Professional Documents
Culture Documents
OF NIGERIA PLC
ELECTRICITY HEADQUARTERS
HUMAN RESOURCE MANAGEMENT
REVIEWED TECHNICAL MANUALS
FOR
DISTRIBUTION, TRANSMISSION
AND GENERATION
TABLE OF CONTENTS
1.
PAGE
ELECTRICAL MAINTENANCE SECTION3-146
2.
3.
THERMAL OPERATION....206-217
4.
MARKETING.218-235
5.
6.
INSTRUMENTATION...262-294
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
WORKSHOP ON TRANSFORMERS
15.
WORKSHOP ON GENERATORS
All the existing 15 courses were thoroughly reviewed and the following changes were
introduced in:
(a)
EMTT Phase 1 Programme, the subject area of Mechanical Engineering Science was
expanded to include new topics on Friction.
(b)
EMTT Phase 2 Programme, was expanded to include the subject area, Electrical Machines,
to cover topics in Maintenance activities on the equipment.
(c)
ELECTRICAL FITTERS COURSE, which was previously segmented into 3 groups have been
merged into one, principally due to the exit of those cadres and re-designations from the
authoritys workforce.
(d)
(e)
Three new courses were developed and incorporated to reflect training needs from the field
stations, disseminate new technology in the system and improve the efficiency of the system.
These courses are number 8 to 10 below.
The followings are the recommended courses for the Electrical Department:
1.
2.
4.
5.
6.
7.
8.
9.
10.
It should be noted that courses number 1 to 3 titled EMTT Phase 1, 2 and 3 are career-based
Training Programmes for Assistant Technician-in-Training (Electrical) formerly designated as
Assistant Technical Officers-in-Training (Electrical).
The EMTT is broken down into phases 1, 2 and 3 respectively to be run for a minimum
of twenty-four months. During the 24 months Training Programme, each classroom
session is intertwined with periods of fields attachment.
Courses numbered 4 to 10 are refresher courses for updating the knowledge and skillsdevelopment of the existing workforce in the service of the Authority.
COURSE CODE
SUBJECT TITLE
CONTACT HOURS
1.
EMTT 101
ENGINEERING
MATHEMATICS
15
2.
EMTT 102
ELECTRICAL
ENGINEERING SCIENCE
15
3.
EMTT 103
MECHANICAL
ENGINEERING SCIENCE
15
4.
EMTT 104
NTRODUCTION TO
SWITCHGEAR STUDIES 1
15
5.
EMTT 105
TECHNICAL DRAWING
6.
EMTT 106
ENGINEERING
WORKSHOP PRACTICE
14
7.
EMTT 107
SAFETY PRACTICE
8
90 HOURS
SUBJECT AREA:
Engineering Mathematics
OBJECTIVES:
(ii)
(iii)
(iv)
(v)
COURSE CONTENT
1.
1.1
By Graphical Method
1.2
By Substitution Method
1.3
By Elimination Method
2.
2.1
By Graphical Method
2.2
By Formula Method
3.
Basic Trigonometry
3.1
Properties of Triangles
3.2
3.3
4.
Calculus
4.1.1
4.1.2
4.1.3
4.2.1
4.2.2
Integration by Methods
4.2.3
5.
5.1
5.2
5.3
5.4
5.5
6.
Introduction to Statistics
6.1
Representation of Data
6.1.1
Frequency Distribution
6.1.2
6.1.3
Bar Chart
6.1.4
Pie Chart
6.1.5
Histogram
6.1.6
Graphs
6.1.7
Frequency Polygons
METHODOLOGY
(i)
Classroom Lectures
(ii)
SUBJECT AREA:
OBJECTIVES:
(ii)
(iii)
(iv)
EMTT PHASE 1
SUBJECT:
Chapter 1
1.1
1.2
An Electrical System
1.3
Electric Charge
1.4
Movement of Electronics
1.5
1.6
1.7
Electrical Units
1.8
1.9
Chapter 2
2.1
Series Circuits
2.2
Parallel Networks
2.3
2.4
Kirchhoffs Laws
2.5
2.6
Resistivity
2.7
Chapter 3
3.1
Capacitors
3.2
3.3
Capacitance
3.4
Capacitors in parallel
3.5
Capacitors in series
3.6
Chapter 4
Electromagnetism
4.1
Magnetic field
4.2
4.3
4.4
4.5
4.6
Electromagnetic induction
4.7
Magnetic circuits
4.8
Chapter 5
5.1
5.2
Unit of inductance
5.3
5.4
5.5
Analysis of decay
5.6
Mutual inductance
Chapter 6
6.1
6.2
6.3
METHODOLOGY:
(i)
Classroom Lectures
(ii)
11
SUBJECT AREA:
OBJECTIVES:
Speed
(b)
Motion
(c)
Velocity
(d)
Acceleration etc
(ii)
(iii)
(iv)
(v)
COURSE CONTENT:
1.
Dynamics:
(a)
Speed
(b)
Velocity
(c)
Acceleration
(d)
(e)
Momentum
Impulse
(f)
Force
12
2.
3.
4.
(g)
Work
(h)
Energy
(i)
Power
Static:
(a)
Moment of Forces
(b)
Machines
(c)
Fulcrum
(d)
Effort
(e)
Load
(f)
Efficiency
Frictions:
3.1
Definition
3.2
Types of frictions
3.3
Coefficient of friction
3.4
Vectors:
4.1
Introductions to vectors
4.2
4.3
Composition of vectors
4.4
Resolution of vectors
4.5
Simple applications
METHODOLOGY:
(1)
Classroom Lectures
(2)
(3)
SUBJECT AREA:
OBJECTIVES:
(ii)
(iii)
COURSE CONTENT
1.
1.1
1.2
Transmission Systems
1.3
Distribution Systems
2.
Switchgears
2.1
2.2
2.3
2.4
Feeder Pillars
2.5
Earthing Switchgears
2.6
Isolators
2.7
Circuit Breakers
14
3.
Earthing
3.1
3.2
3.3
Advantages
METHODOLOGY:
(i)
Classroom lectures
(ii)
SUBJECT AREA:
Technical Drawing
OBJECTIVES:
(ii)
(iii)
COURSE CONTENT:
1.
2.
3.
4.
Geometrical Constructions
15
5.
Principles of Tangency
6.
7.
8.
METHODOLOGY
(i)
Classroom Lectures
(ii)
(iii)
Practical Assignments
SUBJECT AREA:
OBJECTIVES:
(ii)
(iii)
(iv)
COURSE CONTENT:
1.
Tools:
1.1
Electrical Tools
1.2
Mechanical Tools
1.3
Carpentry Tools
1.4
2.
1.5
Use of Tools
1.6
Care of Tools
Measuring Instruments:
2.1
3.
2.2
Record keeping of maintenance reports
Bench work:
3.1
3.2
(b)
(c)
(d)
Manufactured boards
(e)
(b)
3.3
(i)
(ii)
4.
Diagnostic methods
Maintenance checklists
METHODOLOGY:
(i)
Classroom lectures
(ii)
(iii)
SUBJECT AREA:
Safety Practice
OBJECTIVES:
(ii)
(iii)
COURSE CONTENTS:
1.
1.2
2.
3.
Nature of Electricity
2.2
2.3
2.4
3.2
3.3
3.4
3.5
3.6
Hazard prevention
(a)
(b)
(c)
Preventive maintenance
(d)
(e)
METHODOLOGY:
(i)
Classroom lecturers
(ii)
19
COURSE CODE
1.
EMTT 201
TRANSFORMER
MAINTENANCE
12
2.
EMTT 202
SWITCHGEARS AND
PROTECTION II
12
3.
EMTT 203
TRANSMISSION LINE
THEORY I
12
4.
EMTT 204
AUXILIARY SYSTEMS
10
5.
EMTT 205
INTRODUCTION TO
ELECTRICAL
MEASUREMENT
10
6.
EMTT 206
12
7.
EMTT 207
BASIC ENGINEERING
THERMODYNAMICS
10
EMTT 208
INTRODUCTION TO
ELECTRICAL MACHINES
12
8.
SUBJECT TITLE
CONTACT HOURS
90 HOURS
20
SUBJECT AREA:
Transformer Maintenance
OBJECTIVES:
(ii)
(iii)
(iv)
(v)
COURSE CONTENT:
1.
2.
3.
Transformer Operations:
1.1
Definition
1.2
1.3
Principles of Operations
Transformer Construction:
2.1
2.2
Electrical Circuit
2.3
Magnetic Circuit
Transformer Cooling Systems:
3.1
3.2
Transformer Auxiliaries
21
3.3
4.
5.
6.
4.2
4.3
4.4
Lighting Arresters
4.5
Arcing Horns/Rod-Gaps
Transformer Grounding:
5.1
5.2
5.3
5.4
Advantages of earthing
5.5
5.6
5.7
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
7.
8.
9.
10.
7.2
7.3
7.4
7.5
Meggering of transformers
7.6
Ratio-metering of transformers
7.7
Top-Changers:
8.1
8.2
8.3
Maintenance checklists
9.2
9.3
Load-sharing-percent impedance
Instrument Transformers:
10.1
10.2
Current transformers
10.3
10.4
Maintenance checklists
10.5
Voltage transformers
10.6
107.
Maintenance checklists
10.8
Metering CVTS
23
11.
Maintenance Checklists:
11.1
11.2
Trouble-shooting
11.3
Maintenance schedules
METHODOLOGY:
(i)
Classroom lectures
(ii)
(iii)
Workshop demonstration
SUBJECT AREA:
OBJECTIVES:
(ii)
(iii)
COURSE CONTENT:
1.0
Circuit Breakers
1.1
Definition
1.2
Function
24
1.3
Basic purposes
1.4
Classification nomenclatures
1.5
Operational features
2.0
2.1
2.2
Relay operation
2.3
Mechanism operation
2.4
Interrupter operation
2.5
Clearance position
3.0
3.1
Porcelain
3.2
Epoxy Resin
3.3
3.4
Polyhedral fluroethelene
3.5
Electrolytic copper
4.0
Operating Mechanisms
4.1
Types
4.2
Function of Mechanisms
4.3
Constructional features
4.4
Operation
4.5
Maintenance procedures
5.0
Dielectric oil
5.1
5.2
5.3
5.4
6.0
6.1
6.2
6.3
6.4
Filling-in-methods
7.0
Isolators
7.1
Types
7.2
Maintenance of disconnects
7.3
Application of disconnect
8.0
System over-voltage
8.1
8.2
9.0
Reactors
9.1
Definition
9.2
Constructional features
9.3
Types
9.4
Applications of Reactors
10.
