Section-5

Q-1: Carbon steel are regarded as steel containing not more than
(a) 0.5% Mg, 0.5% Si
(b) 1% Mg, 0.5% Si
(c) 0.2% Mg, 1% C
(d) 1% Mg, 2% C
Q-2: Creep strength increasing by the presence of
(1) dispersion of particles
(2) Coarsening of grains
(a) 1 only
(b) 2 only
(c) 3 only
(d) 1 and 3

(3) phase stability

Q-3: Usually the following volume changes occurs changing from martensitic to sorbitic state
(a) Contraction
(b) Expansion (c) No volume changes
Q-4: Non shrinking steels are required for
(1) Master tools
(2) Gauges
(3) dies
(a) 1 only
(b) 2 only
(c) 3 only

(d) all

Q-5: Highest susceptibility to stress corrosion in aluminium alloy occurs for

(a) High Zn:Mg ratio (b) Low Zn:Mg ratio (c) no effect of Zn
(d) No effect of Mg
Q-6: Copper alloy have a Zn level to increase stress corrosion resistance
(a) Below 15% (b) Below 25% (c) Above 15%
(d) Above 25%
Q-7: Commercial Al-Li alloys are used for aerospace technology because of its
(a) High density
(b) Low specific modulus
(c) low density, Excellent fatigue and
cryogenic toughness (d) Low ductility
Q-8: 2090 Aluminium alloy has an in-plane anisotropy of tensile properties that is higher in
conventional alloys
(a) True
(b) False
Q-9: The modulus of elasticity of magnesium alloy generally decrease at low temperature
(a) True
(b) False
Q-10: The notch-impact resistance of magnesium base alloy shows a downward trend as the
temperature is lowered
(a) True for cast alloys (b) True for wrought alloys
(c) false for both
(d) True for
both cast and wrought alloys
Q-11: Which has the highest room temperature-tensile properties of an aluminium alloys
produced from conventional cast ingot
(a) 1 XXX series
(b) 2 XXX series
(c) 5 XXX series
(d) 7 XXX series
Q5: cumulative analysis for determining surface is more precise than differential analysis
because of the
(a) Assumption that all particles in single fraction are equal in size.

(b) Fact that screening is more effective

(c) Assumption that all particles in a single fraction are equal in size is not needed
(d) None of these
(a)
(b)
(c)
(d)

Q6: Equivalent diameter of a particle is the diameter of the sphere having the same
Ratio of surface to volume as the actual volume.
Ratio of volume to surface as the particle
Volume as per particle
None of these
Q13: The operating speed of a ball mill should be _____ the critical speed
(a) Less than
(b) much more than
(c) at least equal to
(d) none of these
Q14: Filtrate flow rate in case of a rotary drum vacuum filter (in which Rm<<Rc) is proportional
to ____ and the cycle time.
(a)
(B) 1/
(c) 1/
(d) 1/2
Q15: Fluid medium used in classification technique of mineral beneficiation is
(a) air
(b) water
(c) either (a) or (b)
(d) neither (a) nor (b)
Q16: Colloid mills achieve size reduction mainly by
(a) impact
(b) attrition
(c) cutting

(d) compression

Q17: Gravity settling process is not involved in the working of

(a) Hydro cyclones (b) classifier
(c) Dorr-thickener
(d) sedimentation tank
Q18: Stamp mill are generally used for crushing
(a) iron ore
(b) gold ores (c) talc
(d) diamond
Q19: which of the following is batch sedimentation equipment?
(a) dust catcher (b) filter thickener
(c) dry cyclone separator
Q20: balls for ball mills are never made of
(a) Forged/cast steel (b) lead
(c) cast iron
Q21: which of the following is a fine crusher:
(a) Blake jaw crusher
(b) Gyratory crusher
jaw crusher

(d) rotary sprayer scrubber

(d) alloy steel

(c) Toothed roll crusher

(d) Dodge

Q22: Extraction of ___ employs thermal reduction process

(a) Al
(b) Cu
(c) Mg
(d) None of these
Q23: which among, the following materials of construction has the highest resistance to
atmospheric air corrosion?
(a) Cast iron
(b) Low carbon steel (c) copper
(d) aluminum

Q24: Babbit metal used for making bearing is mainly ___ based alloy
(a) Lead
(b) tin
(c) Copper
(d) antimony
Q25: The main purpose of smelting an ore is to
(a) Oxidise it (b) Separate out the volatile impurities (c) reduce it
desired metal
Q26: Carnallite is an ore of
(a) Mg
(B) Zn

(c) Cu

(d) obtain an alloy of the

(d) Al

Q27: Heating of pyrite ores in presence of air to remove sulphur is termed as its
(a) smelting
(b) roasting (c) calcinations (d) fluxing
Q28: The cast alloy of Hayness Stellite is an alloy composed of tungsten
(a) Chromium & Cobalt
(b) Chromium & Vanadium
(c) Chromium & Molybdenum
(d) Molybdenum & Vanadium
Q29: Solder is an alloy comprising of tin and
(a) Lead
(b) antimony
(c) Copper

(d) nickel

Q30: which of the following is not affected by temperature changes?

