Professional Documents
Culture Documents
DC Power System
Product Description
Version: V5.0R06M09
ZTE CORPORATION
NO. 55, Hi-tech Road South, ShenZhen, P.R.China
Postcode: 518057
Tel: +86-755-26771900
Fax: +86-755-26770801
URL: http://ensupport.zte.com.cn
E-mail: support@zte.com.cn
LEGAL INFORMATION
Copyright 2013 ZTE CORPORATION.
The contents of this document are protected by copyright laws and international treaties. Any reproduction or
distribution of this document or any portion of this document, in any form by any means, without the prior written
consent of ZTE CORPORATION is prohibited.
Revision History
Revision No.
Revision Date
Revision Reason
R1.2
2013-01-08
R1.1
R1.0
2012-12-06
2012-11-23
First edition
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Contents
About This Manual ......................................................................................... I
Chapter 1 System Overview ...................................................................... 1-1
1.1 System Introduction............................................................................................ 1-1
1.2 System Features ................................................................................................ 1-1
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Intended Audience
This manual is intended for:
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Planning engineers
Maintenance engineers
Summary
1, System Overview
Components
3, System Specifications
4, Rectifier Specifications
5, Alarm List
Describes the alarm names, default alarm levels and output relays.
A, Electrical Connection
Diagram
system.
Conventions
This manual uses the following typographical conventions:
Typeface
Meaning
Bold
Menus, menu options, function names, input fields, option button names, check boxes,
drop-down lists, dialog box names, window names, parameters, and commands.
Note: provides additional information about a certain topic.
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Chapter 1
System Overview
Table of Contents
System Introduction....................................................................................................1-1
System Features ........................................................................................................1-1
For the appearance of the ZXDU68 B201 system, see Figure 1-1.
Figure 1-1 System Appearance
Efficient Rectifiers
With 30% - 50% output power, the rectifier efficiency is 94%.
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Capacity Expansion
When fully configured, the system is equipped with four ZXD3000 (V5.0) rectifiers and can
provide a rated output power of 12 kW when the output voltage ranges from -48 V to -57.6
V.
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Chapter 2
Front View
Figure 2-1 Chassis Structure (Front View)
5. Auxiliary DC output
connector (AUX. OUTPUT,
50A)
6. Main DC output circuit
breaker (MAIN OUTPUT)
7. Battery circuit breakers
(BATT1, BATT2, BATT3)
Component
Description
Centralized Supervision
Unit (CSU)
connector (48VDC
GENERATOR)
5
Auxiliary DC output
Connects to a DC load.
RST)
of low voltage, but the CSU is faulty, press the BLVD RST
button to manually reconnect the disconnected branch(es).
PE bolts
Rear View
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1. Rear panel
2. AC input cabling hole
3. Battery input connection
terminals (BATT1, BATT2,
BATT3) (-48V)
Component
Description
Rear panel
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S.N.
Component
Description
(+/RTN)
7
AC input connection
terminals (L, N, L, N,
PE)
Appearance
For the appearance of the ZXD3000 rectifier, see Figure 2-3.
Figure 2-3 Rectifier Appearance
1. Fan
2. Indicators
Press and hold the QUY button of a rectifier for 5 seconds and then the CSU displays
the rectifiers main information screen.
The indicators display the operational status of the rectifier. For a description of the
indicators, refer to Table 2-3.
Run
Lit
Alarm
-
Fault
Not lit
Flashing
Not lit
Not lit
Sleep
Lit
Flashing
Not lit
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Indicator
Operational Status
Power
Run
Alarm
Fault
Lit
Flashing
Communication Failure
Lit
Lit
Alarm
Lit
Not lit
Lit
Fault
- means that the status of the indicator is not relevant to the condition.
Interfaces
Input and output interfaces are laid at the back of the rectifier. For the interface layout of
the rectifier, see Figure 2-4. For a description of the pin definitions, refer to Table 2-4.
The interfaces complete the electrical and signal connections between the rectifier and the
ZXDU68 B201 power system.
Figure 2-4 Rectifier Interfaces
Pin No.
