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ADANI POWER LIMITED

SUPAN SHAH

ACKNOWLEDGEMENTS

I, hereby, express my profound gratitude to the


management of Adani Power Ltd. for giving me an
opportunity to carry out my internship at its
prestigious organization.

I owe special gratitude to my mentor: Mr. Sandeep


Dixit, Head APTRI, who devoted his time and
attention to help me at various stages.

INTRODUCTION
Adani Power Limited is the power business subsidiary of Indian conglomerate
Adani Group with head office at Ahmedabad, Gujarat. The company is India's
largest private power producer, with an installed capacity of 10,440 MW. Its
mission is to achieve 20,000 MW by 2020.
Adani Power Limited has commissioned the first supercritical 660 MW unit in
India. Mundra is also the worlds first supercritical technology based thermal
power project to have received Clean Development Mechanism (CDM)
Project certification from United Nations Framework Convention on Climate
Change (UNFCCC).It has the fastest turnaround time of projects in the
industry. Adanis Mundra power plant is also the largest private single
location thermal power generating plant.
To complete the value chain in power supply, Adani has forayed into power
transmission. Groups first line to be commissioned was 400 KV, 430 km long
double circuit line from Mundra to Dehgem. Further the group achieved a
landmark with completion of about 1000 km long 500km Bi-pole HVDC line
connecting Mundra in Gujrat to Mohimdevgarh in Haryana. This became the
first HVDC line by a private player in India and connects western grid to
northern grid. Today Adani power has approximately 5500 circuit Kms of
transmission lines connecting its Tiroda project in Maharashtra with
Maharashtra grid.
The motto of Adani group is Courage, Commitment and Trust.

ADANI POWER TRAINING AND


RESEARCH INSTITUTE (APTRI)
The energy sector, power sector specifically, is highly capital and technology
intensive with low operational efficiencies. Power industry is highly
interdisciplinary with Research and Development (R&D) playing a major role
in the exploration, design and development of more efficient newer and

better mechanisms capable of addressing the emerging challenging


environment due to multiple constraints. Technology upgradation is thus
necessary for strengthening the power sector. Further due to its nature there
is requirement for strong economic, environmental and social incentives to
leverage plant centric R&D driven re-organization of existing power units and
innovative technology driven enlargement of capacity across the value chain
for enhanced energy efficiency.

Adani Power Training & Research Institute (APTRI) is the Research, Training
and Center for Performance Consulting arm of Adani Power Ltd. engaged in
enhancing performance and delivery in the entire power value chain
including Coal Mining, Generation, Transmission (HVAC and HVDC) and
Distribution of Electricity. APTRI Mundra has been recognised and accredited
as Grade A and Category I Institute by CEA , Ministry of Power,
Government of India.
At Adani Power it is firmly believed that for business excellence the human
resource is the most critical and valuable asset that must be nurtured by
customised learning and development programs. Continual learning and
development of the professionals is the only way to navigate through the
prevailing volatile, uncertain, complex and ambiguous environment. APTRI is
thus the outcome of the intensive scientific effort undertaken by highly
experienced professionals and SMEs to understand and analyse the power
sector professionals competencies and training needs so as to design,
develop and render efficient and effective programs across all the segments
and functions of power business covering the entire value chain .

POWERING INDIA: 2030


INTRODUCTION:
The Indian economy is the seventh-largest in the world by nominal GDP. The
Indian economy has the potential to become the world's 3rd-largest Economy
by next decade, and one of the largest economies by mid-century. As the
Indian economy continues to grow, so will its energy consumption, especially
as the growth of its manufacturing sector catches up with services and
agriculture. The outlook and options for Indian power therefore become an
important topic. A 2030 outlook is particularly relevant since it is difficult to
significantly change energy policy in 5 or 10 years, but almost any boundary
conditions can be changed over a 15-year period.
The purpose of this report is to:

Study the current situation of the power sector in the country


Study demand drivers
Evaluate the future potential of the various generation technologies
Study the various issues and bottlenecks plaguing the power sector
Electricity generation mix by 2030

CURRENT SCENARIO:
India is the worlds third largest electricity producer with a 5.1% global share
in electricity production.
The utility electricity sector in India had an installed capacity of 271.722 GW
as of end March 2015.
The gross electricity generated by utilities was 1106 TWh and 166 TWh by
captive power plants during the 201415 fiscal. The gross electricity
generation includes auxiliary power consumption of power generation plants.
The current total consumption (utilities and non-utilities) durign2014-15 was
938.823 billion KWh.
During the year 2014-15, the per capita electricity consumption in India was
1010 kWh. This is very less as compared with the per-capita consumption of

other countries even though the tariff is comparatively lower in India. The
per-capita consumption of China is 4000 KWh and that of the U.S is 15000
KWh.