(a) Fugacity
(b) activity co-efficient (c) free energy
(d) none of these
Q 31: The activity of an ideal gas is numerically ___ its pressure
(a) More than (b) less than
(c) equal to
(d) data insufficient to predict
Q32: The chemical potential for a pure substance is ___ its partial molar free energy
(a) (a) More than
(b) less than
(c) equal to
(d) data insufficient to predict
Q33: For a multi-component system, the term chemical potential is equivalent to
(a) Molar concentration difference
(b) molar free energy (c) partial molar free energy
(d) molar free energy change
Q34: For an ideal gas, enthalpy
(a) increases with rise in pressure
(b) decreases with rise in pressure
independent of pressure
(d) is a path function
(a)
(b)
(c)
(d)

(c) is

Q35. Molecularity of a reaction

is always equal to the overall order of a reaction
(b) may not be equal to the order of reaction
Cant have a fraction value
Both (b) and (c)
Q36: Chemical kinetic can predict the ___ of the reaction
(a) rate
(b) feasibility
(c) both (a) and (b)
(d) none of these
Q37. In the homogeneous nucleation, as compared to heterogeneous nucleation

(a) Undercooling is more and the critical radius of the spherical surface of the nucleus (rcr) is
smaller
(b) Undercooling is more and rcr is larger
(c) Undercooling is smaller and rcr is smaller
(d) Undercooling is smaller and rcr is larger
Q38. In the flotation process, pine oil is used as
(a) collector
(b) activator
(c) frother

(d) depressant

Q39. Cadmium in zinc leach liquor is removed by cementation using

(a) Zn
(b) Fe
(c) Ni
(d) Cu
Q40. The rolling process cannot be used to produce
(a) plates
(b) rods
(c) tubes
Q41. The elastic strain in copper is due to
(a) motion of dislocations
(c) breakage of atomic bonds

(d) wires

(b) stretching of atomic bonds

(d) none of the above

Q42. In the x-ray radiography technique the tube voltage for thicker plates as compared to thin
plates, should be
(a) higher as it gives higher wavelength (b) lower as it gives higher wavelength
(c) higher as it gives shorter wavelength (d) lower as it gives shorter wavelength
Q43. Solution loss reaction occurs
(a) in the blast furnace shaft
(c) in the LD process

(b) during pretreatment of hot metal

(d) during deoxidation in the ladle

Q44. In the Bayer process, bauxite is digested under pressure using

(a) H2SO4
(B) NaOH
(c) NH3
(d) HCl
(a)
(b)
(c)
(d)

Q45. Powder metallurgy is used to produce

high precision components with complex cavities and sharp features
Components of large size
Porosity free components
Components of such alloys whose constituents do not form alloys readily
Q46. Ellingham diagram for M-MOx reactions is a plot of
(a) G vs T
(b) Go vs T
(c) G vs
(d) Go vs 1/T
Q47. Amongst the following equipments, the productivity is maximum for
(a) gravity hammer
(b) hydraulic press
(c) mechanical press (d) screw press
Q48. Matte smelting is used in the extraction of
(a) lead
(b) zinc
(c) aluminium

(d) copper

(a)
(b)
(c)
(d)

Q49. For maximum sensitivity in the detection of transverse surface cracks in plain carbon steel,
we should use
a.c and generate the magnetic field in longitudinal direction
a.c and generate the magnetic field in transverse direction
d.c and generate the magnetic field in transverse direction
any one of the above techniques as sensitivity is independent of the above factors.
Q50. In a totally irreversible isothermal expansion process for an ideal gas, E=0, H=0 and the
Q and S will be
(a) Q =0 S=0
(b) Q =0 S=+ve (c) Q =0 S=-ve (d) Q =+ve S=+ve

(a)
(b)
(c)
(d)

Q51. Spheroidal graphite is obtained in cast irons by

inoculating the melt with ferrosilicon
adding nickel to the melt in the form of round shots
Treating the melts of controlled composition with magnesium
Annealing of flake graphite cast iron.
Q52. A thermally thin body is the one for which
(a) Biot number is less than 0.1
(b) Galileo number is less than 0.1
(c) Fourier number is less than 0.1
(d) Fourier number is greater than 0.1
Q53. It is observed that the tensile flow stress of an aluminium alloy decreases on increasing the
strain rate during the test. The possible magnitude for the strain rate sensitivity of the alloy is
(a) 0
(b) 0.01
(c) 0.1
(d) 0.06
Q54. If a solid is compressed adiabatically in its elastic range, its
(a) internal energy remains constant
(b) enthalpy remains constant
(c) entropy remains constant
(d) temperature remains constant
Q 55. By x-ray diffraction, it is not possible to determine
(a) preferred orientation
(b) residual localized stresses
(c) particle size
(d) ordered arrangement of magnetic moments
Q56. The swift cup test evaluates the following property of a sheet metal
(a) stretchability
(b) drawability
(c) bendability
(d) none of these
Q57. The net effect of continuous cooling on the TTT Curves is that the curves are shifted
(a) to the right and lowered
(b) to the left and lowered
(c) to the right and raised
(d) to the left and raised
Q58. If steel has to be de-oxidised with silicon, manganese and aluminium in the ladle, the
preferred sequence for addition is
(a) Silcon, manganese, aluminium
(b) aluminium, manganese, silicon
(c) manganese, silicon, aluminium
(d) aluminium, silicon, manganese
Q59. In age-hardenable alloys, maximum ductility is obtained
(a) in as cast state
(b) immediate after solution treatment and subsequent quenching