10.1
Bushings
10.2
Grading of bushings
10.3
Types of bushings
10.4
26
METHODOLOGY:
(i)
Classroom lectures
(ii)
(iii)
Field demonstration
(iv)
Workshop demonstration
SUBJECT AREA:
PHASE: (Module):
OBJECTIVES:
(ii)
(iii)
(iv)
(v)
COURSE CONTENT:
1.
2.
1.2
Transmission systems
1.3
Distribution systems
Mechanical requirement
27
3.
4.
5.
6.
2.2
2.3
Line conductors
3.1
3.2
3.3
3.4
Economic considerations
3.5
3.6
AC transmission systems
4.2
4.3
4.4
Networks Analysis
5.1
5.2
Insert on loss
Line Construction
6.1
6.2
6.3
Line insulators
METHODOLOGY:
(i)
Classroom lectures
(ii)
(iii)
Field demonstrations
28
SUBJECT AREA:
Auxiliary Systems
OBJECTIVES:
(ii)
COURSE CONTENT:
1.
1.1
Definition
1.2
Basic Theory
1.3
1.4
1.5
Terminal voltage
1.6
1.7
Battery installation
2.
2.1
Introduction
2.2
Trickle charger, regulated trickle charger, two-rate charger, automatic constant potential charger
2.3
3.
3.1
Introduction
3.2
3.3
Charging
Under charging
Local action
Low water
Level
Freezing
Entrance of impurities
Indications of deterioration
-
Sulphation
4.
4.1
Introduction
4.2
4.3
Battery capacity
4.4
Capacity test
-
Initial capacity
Rated capacity
30
5.
5.1
Introduction
5.2
5.3
5.4
Water replacement
5.5
Cell removal
5.6
5.7
Safety
6.
Alkaline Batteries
6.1
Introduction
6.2
6.3
Chemical Reaction
6.4
7.
7.1
7.2
METHODOLOGY:
31
(i)
Classroom lectures
(ii)
SUBJECT AREA:
Introduction to Electrical
OBJECTIVES:
(ii)
COURSE CONTENT:
Chapter 1
1.0
1.1
1.2
1.3
Errors in measurement
1.4
Chapter 2
2.0
2.1
Damping mechanisms
Temperature compensation
2.2
2.3
2.4
Multi-range voltmeter
2.5
Voltmeter sensitivity
2.6
Chapter 3
Electrodynamometer instrumail
3.0
Introduction
3.1
3.2
3.3
Multimeter circuits
3.4
Watthour meter
Chapter 4
4.0
Introduction
4.1
4.2
Basic operation
4.3
Measurement errors
4.4
METHODOLOGY:
(i)
Classroom lectures
(ii)
COURSE TITLE:
SUBJECT AREA:
OBJECTIVES:
(ii)
COURSE CONTENT:
Chapter 1
1.0
1.1
1.2
1.3
1.4
Superposition theorem
1.5
Reciprocity theory
1.6
Compensation theory
Chapter 2
Equivalent Circuit
2.0
2.1
Thevenins Theory
2.2
2.3
Nortons Theory
Superposition Theory
2.4
Millmans Theory
2.5
2.6
Chapter 3
3.0
Methods of Analysis
3.1
Mesh Analysis
3.2
Modal Analysis
3.3
Bridge Network
3.4
3.5
METHODOLOGY:
(i)
Classroom Lectures
(ii)
SUBJECT AREA:
OBJECTIVES:
(ii)
COURSE CONTENT:
35
Chapter 1
Fundamental Concepts:
1.0
General Introduction
1.1
1.2
Thermodynamics properties
1.3
Chapter 2
2.0
Cycle
2.1
2.2
Chapter 3
3.0
Cycle of efficiency
3.1
3.2
Chapter 4
Flow Process
4.0
4.1
4.2
4.3
4.4
4.5
METHODOLOGY:
(i)
Classroom lectures
(ii)
COURSE TITLE:
SUBJECT AREA:
OBJECTIVES:
(ii)
COURSE CONTENT:
Chapter 1
1.0
1.1
Flux density B
1.2
Permeability
1.3
1.4
1.5
Chapter 2
Transformers
2.0
2.1
2.2
Types Transformers
2.3
Cooling system
2.4
2.5
Chapter 3
DC Motor
3.0
3.1
3.2
3.3
3.4
3.5
Applications
Chapter 4
DC Generators
4.1
Introduction
4.2
4.3
4.4
Compound Generators
METHODOLOGY:
(i)
Classroom lectures
(ii)
COURSE CODE
SUBJECT TITLE
CONTACT HOURS
1.
EMTT 301
SWITCHGEAR
PROTECTION III
15
2.
EMTT 302
TRANSMISSION LINE
THEORY II
15
3.
EMTT 303
ELECTRICAL MACHINES
15
4.
EMTT 304
MARKETING AND
METERING STUDIES
10
5.
EMTT 305
DIGITAL ELECTRONICS
AND APPLICATIONS
15
6.
EMTT 306
STANDARD PROTECTION
CODE AND FIRST AID
15
7.
EMTT 307
INTRODUCTION TO
INDUSTRIAL
MANAGEMENT
10
90 HOURS
39
SUBJECT AREA:
OBJECTIVES:
(ii)
(iii)
(iv)
(v)
COURSE CONTENT:
1.
2.
Switching arrangements:
1.1
1.2
1.3
2.2
2.3
Earthing Coefficient
2.4
2.5
2.6
3.
4.
System Over-Voltages
3.1
3.2
Power Reactors
4.1
4.2
Inductive reactors
4.3
5.
6.
7.
(a)
(b)
(c)
(b)
(c)
Preclosing Resistors
5.1
5.2
5.3
Advantages
Grading Capacitors
6.1
Types of applications
6.2
6.3
Advantages
Definitions
7.2
Types of applications
7.3
Constructional features
41
8.
9.
10.
7.4
7.5
Rated Characteristics of a CB
8.1
8.2
8.3
Rated voltage
8.4
Rated frequency
8.5
8.6
8.7
8.8
8.9
9.2
9.3
9.4
9.5
9.6
Relay co-ordination
9.7
10.2
10.3
10.4
11.
12.
10.5
10.6
11.2
11.3
11.4
11.5
11.6
Definition
12.2
12.3
Types/methods of maintenance
12.4
(b)
(c)
(d)
METHODOLOGY:
(i)
Classroom lectures
(ii)
(iii)
Field demonstration
43
SUBJECT AREA:
OBJECTIVES:
(ii)
(iii)
(iv)
(v)
COURSE CONTENT:
1.
AC Distribution Systems
1.1
Radial systems
1.2
1.3
2.
3.
Voltage Regulation
3.1
3.2
3.3
3.4
3.5
Synchronous condenses
44
4.
5.
6.
7.
Corona
4.1
Definition of corona
4.2
4.3
5.2
5.3
By testing equipment
5.4
Line Insulators
6.1
Definition
6.2
6.3
Constructional features
6.4
6.5
Maintenance
7.2
Line instruments
7.3
7.4
Survey plan
(b)
(c)
Line design
(d)
Line materials
(e)
(f)
(g)
(h)
Maintenance checklists
METHODOLOGY:
(i)
Classroom lectures
(ii)
(iii)
SUBJECT AREA:
Electrical Machines
OBJECTIVES:
(ii)
COURSE CONTENT:
1.
Synchronous Generators
1.1
Generation of E.M.F
1.2
Rotor winding
1.3
Stator winding
1.4
Field excitation
46
2.
3.
1.5
1.6
Alternator on load
1.7
Cooling system
Induction Motor
2.1
Construction
2.2
Principle of operation
2.3
2.4
Equivalent circuits
Types and applications
Maintenance of Machines
3.1
Types of test
3.2
Maintenance checklist
-
Daily checklist
Weekly checklist
Monthly checklist
Quarterly checklist
Bi-annual checklist
METHODOLOGY:
(i)
Classroom lectures
(ii)
47
SUBJECT AREA:
OBJECTIVES:
(ii)
(iii)
(iv)
COURSE CONTENT:
1.
2.
PHCN Tariffs
3.
2.1
2.2
2.3
Residential tariffs
2.4
Commercial tariffs
2.5
Industrial tariffs
Metering Practice
3.1
Types of meter
3.2
3.3
4.
5.
3.4
3.5
3.6
Trivectors
Revenue Generation
4.1
Computer documentation
4.2
4.3
4.4
Customer Relations
5.1
PHCN Corporate/Consumer
5.2
5.3
5.4
(b)
(c)
METHODOLOGY:
(i)
Classroom lectures
(ii)
(iii)
Field Demonstration
49
SUBJECT AREA:
OBJECTIVES:
(ii)
COURSE CONTENT:
Chapter 1
Chapter 2
Atomic Structure
1.0
Introduction
1.1
1.2
Free electrons
1.3
1.4
Semiconductor
Semi Conductors
2.0
2.1
Pn Junction
2.2
2.3
Reverse biasing
2.4
2.5
Forward biasing
I-V characteristics of a Pn junction diode
50
Chapter 3
Rectifiers
Chapter 4
3.0
Half wave rectifier
3.1
Full wave rectifier
3.2
Fitters (capacitor filters)
3.3
Zener diode voltage regulator
Bipolar Junction Transistor
4.0
4.1
4.2
4.3
4.4
4.5
Chapter 5
Chapter 6
Introduction
Operation
Common-base characteristic
Common-emitter characteristic
Bipolar junction transfer circuits
Saturation and cut-off point
Introduction
5.1
5.2
5.3
Digital Systems
6.1
Analogue/digital signals
6.2
Analogue/digital converters
6.3
6.4
Boolen Algebra
6.5
6.6
Application of gates
(a)
Combinational/sequential network
(b)
Registers
(c)
Counters
METHODOLOGY:
(i)
Classroom lectures
(ii)
SUBJECT AREA:
OBJECTIVES:
(ii)
(iii)
(iv)
COURSE CONTENT:
1.
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
52
2.
3.
