side legs and panels to the corner legs and end
panel assemblies. Because adjustments may be required, youll only partly tighten the
screws.
Qty

Part

Description

Part #

Assembled end panel /


leg component

From
Step 3

GS water table legside

GS water table sidelong

From
Step 2-wt
TMS-180-0001-07

GS water table sideshort

TMS-180-0001-08

Screw, BSCS, 516"18 X


5
8"

TMS-410-0216-10

Nut, hex, 516"18, steel,


zinc-plated

TMS-414-0001-16

24

8"

16"

Required parts /
components

0.19"

24

Complete the water table frame. Attach the side panels (short and
long) to the side legs and end panel /corner leg components using
5
16"18 X 58" button head cap screws, and 516"18 hex nuts.

Instructions

The panels are slotted for adjustment after the cutting table is
attached.
Do not fully tighten the cap screws.

Illustration

Receiving and Setup

43

Step 5-wt: Insert cross-member into frame


In the fifth step, you add the cross-member to the basic water table frame (legs and side
panels). This cross-member helps to support the weight of the water pan, the slats, and
the work material itself. The cross-member simply drops into place.
Required parts /
components

Instructions

Qty

Part

Description

Part #

Assembled panel and


leg components

From
Step 4

GS water table cross


member 30

TMS-180-0005-01

Insert the crossmember into the support channels welded into the
side legs. These will support the cross-member and the weight it
carries.
No attaching hardware is required.
Note: the slotted side panels will be adjusted after the cutting table is
place upon the water table. Do not fully tigthen the cap screws at this
time.

Illustrations

This overhead view of the water


table 's legs and sides shows
where to add the cross-member

The cross-member is retained by


the welded support channels in
the side legs.

44

Torchmate 2X4 Growth Series

Step 6-wt: Seal the water pans and the edge


The 2x4 Growth Series water pan bed, which holds the water, is built in multiple pieces
so that during growth to the larger sized water tables, the existing pans can continue
to be used. The sixth step attaches the pans and edge as well as seals the water pans.
Qty
1

Part

Description
GS water pan 2x2

Part #
TMS-180-0002-02

GS water pan 2x4

TMS-180-0001-17

GS water pan edge


2x4

TMS-180-0001-18

35

Screw, BSCS, 516"18


X 58"

TMS-410-0216-10

35

Nut, hex , 516"18,


steel, zinc-plated

TMS-414-0001-16

GS silicone sealant,
tube

TMS-180-1001-01

Apply a generous, continuous, double-bead of silicone sealant to the


mating surfaces of the water pan beds and edge. Avoid gaps in the
sealant, which may cause leakage.

Required parts /
components

Instructions

Attach the water pans together and then add the edge with screws
and nuts. Don't tighten so much as to squeeze out all the sealant.
Trim off the excess sealant after it has thoroughly set.
Apply sealant and tighten screws
and nuts on this edge first

With the two pans joined,


apply sealant and tighten the
screws and nuts along this edge

Receiving and Setup

Note: Welded-in slat supports


are not shown here

45

Illustration

Step 7-wt: Install the drain valve and pan


In step seven, you install the drain valve in the water pan, and then set the pan into the
table frame. The pan will be filled with water after the cutting table is added.

Required parts /
components

Qty
1

Part

Description
Assembled water table
frame

Part #
From
Step 5

Assembled water pan

TFP-AR small table


3/4 plumbing (water
release valve)
PTFE thread-sealant
tape (recommended)

From
Step 6
TMS-452-0016-01

Instructions

(separate
purchase)

Wrap PTFE tape around the valve threads and tighten the water
release valve into the water pan.
Carefully lower the pan into the table frame assembled in Step 5. The
pan simply rests in the frame.
You may connect a hose or other plumbing to the drain valve so that
you may dispose of the tables water appropriately, as necessary.