(c) after optimum ageing

(d) after over-ageing

Q60. In pidgeon process, the reducing agent used is

(a) Carbon,
(b) carbon monoxide
(c) hydrogen

(d) ferrosilicon

Q61. A particle is settling in a liquid under Stokesian conditions. The free falling velocity of the
particle is proportional to
(a) (particle diameter)
(b) particle diameter
2
(c) (particle diameter)
(d) (particle diameter)3
Q62. The minimum energy required to impose a plastic strain of to a metal having unit volume
and a constant flow stress= is
(a)
(b) 2
(c)
(d)
Q63. If two parts of the mould are not joined properly, the casting may have the follwing defect
(a) scab
(b) blowhole
(c) gas porosity (d) flash
Q64. Reynolds number is the ratio of
(a) inertial forces to viscous forces
(c) viscous forces to buoyancy forces
(a)
(b)
(c)
(d)

(b) inertial forces to buoyancy forces

(d) viscous forces to surface tension

Q65. The direction [011] in cubic crystals

is perpendicular to the (111) plane
lies within the (111) plane
makes an angle of 30o with the normal to (111) plane
makes an angle of 45o with the normal to (111) plane
Q-66 To Q-100

ANSWERS
Section-1
1. (2)

2. (2)

3. (2)

4. (5)

5. (5)

6. (1)

7. (3)

8. (1)

9. (4)

10. (3)

11. (3)

12. (4)

13. (1)

14. (5)

15. (2)

16. (3)

17. (5)

18. (4)

19. (1)

20. (1)

21. (1)

22. (2)

23. (2)

24. (2)

25. (3)

26. (4)

27. (4)

28. (5)

29. (4)

30. (5)

31. (1)

32. (5)

33. (4)

34. (2)

35. (2)

Section-2
36. (5) .... refer last few lines.
37. (4) .... refer Ist and last paragraphs.
38. (4) .... refer 2nd statement, para 2.
39. (5) .... refer last para and the main theme. Other options also follow closely.
40. (2)
41. (2) .... 2nd para.
42. (2) .. para 1.
43. (2) ... para 1, line 1 and subject theme.
44. (5) .... 2nd line, para 3.
45. (4)

46. (5)

51. (2)

52. (2)

(1)

58. (5)
64. (2)

(1)

47. (2)

48. (5)

53. (1)

54. (4)

59. (3)

60. (1)

65. (4)

66. (2)

49. (5)
55. (5)
61. (4)
67. (3)

50. (1)
56. (2) 57.
62. (1) 63. (5)
68. (5) 69.

70. (3)

Section-3
71. [3]

72. [4]

73. [1]

74. [3]

75. [2]

76. [1]

77. [4]

78. [2]

79. [3]

80. [3]

81. [4]

82. [2]

83. [3]

84. [1]

85. [3]

86. [2]

87. [1]

88. [1]

88. [1]

90. [3]

91. [2]

92. [4]

93. [2]

94. [3]

95. [3]

96. [2]

97. [1]

98. [3]

99. [2]

100. [4]

101. [1]

102. [2]

103. [4]

104. [3]

105. [2]

106. [1]

107 [1]

108. [2]

109. [2]

110. [4]

111. [1]

112. [1]

113. [4]

114. [4]

115. [1]

116. [1]

117. [4]

118. [2]

119. [1]

120. [1]

122. [3]

123. [1]

124. [4]

125. [1]

126. (1)

128. (3)

129. (4)

130. (4)

131. (3)

132. (4)

133. (1)

134. (5)

135. (2)

136. (1)

137

138

139

140

141. (1)

142. (1)

143. (2)

144. (1)

145. (5)

146. (5)

147. (3)

148. (2)

149. (1)

150. (4)

151. (4)

152. (2)

153 (1)

154. (2)

155. (3)

156. (1)

157. (3)

158. (4)

159. (1)

160. (2)

Section-4
121. [1]
127. (2)