Definitions
2.2
Protection guarantees
2.3
Work permits
2.4
2.5
Station guarantees
2.6
Application procedures
2.7
Implementation procedures
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
Artificial respiration
(a)
(b)
(c)
Oral resuscitation
METHODOLOGY:
(i)
Classroom lectures
(ii)
(iii)
Classroom demonstration
(iv)
SUBJECT AREA:
OBJECTIVES:
(ii)
(iii)
(iv)
(v)
COURSE CONTENT:
1.
2.
Industrial Management
1.1
1.2
1.3
Management principles
1.4
Industrial Relations
2.1
2.2
2.3
2.4
2.5
3.
2.6
2.7
Collective bargaining
2.8
3.2
3.3
Requisition procedures
3.4
3.5
3.6
METHODOLOGY:
(i)
Classroom lectures
(ii)
55
SUBJECT AREA:
Electrical Artisans
OBJECTIVES:
(ii)
(iii)
COURSE CONTENT:
1.
2.
Electrical tools
1.2
Mechanical tools
1.3
Lines tools
1.4
Carpentry tools
1.5
Measuring tools
1.6
Marking tools
1.7
Working tools
1.8
Electrical current
56
3.
4.
2.2
2.3
Resistance
2.4
Ohms law
2.5
Capacitance
2.6
Types
3.2
Applications
Electrical Switchgears
4.1
5.
6.
Circuit breakers
(b)
Isolators
(c)
Earthing switches
(d)
Lighting arresters
(e)
(f)
Feeder pillars
(g)
Fuses
(h)
Contactors
Electrical Transformers
5.1
5.2
Cooling systems
5.3
Cooling designations
5.4
5.5
Load reading/balancing
Dielectric Media
57
7.
8.
6.1
Transformer oil
6.2
6.3
6.4
Vacuum
7.2
7.3
7.4
Maintenance of Motors
Electrical Installations
8.1
9.
Types of Installations
(a)
Conduct installations
(b)
Surface installations
(c)
8.2
8.3
8.4
8.5
9.2
9.3
METHODOLOGY:
(i)
(ii)
(iii)
(iv)
Classroom lectures
Handouts and manuals
Use of audio-visual aids
Field demonstration
58
SUBJECT AREA:
OBJECTIVES:
(ii)
(iii)
(iv)
COURSE CONTENT:
1.
2.
3.
Principles of Electromagnetism
1.2
Applications of Electromagnetism
2.2
2.3
3.2
3.3
4.
5.
6.
7.
8.
3.4
Brushes
3.5
Prime-Movers
4.1
4.2
4.3
4.4
4.5
Generator Exciters
5.1
5.2
5.3
6.2
6.3
6.4
Generator Operations
7.1
Starting procedures
7.2
Loading
7.3
Shut down
Generator Auxiliaries
8.1
8.2
8.3
9.
10.
11.
(a)
(b)
Charger circuit
(c)
Inverter circuit
Generator Protection
9.1
Over-current protection
9.2
9.3
Under/over-frequency protection
9.4
9.5
10.2
Trouble-shooting techniques
10.3
Maintenance schedule
(a)
Daily checklist
(b)
Weekly checklist
(c)
Monthly checklist
(d)
Quarterly checklist
(e)
(f)
Annual checklist
(g)
Bi-annual checklist
11.2
11.3
61
METHODOLOGY:
(i)
Classroom lectures
(ii)
(iii)
(iv)
Field demonstration
DESIGNED FOR:
DURATION:
(ii)
(iii)
(iv)
(v)
62
TOPICS
TRANSFORMER CONSTRUCTION
TAP-CHANGERS
PARALLELING TRANSFORMERS
10
INSTRUMENT TRANSFORMERS
11
63
TRANSFORMER MAINTENANCE:
SCHEME OF WORK
Chapter 1:
(ii)
(iii)
(iv)
(i)
Principle of Electromagnetism
(ii)
(iii)
(iv)
Module:
2 unit:
(i)
(ii)
(iii)
(iv)
(v)
Accessory
Module:
3 unit:
(ii)
(iii)
(iv)
(v)
(vi)
(vii)
TRANSFORMER MAINTENANCE
SCHEME OF WORK
Chapter 2:
Transformer Construction
At the end of the lecture, participants should be able to:
(i)
(ii)
(iii)
Module 2.1
Unit
(i)
(ii)
(iii)
(iv)
(v)
(vi)
(vii)
High and low voltage bushings; vacuum valve; manhole and cover etc
Module 2.2
Unit
(i)
(ii)
Sheet windings
Pancake windings
(iii)
(iv)
(v)
(vi)
Module 3.3
Unit: (i)
(ii)
Core type
(b)
Shell type
(c)
Torrodial type
(iii)
(iv)
Grounding of cores
66
TRANSFORMER MAINTENANCE
SCHEME OF WORK
Chapter 3:
(ii)
(iii)
Module 3.1
Unit
(i)
Dry-type transformers
(ii)
Air-cooled; nitrogen-cooled
(iii)
(iv)
(v)
Module 3.2
Transformer Auxiliaries
Unit
(i)
(ii)
Heat exchangers
(iii)
Gauges:-
67
Module 3.3
LNAN
ONWN
NNWN
ONAF
LNAF
OFWN
LFWN
OFAF
LFAF
OFAN
LFAN
TRANSFORMER MAINTENANCE
SCHEME OF WORK
Chapter 4:
Module 4.1
4.2
(i)
(ii)
(iii)
(iv)
(v)
(ii)
(iii)
(iv)
(ii)
Advantage of Las
68
4.3
(iii)
(iv)
(v)
(ii)
(iii)
(iv)
(v)
69
TRANSFORMER MAINTENANCE
SCHEME OF WORK
Chapter 5:
Transformer Grounding
At the end of this lecture, the participants should be able to:
Module 5.1
5.2
(i)
(ii)
(iii)
Neutral Grounding
(i)
(ii)
(iii)
Grounding Transformers
(i)
(ii)
70
TRANSFORMER MAINTENANCE
SCHEME OF WORK
Chapter 6
Module 6.1
(i)
(ii)
(iii)
(ii)
(iii)
(iv)
Lightning arresters
(v)
(vi)
HRC fuses
(vii)
(viii)
Neutral grounding
(ix)
(x)
(xi)
Explosion Vent/Diaphragms
(b)
71
6.2
(ii)
(iii)
(iv)
72
TRANSFORMER MAINTENANCE
SCHEME OF WORK
Chapter 7
Module 7.1
7.2
7.3
7.4
(i)
(ii)
(iii)
(iv)
(ii)
(iii)
(iv)
(v)
(ii)
(iii)
(iv)
Transformer Dry-Out
(i)
(ii)
Methods of dry-out: (i) hot air, (ii) hot oil, (iii) vacuum methods
7.5
(ii)
(iii)
(iv)
(v)
Civil-works Preparation
(ii)
74
TRANSFORMER MAINTENANCE
SCHEME OF WORK
Chapter 8
Tap - Changers
At the end of the lecture, participants should be able to:
Module 8.1
8.2
(i)
(ii)
(iii)
(ii)
(iii)
Maintenance procedures
(ii)
(iii)
Maintenance procedures
75
TRANSFORMER MAINTENANCE
SCHEME OF WORK
Chapter 9
Paralleling Transformers
At the end of the lecture, participants should be able to:
Module 9.1
9.2
9.3
(i)
(ii)
(iii)
(iv)
Polarity
(ii)
Terminal Voltages
(iii)
Phasor Relations
(iv)
(ii)
(iii)
(iv)
(v)
(vi)
(vii)
RANSFORMER MAINTENANCE
SCHEME OF WORK
Chapter 10
Instrument Transformer
At the end of the lecture, participants should be able to:
(i)
(ii)
(iii)
10.2
10..3
(i)
(ii)
(iii)
Maintenance of CTs
(ii)
(iii)
Maintenance of VTs
(ii)
Ratings, applications
(iii)
77
TRANSFORMER MAINTENANCE
SCHEME OF WORK
Chapter 11
(ii)
(iii)
11.2
(i)
(ii)
Winding failures
(iii)
(iv)
Insulation failures
(v)
Grounding failures
(vi)
Tap-changer failures
(ii)
(iii)
(iv)
78
11.3
Maintenance Schedule
(i)
Daily checklist
(ii)
Weekly checklist
(iii)
Monthly checklist
(iv)
Quarterly checklist
(v)
(vi)
Annual checklist
(vii)
Bi-annual checklist
METHODOLOGY:
(i)
Classroom lectures
(ii)
(iii)
(iv)
Field demonstration
79
DESIGNED FOR:
OBJECTIVES:
(ii)
(iii)
(iv)
(v)
80
2.
3.
4.
5.
6.
7.
8.
9.
Dielectric oil: properties, functions, sampling, testing and treatment procedures: purification
plant: operations
10.
11.
12.
13.
14.
Neutral grounding, station grounding and general earthing methods, practices and advantages
15.
16.
17.
18.