Illustration
Install the drain
valve and lower
the pan into the
frame

46

Torchmate 2X4 Growth Series

Step 8-wt: Add the material support slats


The 2x4 water table provides a heavy-duty support system for the material being cut
using slats that you supply (and replace from time to time) from local material. Placed on
edge, with a slight curvature, the slats develop the strength required to provide durable,
long lasting service. Sparks, debris, and smoke from the cutting process are minimized
because of the open access to the water surface between the slats.
Qty
1

Part

11

Description
Assembled water
table with pan
Material support
slats 3012" x (3 to 4)"
x 316"

Part #
From
Step 7

Required parts /
components

(obtain slats
locallynot
supplied)

Cut eleven material support slats from 316" thickness material. Make
them 3012" long and between 3" and 4" wide. (This material is not
supplied with your water table.)

Instructions

Insert the slats into the slat support brackets in the pan. The offset
in the brackets creates a curve in the slats, which increases their
strength and weight-bearing capacity.
3"to 4" high slats may be used. A 4" high slat will place the material
at the top of the water table. A lower slat height allows greater control
over water contact with the cut material.
Over time, you will replace slats. This is normal.

Illustration
The material to
be cut will rest
directly on the
slats

Receiving and Setup

47

Step 9-wt: Secure cutting table to water table


Finally, in step nine, you mount the cutting table onto the water table. Because the cutting table is heavy, work with your team to set the cutting table in place. After mounting
it securely, check the tables squareness by measurement and by high-speed jogging.
Required parts /
components

Qty
1

Part

1
4

4"

3
1

Instructions

4"

Description
Cutting table

Part #
From Step 14

Water Table

From Step 8-wt

4"20 X 34"
Button Head Cap
Screw

TMS-410-0214-12

16" Flat Washers

TMS-413-0001-16

16"

Attach the cutting table to the water tables legs. The legs have
threaded holes. Use button-head cap-screws and flat washers.
Check that the table is square and level. Adjust the leveling feet,
as needed. Refer to Step 5 of the cutting table installation for the
beginning steps of the squaring procedure.
With the table square and level, fully tighten all screws.
Fill the water pan with water and check for leaks.

Illustration

48

Torchmate 2X4 Growth Series

Tool Mounting

Tool Mounting

49

Typical tools for Growth Series tables


The standard tool-mounting plate has a pattern of holes to fit the mounting patterns for
various tools or an accessory mounting plate. Here is a summary of the different types
of tools you might be mounting.

Plasma hand torch

For those with experience cutting with plasma using a hand-held torch, making the
transition to CNC is easy. The hand torch is
held securely in the holder, and the height
is adjusted by turning the wheel at the top
of the screw mounting.

Plasma machine
torch

When you will be dedicating your plasma


cutter to your CNC machine, there are distinct advantages to using a machine torch,
particularly in the ease of mounting and the
ease with which the torch arc may be started and stopped under machine control.
The height is easily adjusted by loosening
the locking lever and rotating the large
knob to raise or lower the torch.

50

Torchmate Growth Series

Tool Mounting

The quality of a cut for a given voltage and


material depends on maintaining the correct arc length. Particularly when the material to be cut is not perfectly flat, using an
Arc Voltage Height Control (AVHC), with its
motor to raise and lower the torch during
operation so that a constant arc length can
be maintained, is the best way to achieve
the highest cut quality consistently. In addition, the AVHC includes a magnetic breakaway that helps protect the torch when it
collides with a tipped-up part that has
been cut. When a breakaway happens, the
arc and table motion are stopped.

Plasma Arc Voltage


Height Control Lifter
Stations

Decorative art work as well as letters and


numbers or for identifying parts can be
added to your cut parts by using the pneumatic plate marker. The hardened stylus vibrates using air pressure to create shallow
depth (but higly visiible) pits under control.
The raising and lowering of the stylus is
done with an electric solenoid control valve
that regulates pressure in the lifting cylinder.

Plate marker

The capability to route wood, plastic, and


foam shapes with up to 7 inches of vertical travel can be easily added to your
CNC machine. The motor-driven Z-axis for
routing comes with multiple support collars
to fit the most popular sizes and types of
wood routers.