Signal
Function
Definition
AC input
1-6
7 - 12
18 - 20
PE
13
Reserved
Phase detection
14
AA
15
AB
16
CAN-
interfaces
interfaces
CAN
communication
17
CAN+
detection
interfaces
commands to a rectifier.
DC output
interfaces
Hot-plug pins
21 - 28
OUTPUT+
29 - 36
OUTPUT-
37, 38
39, 40
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Functions
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Delayed trigger alarm waits for technicians authorization code before informing the
Supervision Center (SC) of access attempt. This function provides potential reduction
of the SC interventions greatly.
When the door with a door sensor is open, all alarms will be on hold and not sent to
output relays in this case, and the correct 4-digit key code (password) must be input
within a certain time (Login Max.Time, one minute, by default). All alarms are sent
to output relays immediately if the correct key code is not input within the time.
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Gives an audible and visual alarm and provides the protection function when the
ZXDU68 B201 system is faulty.
Collects the operational data and monitors the operations of the ZXDU68 B201
system.
Performs advanced battery management with protection functions.
Manages the rectifiers and automatically switches one or more rectifiers to the sleep
mode to save energy.
Transmits data to the background Supervision Center (SC) and receives commands
from the SC. In this way, the ZXDU68 B201 system can be monitored remotely.
The CSU can be remotely managed through a computer installed with web browser
anywhere if Ethernet is available.
Appearance
For the appearance of the CSU, see Figure 2-5.
Figure 2-5 CSU Appearance (CSU500A)
1. LCD
2. USB interface
5. Buttons
Interfaces
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USB interface
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Supports USB flash drives but does not support portable hard disks, MP3 or MP4.
Use a 2 GB (or below) USB flash drive with available capacity of greater than 32
MB.
Indicators
The indicators display the operational status of the CSU and the ZXDU68 B201 system.
For a description of indicators, refer to Table 2-5.
Table 2-5 CSU Operational Status
Indicator
Operational Status
Power
Alarm
Run
Lit
Flashing
Not lit
Operating normally
Lit
Flashing
Alarm
Lit
Down
- means that the status of the indicator is not relevant to the condition.
///: up/down/left/right
Ent: enter
Esc: escape
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1. SIB
2. Interface designation
The SIB provides various supervision interfaces including input and output relay
interfaces, background communication interfaces, and environment detection interfaces.
For the layout of the interfaces on the SIB, see Figure 2-7.
Figure 2-7 Supervision Interfaces on the SIB
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Description
In-relay 1, 2
X4
In-relay 3, 4
X14
X15
X16
Out-relay 1
Out-relay 2
Out-relay 3
Out-relay 4
Out-relay 5
Out-relay 6
X17
Out-relay 7
Out-relay 8
X18
RS232 communication
X12
RS485 communication
(independent)
X13
RS485 communication
(multiplex)
X22
RS232 communication
Flood alarm
X5
X6
Battery 1 temperature
X7
Battery 2 temperature
X8
Battery 3 temperature
X9
Battery 4 temperature
X10
Environment temperature
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Chapter 3
System Specifications
Table of Contents
Configuration List .......................................................................................................3-1
Environmental Specifications......................................................................................3-2
Technical Specifications .............................................................................................3-2
Compliance Standards ...............................................................................................3-5
Configuration
Chassis
One
Rectifier
ZXD3000 (V5.0)
Centralized
CSU500A
AC input
Supervision Unit
(CSU)
AC distribution
None
Rectifier circuit
None
breaker
AC SPD
None
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Component
DC distribution
Configuration
DC input
breaker
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DC output
Main DC output:
Two connection terminals controlled by one 200
A/2P circuit breaker
Auxiliary DC output:
One 50 A DC output connector
DC SPD
None
Specifications
-4 F to +131 F/-20 C to +55 C (+59 F to +77 F/+15 C to
+25 C, recommended)
Storage temperature
Relative humidity
Altitude
Other requirements
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Description