Section-5
Q-1: Carbon steel are regarded as steel containing not more than
(a) 0.5% Mg, 0.5% Si
(b) 1% Mg, 0.5% Si
(c) 0.2% Mg, 1% C
(d) 1% Mg, 2% C
Q-2: Creep strength increasing by the presence of
(1) dispersion of particles
(2) Coarsening of grains
(a) 1 only
(b) 2 only
(c) 3 only
(d) 1 and 3

(3) phase stability

Q-3: Usually the following volume changes occurs changing from martensitic to sorbitic state
(a) Contraction
(b) Expansion (c) No volume changes
Q-4: Non shrinking steels are required for
(1) Master tools
(2) Gauges
(3) dies
(a) 1 only
(b) 2 only
(c) 3 only

(d) all

Q-5: Highest susceptibility to stress corrosion in aluminium alloy occurs for

(a) High Zn:Mg ratio (b) Low Zn:Mg ratio (c) no effect of Zn
(d) No effect of Mg
Q-6: Copper alloy have a Zn level to increase stress corrosion resistance
(a) Below 15% (b) Below 25% (c) Above 15%
(d) Above 25%
Q-7: Commercial Al-Li alloys are used for aerospace technology because of its
(a) High density
(b) Low specific modulus
(c) low density, Excellent fatigue and
cryogenic toughness (d) Low ductility

Q-8: 2090 Aluminium alloy has an in-plane anisotropy of tensile properties that is higher in
conventional alloys
(a) True
(b) False
Q-9: The modulus of elasticity of magnesium alloy generally decrease at low temperature
(a) True
(b) False
Q-10: The notch-impact resistance of magnesium base alloy shows a downward trend as the
temperature is lowered
(a) True for cast alloys (b) True for wrought alloys
(c) false for both
(d) True for
both cast and wrought alloys
Q-11: Which has the highest room temperature-tensile properties of an aluminium alloys
produced from conventional cast ingot
(a) 1 XXX series
(b) 2 XXX series
(c) 5 XXX series
(d) 7 XXX series

(a)
(b)
(c)
(d)

Q5: cumulative analysis for determining surface is more precise than differential analysis
because of the
Assumption that all particles in single fraction are equal in size.
Fact that screening is more effective
Assumption that all particles in a single fraction are equal in size is not needed
None of these

(a)
(b)
(c)
(d)

Q6: Equivalent diameter of a particle is the diameter of the sphere having the same
Ratio of surface to volume as the actual volume.
Ratio of volume to surface as the particle
Volume as per particle
None of these
Q13: The operating speed of a ball mill should be _____ the critical speed
(a) Less than
(b) much more than
(c) at least equal to
(d) none of these
Q14: Filtrate flow rate in case of a rotary drum vacuum filter (in which Rm<<Rc) is proportional
to ____ and the cycle time.
(a)
(B) 1/
(c) 1/
(d) 1/2
Q15: Fluid medium used in classification technique of mineral beneficiation is
(a) air
(b) water
(c) either (a) or (b)
(d) neither (a) nor (b)
Q16: Colloid mills achieve size reduction mainly by
(a) impact
(b) attrition
(c) cutting

(d) compression

Q17: Gravity settling process is not involved in the working of

(a) Hydro cyclones (b) classifier
(c) Dorr-thickener
(d) sedimentation tank

Q18: Stamp mill are generally used for crushing

(a) iron ore
(b) gold ores (c) talc
(d) diamond
Q19: which of the following is batch sedimentation equipment?
(a) dust catcher (b) filter thickener
(c) dry cyclone separator
Q20: balls for ball mills are never made of
(a) Forged/cast steel (b) lead
(c) cast iron
Q21: which of the following is a fine crusher:
(a) Blake jaw crusher
(b) Gyratory crusher
jaw crusher

(d) rotary sprayer scrubber

(d) alloy steel

(c) Toothed roll crusher

(d) Dodge

Q22: Extraction of ___ employs thermal reduction process

(a) Al
(b) Cu
(c) Mg
(d) None of these
Q23: which among, the following materials of construction has the highest resistance to
atmospheric air corrosion?
(a) Cast iron
(b) Low carbon steel (c) copper
(d) aluminum
Q24: Babbit metal used for making bearing is mainly ___ based alloy
(a) Lead
(b) tin
(c) Copper
(d) antimony
Q25: The main purpose of smelting an ore is to
(a) Oxidise it (b) Separate out the volatile impurities (c) reduce it
desired metal
Q26: Carnallite is an ore of
(a) Mg
(B) Zn

(c) Cu

(d) obtain an alloy of the

(d) Al

Q27: Heating of pyrite ores in presence of air to remove sulphur is termed as its
(a) smelting
(b) roasting (c) calcinations (d) fluxing
Q28: The cast alloy of Hayness Stellite is an alloy composed of tungsten
(a) Chromium & Cobalt
(b) Chromium & Vanadium
(c) Chromium & Molybdenum
(d) Molybdenum & Vanadium
Q29: Solder is an alloy comprising of tin and
(a) Lead
(b) antimony
(c) Copper

(d) nickel

Q30: which of the following is not affected by temperature changes?