Router Z-axis

51

Use of the right-angle bracket (L-bracket)


The standard tool-mounting plate for 2-foot gantry and 4-foot gantry Growth Series machines can mount some tools directly. For other (usually larger) tools, use of a right-angle bracket allows the working part of the tool to be located closer to the center of the
standard tool-mounting plate. And, when arranging a multi-tool setup, use of a right-angle bracket is essential.
Small tool-mounting
plate with a rightangle bracket

The small tool-mounting plate is standard with 2-foot gantries on the


Growth Series. This can be used for directly mounting some tools,
such as the Router Z-axis or the manual machine torch holder.
For tools such as the manual hand torch holder and the AVHC lifter
station, the right-angle bracket is necessary.
To mount the right angle bracket on the small tool-mounting plate:
Remove the 4 screws holding the plate to the gantry cassette.
Use 51618 X 1 bolts with locking nuts to mount the right-angle
bracket to the small tool-mounting plate.
Replace the plate on the gantry cassette and tighten the 4
screws.

Large tool-mounting
plate with a rightangle bracket

The large tool-mounting plate is standard with 4-foot gantries on the


Growth Series, and is needed for mounting such tools as the Plate
Marker, which have an extended vertical mounting.
The large tool-mounting plate is also used with 2-foot gantries
on the Growth Series when the Plate Marker or other multi-tool
configurations are used.
The steps for mounting the large tool-mounting plate is the same as
for the small tool-mounting plate (as described above).
The large tool-mounting plate has additional holes for positioning
the right-angle bracket according to the sizes of the tools. As needs
change, the appearance of the large tool-mounting plate may vary,
but the basic function will remain.
In general, mounting tools closer to the center of the toolmounting plate provides more useful travel and more effective use
of the tables cutting area.
When you change tools or upgrade, you may have to reposition
the right-angle bracket on the mounting plate.

Use the inner holes


on the right-angle
bracket if possible

When mounting tools, such as the AVHC lifter station, to the rightangle bracket, use the holes closest to the gantry whenever possible.

52

Torchmate Growth Series

Remove the tool plate


from the gantry to
attach the right-angle
bracket

Use hex head or


socket head bolts,
5
1618 X 1 with locking nuts.

The large tool-mounting plate (for 4-foot


gantries and and
multi-tool 2-foot
gantry machines
have additional holes
for repositioning the
right-angle bracket

Tool Mounting

53

Mount the plasma hand torch


To achieve the full versatility of hand-cutting as well as CNC cutting, Torchmate offers a
plasma hand torch holder. This allows the use of a plasma cutter for both hand cutting
and machine cutting. Because of the sizes and shapes of different hand-cutting torches
varies, the mounting hardware allows some choice.
Plasma hand torch

The manual hand torch holder provides the means to adjust the
height of the torch with a hand wheel.
The mount has several ring sizes available to fit the nozzles of
different torches, and the U-bolt mounting is also adjustable so that
the plasma arc can be oriented to the vertical.
The mounting block is threaded with 51618 threads and can be
mounted to the tool-mounting plate or the right-angle bracket.
Mounting directly to the tool-mounting plate can cause a
significant loss of travel of the torch along the gantry, due to the
potential interference with the torch mount and the side rails.
With the right-angle bracket, interference is generally not as much
of a problem, but if the mount is oriented to extend beneath the
gantry, the torch may interfere with the gantry when it is raised
too high.
The mounting block has a key that allows the mounting screws to
be oriented either vertically or horizontally. Select the orientation that
best fits your mounting position.

The hand torch holder secures the torch


handle in the U-bolt,
and secures the nozzle in a ring clamp.
The mounting bracket
can extend either to
the right or the left of
the mounting block

54

Torchmate Growth Series

Mounting the hand


torch holder directly
to the Plasma hand
torch can cause
conflict with the side
rails. Note the horizontal bolt pattern.

Mounting the hand


torch holder to the
right-angle bracket
(note the vertical bolt
pattern that avoids
side interference.

If the mounting plate


extends away from
the gantry, it reduces
gantry movement, but
avoids conflict with
the gantry. If gantry
clearance isnt an
issue, get more travel
by mounting the plate
under the gantry.
Consider position and
thickness of the material and the cutting
height of the table.

Tool Mounting

55

Mount the manual machine torch


The manual machine torch holder is simple to mount. Align the holder to the tool-mounting plate and tighten a single screw.

Manual machine
torch mounting

Attach the machine torch holder to the toolmounting plate with a single 3816 X 12
hex head screw (with a washer).
Align the holder with the plate before
tightening the hardware.
Loosen the locking lever screw and insert
the machine torch into the holder. Engage
the height adjusting gear with the gear rack
on the torch and use the knob to raise and
lower the torch body.
Tighten the locking lever when the torch is
at the correct height.