Source

Utilities Capacity
(MW)

Coal

164,635.88

Hydroelectricity

41,267.43

Renewable energy

61.5
1

15.4
2

Captive Power Capacity

(MW)

27,588.00

58.60

83.00

0.17

31,692.14

11.84 Included in Oil

Natural Gas

23,062.15

8.61

5,215.00

11.08

Nuclear

5,780.00

2.16

Oil

1,199.75

0.44

14,196.00

30.17

source

Total

267,637.35

47,082.00

TOTAL INSTALLED POWER GENERATION CAPACITY-SOURCE WISE BREAKUP

While 80% of Indian villages have at least an electricity line, just 52.5% of
rural households have access to electricity. In urban areas, the access to

electricity is 93.1% in 2008. The overall electrification rate in India is 64.5%


while 35.5% of the population still lives without access to electricity.
The Transmission and Distribution losses in India are currently in the range of
~28%. These losses are very high as compared to other countries.

TOTAL INSTALLED CAPACITY GROWTH

3% 0% 1% 2%
9%
9%
COAL HYDEL WIND NATURAL GAS
15%

NUCLEAR OIL SOLAR OTHERS


61%

CURRENT ELECTRICITY GENERATION MIX (AS OF MARCH 2015)

From the figure above, an important observation that can be made is that the
thermal and the renewable line closely follow the total installed capacity line
i.e most of the new capacity has come from the thermal and renewables
sector ( albeit on a much smaller scale). However, the share of hydro energy
seems to have stagnated. The installed nuclear capacity has also remained
the same. The nuclear sector is expected to take off in a big way after the
signing of the U.S- India civil agreement.

DOMESTIC

5%
24% TRACTION
COMMERCIAL
INDUSTRIAL
18%
2%

AGRICULTURE

9%

MISC.
42%

DISTRIBUTION OF ELECTRICTY CONSUMPTION IN INDIA

India continues to face power shortages, especially the Southern and the
North-Eastern regions. The Western and Eastern regions are surplus in energy. The
anticipated shortage in the current fiscal year (2015-16) is 2.6% of demand.

Energy

Peak Power

Regi
on

Norther
n

Western

Requirem

Availabil

Surplus(+)/Defi

ent (MU)

ity (MU)

cit(-)

Dema

Supp

nd

ly

(MW)

(MW)

Surplus(+)/Defi
cit(-)

355,794

354,540

-0.4%

54,329

54,137

-0.4%

353,068

364,826

+3.3%

48,479

50,254

+3.7%

Energy

Peak Power

Regi
on

Souther
n

Eastern

NorthEastern

All
India

Requirem

Availabil

Surplus(+)/Defi

ent (MU)

ity (MU)

cit(-)

Dema

Supp

nd

ly

(MW)

(MW)

Surplus(+)/Defi
cit(-)

313,248

277,979

-11.3%

43,630

35,011

-19.8%

124,610

127,066

2.0%

18,507

19,358

+4.6%

15,703

13,934

-11.3%

2,650

2,544

-4.0%

1,162,423

1,138,346

-2.1%

156,862

152,754

-2.6 %

DEMAND DRIVERS:
Indias power demand is expected to cross 300GW by2021-22 and the
installed capacity is expected to reach ~700 GW by 2030.
The main demand drivers in the coming years are going to be:

India is expected to be the fastest growing nation in the coming years.


The electricity consumption increases as the GDP growth increases

becaus

e the
quality of life and income improves.