Ring Main Units (RMUs): types, functions, advantages and maintenance procedures
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
82
Chapter 1
OBJECTIVES:
Module 1.1
1.2
1.3
(ii)
(iii)
Basic definition
(ii)
(iii)
(b)
(c)
(d)
(e)
Transmission Systems
(i)
Basic Definition
(ii)
(iii)
(iv)
Distribution Schemes
(i)
Basic Definition
(ii)
(iii)
(iv)
83
Chapter 2
Switchgears: An Introduction
OBJECTIVES:
Module 2.1
2.3
(i)
(ii)
(iii)
Switchgears, Introduction
(i)
2.2
Definition
Switchgears, Applications
(i)
Necessity of switchgears
(ii)
Functions of switchgears
Switchgears, Types
(i)
Examples:
(a)
Circuit Breakers
(b)
Isolators (Disconnects)
(c)
Earthing Switches
(d)
Lighting Arrester
(e)
Reactors
(f)
Bushings
(g)
(h)
Protective Relays
(i)
Fuses
(j)
(k)
Feeder Pillars
(l)
84
Contactors
Chapter 3
OBJECTIVES:
Module 3.1
3.2
3.3
(ii)
(iii)
Functions
(ii)
Basic Purposes
Circuit Breakers
(i)
Classification nomenclatures
(a)
Voltage level
(b)
Medium employed
(c)
Mechanism type
(d)
Construction/Application
(e)
Structure Design
85
Chapter 4
OBJECTIVES:
Module 4.1
4.2
4.3
(ii)
(iii)
Arc-Extinction Media
(i)
Atmospheric/Compressed Air
(ii)
Dielectric Oil
(iii)
(iv)
Vacuum
(ii)
(ii)
Relay operation
(iii)
Mechanism operation
(iv)
Interrupter operation
(v)
Clearance position
86
Chapter 5
OBJECTIVES:
Module 5.1
5.2
5.3
5.4
5.5
5.6
(ii)
Porcelain
(i)
Properties
(ii)
Applications
(iii)
Epoxy Resin
(i)
Properties
(ii)
Applications
(iii)
Properties
(ii)
Applications
(iii)
Properties
(ii)
Applications
(iii)
Electrolytic Copper
(i)
Properties
(ii)
Applications
(iii)
5.7
Chapter 6
(i)
Properties
(ii)
Applications
(iii)
Tungsten-Copper
(i)
Properties
(ii)
Applications
(iii)
OBJECTIVES:
Module 6.1
(ii)
Rated Voltages
6.2
6.3
Rated Frequency
6.4
6.5
6.6
88
Chapter 7
OBJECTIVES:
Module 7.1
7.2
7.3
(ii)
(iii)
(ii)
(iii)
(iv)
(v)
(vi)
(vii)
(ii)
(iii)
(iv)
Vacuum units
(ii)
(iii)
Vacuum interrupters
89
Chapter 8
Operating Mechanisms
OBJECTIVES:
Module 8.1
8.2
8.3
(ii)
(iii)
Functions of mechanisms
(ii)
(iii)
(ii)
(iii)
(iv)
(v)
(ii)
Spring Mechanisms
(iii)
Pneumatic Systems
(iv)
Hydraulic System
90
Chapter 9
OBJECTIVES:
Module 9.1
9.2
9.3
9.4
(ii)
(iii)
Chemical Composition
(ii)
Chemical Properties
(iii)
Heat Transferagent
(ii)
Arc-quenching agent
Sampling Bottles
(ii)
Pre-Sampling Preparations
(iii)
Sampling Techniques/Methods
(iv)
(v)
(vi)
(ii)
91
Chapter 10
OBJECTIVES:
(ii)
(iii)
10.2
10.3
10.4
(i)
Physical Properties
(ii)
(iii)
Electrical Properties
EHV Switchgears
(ii)
(iii)
Transformers
(iv)
Insulating-Glass Industry
(v)
Foundry Practice
(vi)
Causes of Leakages
(ii)
Detection of Leakages
(iii)
Management of Leakages
Filling in Methods
(i)
(ii)
92
Chapter 11
Isolators (Disconnects)
OBJECTIVES:
Describe an isolator-switch
(ii)
(iii)
12.1
11.3
11.4
(i)
Definition
(ii)
Functions
(iii)
Sequence of operations
Isolator: Types
(i)
Vertical Break
(ii)
Horizontal Centre-Break
(iii)
Horizontal Double-Break
(iv)
Applications of Disconnects
(i)
Distribution Disconnects
(ii)
(iii)
EHV Disconnects
Maintenance of Disconnects
(i)
Against Corrosion
(ii)
(iii)
Prevent Flashover
93
Chapter 12
Earthing Switches
OBJECTIVES:
(ii)
(iii)
12.2
12.3
12.4
(i)
Definition
(ii)
Functions
(iii)
Sequence of Operations
(ii)
(iii)
Application of Switches
(i)
Distribution panels
(ii)
(iii)
Gang-operated Switches
Against Corrosion
(ii)
(iii)
Against motor-failure
94
Chapter 13
Lightning Arresters
OBJECTIVES:
(ii)
(iii)
13.2
13.3
13.4
(i)
Definition
(ii)
(iii)
(iv)
(ii)
Horn gap
(iii)
(iv)
Surge absorbers
(v)
Types of Las
(i)
Station Type
(ii)
Line Type
(iii)
Distribution Type
Constructional/Operational Features
(i)
Gap units
(ii)
Resistor units
(iii)
Steatite/porcelain housing
(iv)
Surge counters
95
Chapter 14
(v)
Earth wire
13.5
Maintenance of Las
(i)
Detection of Las
(ii)
Testing of LAs
Neutral Grounding
OBJECTIVES:
(ii)
14.2
14.3
14.4
(i)
Definition
(ii)
Equipment (Generator/Transformer)
(b)
Station network
Method of Grounding
(i)
Direct grounding
(ii)
Impedance
(a)
Resistance
(b)
Reactance (Reactor)
(c)
Ground Practice
(i)
Grounding Conductors
(ii)
Grounding Solutes
(iii)
Grounding Practice
96
Chapter 15
Systems Over-Voltages
OBJECTIVES:
(ii)
15.2
Chapter 16
(i)
(ii)
Lightning
(b)
Switching
(c)
Arching grounds
(d)
System transients
(e)
Resonance
(f)
Traveling waves
(ii)
Reducing/Controlling Transients
Reactors
OBJECTIVES:
(ii)
16.2
(i)
Definition
(ii)
Functions
Constructional Features
97
16.3
(i)
(ii)
(iii)
(iv)
Tuned-reactors
Types of Reactors
(i)
(ii)
16.4
Inductive Reactor
(a)
(b)
Capacitive Reactors
(a)
Series capacitors
(b)
Shunt capacitors
Applications of Reactors
(i)
Grid-generator reactors
(ii)
Bus-bar
(iii)
Feeder
(iv)
Neutral grant
(v)
(vi)
Voltage profile
(vii)
System stability
(viii)
98
Chapter 17
OBJECTIVES:
(ii)
17.2
17.3
17.4
17.5
(i)
Definition
(ii)
Functions
Grading of Bushings
(i)
Indoor Bushings
(ii)
Outdoor Bushings
(iii)
Oil-filled Bushings
(iv)
Dry-type Bushings
Types of Bushings
(i)
Plain Bushings
(ii)
Condenser Core
(ii)
(iii)
Leakage Distance
(ii)
(iii)
Anti-puncture insulator
(iv)
99
Chapter 18
OBJECTIVES:
(ii)
18.2
18.3
18.4
(i)
Definition
(ii)
Functions
(iii)
Types
Constructional Features
(i)
Tank (Housing)
(ii)
Bus-bars
(iii)
Mechanism
(iv)
Sealed-end box
(v)
Blades
(vi)
Dielectric oil
(vii)
Interlocks
(viii)
Operating handles/levers
Applications
(i)
Ring Units
(ii)
Maintenance of RMUs
(i)
Leakages of oil
(ii)
Deterioration of oil
(iii)
(iv)
Mechanism check
100
Chapter 19
Feeder Pillars
OBJECTIVES:
(ii)
19.2
19.3
19.4
(i)
Definition
(ii)
Functions
(iii)
Types
Constructional Features
(i)
Housing-cubicle
(ii)
Bus-bars
(iii)
(iv)
CTs
(v)
Meter panel
(vi)
Fuse carries
(vii)
HRC-fuse cartridges
Applications
(i)
Substation installation
(ii)
(iii)
Maintenance
(i)
HRC-fuses
(ii)
Bus-bars deterioration
(iii)
Cable terminations
(iv)
Neutral links
101
Chapter 20
Fuses
OBJECTIVES:
(ii)
20.2
20.3
(i)
Definition
(ii)
Types
(iii)
(b)
(c)
Phone to oxidation/corrosion
(d)
No grading
(e)
(f)
Slow speed
(g)
Advantages of HRC-Fuses
(a)
Fast operation
(b)
(c)
Prevent flame/fire
(d)
(e)
102
20.4
Chapter 21
Applications of HRC-Fuses
(a)
(b)
(c)
(d)
Capacitors Protection
(e)
OBJECTIVES:
(ii)
103
Chapter 22
Instrument Transformers
OBJECTIVES:
(ii)
(iii)
22.2
22.3
(i)
Definition
(ii)
Applications
(ii)
(iii)
Applications
(iv)
Testing of CTs
(v)
Maintenance of CTs
(ii)
(iii)
Applications
(iv)
Testing of VTs
(v)
Maintenance of VTs
104
Chapter 23
Tripping Units
OBJECTIVES:
(ii)
(iii)
23.2
23.3
23.4
23.5
(i)
Descriptive Definition
(ii)
Functions of Auxiliaries
(i)
Mechanism Auxiliaries
(ii)
Electrical Auxiliaries
(iii)
(iv)
Protection Auxiliaries
Lead-Acid Cells
(ii)
Alkaline Cells
(iii)
Charging Process
(iv)
Single-Wave Rectifiers
(ii)
Double-wave Rectifiers
(iii)
Full-wave Rectifiers
(iv)
Terminal Connections
105
Chapter 24
(ii)
Ventilation Procedures
(iii)
(iv)
OBJECTIVES:
(ii)
24.2
24.3
24.5
24.6
(i)
(ii)
Types of relays
(iii)
Types of schemes
(ii)
Operational features
(iii)
Maintenance
Types of Schemes
(ii)
Operational Features
(iii)
Maintenance
Types of Schemes
(ii)
Operational features
(iii)
Maintenance
Types
106
(ii)
Chapter 25
Maintenance
OBJECTIVES:
(ii)
25.2
Chapter 26
(i)
(ii)
Testing of Relays
(i)
(ii)
Acceptance Tests
(b)
Commissioning Tests
(c)
Maintenance Tests
(d)
Manufacturers Tests
Switchgear Auxiliaries
OBJECTIVES:
(ii)
26.2
(i)
Types
(ii)
Applications
(iii)
Maintenance
Contactors
(i)
Types
107
Chapter 27
(ii)
Applications
(iii)
Ratings
(iv)
Testing of,
(v)
Maintenance
Maintenance Checklists
OBJECTIVES:
(ii)
108
Chapter 28
OBJECTIVES:
(ii)
Definition of Maintenance
(ii)
Functions of Maintenance
(iii)
Purpose of Maintenance
(iv)
Predictive Maintenance
(ii)
Planned/Routine
(iii)
Preventive
(iv)
Breakdown
(ii)
(iii)
(iv)
(ii)
(iii)
109
Chapter 29
OBJECTIVES:
(ii)
(ii)
(ii)
(b)
Body-ground grant
(c)
Limits of approach
(iii)
(iv)
Editions Revisions
(ii)
Definition of terms
(iii)
Work permits of 2
(iv)
(v)
Station guarantees 06 4
(vi)
Protection guarantee of 1
(vii)
Of 1 of 100
(viii)
110
Chapter 30
OBJECTIVES:
(ii)
302
(i)
(ii)
(iii)
(ii)
(iii)
(iv)
(v)
(vi)
(vii)
Injuries
(viii)
(ix)
Artificial respiration
(x)
Hospital management
METHODOLOGY:
(a)
Classroom lectures
(b)
(c)
(d)
First demonstration
111
(ii)
(iii)
COURSE CONTENT:
1.0
1.1
1.2
1.3
1.4
2.0
2.1
2.2
2.3
2.4
2.5
3.0
3.1
3.2
Bulk storage
Drum storage
3.3
Filling in procedures
112
(ii)
(iii)
Acquire skills in treatment and purification of water for plant and human
consumption
(iv)
COURSE CONTENT:
1.