12 kW (-48 V to -57.6 V)
Equipment noise
55 dB(A)
10 years to 15 years
DIN/EN 55022
(EMC)
IEC61000
ESD immunity
Radiated Susceptibility
(RS)
modulation
(EFT) Pulse/Burst
port: 2 kV
immunity
Surge immunity
AC port: 6 kV
Conducted susceptibility
Class 2
Class A
Radiated emissions
Class A
Specification
AC input mode
AC input voltage
Frequency range: 45 Hz - 66 Hz
AC input frequency
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Item
Specification
AC input power
factor
Input Total
Harmonic Distortion
(THD)
Protection
AC over-voltage
functions
protection
AC under-voltage
protection
Specification
DC output voltage
Output voltage
range
DC voltage drop
0.5 V
0.5%
precision
Weighted
noise
2 mV
noise
voltage
Peak-peak
voltage
Protection
DC over-voltage
functions
protection
DC under-voltage
protection
Battery under-
voltage protection
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Interface
Description
On the front
USB interface
panel of the
CSU
Communication
interfaces
On the SIB (in
Communication
the SIU)
interfaces
Baud rate: 1200 bps, 2400 bps, 9600 bps, 19200 bps, 38400
bps, 57600 bps, 115200 bps
Input relay
Four input relays, the user can set the alarms for the input
interfaces
Output relay
interfaces
Environment
detection interfaces
Specifications
Chassis dimensions (H W D)
Chassis weight
CSU weight
2.9 lb/1.3 kg
Installation mode
Installation in a cabinet/rack
EN55022
IEC61000-3-3; IEC61000-3-2; IEC61000-4-2; IEC61000-4-3;
IEC61000-4-6; IEC61000-4-8; and IEC61000-4-11
IEC61000-4-4;
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Safety Standards
The ZXDU68 B201 system is in compliance with the UL/IEC/EN 60950 safety standards.
Other Standards
The ZXDU68 B201 system is also in compliance with the following standards:
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Chapter 4
Rectifier Specifications
Table of Contents
Technical Specifications .............................................................................................4-1
Input Features ............................................................................................................4-3
Output Features .........................................................................................................4-4
Power Decrease With High Temperature ....................................................................4-5
Description
AC input
Input mode
Input voltage
18 A
Frequency
Frequency: 45 Hz to 66 Hz
DC output
53.5 V
42 V to 59.5 V
Adjusted through the monitoring unit of the power
system
5 A to 63.5 A
Set through the monitoring unit
Efficiency
0.6%
2 mV
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Item
Description
Broad frequency noise
voltage
voltage
Safety
Dielectric strength
protection
Safety standard
Electromagnetic
compatibility
Mean time between failures
MTBF 2 105 h
Cooling mode
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Forced cooling;
The fan speed can be adjusted according to
the environment temperature and the working
status of the rectifier.
Environment requirement
Dimensions
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Item
Description
Weight
2 kg
Under-Voltage Protection
When the AC input voltage is lower than the under-voltage threshold, the rectifier
automatically shuts down and provides no output. Meanwhile, the alarm indicator is on.
After the AC input voltage reaches the under-voltage recovery threshold, the rectifier
automatically recovers.
The under-voltage recovery threshold = the AC input under-voltage threshold + the return
difference.
The AC input under-voltage threshold is (85 5) V and the return difference ranges from
8 V to 12 V.
Over-Voltage Protection
When the AC input voltage is higher than the over-voltage threshold, the rectifier
automatically shuts down and provides no output. Meanwhile, the alarm indicator is
on. After the AC input voltage falls to the over-voltage recovery threshold, the rectifier
automatically recovers.
The over-voltage recovery threshold = the AC input over-voltage threshold the return
difference.
The AC input over-voltage threshold is (295 5) V and the return difference ranges from
5 V to 10 V.
Power Limit
The rectifier limits its output power according to the input voltage.
See Figure 4-1 for the power limit feature of the rectifier when the following conditions are
met.
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1. Under-voltage threshold
(855 V)
4. Over-voltage threshold
(2955 V)
For the relationship between the AC input voltage and the output power, refer to Table 4-2.