Indias manufacturing sector is likely to grow faster than in the past


due to governments initiatives such as promoting Make In India,
increasing the limit for FDI investment in the manufacturing sector and
putting India on the global map.
About 125,000 villages are likely to get connected to India's electricity
grid. It is estimated that of the 1.4 billion people of the world who have
no access to electricity in the world, India accounts for over 300 million
and that ~33% of Indias population does not have access to
electricity. As the transmission network is extended and these people
are brought into the fold, the consumption is slated to rise.

Status of Electrification

Population Increase: Indias population is slated to overtake that of


China by 2030. This imploding population will imply more energy
consumption. Also, the per capita energy consumption in India is
meager as compared to that of developed countries and other
emerging markets as stated earlier.

Thus, due to various social and economic factors, the electricity


consumption of India is expected to rise in a big way. India is expected
to be one of the largest electricity markets by 2030.

FUTURE POTENTIAL OF VARIOUS


GENERATION TECHNOLOGIES:
THERMAL:

Thermal power plants convert energy rich fuels such as coal, natural
gas, petroleum products, agricultural waste, domestic trash/waste, etc.
into electricity.

COAL

The graph of Indias generation mix over the last 10 years shows that
most of the capacity added has been in the thermal power sector.

Coal and lignite account for about 60% of India's total installed
capacity.
India's electricity sector consumes about 72% of the coal produced in
the country.
India is estimated to have proven coal reserves of about 125 billion
tonnes and an estimated reserve of about 300 billion tonnes.
Most of the Indian coal is similar to Gondwana coal. It has low carbon
content, low calorific value and high ash content (~35-45%).
On average, the Indian power plants using India's coal supply
consume about 0.7 kg of coal to generate a kWh, whereas United
States thermal power plants consume about 0.45 kg of coal per kWh.
This is because of the difference in the quality of the coal, as measured
by the Gross Calorific Value (GCV). On average, Indian coal has a GCV
of about 4500 Kcal/kg, whereas the quality elsewhere in the world is
much better; for example, in Australia, the GCV is 6500 Kcal/kg
approximately.

TECHNOLOGIES

SubCritical

SuperCritical

Ultra
SuperCritical

Steam
Temperature

Advanced USC

~700 oC

Steam Pressure

~160 bar

~250 bar

~ 275 bar

~300 bar

Efficiency

~38%

~42%

~44%

~47%

VARIOUS COAL-BASED THERMAL POWER PLANT TECHNOLOGIES

The efficiency of the thermal power plant increases as the pressure


and temperature of the steam at the inlet of the turbine are increased.
However, there is a practical limit due to metallurgical constraints. The

increased efficiency leads to less fuel consumption, leading to lower


emissions and higher cost-savings in the long run.
The cost of a super-critical thermal plant is higher as compared to that
of sub-critical plant by about 15~20% depending on the technology
employed.
Most of the power plants in India currently employ sub-critical
technologies (~99%). However, the governments focus on reducing
levels of CO2 and other harmful pollutants means that the adoption of
super-critical technologies is going to increase in the coming years.
One factor that might prove to be a hindrance to the adoption of these
super-critical technologies is the fall in coal prices and the expectation
that the prices wont shoot up a lot in the coming years due to
increasing competition from the renewable energy sector leading to
reduced demand.
The share of coal based electricity generation is expected to
remain constant or marginally decrease over the coming years.
However, the scenario might change if solar power achieves
grid parity (storage costs included).

NATURAL GAS:

The installed capacity of natural gas-based power plants and the ready
to be commissioned with the commencement of natural gas supply is
nearly 26,765 MW at the end of financial year 2014-15.
These base load power plants are operating at overall PLF of 25% only
due to severe shortage of Natural gas in the country. Many of these
power stations are shut down throughout the year for lack of natural
gas supply. Natural gas shortage for power sector alone is nearly 100
MMSCMD.
Indian government has taken steps to enhance the generation from the
stranded gas based power plants for meeting peak load demand by
waiving applicable import duties and taxes due to drastic fall in the
LNG and crude oil international prices. However, till the issues about
gas supply are not resolved, natural gas fired power plants are not
going to be the preferable choices for power generation.