2.
1.2
1.3
1.4
1.5
1.6
1.7
Motors
2.1
Types of motors
2.2
Principles of operation
2.3
Constructional features
113
2.4
3.
4.
5.
6.
Starting methods
2.5
Maintenance checklist
Pumps
3.1
3.2
Principles of operation
3.3
Bearing extraction
3.4
Control Circuits
3.1
3.2
3.3
3.4
Trip circuits: T
3.5
3.6
Maintenance checklist
Sources of Water
5.2
Impurities in water
5.3
Treatment of impurities
Hydrogen Plants
6.1
Generation of hydrogen
6.2
6.3
Storage of hydrogen
6.4
Handling of hydrogen
6.5
Maintenance Checklist
114
METHODOLOGY:
(i)
Classroom lectures
(ii)
(iii)
Field demonstration
(iv)
(ii)
(iii)
(iv)
COURSE CONTENT:
1.
2.
1.2
Transmission Systems
1.3
Distribution Systems
Distribution Switchgears
2.1
2.2
2.3
2.4
2.5
2.6
2.7
Fuse
2.8
2.9
3.0
Distribution transformers
3.1
3.2
Principles of operation
3.3
Constructional features
3.4
3.5
3.6
3.7
3.8
3.9
3.10
Maintenance checklist
4.0
Distribution Lines
4.1
4.2
4.3
4.4
4.5
5.0
5.1
5.2
5.3
5.4
5.5
5.6
5.7
Maintenance Checklist
5.8
METHODOLOGY:
(i)
Classroom lectures
(ii)
(iii)
(iv)
Field demonstration
117
2.
COURSE NO. 1
Course Title:
2.
3.
4.
COURSE CONTENTS
1.
Engineering Mathematics
2.
3.
4.
Engineering Drawing
5.
Plant maintenance
6.
Thermodynamics
7.
Workshop practicals.
119
(1)
MATHEMATICS
Linear and Simultaneous Equations
- by graphical method
- by substitution
- by elimination
2.
by graphical method
by formula method
3.
BASIC TRIGONOMETRY
Properties of Triangles
4.
CALCULUS
Integration by methods
120
5.
6.
INTRODUCTION TO STATISTICS
Frequency distribution
(2).
1.
2.
3.
4.
5.
Marking out
6.
(3)
1.
2.
3.
4.
121
5.
Dynamics
Displacement
Velocity and acceleration
Calculation of displacement, velocity and acceleration.
4.
ENGINEERING DRAWING
1.
2.
3.
5.
PLANT MAINTENANCE
1.
2.
3.
4.
1.0
THERMODYNAMICS
1.
Fundamental Concepts
1. General Introduction
2. Definition of some concepts
3. Thermodynamics properties
4. Work and Heat
2.0
3.0
7.
NON-FLOW PROCESSES
1.
2.
3.
4.
Polytropic process
5.
Adiabatic process
PRACTICALS
1.
2.
3.
4.
5.
123
COURSE NO. 2
Course Title: Mechanical Maintenance Technician Trainee Course MMTT Phase II
Duration: Four Weeks
For Whom: Mechanical Maintenance Technician-in-Training (ATO).
Education Qualification: WASC, NECO, GCE OLevel or equivalent.
(Staff 1
Officer IV)
Course Objectives: At the end of the course the participants should be able to:
1.
2.
3.
4.
Course Contents
1.
2.
Engineering Drawing
3.
Plant Services
4.
Thermodynamics
5.
6.
Strength of materials
(1)
124
5.
THERMODYNAMICS
Vapour Power Cycles
6.
7.
1.
Carnot cycle
2.
Rankine cycle
3.
Reheat cycle
4.
5.
STRENGTH OF MATERIALS
1.
2.
Hookes law
3.
PRACTICALS
-
Method
1.
Cutting
2.
Filing
3.
Drilling
4.
Turning
5.
Welding
6.
Accurate measurement
7.
Milling
8.
Grinding
9.
1.
2.
3.
4.
Properties of material
2.
Jointing of metals
3.
4.
5.
6.
ENGINEERING DRAWING
1.
2.
3.
PLANT SERVICES
1.
2.
Bearings
3.
4.
Heat transmission
2.
Belts drives
3.
Clutch plate
4.
Resolution of forces
126
COURSE NO. 3
Course Title:
Course Objectives:
2.
Plant services
3.
Thermodynamics
4.
Fluid Mechanics
5.
Strength of materials
6.
7.
Industrial Management
8.
Project work
127
1.
2.
3.
4.
Cutting Tools
2.
3.
4.
5.
PLANT SERVICES
1.
Heat Transfer
2.
3.
4.
5.
Material Handling
6.
Refrigeration/Air-conditioning
7.
Maintenance management
THERMODYNAMICS
1.
2.
3.
FLUID MECHANICALS
1.
2.
3.
5.
6.
7.
b.
c.
d.
STRENGTH OF MATERIALS
1.
2.
3.
Laws of electricity
2.
3.
INDUSTRIAL MANAGEMENT
1.
Management definition
2.
Human Relationship
3.
Motivation
4.
Discipline
5.
Communication
6.
129
8.
PROJECT WORK
Workshop project assignment based on the following
6.
1.
Turning process
2.
Milling process
3.
Shaping process
4.
Drilling process
5.
Welding process
1.
2.
3.
4.
130
COURSE CONTENTS
1.
2.
1.
2.
1.
Safety practice
2.
3.
4.
5.
6.
7.
8.
9.
Geometrical construction
2.
Engineering Symbols
3.
Dimensioning
4.
Engineering Interpretation
Methodology:
131
COURSE NO. 5
Course Title:
Course Objectives: At the end of the course the participants should be able to:
1.
2.
3.
4.
5.
COURSE CONTENTS
1.
Turbines
2.
Governors systems
3.
Protection systems
4.
Lubrication
5.
Vibration
6.
7.
Balancing
8.
Maintenance
132
1.
TURBINES
1.
2.
3.
4.
GOVERNOR SYSTEMS
1.
2.
3.
4.
5.
PROCTECTION SYSTEMS
1.
Speed control
2.
Temperature control
3.
Steam control
4.
Pressure control
5.
Fuel control
LUBRICATION
1.
Bearing lubrication
2.
Jacking up of shaft
3.
4.
5.
133
5.
6.
VIBRATION
1.
2.
3.
Vibration correction
ALIGNMENT
Alignment of Rotors and Casing
7.
8.
1.
2.
BALANCING
1.
Static balancing
2.
Dynamic balancing
MAINTENANCE
1.
2.
METHODOLOGY:
Lectures
Case study
Plant visit
Use of projectors
134
COURSE NO. 6
Course Title:
2.
3.
4.
COURSE CONTENTS
1.
Compressors
2.
Pumps
3.
Valves
4.
Water treatment
5.
Mechanical seals
7.
8.
Cooling systems
9.
Alignment
135
10.
Heat Exchangers
11.
Bearings
1.
COMPRESSORS
2.
3.
4.
Introduction
Types
Operation
Maintenance
PUMPS
-
Introduction
Types
Operation
Maintenance
VALVES
-
Introduction
Types
Operation
Maintenance
WATER TREATMENT
-
Introduction
Types
Operation
Maintenance
136
5.
6.
7.
8.0
MECHANICAL SEALS
-
Introduction
Types
Operation
Uses
Maintenance
Introduction
Types
Operation
Uses
Maintenance
Introduction
Types
Operation
Uses
Maintenance
COOLING SYSTEMS
-
Introduction
Types
Operation
Uses
Maintenance
137
9.0
10
11.
ALIGNMENT
-
Introduction
Types
Application
HEAT EXCHANGERS
-
Introduction
Types
Operation
Uses
Maintenance
BEARINGS
-
Introduction
Types
Operation
Uses
Maintenance
Methodology:-
Lectures
Practical demonstration
Case Study
Plant visit
138
COURSE NO. 7
Course Title:
1.
2.
3.
4.
COURSE CONTENTS
Diesel Engines
1.1
Introduction
1.2
Operation
1.3
Maintenance
1.4
Valve settings
1.5
Nozzle testing
1.6
Fuel systems
1.7
Governors systems
1.8
Cooling systems
1.9
Superchargers
139
Course Title:
1.
2.
3.
COURSE CONTENTS
1.
Refrigeration system
2.
Refrigerants
3.
4.
5.
Measurement
6.
Maintenance
1.
REFRIGERANT SYSTEM
140
3.
4.
5.
6.
Introduction
Principles
Types
Operation
Maintenance
Application
Method of estimation
AIRCONDTIONING SYSTEM
-
Introduction
Principles
Types
Operation
Maintenance
MEASUREMENT
-
Introduction
Leakage detection
MAINTENANCE
-
Introduction
Maintenance scheduling
141
Methodology:-
Lectures
Practical demonstration
Project work
Case study
COURSE NO. 9
Course Title:
1.
2.
3.
COURSE CONTENTS
1.
2.
Shaping machine
Drilling machine
Power saw
3.
4.
5.
COURSE NO. 10
Course Title:
Duration:
Two weeks
For Whom:
Mechanical Craftsmen/Artisans
Introduction
Metals used for welding
Welding techniques.