56

Torchmate Growth Series

A single 3816 X 12
screw (with washer)
secures the manual
machine torch holder.
Note that 4 smaller
holes are provided
in case you want to
mount it as an upgrade to a manual
hand torch holder after removing the hand
torch bracket.

A typical mounting
point for a manual
machine torch holder will be the center
of the tool-mounting
plate, but it can be
easily mounted on a
right-angle bracket.

Tool Mounting

57

Mount the manual torch magnetic breakaway


The manual machine torch magnetic breakaway holder not only provides a secure
mounting for the torch, but releases the torch in the event of a collision. The built-in
microswitch signals the controller to stop movement and extinguish the plasma. This is
not only a safety feature, but saves potentially costly damage.
Advantages of the
manual machine
torch magnetic
breakaway mounting

The magnetic breakaway is an additional


mounting option that is added between the
manual machine torch holder and the tool
mounting plate (standard or right-angle).
The breakaway consists of:
A plate with a magnet and micro switch that
attaches to the tool mounting plate with screws.
A plate (with angular detent adjustments) that attaches to the
manual torch holder. The angular position of the torch can be
varied by using different detents.
A leash lanyard that prevents the torch from falling completely
into the water in the optional water table after breaking away.
An electrical cable and extension cable that connects the
microswitch to the CNC controller. The switch provides notice to
the controller of a breakaway event..

Steps to assemble
the manual torch
magnetic breakaway

1. Remove the tool mounting plate


(or right angle bracket if you
are mounting an additional tool,
such as a plate marker).
2. Insert two 51618X58 screws
with washers from the back
of the plate and into the the
magnetic breakaway plate
with the magnet. Face the
ball-bearing locators and the
magnetic cup away from the
mounting plate.
3. Replace the GS tool mounting
plate on the gantry. Additional
steps can be completed with the
mounting plate in place.

Insert the screws from the


back side of the GS tool
mounting plate, and then
into the magnetic breakaway
mounting plate.

58

Torchmate Growth Series

Additional steps to
use the manual torch
magnetic breakaway.

4. Attach the manual torch


holder to the round magnetic
breakaway plate with four
10-32X58 screws. Orient the
machine torch holders tapered
end with the leash lanyard that
protrudes from the breakaway
plate, and with the angle detents
away from the torch holder.
5. Insert the end-stop of the
leash lanyard through the
slot in the mounting plate
and carefully orient the torch
holder mounts detents with the
indexing ball bearings.
6. Use caution as the magnetic
force could cause pinching of
fingers.
Taper and

7. As in using the manual torch


leash lanyard
mount without the breakaway,
on same side
loosen the locking lever, engage
the torchs gear rack in the
height-adjusting gear and raise
and lower the torch with the
knob.
8. Connect the extension cable
to the breakaway micro-switch
cable and then connect the
extension cable to the CNC
controller input port.
9. Set the Torchmate Driver
software configuration as
explained in the instructions
for the magnetic breakaway
mounting.

Completed manual
machne torch magnetic breakaway

Tool Mounting

59

Mount an AVHC torch


The Arc Voltage Height Control (AVHC) machine torch lifter station is mounted to either
the small or large tool-mounting plate using the right-angle bracket. This puts the torch
closer to the tool-mounting plate and provides more working area for cutting.

How to install the


lifter station

There are threaded holes on the lifter stations mounting plate, so that
you can insert 5/1618 X 3/4 screws to mount it to the right-angle
bracket.
Alternatively, there are larger holes on the lifter stations mounting
plate and you may pass a bolt through the mounting plate and the
right-angle bracket and secure it with a lock nut.
If you havent already installed the right-angle bracket:
Remove the tool-mounting plate
Attach the right-angle bracket
Re-install the tool-mounting plate
Attach the lifter station

The lifter station is


shown here mounted to a right-angle
bracket attached to
the small tool-mounting plate

60

Torchmate Growth Series

This lifter station is


installed on a large
tool-mounting plate

If you are going to


add a Plate Marker,
shift the right-gngle bracket toward
the edge of the
tool-mounting plate.
This will give additional clearance for
the torch breakaway
to operate.