SOLAR POWER:

India is endowed with a vast solar energy potential. India receives one
of the highest global solar radiation - an energy of about 5,000 trillion

kWh per year is incident over India's land mass with most parts
receiving 4-7 kWh per m2 per day.
The present Indian government has an ambitious plan to add 100 GW
of solar power by 2022.
Installation of solar power plants require nearly 2.4 hectares (6 acres)
land per MW capacity which is similar to coal-fired power plants when
life cycle coal mining, consumptive water storage & ash disposal areas
are also accounted and hydro power plants when submergence area of
water reservoir is also accounted.
There are vast tracts of land suitable for solar power in all parts of India
exceeding 8% of its total area which are unproductive barren and
devoid of vegetation. Part of waste lands (32,000 square km) when
installed with solar power plants can produce 2000 billion Kwh of
electricity (two times the total generation in the year 2013-14) with
land productivity/yield of 1.5 million Rs per acre (6 Rs/kwh price) which
is at par with many industrial areas and many times more than the
best productive irrigated agriculture lands. Moreover, these solar
power units are not dependent on supply of any raw material and are
self-productive. There is unlimited scope for solar electricity to replace
all fossil fuel energy requirements (natural gas, coal, lignite, nuclear
fuels and crude oil) if all the marginally productive lands are occupied
by solar power plants in future.
It is predicted that solar power in India will achieve grid parity with
thermal power by 2018.
In India, the bids for power plants with imported coal, they are
all in the range of Rs.5.50 to Rs.7/kWh. The most recent solar
bids that have come in Karnataka are all in the range of
Rs.6.50-7/kWh. So, solar is already in the ballpark of coal
prices. There was even a company that bid Rs. 5.05/ KWh when
Madhya Pradesh government invited bids for solar power
procurement.
Also, coal is polluting, takes many years to develop.
Environment clearances are challenging. Fuel linkage is an
issue, and domestic coal has been having all sorts of problems
over the last few months. Imported coal has the price
variability. But, solar is clean. It can be developed in few
months, and constructed in 6-12 months, no issue of fuel
linkages, generates electricity during the day time, and no
seasonality. So, when we compare all sources of energy -

nuclear, wind, gas and coal- solar clearly is emerging as the


front-runner for future electricity generation.
However, solar energy still cannot be stored economically and
solar energy is intermittent. Therefore, the real hurdle for
solar developers is producing electricity on demand instead of
just when the sun is shining. When solar can do that at the
same price as coal and natural gas, then it truly will have
reached grid parity.

WIND POWER:

India has the fifth largest installed wind power capacity in the world.
As of 31 March 2015 the installed capacity of wind power in India
was 23,763 MW, mainly spread across Tamil Nadu (7,253 MW),
Gujarat (3,093 MW), Maharashtra (2,976 MW), Karnataka (2,113
MW), Rajasthan (2,355 MW), Madhya Pradesh (386 MW), Andhra
Pradesh (916 MW), Kerala (35.1 MW),etc. East and North east
regions have no grid connected wind power plant as of March, 2015
end.
It takes about 24 months to develop a wind farm.
The concept of off-shore wind farms is also catching up in India. A
100 MW demonstration plant has been set up off the coast of
Gujarat. The wind speed at off shore wind farms is relatively higher,
more consistent and there are no obstructions nearby. The cost of
an off-shore wind farm is considerably higher as compared to that of
an on-shore wind farm.

Currently, for a wind farm, the capital cost ranges between 4.5
crores to 6.85 crores per MW, depending up on the type of turbine,
technology, size and location. The operating cost of a Wind Farm is
very low as the fuel cost is zero and operations and maintenance
costs are low also.
Thus, the capital cost and the cost of electricity generated
by a wind farm is comparable to that of a fossil fired plant.
However, there is one major flaw with wind power. One
cannot depend on wind energy, which is not available
around the clock and 365 days in a year. Wind energy can at
best be produced only for 4-5 months from May to
September coinciding with South West monsoon duration in
a year. During that time also, it can be produced only when
the wind speed is high. When large wind power plants are
located away from the load centres, laying dedicated
transmission lines to evacuate the unreliable secondary
wind power is additional cost liability.
Indias total wind energy potential is estimated to be 65~70
GW. Out of this, ~23 GW has been currently installed. So
there is an opportunity to add another ~25 GW. The rest of
the potential sites may not be economically feasible for
other reasons.
Although wind power has great potential, it is presently at a
cross-road since incentives such as the 50 paisa subsidy per
unit given to wind generation companies, the IT holiday and
the accelerated depreciation have either been removed or
have not been extended. Thus, in the coming years, there is
not going to be much thrust on wind power as long as these
issues are not sorted out.