Safety Practice
144
Lectures
Practical demonstration
Case study
145
COURSE NO. 11
Course Title: Advanced Welding Course
Duration:
Two weeks
For Whom:
6. DEFECTS IN WELDS
Introduction
Types of defects
Causes of defects
Method of correction of defects
7. SAFETY WHILE WELDING
Types of safety wears
Uses of safety wears
Safety regulation
Fire fighting equipment
Electric shock prevention
8. WELDING EQUIPMENT MAINTENANCE
Cleaning
Inspection
Maintenance Scheduling
Methodology: - Lectures
-
Practical demonstration
Case study
Film show
148
COURSE NO. 12
TOPIC:
149
6. Colour Identification
Types of colour identification
Application
7. Leakage Detectors
Types
Equipment for detecting leakage
Leakage Prevention
8. Lagging of Pipes
Types of Lagging
Application
9. Measurement of Flow
Types of flow gauge
Application
10. Corrosion Prevention
Types of Corrosion
Method of Prevention
Methodology:-
Lectures
151
152
Lectures
Practical demonstration
Case study.
COURSE NO. 13
TOPIC:
157
COURSE NO. 14
TOPIC:
Duration:
3 Weeks
For Whom:
(3)
(4)
(5)
Course Contents
(1)
(2)
Fuel systems
(3)
(4)
(5)
(6)
Air Systems
(7)
Staring Equipment
(8)
Accessory Equipment
(9)
Compressor Section
(a)
Compressor rotor
(b)
Compressor Casing
(c)
Bladding
(d)
1b
Combustion Chamber
(a)
General
(b)
Combustion Chamber
159
(c)
Spark Plugs
(d)
(e)
Crossfire tubes
(f)
Transistion Pieces
1c
Turbine Section
(a)
General
(b)
(c)
(d)
1d
Exhaust Section
(1)
General
1e
Bearings
(1)
General
(2)
Lubrication
(3)
2.
2.1
General
2.2
2.3
2.4
2.5
2.6
2.7
3.
3.1
General
3.2
3.3
3.4
3.5
Pressure Switch
3.6
4.
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
2 Weeks
For Whom:
Qualification
Course Objective:- At the end of the course the participants should be able to:
1.
2.
3.
4.
Discuss principles of Turbine alignment, Vibration and balancing and their relationship on
turbines.
5.
Course Contents:
1.
2.
3.
Governor Systems
4.
Protection Systems
5.
6.
Vibration
7.
Shaft Alignment
8.
Shaft Balancing
162
9.
/2.
-2(1)
TURBINES
- Impulse Turbine
- Reaction Turbine
- Francis type
- Kaplan type
(2)
TURBINE CONSTRUCTION
(1)
Non-rotating parts
(2)
Rotating parts
NON-ROTATING PARTS
a)
Head-works (intake)
b)
Penstock
c)
Spiral Case
d)
Stay ring
e)
Guide Vanes
f)
g)
Draft tube
ROTATING PARTS
a)
The runner
b)
Turbine Shaft
163
GOVERNOR SYSTEMS
a)
b)
c)
d)
e)
PROTECTION SYSTEMS
a)
Speed Control
b)
Flow Control
c)
Head Control
6.
VIBRATION
a)
b)
c)
Vibration Correction
7.
ALIGNMENT OF SHAFT
a)
b)
8.
SHAFT BALANCING
a)
Static Balancing
b)
Dynamic Balancing
164
9.
MAINTENANCE
a)
b)
CHAPTER 8
165
CONCLUSION
The practical/industrial experience acquired so far cannot all be recorded in
this report.
The report is based on some of the numerous maintenance activities and
courses organized as a co-ordinator, instructor and Guest Speaker in some of
the Seminars organized by National Electric Power Authority (NEPA).
I, sincerely hope that this report, which is a prerequisite for registration by
the Nigerian Society of Engineers will serve the purpose for which it is
written.
May God bless.
NWANA, U. E.
SENIOR MANAGER (MECHANICAL),
PSTC-IJORA.
THERMAL OPERATION
REVISED THERMAL OPERATORS TRAINING PROGRAMME
The risks involved in the operation of a thermal power plant are many and usually of
serious nature endangering the safety of plant and personnel and at times results are
166
catastrophic, leading to long outage for repairs or replacements. With the modern high
capacity plants working at high pressure and temperature ranges, these dangers have
assumed greater proportions and therefore have imposed the need for well trained and
knowledgeable operating personnel. The existing training programme on thermal power
plant operation aimed at practical orientation duly supplemented by basic theory of
thermodynamics was deemed to have met the above requirements and enable the
operator to fully understand the implications and intricacies in the safe and satisfactory
operation of thermal power plant.
However in the face of currently increasing need to address problems of rising costs as
well as enhance NEPAs competitive edge incoping with the emerging commercial
situation, the programme has been reviewed, culminating in the inclusion of efficiency
and cost control considerations to the existing programmes. In other dimension, the
elevation of the entry qualification from WASC/GCE Olevel or equivalent to OND/ND
or equivalent in electrical, mechanical or power engineering implied that trainees
recruited for the programme henceforth should have already had reasonable knowledge
of basic mathematics. This assumption has led to the exclusion of basic mathematics
from the revised programme.
To enhance the effectiveness of the entire package, a field attachment and monitoring
programme is incorporated and supported with a comprehensive log book to be
administered by the Human Resources Development Division in liaison with field
management.
167
1.
2.
3.
4.
Appreciate the hazards present in a thermal power plant environment and take
appropriate precautions.
COURSE CONTENTS
PHASE 1
MODULE 1:
BASIC THERMODYNAMICS
171
PHASE 2
MODULE 6: Feed systems and Feed Pumps
6.1 Feed system layout, simple design and reasons for additional stages of feed heating
gains from regenerative heaters
6.2 Feed system including boosters pumps drain coolers dearators.
6.3 Feed heater drainage systems and controls
6.4 Reserve feedwater systems
6.5 Boiler feed pump design feature sand control equipment
PHASE 3
MODULE 9: GAS TURBINE OPERATION
173
9.1
9.2
9.3
9.4
9.5
9.6
9.7
Gas turbines and diesel sets for standing units for emergency and auxiliary
equipment (Black start operation).
9.8
PHASE 4
MODULE 12: Instrumentation and Control
12.1 Feedwater control single, double and three element control systems
12.2 Combustion control boiler automatic control systems
175
12.3 Measuring equipment for the flow of steam, water, gases, etc. recorders, indictors
and integrators.
12.4 Protection and interlocks low or high water level in the drum, fuel, failure,
flame failure, low vacuum, low lubricating oil pressure, low steam pressure or
temperature.
MODULE 13: Other Generating Plants
13.1 Elementary principles of nuclear reactors nuclear power generation
13.2 Hydro and pumped water storage system.
13.3 Combined cycle power system (Steam/gas turbine) etc.
MODULE 14: Statutory and safety aspects
14.1 Consideration of legislation covering river pollution, air pollution, noise.
14.2 Revised safety code, safety rules and industrial first aid
14.3 Acts and regulations relating to boilers and steam plant, case of boiler plant.
14.4 Importance of receiving and giving correct instructions, identification and errorfree operation of equipment.
MODULE 15: Course Review
METHODOLOGY: Lectures, line/system training, case studies, group
discussion etc.
176
The entire revenue of all utility companies or power supply Authority is heavily dependent on the
performance of its energy meters and the competence of the metering personnel.
For the personnel to be competent and efficient they require continuous training in the acquisition of
skills and updating of their knowledge in latest technology.
In reviewing this syllabus, account has been taken of the latest technology in meters vis--vis
electronic and solids state meters involved in metering of loads.
More emphasis has been placed on the technical aspect of marketing functions, because the bulk of
their duties is technical .
177
With the entry behaviour of G.C.E. O/L, NABTEB, OND marketing personnel should be familiar with
basic electrical principles relevant to the technical functions performed.
Since marketing in 'National Electric Power Authority' is technically oriented, we suggest that
emphasis be placed on technical training for better performance.
The existing courses in the marketing department were examined technically and professionally. We
have the following courses in the department.
1.
Meter Section
After examining the course contents of the existing courses, modifications were made in areas
necessary and additional topics were included pertinent to the new technologies in energy meters.
178
COURSE TITLE:
DESIGNED FOR:
Junior Marketers
EDUCATIONAL QUALIFICATION:
GCE/SSCE
Identify the types of electric energy meters required for domestic and commercial premises
Identify illegal practices by unscrupulous consumers
Install single phase meters in domestic and mini commercial premises.
Understand various types of disconnection and reasons for disconnection.
Observe the necessary safety rule and code of practice required in metering practices
COURSE CONTENT:
Electricity metering terminology
The meaning of term
Conversion of imperial to metric system
2.0
2.1
2.2
2.3
3.0
3.1
3.2
3.3
4.0
Protective devices
4.1
4.2
Cutouts
4.3
Fuses
5.0
5.1
5.2
5.3
6.0
Customer relations
6.1
6.2
6.3
7.0
7.1
7.2
Main inspections
7.3
8.0
8.1
8.2
8.3
Procedure of installation
9.0
9.1
Introduction
180
9.2
9.3
9.4
9.5
10.0
Customer complaints
10.1
10.2
Introduction
10.3
10.4
10.5
Disconnection exercise
10.6
Reconnection exercise
11.0
Introduction
11.1
Earthing
11.2
Importance of earthing
11.3
Earthing materials
11.4
COURSE TITLE:
DESIGNED FOR:
EDUCATIONAL QUALIFICATION:
GCE/SSCE, NABTEB
COURSE CONTENTS:
1.
Metering Terminologies
1.1
1.2
1.3
2.0
2.1
2.2
3.0
3.1
3.2
4.0
4.1
Availability of mains
4.2
4.3
5.0
5.1
5.2
5.3
5.4
COURSE TITLE:
DESIGNED FOR:
Junior Marketers
EDUCATIONAL QUALIFICATION:
GCE/SSCE
COURSE CONTENT:
1.
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
2.0
Installation procedure
2.1
2.2
2.3
3.0
3.1
3.2
3.3
4.0
Circuit faults
4.1
4.2
184
COURSE TITLE:
DESIGNED FOR:
EDUCATIONAL QUALIFICATION:
DURATION:
HND, BSC
Two weeks
COURSE OBJECTIVE:
Acquire the necessary skills required to detect faulty meter circuits and rectify them.
