INDCON PROJECTS & EQUIPMENT LTD.

Project

: Panipat-Jalandhar LP Gas Pipeline Project

Owner

: Indian Oil Corporation Limited, NRPL- PANIPAT

Contractor

: Indcon Projects & Equipment Ltd.

PROCEDURE FOR
FABRICATION AND ERECTION OF STATION STRUCTRAL
WORKS
INDCON-PJPL-STN-MECH-PNP-01

Date: 7th NOV. 2007

00

07.11.07

Rev.
No

Date

Submitted for
approval
description

Ajit

Amit

Prepared Checked
by
by

GSB
Approved
by

Approved by
IOCL

Doc No: INDCON-PJPL-STN-MECH-PNP-01 Rev No: 0, Dt. 07/11/07, Page 1 of 8

INDEX
Sr.No.

Description

Page No.

Purpose

03

References

03

Fabrication

03

Erection

04

Tolerance Limits

04

Health, Safety and Environment

05

Documentation

05 08

Doc No: INDCON-PJPL-STN-MECH-PNP-01 Rev No: 0, Dt. 07/11/07, Page 2 of 8

INDCON PROJECTS & EQUIPMENT LTD.

Procedure for
FABRICATION AND ERECTION OF STATION STRUCTRAL WORKS
Project: Panipat-Jalandhar LP Gas Pipeline Project
1.0

PURPOSE: This specification covers Fabrication and erection of structure steel work
consisting of Columns, beam, brackets, grating, pumping units piping, vessels,
valves and other location as per drawing.

2.0

REFERENCES: -

2.1.

All Materials used in fabrication shall be the following codes.

a. Structure steel weld able quality

: IS 226

b. Plate for thickness 20mm and above

: IS 2062

c. Black bolts and nuts

: IS 1367 Gr. B

d. Welding electrodes

: IS 814, IS 815

e. Washer

: IS 226

3.0

FABRICATION: -

3.1

Fabrication work shall be in accordance with IS 800 section V

3.2

Ensure that all approved Fabrication drawing shall be referred to. The
connection shall be bolted or welded as specified in the drawing.

3.3

Fabrication tolerance shall be so set that misalignment of plate at any weld shall
be not exceed of the plate thickness or 1.5 mm whichever is less. Maximum
deviation from a straight line shall not exceed 3 mm in any 3 meter.

3.4

Qualification test for welder and approval of the electrodes shall be carried out
as per IS-823. Platform and ladder shall be shape assembled in the largest unit
suitable for handling, transportation and erection.

Doc No: INDCON-PJPL-STN-MECH-PNP-01 Rev No: 0, Dt. 07/11/07, Page 3 of 8

INDCON PROJECTS & EQUIPMENT LTD.

Procedure for
FABRICATION AND ERECTION OF STATION STRUCTRAL WORKS
Project: Panipat-Jalandhar LP Gas Pipeline Project
4.0

ERECTION:-

4.1.

Erection shall be carried out in accordance with IS: 800 Section VI and shall be
permitted only after the relevant foundation or other structure over which the
steel work will be erected is ready for erection.

4.2.

The positioning, leveling, alignment, plumbing of the structure shall be in

accordance with the relevant drawing.

4.3.

Maximum tolerance for line and level of the steel work shall be 3 mm for any
part of structure. The structure shall not be out of plumb by more then 3.5 mm on
each 10 meter section of height and not more then 7 mm per 30 meter length.

5.0

TOLERANCE LIMITS

5.1.

FOR FABRICATION:

Misalignment of plates at any weld shall not exceed

25% of the plate thickness or 1.5 mm which is
less maximum deviation from a straight line shall not
exceed 3 mm in any 3 meter length.

5.2.

FOR ERECTION:

Maximum tolerance for line and level of the steel work

shall be= 3 mm for any fare of structure. The structure
shall not be out of plumb by more than 3.5 mm on
each 10 meter section of height and more than 7 mm
per 30 meter length.

Doc No: INDCON-PJPL-STN-MECH-PNP-01 Rev No: 0, Dt. 07/11/07, Page 4 of 8

INDCON PROJECTS & EQUIPMENT LTD.

Procedure for
FABRICATION AND ERECTION OF STATION STRUCTRAL WORKS
Project: Panipat-Jalandhar LP Gas Pipeline Project

6.0

HEALTH SAFETY AND ENVIRONMENT

This is an environment friendly project. Following safety points shall be taken
care off.

All utilities shall be identified and protected so that they do not foul with the
execution work.