Use the outer-most


set of mounting holes
if a Plate Marker
will be included

Tool Mounting

61

Mount a plate marker


The standard tool-mounting plate has a pattern of holes to fit the mounting patterns for
various tools or an accessory mounting plate. Here is a summary of the different types
of tools you might be mounting.

The Plate Marker

The Plate marker uses an electrically-controlled


(solenoid) valve to control air pressure that raises and
lowers the stylus used to mark parts.
Air pressure also provides the power that causes the
pen to vibrate vertically. With each strike by the
stylus tip on the work, a small pit is created that is
clearly visible, especially when combined with many
other pits to form a line or a filled in space.
Because of this vibration, be sure to get the Plate
Markers mounting hardware tight and to check it
frequently during operation to ensure it does not
loosen.

Plate Marker mounting

To use the Plate Marker with the Growth Series, first remove the
mounting plate that is already attached to the Plate Marker when you
remove it from the package. Four #10 X 1 socket-head cap screws
hold this plate on.
The included mounting plate is designed for the larger Torchmate
models.
Neither the plate nor the 1 long screws will be used further.
A special 2-foot gantry tool-mounting plate with mounting extensions
for the Plate Marker will be provided along with #10 X 3/4 sockethead cap screws. Use these to mount the Plate Marker.
If an AVHC lifter station will be used with the Plate Marker, use the
large (4-foot gantry) tool mounting plate, with its additional mounting
holes.
Remove the tool-mounting plate.
Mount the angle bracket to the large tool-mounting plate using
the outer-most set of holes, then mount this assembly to the
casseette.
Mount the Plate Marker,.
Add the lifter station.

62

Torchmate Growth Series

The 2-foot gantrys


tool-mounting plate
for the Plate Marker
has additional mounting holes.

When the Plate Marker is mounted to the


large tool-mounting plate and the
right-angle bracket
is added, mount the
right-angle bracket in
the outer-most holes.

With both the Plate


Marker and the AVHC
mounted on the large
tool-mounting plate,
there is still enough
room for the torch
breakaway to operate
correctly.

Tool Mounting

63

Mount a router
So that the router tool can cut 3-dimensional parts, the router motor is mounted in a
motorized Z-axis. The CNC controller can raise and lower the router motor during cutting to create the 3-D shape. The typical mounting for the routers Z-axis is directly to
the tool-mounting plate.
The router Z-axis
collars

There are several types of routers that can be


mounted on the Growth Series Gantry using the
Z-axis to control the height of the tool.
Because these routers have different diameters,
the mounting collar must be matched to the
router. Several standard sizes are available.
The collar mounts to the lower part of the
Z-axis using 4 #10-32 screws inserted from
the back. Use washers and 10-32 Nylock
nuts on the front.

Mounting the router


Z-axis

The collar for the smaller diameter routers uses an additional


mounting plate. 1/4-20 X 1/2 screws with washers hold the collar
to the plate.
If the collar mounting plate is threaded (tapped), use 1 long
screws, otherwise use 114 long bolts with locking nuts.
The Z-axis has a mounting block with a key that allows vertical or
horizontal alignment of the mounting screws.
For most normal mountings of the Z-axis, set the key for horizontal
mounting, and attach the mounting block to either the small or large
tool-mounting plate with two 51618 X 34 screws (and washers).
Return the tool-mounting plate to the gantry.
Position the router motor in the collar and tighten the collar screw to
secure the router motor.
Attach the motor cable from the Z-axis motor to the Z-axis motor
control port on the CNC controller.

64

Torchmate Growth Series

The mounting block


for the router
Z-axis mounts with
two 51618 X 34
screws (with
washers)

Center the Z-axis


mounting block on
either the small or the
large tool-mounting
plate

Mount the 2.75 inch


router collar to the
adapter mounting
plate with 14-20
screws and washers.