(a) Fugacity
(b) activity co-efficient (c) free energy
(d) none of these
Q 31: The activity of an ideal gas is numerically ___ its pressure
(a) More than (b) less than
(c) equal to
(d) data insufficient to predict

Q32: The chemical potential for a pure substance is ___ its partial molar free energy
(a) (a) More than
(b) less than
(c) equal to
(d) data insufficient to predict
Q33: For a multi-component system, the term chemical potential is equivalent to
(a) Molar concentration difference
(b) molar free energy (c) partial molar free energy
(d) molar free energy change
Q34: For an ideal gas, enthalpy
(a) increases with rise in pressure
(b) decreases with rise in pressure
independent of pressure
(d) is a path function
(a)
(b)
(c)
(d)

(a)
(b)
(c)
(d)

(c) is

Q35. Molecularity of a reaction

is always equal to the overall order of a reaction
(b) may not be equal to the order of reaction
Cant have a fraction value
Both (b) and (c)
Q36: Chemical kinetic can predict the ___ of the reaction
(a) rate
(b) feasibility
(c) both (a) and (b)
(d) none of these
Q37. In the homogeneous nucleation, as compared to heterogeneous nucleation
Undercooling is more and the critical radius of the spherical surface of the nucleus (rcr) is
smaller
Undercooling is more and rcr is larger
Undercooling is smaller and rcr is smaller
Undercooling is smaller and rcr is larger
Q38. In the flotation process, pine oil is used as
(a) collector
(b) activator
(c) frother

(d) depressant

Q39. Cadmium in zinc leach liquor is removed by cementation using

(a) Zn
(b) Fe
(c) Ni
(d) Cu
Q40. The rolling process cannot be used to produce
(a) plates
(b) rods
(c) tubes
Q41. The elastic strain in copper is due to
(a) motion of dislocations
(c) breakage of atomic bonds

(d) wires

(b) stretching of atomic bonds

(d) none of the above

Q42. In the x-ray radiography technique the tube voltage for thicker plates as compared to thin
plates, should be
(a) higher as it gives higher wavelength (b) lower as it gives higher wavelength
(c) higher as it gives shorter wavelength (d) lower as it gives shorter wavelength
Q43. Solution loss reaction occurs
(a) in the blast furnace shaft
(c) in the LD process

(b) during pretreatment of hot metal

(d) during deoxidation in the ladle

Q44. In the Bayer process, bauxite is digested under pressure using

(a) H2SO4
(B) NaOH
(c) NH3
(d) HCl
(a)
(b)
(c)
(d)

Q45. Powder metallurgy is used to produce

high precision components with complex cavities and sharp features
Components of large size
Porosity free components
Components of such alloys whose constituents do not form alloys readily
Q46. Ellingham diagram for M-MOx reactions is a plot of
(a) G vs T
(b) Go vs T
(c) G vs
(d) Go vs 1/T
Q47. Amongst the following equipments, the productivity is maximum for
(a) gravity hammer
(b) hydraulic press
(c) mechanical press (d) screw press
Q48. Matte smelting is used in the extraction of
(a) lead
(b) zinc
(c) aluminium

(a)
(b)
(c)
(d)

(d) copper

Q49. For maximum sensitivity in the detection of transverse surface cracks in plain carbon steel,
we should use
a.c and generate the magnetic field in longitudinal direction
a.c and generate the magnetic field in transverse direction
d.c and generate the magnetic field in transverse direction
any one of the above techniques as sensitivity is independent of the above factors.
Q50. In a totally irreversible isothermal expansion process for an ideal gas, E=0, H=0 and the
Q and S will be
(a) Q =0 S=0
(b) Q =0 S=+ve (c) Q =0 S=-ve (d) Q =+ve S=+ve

(a)
(b)
(c)
(d)

Q51. Spheroidal graphite is obtained in cast irons by

inoculating the melt with ferrosilicon
adding nickel to the melt in the form of round shots
Treating the melts of controlled composition with magnesium
Annealing of flake graphite cast iron.
Q52. A thermally thin body is the one for which
(a) Biot number is less than 0.1
(b) Galileo number is less than 0.1
(c) Fourier number is less than 0.1
(d) Fourier number is greater than 0.1
Q53. It is observed that the tensile flow stress of an aluminium alloy decreases on increasing the
strain rate during the test. The possible magnitude for the strain rate sensitivity of the alloy is
(a) 0
(b) 0.01
(c) 0.1
(d) 0.06
Q54. If a solid is compressed adiabatically in its elastic range, its
(a) internal energy remains constant
(b) enthalpy remains constant
(c) entropy remains constant
(d) temperature remains constant