Table 4-2 Relationship Between AC Input Voltage and Output Power
AC Input Voltage
(85 5) V
(85 5) V to 110 V
40% to 55%
110 V to 176 V
55% to 100%
176 V to (295 5) V
100%
> (295 5) V
Maximum output power: 3000 W (when the input voltage is 176 V to 295 V and the environment
temperature is -40 to +55 )
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As shown in Figure 4-2, the output features of the rectifier can be concluded as follows:
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When the output voltage ranges from 42 V to 48 V, the maximum output current is
constant.
When the output voltage ranges from 48 V to 59.5 V, the maximum output power is
constant.
When the output voltage is lower than 36 V, the rectifier restarts for protection.
When the environment temperature ranges from -25 to +55 and the input voltage
ranges from 85 V to 176 V, the rectifier still has the above output features. However,
because of the power limit feature, when the input voltage ranges from 85 V to 176 V, the
output power cannot reach the highest percentage (100%). Therefore, the input voltage
affects the maximum output power and maximum output current.
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-40 to +55
100%
+55 to 75
> 75
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Chapter 5
Alarm List
For a description of the alarms, refer to Table 5-1 (presently, the alarms marked with a *
do not appear in the CSU).
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Note:
The software codes A1 to A8 correspond to the eight output relays on the SIB.
Multiple alarms can share one output relay. Each alarm cannot correspond to multiple
output relays but one output relay only. No means that no output relay is assigned
to an alarm.
Except for Total Alarm, the output relay for an alarm will not take effect when its alarm
level is set to Mask.
Except for Access Ctrl.Alm., the output relay for an alarm changes its state and
provides an alarm signal in 30 seconds after the alarm occurs.
Alarm Name
Alarm Description
Output Relay
Battery and System Alarms
1
Common Alarm
Default relay: No
2
Batt.Test Fail
Default relay: No
3*
LLVD1 Alarm
Default relay: A1
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S.N.
Alarm Name
Alarm Description
Output Relay
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4*
LLVD2 Alarm
Batt.Det.Abnor.
BLVD Alarm
Default relay: No
Default relay: A1
Default relay: A1
8*
LLTD Alarm
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S.N.
Alarm Name
Alarm Description
Output Relay
9*
BHTD Alarm
Default relay: A1
10
Default relay: A1
11
12*
13
14
Batt.Equal
BMU Comm.Fail
Multi-SMR Alm
Default relay: No
Default relay: 0
Default relay: A1
Default relay: A1
the following:
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15
Default relay: A1
16
Batt.Cap. NoConfig
Default relay: A1
Default relay: A3
AC input.
AC Alarms
17
18*
AC Power Off
AC In.Switch Off
Default relay: 0
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S.N.
Alarm Name
Alarm Description
Output Relay
19
20
21
AC Volt.High
AC Volt.Low
AC Phase Lack
Default relay: A3
Volt.H.Thre.
Default relay: A3
Volt.L.Thre.
Default relay: A3
22
23
24*
AC Volt.Imbala.
AC Curr.High
AC Out.Switch Off
Default relay: A3
Default relay: A3
Curr.H.Thre.
Default relay: 0
25*
AC SPD Abnor
Default relay: No
Rectifier Alarms
26
Default relay: A1
27
SMR Ra.T.H.O
Default relay: A1
28
29
30
SMR In.V.H.O.
SMR In.V.L.O.
SMR Out.V.H.O.
Default relay: A1
Default relay: A1
Default relay: A1
31
32
SMR Out.C.H.
SMR Inter.T.H.
Default relay: A1
Default relay: A1
33
SMR Out.Fuse
Default relay: A1
34
SMR Curr.Share
Default relay: A1
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S.N.
Alarm Name
Alarm Description
Output Relay
35
Default relay: A1
36
37
38
39
PFC Out.V.H.
PFC Out.V.L.
SMR EEPROM
SMR In.Comm F.
Default relay: A1
Default relay: A1
Default relay: A1
the EEPROM.
Default relay: A1
40
41
SMR Primy.C.H.
Default relay: A1
Reserved alarm
Default relay: A1
42
43
SMR In.Fuse
Default relay: A1
minutes.
Default relay: A1
44
SMR Comm.Fail
Default relay: A1
45
SMR In.Freq.
Default relay: A1
46
SMR Out.V.L.
Default relay: A1
Default relay: A1
Volt.High Thre.