Use the specified testing instruments to diagnose faults in meter circuits
COURSE CONTENT:
1. Introduction to current transformer operated meters
Component parts of current transformer operated meter
Metering equipment
185
2.1
2.2
2.3
3.0
3.1
3.2
3.3
3.4
4.0
4.1
4.2
Use of clip-on-ammeter
5.0
Safety awareness
5.1
186
COURSE TITLE:
DESIGNED FOR:
Investigation Officers
EDUCATIONAL QUALIFICATION:
DURATION:
GCE/SSCE, OND
Two weeks
COURSE OBJECTIVE:
1.1
2.0
2.1
2.2
2.3
Test of installation
2.4
Making of customers
187
3.0
3.1
3.2
3.4
4.0
4.1
5.0
5.1
Types of disconnections
5.2
5.3
5.5
6.0
7.0
7.1
7.2
8.0
8.1
8.2
8.3
Penalizing defaulters
188
COURSE TITLE:
DESIGNED FOR:
Two weeks
COURSE OBJECTIVE:
2.1
2.2
Consumers responsibility
3.0
3.1
3.2
4.0
4.1
4.2
4.3
4.4
4.5
4.6
5.0
Protective devices
5.1
5.2
5.3
6.0
6.1
Purpose of Testing
6.2
Sequence of Test
7.0
7.1
7.2
7.3
7.4
7.5
8.0
8.1
9.0
Faults diagnoses
9.1
Types of faults
9.2
Fault rectification
190
10.0
11.0
11.1
Classification of tariffs
COURSE TITLE:
DESIGNED FOR:
Two weeks
COURSE OBJECTIVE:
1.1
1.2
2.0
2.1
2.2
2.3
Switches
2.4
2.5
Circuit loading
3.0
voltage calculation
3.1
Definition of voltages
3.2
3.3
3.4
4.0
4.1
4.2
5.0
5.1
5.2
Clear wiring
5.3
5.4
5.6
Conduit/Trunk wiring
6.0
6.1
Introduction
6.2
6.3
6.4
7.0
Earthing system
7.1
7.2
7.3
7.4
7.5
Earth testing
For Secretaries/Typists
ii)
Personnel/Administrators
2.
3.
4.
5.
Auditors
6.
Every discipline
Networking Essentials
2.
Autocad Package
3.
Corel Draw
4.
Peachtree
195
DURATION:
2 WEEKS
TARGET AUDIENCE:
Secretaries/Typist, Personnel/Administrators
OBJECTIVES:
At the end of this course, participants should be able:
-
Understand and be able to use Word 2000 and Excel enhanced features.
To understand the concept of Internet and how it can be combined with Microsoft Office 2000.
Contents
1.0
1.1
1.1.1
1.1.2
Creating folder
1.1.3
1.1.4
1.1.5
1.1.6
1.1.7
1.1.8
Getting Help
1.1.9
2.1
2.2
2.3
Split Windows
2.4
Arranging Windows
2.5
2.6
2.7
2.8
2.9
2.10
Merge Documents
197
3.0
3.1
3.2
Creating References
3.3
Using Functions
3.4
3.5
Database concepts
4.0
4.1
Introduction
4.2
Introduction to charts
4.3
4.4
4.5
4.6
4.7
4.8
5.0
MS-POWERPOINT
5.1
Introduction
5.2
5.2.1
Presentation Basics
5.3
5.4
5.5
5.6
6.0
6.1
Introduction
6.2
6.3
6.4
6.5
6.6
7.0
Internet Concepts
7.1
7.2
7.3
7.4
7.5
7.6
7.7
8.0
8.1
Introduction
8.2
8.3
8.4
8.5
199
COURSE:
COMPUTER APPRECIATION
DURATION:
2 WEEKS
TARGET AUDIENCE:
All Fields
OBJECTIVES:
At the end of this course, participants should be able:
-
To understand the concept of software and be able to use the under listed Microsoft Office
packages.
Contents
1.0
Introduction to computers
2.0
Computer Fundamentals
3.0
Windows 2000
3.1
3.2
3.3
Creating folder
3.4
Creating shortcuts
3.5
3.6
3.7
3.8
3.9
Getting Help
3.10
3.11
3.12
Shutting Down
4.0
4.1
Introduction
4.2
Word Processors
4.3
Creating a Document
4.4
Editing a Document
4.5
4.6
4.7
4.8
Language Tool
5.0
MS-EXCEL Basic
5.1
Introduction
5.2
5.3
5.4
5.5
Managing Data
6.0
Internet Concepts
6.1
6.2
6.3
6.4
6.5
6.6
6.7
COURSE:
DURATION:
2 WEEKS
TARGET AUDIENCE:
OBJECTIVES:
i)
Instructors
ii)
iii)
iv)
CONTENT
1.0
Introduction to Computers
2.0
Computer Fundamentals
3.0
Windows 2000
4.0
4.1
4.2
Word Processors
4.3
Creating a document
4.4
Editing a document
4.5
4.6
Modify Font
4.7
4.8
4.9
Language Tools
203
5.0
MS-EXCEL 2000
5.1
Introduction
5.2
5.3
5.4
5.5
5.6
Managing Data
6.0
MS-Access
6.1
Introduction
6.2
Working on Templates
6.3
6.4
6.5
Access Runtime
6.6
Upsizing MS-Access
6.7
6.8
Query
6.9
Printing Database
7.0
MS-Power Point
7.1
Introduction
7.2
7.3
Presentation Basics
7.4
7.5
7.6
7.7
8.0
8.1
Introduction
8.2
8.3
8.4
9.0
Internet Concepts
9.1
Introduction
9.2
9.3
9.4
9.5
9.6
9.7
10.0
11.0
COURSE:
DURATION:
2 WEEKS
TARGET AUDIENCE:
OBJECTIVES:
(i)
(ii)
To use accounting packages like Excel and peachtree to make quick and easy
financial analysis, analyse Data and create presentation with charts and Web
205
pages
(iii)
(iv)
(v)
CONTENTS
1.0
Introduction to computers
2.0
Computer Fundamentals
3.0
Windows 2000
3.1
3.2
3.3
Creating folder
3.4
Creating shortcuts
3.5
3.6
3.7
3.8
3.9
Getting Help
3.10
3.11
3.13
Shutting Down
4.0
4.1
4.2
Word Processors
4.3
Creating a Document
4.4
Editing a Document
206
4.5
4.6
Modify Font
4.7
4.8
4.9
Language Tool
5.0
MS-EXCEL
5.1
Introduction
5.2
5.3
5.4
5.5
5.6
Managing Data
5.7
6.0
6.1
Introduction
6.2
Working on Templates
6.3
6.4
6.5
Access Runtime
6.6
Upsizing MS-Access
6.7
6.8
Query
6.9
Printing Database.
7.0
Power Point
207
7.1
Introduction
7.2
7.3
Presentation Basics
7.4
7.5
7.6
7.7
8.0
8.1
Introduction
8.2
8.3
8.4
8.5
9.0
Internet Concepts
9.1
9.2
9.3
9.4
9.5
9.6
9.7
10.0
208
NEW COURSE
COURSE:
DURATION: 2 WEEKS
TARGET AUDIENCE:
ENGINEER/TECHNOLOGISTS/ADMINISTRATORS/
AVERY FIELD
OBJECTIVES:
-
CONTENT
1.0
1.1
Introduction to HTML
1.2
1.3
HTML Tags
209
1.4
1.5
1.6
1.7
Lists
1.8
Document conversion
2.0
2.1
Introduction
2.2
2.3
Introduction to Hyperlinks
2.4
Creating Hyperlinks
2.5
Establishing Relations
2.6
Some color.
3.0
3.1
Introduction
3.2
Creating Tables
3.3
Image Formats
3.4
Inserting Images
3.5
Image Maps
3.6
Adding Sound
4.0
4.1
Introduction to Forms
4.2
4.3
Create forms
4.4
Frames
5.0
Java Script
210
5.1
Introduction
5.2
5.3
5.4
5.5
Embedding Javascript
5.6
Using
5.7
Displaying information
6.0
6.1
Introduction
6.2
Variables of Laterals
6.3
Operators
6.4
Operators Precedence
6.5
Expressions
6.6
Regular Expression
6.7
Arrays.
7.0
7.1
Introduction
7.2
7.3
Control statement
7.4
Functions
7.5
This statement
8.0
Using objects
8.1
Introduction
8.2
About Objects
8.3
Browser objects
211
8.4
Javascript objects
8.5
9.0
Handling events
9.1
Introduction
9.2
9.3
Event Handlers
9.4
212
NEW COURSE
COURSE:
DURATION: 2 WEEKS
TARGET AUDIENCE: All fields.
OBJECTIVES:
-
CONTENT
1.0
Introduction
1.1
What is DHTML?
1.2
1.3
1.4
2.0
Style sheets
2.1
Introduction
2.2
Inline styles
2.3
2.4
2.5
2.6
2.7
2.8
Cascading
213
3.0
Event Handling
3.1
Introduction
3.2
3.3
3.4
4.0
Using Layers
4.1
Introduction of Layers
4.2
Some standards
4.3
Using Layers
4.4
Using Javascripts
4.5
Using an Alternative
5.0
Dynamic content
5.1
Introduction
5.2
5.3
5.4
Using time
6.0
Dynamic positioning
6.1
Introduction
6.2
About positioning
6.3
Dynamic positioning
7.0
Special Effects
7.1
Introduction
7.2
7.3
8.0
Data Binding
8.1
Introduction
214
8.2
Using Tables
8.3
8.4
8.5
Using HTML
NEW COURSE
COURSE:
DURATION: 2 WEEKS
TARGET AUDIENCE:
OBJECTIVES:
(i)
(ii)
CONTENTS
1.0
1.1
1.2
The OR gate
1.3
1.4
1.5
1.6
1.7
2.0
2.1
Binary codes
2.2
ASCII
2.3
EBCDIC
3.0
Boolean Algebra
3.1
Combinational logic
3.2
3.3
3.4
4.0
4.1
4.2
De Morgans Theorem
4.3
Karnaugh Mapping
216
INSTRUMENTATION
PREFACE
Our ability to measure a quantity determines ones knowledge of that quantity and since the measure of
electrical quantities or other parameters in terms of electrical quantities is involved in an over
expanding circle of occupations of contemporary life. It is therefore essential for the practicing
Engineer/Technologist
and
technicians
to
have
thorough
knowledge
of
electrical
instrumentation/control and measurement systems. This write up which is developed without any
known reference of a previous work is intended to assist the NEPA instrumentation/control
Engineer/Technologist and technician who now finds himself involved with measurements in terms of
217
volts, amperes, ohms watts, and faced with an ever increasing variety of instruments from a simple
pointer instrument to a complex data logging and processing system.