Q 55. By x-ray diffraction, it is not possible to determine

(a) preferred orientation
(b) residual localized stresses
(c) particle size
(d) ordered arrangement of magnetic moments
Q56. The swift cup test evaluates the following property of a sheet metal
(a) stretchability
(b) drawability
(c) bendability
(d) none of these
Q57. The net effect of continuous cooling on the TTT Curves is that the curves are shifted
(a) to the right and lowered
(b) to the left and lowered
(c) to the right and raised
(d) to the left and raised
Q58. If steel has to be de-oxidised with silicon, manganese and aluminium in the ladle, the
preferred sequence for addition is
(a) Silcon, manganese, aluminium
(b) aluminium, manganese, silicon
(c) manganese, silicon, aluminium
(d) aluminium, silicon, manganese
Q59. In age-hardenable alloys, maximum ductility is obtained
(a) in as cast state
(b) immediate after solution treatment and subsequent quenching
(c) after optimum ageing
(d) after over-ageing
Q60. In pidgeon process, the reducing agent used is
(a) Carbon,
(b) carbon monoxide
(c) hydrogen

(d) ferrosilicon

Q61. A particle is settling in a liquid under Stokesian conditions. The free falling velocity of the
particle is proportional to
(a) (particle diameter)
(b) particle diameter
(c) (particle diameter)2
(d) (particle diameter)3
Q62. The minimum energy required to impose a plastic strain of to a metal having unit volume
and a constant flow stress= is
(a)
(b) 2
(c)
(d)
Q63. If two parts of the mould are not joined properly, the casting may have the follwing defect
(a) scab
(b) blowhole
(c) gas porosity (d) flash
Q64. Reynolds number is the ratio of
(a) inertial forces to viscous forces
(c) viscous forces to buoyancy forces
(a)
(b)
(c)
(d)

(b) inertial forces to buoyancy forces

(d) viscous forces to surface tension

Q65. The direction [011] in cubic crystals

is perpendicular to the (111) plane
lies within the (111) plane
makes an angle of 30o with the normal to (111) plane
makes an angle of 45o with the normal to (111) plane
Q-66 To Q-100

ANSWERS
Section-1
1. (2)

2. (2)

3. (2)

4. (5)

5. (5)

6. (1)

7. (3)

8. (1)

9. (4)

10. (3)

11. (3)

12. (4)

13. (1)

14. (5)

15. (2)

16. (3)

17. (5)

18. (4)

19. (1)

20. (1)

21. (1)

22. (2)

23. (2)

24. (2)

25. (3)

26. (4)

27. (4)

28. (5)

29. (4)

30. (5)

31. (1)

32. (5)

33. (4)

34. (2)

35. (2)

Section-2
36. (5) .... refer last few lines.
37. (4) .... refer Ist and last paragraphs.
38. (4) .... refer 2nd statement, para 2.
39. (5) .... refer last para and the main theme. Other options also follow closely.
40. (2)
41. (2) .... 2nd para.
42. (2) .. para 1.
43. (2) ... para 1, line 1 and subject theme.
44. (5) .... 2nd line, para 3.
45. (4)

46. (5)

51. (2)

52. (2)

(1)

58. (5)
64. (2)

(1)

47. (2)

48. (5)

53. (1)

54. (4)

59. (3)

60. (1)

65. (4)

66. (2)

49. (5)
55. (5)
61. (4)
67. (3)

50. (1)
56. (2) 57.
62. (1) 63. (5)
68. (5) 69.

70. (3)

Section-3
71. [3]

72. [4]

73. [1]

74. [3]

75. [2]

76. [1]

77. [4]

78. [2]

79. [3]

80. [3]

81. [4]

82. [2]

83. [3]

84. [1]

85. [3]

86. [2]

87. [1]

88. [1]

88. [1]

90. [3]

91. [2]

92. [4]

93. [2]

94. [3]

95. [3]

96. [2]

97. [1]

98. [3]

99. [2]

100. [4]

101. [1]

102. [2]

103. [4]

104. [3]

105. [2]

106. [1]

107 [1]

108. [2]

109. [2]

110. [4]

111. [1]

112. [1]

113. [4]

114. [4]

115. [1]

116. [1]

117. [4]

118. [2]

119. [1]

120. [1]

122. [3]

123. [1]

124. [4]

125. [1]

126. (1)

128. (3)

129. (4)

130. (4)

131. (3)

132. (4)

133. (1)

134. (5)

135. (2)

136. (1)

137

138

139

140

141. (1)

142. (1)

143. (2)

144. (1)

145. (5)

146. (5)

147. (3)

148. (2)

149. (1)

150. (4)

151. (4)

152. (2)

153 (1)

154. (2)

155. (3)

156. (1)

157. (3)

158. (4)

159. (1)

160. (2)

Section-4
121. [1]
127. (2)

Posted by metalcareer at 4:15 PM

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1. What are the phases present in Ledeburite?
2. Hot blast stoves work on which principle ?
3. Which ore is used in blast furnace?
4. Rotameter works on : [ variable / constant/ increasing/decreasing ]
pressure drop.
5. A high top blast pressure in BF indicates.
6. In Blast furnace CO/CO2 ratio is
7. What is the standard of pollutants in ppm in atmosphere?
8. Role of coke in BF [ reductant, heat producer, both, etc.]
9. Phosphorus in steel causes : [cold shot, hot shot etc.]
10. Which coating is applied on emery paper ?