Tool Mounting

65

66

Torchmate Growth Series

Maintenance and Parts

Maintenance and Parts

67

Growth Series care and maintenance


Although your Growth Series table may be brand new and shiny, it wont stay that way
for long unless you take care of it. But, more important than how it looks is how well it
performs, yet the number one maintenance item that will keep your Growth Series machine running well is keeping it clean and free of rust.
Keeping the
machine clean

The shop can be a place where cutting and welding generate smoke,
fumes, spatter, and metal dust that can accumulate on your machine.
When you see it beginning to build up on the rails, under where
the bearings roll or around the motors or electronics, take the
time to wipe it away.
A light spray of your favorite metal care product, followed a wipe
down will help protect your machine from rust as well as grit and
grime.

Lubricate

The moving mechanical parts, such as bearings and lead screws


should never be cleaned with solvent-based lubricant / water
displacement products.
For proper lubrication, use a light machine oil.
A few drops of oil on a frequent and regular basis is much better
than a heavy dose only occasionally.

Inspect and tighten

Some components, such as set screws can become loose over time.
Every time the table is used, it should be inspected before and
during operation for any signs of vibration or looseness.
On 2X4 and 4X4 Growth Series machines, there are belts and
pulleys that should be inspected for true running. The pulleys also
have set screws, and if they become loosened, the belts may
not run true and can become frayed or damaged, causing a loss
of accuracy and reliability. These pulleys are located under the
motor covers (only on 2x4 and 4X4 models).
If you find a set screw that is difficult for you to service, and yet
continues to come loose, ask your Torchmate Technical Support
Help Desk if you can put a drop of thread sealant on the set
screw threads.

Toll Free: 1-866-571-1066


International: 775-673-2200
Fax: 775-673-2206
Email: support@torchmate.com

68

Torchmate 2X4 Growth Series

A typical nylon scrubbing pad, moistened with some metal care


lubricant can quickly remove light amounts of corrosion and dirt from
the rails, and help to protect the rails which are in regular use.
Use the lubricant cleaner sparingly, but leave a light film on the
rails to keep dust and moisture from accumulating on the rails.
This is particularly important in a damp or humid climate, or
where condensation is normally found on metal parts.
Avoid the use of steel-wool, as the fine steel fibers can come
free from the pad and get inside the moving parts, the electronic
connectors, or the electronics boxes.

Maintenance and Parts

69

Cleaning the rails

Recommended 2X4 Spare and Replacement parts


Use the following list as a reference when ordering parts from our parts department.
Youll find it helpful and so will our staff.

Spare and
replacement parts

Recommended parts:

Qty
1

Description

Part #

XLR motor cable, 25


Replace as necessary due to
cuts, pinches, and burns
Anti-backlash drive nut for 2
gantry

TMS-402-0010-01

Anti-backlash drive nut for 4


sides

TMS-180-0004-05

60-tooth pulley

TMS-180-0004-17

30-tooth pulley

TMS-180-0004-18

4 side timing belt

TMS-180-0004-19

Stepper motor NEMA 23, 390


oz-in, XLR

TMS-404-0023-05

Acetal flanged sleeve bearing


for 3/8 shaft

TMS-432-0011-01

Acetal thrust washer for 1/2


shaft

TMS-432-0008-01

1/4 shaft collar

TMS-433-0012-01

99R6 ball bearings

TMS-432-0010-01

Replacement torch mounting


sleeve or torch head.

Order spare parts

Part

TMS-180-0004-02

depends on
torch model

These can be easily ordered through the TorchmateStore.com


website or by calling 866-571-1066.

70

Torchmate 2X4 Growth Series

Upgrade parts for the Growth Series 2X4


When its time to grow your GS 2X4 to a 4X4 or to add a water table, use the following
part number guide when you call our sales department.
For this upgrade
To add a 2X4 water
table to your 2X4 table-top machine

Order this part


number
TMS-041-0204-03

To grow a 2x4 table-top TMS-045-0404-02


machine to 4x4

To grow a 2x2 machine


with water table to 4x4

TMS-045-0404-02
and
TMS-045-0404-04

For these and other growth combinations, please contact the


Torchmate sales offices: 866-571-1066.
Also, spare parts and consumables can be ordered by contacting the Torchmate Support Department at the same number or by
visiting:

www.TorchmateStore.com

GROWTH SERIES

Maintenance and Parts

71

Torchmate sales

Toll Free: 1-866-571-1066


International: 775-673-2200
Fax: 775-673-2206
Email: support@torchmate.com

72

Torchmate 2X4 Growth Series

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