Default relay: A1
Volt.Low Thre.
DC Alarms
47
48
49*
DC Volt.High
DC Volt.Low
DC SPD Abnor.
Default relay: No
50
Batt.Volt.Low
Default relay: A1
Batt.Volt.L.Thre.
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S.N.
Alarm Name
Alarm Description
Output Relay
51
Batt.Curr.Abr.
Default relay: A5
52
53
54
Batt.Temp.High
Batt.Temp.Low
Batt.Loop Brk.
Default relay: A1
Batt.Temp.H.Thre.
Default relay: A1
Batt.Temp.L.Thre.
Default relay: A1
55
56
Batt.Dischg.
Batt.T.Invalid
Default relay: A5
Batt.Dischg Thre.
Default level:
Warning
Default relay: A5
57*
58*
59*
60*
LLVD1 Loop B.
Default relay: 0
Default relay: 0
trips or blows.
Default relay: 0
Default relay: 0
61
Default relay: A1
62
63
64
65
66
Cell Reverse
Block Reverse
Cell Poor
Block Poor
DC.Loop.Brk.
Default relay: A1
connected.
Default relay: A1
connected.
Default relay: A1
Default relay: A1
Default relay: A1
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S.N.
Alarm Name
Alarm Description
Output Relay
67
Load Ext.Brk.
Default relay: A1
Default relay: A4
Env.Temp.H.Thre.
Default relay: A5
Env.Temp.L.Thre.
Default relay: A5
Env.Hum.H.Thre.
Default relay: A5
Env.Hum.L.Thre.
Environment Alarms
68
69
70
71
72
Env.Temp.High
Env.Temp.Low
Env.Hum.High
Env.Hum.Low
Smog Alarm
Default relay: A1
73
Flood Alarm
Default relay: A1
74
Access Ctrl.Alm.
Default relay: A5
75
Door Alarm
Default relay: A2
76
Glass Brk.Alm.
Default relay: A5
77
78
Env.Temp.Invalid
Env.Hum.Invalid
Default relay: No
Default relay: No
or not installed.
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Appendix A
Electrical Connection
Diagram
For the simplified block diagram of the ZXDU68 B201 (V5.0R06M09) system operating
principles, see Figure A-1.
Figure A-1 Operating Principles of the System
AC distribution unit: The AC distribution unit connects AC input to the system and
distributes AC power.
Rectifiers: The rectifiers convert AC power to DC power.
DC distribution unit: The DC distribution unit provides DC output to the loads and
connects the batteries to the system.
CSU: The Centralized Supervision Unit collects the system operation data and
manages the system.
Batteries: The batteries provides DC power to the loads with mains failure.
For the detailed electrical connection diagram of the ZXDU68 B201 (V5.0R06M09) system,
see Figure A-2.
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Figure A-2 Electrical Connection Diagram of the ZXDU68 B201 (V5.0R06M09) System
A-2
ZTE Proprietary and Confidential
Glossary
AC
- Alternating Current
BHTD
- Battery High Temperature Disconnect
BLVD
- Battery Low Voltage Disconnect
BMU
- Battery Monitoring Unit
CAN
- Controller Area Network
CSU
- Centralized Supervision Unit
DC
- Direct Current
EMC
- Electro Magnetic Compatibility
EMC
- Electromagnetic Compatibility
EMI
- Electromagnetic Interference
ESD
- Electrostatic Discharge
FTP
- File Transfer Protocol
HTTP
- Hypertext Transfer Protocol
LCD
- Liquid Crystal Display
LLTD
- Load Low Temperature Disconnect
LLVD
- Load Low Voltage Disconnect
MCB
- Miniature Circuit Breaker
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MTBF
- Mean Time Between Failures
PE
- Protective Earth
PFC
- Power Factor Correction
RoHS
- Restriction of Hazardous Substances
SC
- Supervision Center
SIB
- Signal Interface Board
SIU
- Signal Interface Unit
SMR
- Switching Mode Rectifier
SNMP
- Simple Network Management Protocol
SPD
- Surge Protection Device
THD
- Total Harmonic Distortion
USB
- Universal Serial Bus
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