All heavy equipment shall be maintained in good condition as per maintenance

schedule.

All workmen shall use proper personal protection wears.

All employees shall follow the employee occupational health & safety rules.
DOCUMENTATION
Inspection Test Plan

: INDCON-PJPL-STN-MECH-PNP-01

Inspection Report

: INDCON-PJPL-STN-MECH-FM-01A
INDCON-PJPL-STN-MECH-FM-01B

Note:
In case of conflict between the requirements of this procedure and that of the
above referred specifications the requirements of the latter shall govern, until and
unless specific intention is meant.

Doc No: INDCON-PJPL-STN-MECH-PNP-01 Rev No: 0, Dt. 07/11/07, Page 5 of 8

INSPECTION TEST PLAN

FOR
FABRICATION AND ERECTION OF STATION STRUCTRAL WORKS
Client

Contractor: Indcon
Project

Procedure No: INDCON-PJPL-STN-MECH-PNP-01

: Indian Oil Corporations ltd.

Projects & Equipments Ltd.

Revision : 00

: Panipat Jalandhar LP Gas Pipeline Projects

Sr.
No.

Activity Description

Date:
Checked By

Frequency of
Insp./ Testing

INDCON

IOCL

Doc. To be
submitted by
Indcon

Submission and obtaining

approval of Procedure

At the Beginning

AP

INDCON-PJPL-STNMECH-PNP-01

WPS/PQR

At the Beginning

AP

INDCON-PJPL-STNMECH-WPS-13

Material Test certificates for

INDCON scope of supply

At the Time of
Material Receipt

Manufacturers Test
Certificates

Fabrication work

Random

RM

INDCON-PJPL-STNMECH-FM-01A

Visual Inspection of Welding

Every Joint

RM

INDCON-PJPL-STNMECH-FM-01A/B

Erection wok

Random

RM

INDCON-PJPL-STNMECH-FM-01B

Safety

Throughout

INDCON-PJPL-STNMECH-FM-01A/B

Legend:
P : Perform ,
R : Review Documents,
AP : Approval ,
RM : Random
W : Witness

For INDCON PROJECTS & EQUIPMENTS LTD.

For INDIAN OIL CORPORATIONS LTD.

Name:

Name:

Sign:

Sign:

Date:

Date:

Doc No: INDCON-PJPL-STN-MECH-PNP-01 Rev No: 0, Dt. 07/11/07, Page 6 of 8

INSPECTION REPORT
FOR
FABRICATION AND ERECTION OF STATION STRUCTRAL WORKS
Procedure No: INDCON-PJPL-STN-MECH-PNP-01
Client

Format No: INDCON-PJPL-STN-MECH-FM-01A

: Indian Oil Corporations ltd.

Contractor: Indcon
Project

Projects & Equipments Ltd.

Revision : 00

: Panipat Jalandhar LP Gas Pipeline Projects

SL.
NO.

MARK NO.

ITEM NO.

ITEM
DESCRIPTION

Date:
SIZE

QTY

FABRICATION
OK

REMARK

Legend:
BW - BUTT WELD
SW - SOCKET WELD

BR - BRANCH WELD
FW Fillet Weld

For INDCON PROJECTS & EQUIPMENTS LTD.

Name:
Sign:
Date:

For INDIAN OIL CORPORATIONS LTD.

Name:
Sign:
Date:

Doc No: INDCON-PJPL-STN-MECH-PNP-01 Rev No: 0, Dt. 07/11/07, Page 7 of 8

VISUAL INSPECTION REPORT

FOR
FABRICATION AND ERECTION OF STATION STRUCTRAL WORKS
Procedure No: INDCON-PJPL-STN-MECH-PNP-01
Client

Format No: INDCON-PJPL-STN-MECH-FM-01B

: Indian Oil Corporations ltd.

Contractor: Indcon
Project

Projects & Equipments Ltd.

Revision : 00

: Panipat Jalandhar LP Gas Pipeline Projects Date:

SL.
NO.

MARK NO.

ITEM NO.

ERECTION
WELD OK

SIZE

QTY

WEIGHT IN KGS

REMARK

Legend:
BW - BUTT WELD
SW - SOCKET WELD

BR - BRANCH WELD
FW Fillet Weld

For INDCON PROJECTS & EQUIPMENTS LTD.

Name:
Sign:
Date:

For INDIAN OIL CORPORATIONS LTD.

Name:
Sign:
Date:

Doc No: INDCON-PJPL-STN-MECH-PNP-01 Rev No: 0, Dt. 07/11/07, Page 8 of 8