ANSWER
1. (Austenite & Cementite)
2. (Regenerative)

3. (Haematite)
4. Variable
5. low Si
6. [ 1,0.5,2,2.5]
7. [ 10/70/100 etc.]
8. both
9. Cold shot
10. Carborundum(SiC)
11. 11. Which metal is greatest conductor of electricity?
12.
13. 12. What is purified in Bayers process?
14.
15. 13. CO2 + C = 2CO : What is this reaction?
16.
17. 14. What is mostly used in a blast furnace? [ sinter/pellets]
18.
19. 15. What is used for galvanizing iron ?
20.
21. 16. Cold Rolling Mill (CRM) is used to remove
22.
23. 17. Normalising is used to enhance : [ strength, machinability, both,
none ]
24.
25. 18. On increasing the degree of cold working in a material what is the
effect on the recrystallization temperature? [ increases / decreases]
26.
27. 19. Rolling mill is used to make : [ strips, billets, wires ..]
28.
29. 20. Hollow objects (like glass, bowls etc.) are made by :
30.
31.
32. ANSWER
33.
34. 11. [Ans. : Ag]
35. 12. [ Ans. : Alumina ]

36. 13. [Ans. : Bouduard reaction/ solution loss reaction .

37. 14. Ans. Sinter
38. 15. Ans-{Zn}
39. 16. Ans. : Scaling (by dipping in dil. H2SO4 ]
40. 17. Ans.: both
41. 18. Ans.: increases
42. 19. Ans. billets
43. 20. [ Ans.: deep drawing]
44. Question:
45.
46. 21. Packing fraction of BCC ..
47.
48. 22. Which one of these is a DR process ?
49.
50. 23. What is the curie temperature of martensite.
51.
52. 24. What is 18-8 steel?
53.
54. 25. What is a Peritectic reaction?
55.
56. 26. What is the Composition of Coke Oven gas.
57.
58. 27. From which ore Al is extracted?
59.
60. 28. Which has max. iron content? [ haematite, magnetite ]
61.
62. 29. Which of these is mostly used as a coking coal? [Anthracite,
Bituminous,Lignite,none]
63.
64. 30. What is the ash content of Indian iron ores?
65.
66.
67. Answer:
68.
69. 21. [ Ans. : 68 % ]
70. 22. [ Ans.: Corex ]
71. 23. Ans- 210c

72. 24. [ Ans. : 18 Cr and 8 Nickel]

73. 25.
74. 26.
75.
27. [Ans. : bauxite]
76. 28. Ans. Magnetite
77. 29. Ans. : Anthracite
78. 30. [ 25% , ash contains SiO2 and Al2O3 ]
79. Metallurgical Question Paper-1 part-IV
80. 31. On changing the tensile load into compressive one in a complete
cycle, the max. yield stress decreases, this effect is called .
81. [ Ans.: Bauschinger Effect]
82. 32. Which of these conditions are required for S removal? [ high slag
basicity, high slag volume, high temp. , all]
83. Ans. : all
84. 33. Which of the following is a line defect?
85. [ Ans. : Dislocations]
86. 34. Which information is not obtained from the Ellingham Diagram?
87. [ Ans. : Kinetics]
88. 35. Which method is used to measure the hardness of a material?
89. [ Rockwell, Brinell etc.]
90. 36. Solder is an alloy of :
91. [ Ans. Pb & Sn]
92. 37. Gun metal contains :
93.
94. 38. Which of these is used to remove dirt in dry form from blast furnace
exhaust gas? [ dust Catcher, Scrubber etc.]
95. Ans. Dust Catcher
96. 39. Slag inclusion is which type of defect? [ Surface, Bulk, etc.]
97. Ans. Surface
98. 40. What is Liquidus line: [ Above which liquid is found, from which
solidification starts, both]
99. Ans. both
41- A dislocation represented by T is called:
(a) Positive edge dislocation
(b) Negative edge dislocation
(c) Positive screw dislocation
(d) Negative screw dislocation

42. The recrystallisation temperature of a cold worked material decreases with:

(a) Increase in the degree of deformation
(b) Increase in the initial grain size
(c) Increase in the temperature of cold working
(d) The presence of impurity
43- Least shrinkage allowance is provided in the case of following:
(a) Brass (b) Aluminium
(c) Cast Iron (d) Steel
44- If V is the volume of metal in a casting and A its surface area, the time of
solidification will be proportional to:
(a) V, 1/A (b) V,1/A2
(c ) V2 ,1/A (d) V2, 1/A2
45- Instrument used for measurement of high temperatures?
Ans:Pyrometer
46- Type of magnetic material used for small motors.
ans-Diamagnetic b. paramagnetic c. Ferromagnetic
47- Which material has the highest Cp value?
a. air
b. water
c. copper
48-Which of the following has lowest thermal conductivity?
a. steel
b. SS
c. Bronze
d. copper
49-The crystalline structure of graphite is
a. Simple cubic
b. FCC
c. BCC
d. HCP
50-Which process cannot be used to produce external threads?
forging b. Rolling c. milling d. Turning
51- Thread can be formed by all process except
a. Forging
b. rolling
c. Milling
d. Turning
52-Thread used in screw jack, lead screw?
Which is not related to thermal radiation