NUCLEAR POWER:

As of 2015, India had 5.78 GW of installed nuclear capacity and


accounted for 2.61% of Indias current installed capacity.
As of 2013, India has 21 nuclear reactors in operation in 7 nuclear
power plants, having an installed capacity of 5780 MW and
producing a total of 30,292.91 GWh of electricity.
The capacity factor of Indian reactors was at 79% in the year 201112 compared to 71% in 2010-11. Nine out of twenty Indian reactors

recorded an unprecedented 97% capacity factor during 2011-12.


With the imported uranium from France, the 220 MW Kakrapar 2
PHWR reactors recorded 99% capacity factor during 2011-12. The
Availability factor for the year 2011-12 was at 89%.
The Indian nuclear power industry is expected to undergo a
significant expansion in the coming years, in part due to the
passing of the U.S.-India Civil Nuclear Agreement. This
agreement will allow India to carry out trade of nuclear fuel
and technologies with other countries and significantly
enhance its power generation capacity.
India now envisages increasing the contribution of nuclear
power to overall electricity generation capacity from 2.8% to
9% within 25 years.
The main issues with nuclear power are the safety issues,
long approval and execution times and the complex
technology involved.
Indias strategy is to use its limited uranium reserves to run
first generation plants that also produce plutonium along
with power, using the plutonium in fast breeders reactor
that produce more plutonium than what is put in, and then
using in the third stage its abundant resource of thorium
can provide 4 to 5 million MW of power for more than 100
years. The catch here, however, is the time required to
realise this. By 2030 one can expect no more than 100 GW
of nuclear capacity.

HYDEL POWER:

Currently, India has an installed hydel capacity of 41.26 GW amounting


to 15.42% of Indias installed capacity.
India is endowed with economically exploitable and viable hydro
potential assessed to be about 84,000 MW at 60% load factor.
Looking at the graph of Indias installed energy mix over the last 10
years, we see that the installed hydel capacity has remained the same.
As per the latest power generation figures just released by the Central
Electricity Authority, the hydropower generation during Financial Year
2014-15 was 4.25% lower than the previous years generation even
though the installed capacity has gone up. Average generation per MW

of hydro capacity in India in 2014-15 was over 20% less power than
what our average generation was in 1993-94.

Graph showing how the power generation per MW installed Hydro


Capacity has been doing down over the last two decades

There are many reasons why the generation per MW is dipping:


unviable projects, unviable installed capacities, over-optimistic
hydrological assumptions, over development (development beyond the
carrying capacity of the basin), catchment degradation, high rates of
sedimentation, inadequate Repair & Maintenance, Run of River projects
changing monsoon patterns due to climate change, etc.
Here it should be added that the destruction of forests, rivers, fisheries,
biodiversity and submergence of lands is also making the impact of
climate related disasters worse for the people and also for the
hydropower projects, as could be seen during the June 2013
Uttarakhand disaster. All this needs to be part of our impact
assessment and decision making process. Added to all these are the
long project execution time.
Currently, the outlook for the hydro power sector does not look
particularly bright.

CURRENT ISSUES PLAGUING THE


POWER SECTOR:

Average transmission, distribution and consumer-level losses in the


Indian power sector exceed 30%. This includes the losses due to theft
and billing inefficiencies. The figure for developed economies is in the
range of 15%.
Inadequate last mile connectivity is the main problem to supply
electricity for all users.
Over 300 million people in India have no access to electricity.
Of those who do, almost all find electricity supply intermittent and
unreliable.
A system of cross-subsidization is practised based on the principle of
'the consumer's ability to pay'. In general, the industrial and
commercial consumers subsidize the domestic and agricultural
consumers. Further, Government giveaways such as free electricity for
farmers, partly to curry political favour, have depleted the cash
reserves of state-run electricity-distribution system. This has financially
crippled the distribution network, and its ability to pay for power to
meet the demand.
Key implementation challenges for India's electricity sector include
new project management and execution, ensuring availability
of fuel quantities and qualities, lack of initiative to develop
large coal and natural gas resources available in India, land
acquisition, environmental clearances at state and central
government level, and training of skilled manpower to prevent
talent shortages for operating latest technology plants.
Shortages of fuel: despite abundant reserves of coal, India is facing a
severe shortage of coal. The country isn't producing enough to feed its
power plants. Some plants do not have reserve coal supplies to last a
day of operations. India's monopoly coal producer, state-controlled
Coal India, is constrained by primitive mining techniques and is rife
with theft and corruption; Coal India has consistently missed
production targets and growth targets. Poor coal transport
infrastructure has worsened these problems. To expand its coal
production capacity, Coal India needs to mine new deposits. However,
most of India's coal lies under protected forests or designated tribal
lands. Any mining activity or land acquisition for infrastructure in these
coal-rich areas of India, has been rife with political demonstrations,
social activism and public interest litigations.

Poor pipeline connectivity and infrastructure to harness India's


abundant coal bed methane and shale gas potential.
Hydroelectric power projects in India's mountainous north and north
east regions have been slowed down by ecological, environmental and
rehabilitation controversies, coupled with public interest litigations.

EXCPECTED GENERATION MIX BY 2030:


Indias energy requirement is forecasted to reach ~750 GW by 2030. To fulfill
this requirement, Indias options for energy supply are limited. Currently,
India imports nearly 30-35% of its primary energy requirements. Indias
options for energy supply are limited. It has very small reserves of crude oil
and currently nearly 80 per cent of consumption of petroleum products is
based on imports. While some more reserves of natural gas have been
located in the Krishna-Godavari basin, these deep sea reserves pose
formidable challenges to exploit. Domestic gas is not expected to constitute
more than 20 percent of Indias primary energy supply. The most important
resource is coal. India will continue to depend on it for the next few decades.
Among the renewables hydro-power is important. However, assuming full
development of Indias potential, it can generate no more than 450 bkwhr of
electricity. Compared to the projected requirement for 2030 of 3400 to 4000

bkwhr, this is less than 15 per cent. Wind power potential is much smaller
and with the current technology the estimated potential of 45 GW can
generate about 90 bkwhr which will be less than 3 per cent of the needed
generation in 2030. Other renewables such as ethanol, bio-diesel and wood
plantation have limited scope as India is short of land and these would
compete with food production. Cellulosic ethanol, when the technology is
developed can make a substantial contribution if ethanol can be produced
from agricultural wastes such as wheat straw or rice straw. The sources
that have sizable potential are solar energy and nuclear power. Solar
is abundant and the land requirement does not have to compete with
agricultural land. Nuclear power also has vast potential to contribute to
electricity generation. These sources of power can help India achieve its
quest of energy independence and clean energy generation. Also, renewable
sources are not inflation linked i.e there are no price hikes required. They
work on solar irradiation, wind and these are always going to be free.
One major drawback of renewable technology is that the power
generated by it is intermittent and not continuous. Solar energy
cannot be generated during night time. Wind energy can only be utilized
during a few months of the year. In India, there are specific problems
such as land acquisition issues, lack of evacuation infrastructure,
large amounts of water needed and other such reasons. A solar farm
needs approximately 5-6 acres per MW whereas a thermal plant
needs 0.6-1 acre per MW. Land acquisition is a cumbersome process
in the Indian context due to distributed land holding. A lesser known
fact is that to generate solar power efficiently, large amounts of
water are required. Also, there is a lack of evacuation infrastructure
due to the right of way issues. In spite of these problems, I assert
that if solar power (storage system included) achieves grid parity,
solar will be the next major source of power in the long term. Other
innovative solutions such as pumped storage hydro-power stations
that generate electricity during night using water that is pumped to
a height during the day using solar power should also be looked at.
After the recent signing of the Indo-U.S civil agreement, nuclear power is
expected to play a major role in power generation in the coming years.
However, the Fukushima disaster may prove to be a potential stumbling
block in the implementation of nuclear power technology.
The share of coal fired power plants in electricity generation by
2030 is expected to decrease marginally. However, it will not

become marginal due to its proven reliability and the drawbacks of


competing renewable sources.

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