The object of this review is to help the Engineer/Technologist or other instrumentation/control user, to
select the right form of instrument for an application and analyse the performance of instruments from
various manufacturers in order to obtain the optimum instrument performance in our operating
systems. We have in this review included electronic instrumentation and measurement techniques,
speed tronic MKV/Decontic control for our gas turbines instruments and more purposefully digital
electronic which will assist instrument Engineers/Technologists in the latest designs of computer aided
systems in use our generation station machines. In addition we have developed a standard basic
instrumentation/control course for our Engineers/Technologists and Technicians.
A scheme has also been developed to take care of Instrumentation/Control Maintenance Technician
Training (ICMTT) which ******* in modules of three phases of four weeks respectively. Other course
developed inducted, control systems instrumentation Control Workshop Technology and principle of
Hydraulic and pneumatics system.
In all, we believe that this programme will assist our Engineers/Technologists immensely in carrying
out their jobs efficiently and competently
218
INSTRUMENTATION/CONTROL COURSES
TECHNICAL TRAINING MANUAL
REVIEW COMMITTEE
1. Basic Instrumentation/Control Course (ICI)
(i)
For Engineers/Technologists
(ii)
For Technician/Craftsmen
219
(II)
(III)
Determine the different types of control valves, selection, installation, maintenance and
repairs.
COURSE CONTENT:
1.1
1.2
Significant of measurement
1.3
Process control
1.4
1.5
1.6
1.7
1.8
220
2.
DC Control Circuit
2.1
Power supply
2.2
2.3
Schematic diagram
3.
Secondary Instrument
3.1
Electronic/Electronic recorders
3.2
Mechanical indicators
4.1
4.2
Logic family
Methodology:
By lectures in a classroom, use of audio visual aids and by practical work in the laboratory
221
COURSE TITLE:
DESIGNED FOR:
2 Weeks
OBJECTIVES:
(i)
(ii)
(iii).
COURSE CONTENT
Analog (pointer) instruments
1.1.
Electrometrical instruments.
1.1.1
1.1.2
1.1.3
Electrodynamics instruments.
1.1.4
Rectifier instruments.
Electrostatic instruments.
1.1.7
Energy meters.
2.1
Electronic instruments.
222
2.1.2
A .C. Voltmeters
2.1.3
Null detectors
3.0
3.1
Instrument selection
3.2
Specification analysis
3.3
Instrument compassion
4.
4.1
4.2
Potentiometer recorders
4.3
Events recorders
4.4
X Y plotters
4.5
G.R.O.
5.0
D. C. Control circuit
5.1
5.2
5.3
Schematic diagrams
6.0
Errors in measurement
6.1
Standard
6.2
Error analysis
6.3
Calibration procedures
7.0
Methodology
223
By lectures in classroom, use of audio visual aids and by practical work in the
laboratory.
COURSE TITLE:
DESIGNED FOR:
2 Weeks
At the end of the course, participants should be able to:-
(i)
(ii)
(iii)
CONTENTS
1.0
1.1
1.2.
2.0
2.1
2.2.
2.4
2.5
2.6
2.7
3.0
Arithmetic Circuits
3.1
Binary arithmetic
224
3.2
3.3
Hexadecimal Arithmetic
3.4
4.0
4.1
The Inverter
4.2
4.3
4.4
5.0
Boolean Algebra
5.1
Combinational logic
5.2
5.3
5.4
Demorgans theorem
5.5
5.6
6.0
Shift Registers
6.1
6.2
6.3
7.0
7.1
7.2
7.3
8.0
8.1
S-R flip-flop
8.2
8.3
9.0
9.1.
9.2
COURSE TITLE:
DESIGNED FOR
4 Weeks
226
OBJECTIVES:
(i)
(ii)
(iii)
(iv)
COURSE CONTENT
1.0
1.1
Process control
1.2
Experimental error
1.3
1.4
1.5
1.6
1.7
2.0
2.1
Potentiometers
2.2
Differential Transformers
2.3
2.4
Thermistors
2.5
Thermocouples
2.6
Photoelectric sensors
3.0
3.1
Input impedance
227
3.2
Sensitivity
3.3
Range
3.4
Zero drift
3.5
Frequency Response
4.0
Strip-Chart Recorders
4.1
Data Logger
4.2
4.3
Oscilloscope
5.0
5.1
Introduction
5.2
Power Supplies
5.3
5.4
5.5.
Amplifiers
5.6
Operational Amplifiers
5.7.
Filters
5.8
Amplitude modulation/demodulation
5.9
6.0
Pressure measurement
Introduction
6.1
6.2
6.3
6.4
6.5
Calibration of transducers
228
7.0
Temperature measurement
7.1
Introduction
7.2
Resistance
7.3
7.4
Thermocouples
7.5
7.6
Pressure thermometers
7.7
Calibration method
8.0
8.1
Chemical electrodes
8.2
Reference electrodes
8.3
Pitt electrodes
8.4
Conductivity meters
9.0
9.1
COURSE TITLE:
DESIGNED FOR:
(ii)
(iii).
CONTENTS
1.0
1.1
2.0
Logic forcing
2.1
2.2
2.3
3.0
3.1
Animated displays
3.2
3.3
3.4
4.0
Decontic controls
4.1
Introduction
4.2
5.0
5.1
5.2
Interlock programming/scheme
5.3
Reading/understanding MK 5 files
6.0
Trouble-shooting to A7 status
230
7.0
8.0
9.0
Alarm circuits
9.1
CORE COURSES
1.
2.
Digital Electronics 1
3.
4.
Control System 1
5.
Introduction to Instrumentation/Control
231
COMMON COURSES
1.
Engineering mathematics
2.
Technical Draying
3.
Safety practices
4.
5.
6.
1.
Introduction to Instrumentation/Control
2.
3.
Digital electronics
COURSE TITLE:
ICMTT
SUBJECT AREA:
PHASE (MODULE):
DESIGNED FOR:
Phase 1
A.T.O-S-in-Training (I&C)
4 Weeks
OBJECTIVES:
(i)
(ii)
Identify the main features of control systems in term of electrical Mechanical and
electronic system
(iii)
(iv)
To handle problems and defects arising from these instruments. Equipment and
components that make up the control systems
COURSE CONTENT:
232
1.0
1.1
Electrical overview
1.2
Mechanical overview
1.3
Electronic overview
1.4
hydraulic/pneumatic overview
(ii)
Identify the different types of measuring instruments used in the electric power industry.
(iii)
Test, repair and maintain the different types of instruments in the system.
COURSE CONTENT
1.0
1.1
1.2
1.3
2.1.0
Electromechanical instruments
2.1.1
Moving-coil Instrument
2.1.2
2.1.3
Electrodynamics instrument
2.1.4
Rectifier instruments
2.1.5
Thermocouple instrument
2.1.6
Electrostatic instruments
2.2.0
Electronic-(Pointer instruments
2.2.1
D.C. Voltmeters
2.2.2
A.C Voltmeters
2.2.3
Null Detectors
3.0
3.1
3.2
Potentiometer recorders
3.3
Event recorders
3.4
X.Y Plotters
3.5
G.R.O.
234
COURSE TITLE:
ICMTT
SUBJECT AREA:
Digital Electronics 1
PHASE (MODULE):
DESIGNED FOR:
Phase 1
A.T.O-S-In-Training (I&C)
4 Weeks
(ii)
To trace signal in logic circuit thereby appreciate logic designs, and maintain such
circuit.
(iii)
COURSE CONTENT:
1.0
1.1.
1.1.1
1.1.2
A relay as a switch
1.1.3
A diode as a switch
1.1.4
A transistor as a switch
2.0
Combination Logic
2.2
2.3
The OR gate
2.4
2.5
2.6.
Inverter
2.7.
Buffer
2.8
236
CORE COURSES
1.
2.
3.
Digital Eletronics 2
4.
5.
Control System 2
6.
A.T.O-IN-TRAINING (I & C)
237
4 (FOUR) WEEKS
(ii)
(iii)
To design and construct power supplies appropriate for control and protective circuits.
COURSE CONTENT
1.0
Electrical Fundamentals 1
1.1
Ohms Law
1.2
1.3
Ac voltage generation
1.4
1.5
1.6
Power Factor
1.7
1.8
2.0
2.1
2.2
2.3
2.4
DC Distribution
2.5
Battery chargers
2.6
AC/DC Rectification
2.7
Inverters
238
A.T.O-IN-TRAINING (I & C)
4 (FOUR) WEEKS
(ii)
COURSE CONTENT:
1.0
Digital instruments
1.1
Differential voltmeters
1.2
Counters
1.3
Digital clocks
1.4
Digital voltmeters
2.0
Power Measurement
2.1
2.2
2.3
2.4
Energy meters
3.0
Multimeters
3.1
Designation
3.2
Sensitivity
3.3
Application
4.0
Megger Instrument
4.1
4.2
4.3
240
COURSE TITLE:
ICMTT
SUBJECT AREA:
Digital Electronic 2
A.T.Os-in-Training (I & C)
(ii)
COURSE CONTENT:
1.0
1.1
1.2
1.3
Demorgans theorem
2.0
Arithmetic circuits
2.1
Binary arithmetic
2.2
2.3
2.4
Hexadecimal arithmetic
3.0
3.1
3.2
3.3
3.4
Noise immunity
1.
2.
Digital Electronic 3
3.
Control System 3
4.
5.
COURSE TITLE:
ICMTT
SUBJECT AREA:
DESIGNED FOR:
A.T.Os-in-Training (I & C)
(ii)
(iii)
COURSE CONTENT:
1.0
1.1
1.2
Voltage levels
1.3
Voltage transformation
1.4
Distribution sub-stations
1.5
2.0
Electrical Fundamental 2
2.1
Impedance
2.2
2.3
2.4
2.5
3.0
Voltage drops
Introduction to transformers
3.1
3.2
3.3
Instrument transformers
243
COURSE TITLE:
ICMTT
SUBJECT AREA:
Digital Electronic 3
A.T.O.-in-Training (I & C)
(ii)
COURSE CONTENT:
1.0
1.1
1.2
1.3
CMOS family
2.0
2.1
S-R Flip-Flop
2.2
2.3
Gated D Flip-Flop
2.4
3.0
Shift Registers
3.1
3.2
4.0
Karnaugh Mapping
4.1
4.2
4.3
245