a. planck law
b. steffan boltzmann law d
c. fourier law
53- Normal hardness value of cast iron used in lathe bed.
Ans-(in BHN)
54- Material is not removed in which process
a. punching
b. coining
c. tapping
d. Embossing
55- Which is not related to thermal radiation
a. planck law
b. steffan boltzmann law d
c. fourier law
56- Which has lowest specific heatwater, steam, copper?
57- Which gear type does not have axial thrust?
Ans: Herringbone
58- Which of the following is not a thermal radiation law?
Ans: Lamberts law
59- In which units sound is measured?
Ans:Decibels
60- Boiling point of mercury?

Metallurgical Question Paper-1 part-VII

61-When salt is added to water, what happens to its freezing point?
62- The ratio of two specific heats of air is equal to.
Ans- 1.41
63. A perfect gas at 270C is heated at constant pressure till its volume is double. The final
temperature is
Ans- 3270C
64. An engine operates between temperature of 9000K and T2 and another engine between T2
and 8000K. For both to do equal work, value of T2 will be.
Ans- 6500K
65. Internal energy of a substance depends on = Temperature
66- Work done in compressing 1kg of gas adiabatically from p1,V1,T1 to p2, V2, T2 is equal to
Ans- Cv(T2-T1)
67. The unit of entropy is
Ans- J/kg 0K

68- . Automobile steering gear is an example of:

Ans- lower pair.
69- 10m of water column is equal to
Ans- 100kN/m2
70- A superconductor is a
a.) A material showing perfect conductivity and Meissner effect below a critical temperature
b.) A conductor having zero resistance
c.) A perfect conductor with highest di-magnetic susceptibility
d.) A perfect conductor which becomes resistance when the current density through it exceeds a
critical value
71- Radiation pyrometers are used for the measurement of temperature in the
range of
a.) -2000C to 5000C
b.) 00C to 5000C
c.) 5000C to 12000C
d.) 12000C to 25000C
72- CI is manifactured in which process.
Ans- (cupola process)
73- The unit eV is widely used in ?
Ans- (Nuclear and atomic physics)
74- Problems involving with fricition coefficient.
75-Factor of safety
Ans- Yeild stress/Working stress.
76-pine oils are used in
ans: frothers
77-TTT diagram is also known as
a)s-curve b)c-curve c)isothermal transformation d)all
ans:d
78-Hyper eutectoid
ans: perlite+cemtite
79-In austempring processformed
ans: Bainite
80-gun metalalloy of cu+zn+
ans: tin

Metallurgical Question Paper-1 part-IX

81-In nodular cast iron -added
ans: mg
82-p+f=
ans:c+2

83-line diffect
ans: edge dislocation
84-permanent mould casting
ans: centrifugal casting
85-higest co-ordination number
ans: h.c.p
86-isobaric at constant
ans: pressure
87-when temperature and farenheit are sameans:-40
88-acicular structure consists like
ans: needle like
89-which propertite drawn into wires
ans: ductility
90-without this can not run the program
ans: operating system

Metallurgical Question Paper-1 part-X

91-if train going to one station to other station, first half of the of distance at 40km/hr than next
half of the distance at 60km/hr then find the avg. Speed of trainkm/hr
a) 55 b)50 c)55.2
ans: b
92-pyrometallurgy used on which process
a)roasting b)smelting c)refining
93-phosperus broze are used
a)bearings b)
94-hot top occurs at
a)pigiron molds b) ingot molds c0contonuous molds d) ingot molds
95-decarburizing element
a) c b) ni c)cr d) si
96-pvr occurs at constant
a)temperature b)pressure c)volume

97-increases the clay containt in the molding sand then

a)permability increases b) number decreses
98-freely available metal
a)au&ag b)cu&ni
99-Concurrentengineeringmeans?
ANS-(Manufacturing, designing, both,none)
100. Which manufacturing process yields higher output and increases worker productivityans-(process layout,line+process,functional layout)
101. 18-4-1 represents-, Tungsten-Cr-Vn
102 For which material is negative allowance provided(Graphite,steel,bronze,cast iron)
103. What is the recrystallisation temperature of tin(60,300,1000,none)
104. What is the purpose of borax in soldering105. Top gates are provided in which type of casting(Shallowcasting,simple,complex,none)
106. What is the purpose of normalizing(Refining of grain structure)
107- For welding high carbon steels which type of flame is used
(oxidizing,carburizing,neutral,none)