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Introduction
(1)
C 2012 by ASME
Copyright V
Fig. 1
Fig. 2
rise and fall [3], A equals C. In this paper, only the quick-rise formulation is given with the understanding that a quick-fall cam is
obtained by simply running the quick-rise in reverse.
To simplify the design process, the acceleration function should be
defined in terms the smallest possible number of parameters. The following set is proposed: (1) h, the cam lift, (2) br, the cam angle for
rise, (3) bf, the cam angle for fall, (4) R, the ratio of the magnitudes of
positive and negative acceleration, R A/B, and (5) n, a parameter
that controls the maximum follower jerk during the cycle. All other
parameters of Fig. 3 will be related to these five. Parameters R and n
provide great versatility and their affect on the profile is discussed in
Ref. [3]. The acceleration shown in Fig. 3 is given by the function
8
Ah
nph
>
>
>
; 0 h /1
sin
> 2
>
2b
b
>
>
>
>
>
Ah
>
>
; /1 < h /2
>
>
>
b2
>
>
>
>
Ah n
mph /2
R1
>
>
>
cos
; /2 < h /3
>
>
b
R
2b2 m
>
>
>
< Bh
; /3 < h /4
ah
>
b2
>
>
>
>
h
lph /4
>
>
>
B
C
; /4 < h /5
B
C
cos
>
>
b
2b2
>
>
>
>
>
Ch
>
>
; /5 < h /6
>
>
>
b2
>
>
>
>
>
Ch
kph /6
>
>
; /6 < h b
: 2 cos
2b
b
(2)
where
Fig. 3
constant acceleration. These functions provide a smoother, continuous follower jerk function during actuation, and there is simulation and experimental evidence that smooth jerk curves perform
better [9,10] than discontinuous ones. The reader will also note that
the magnitude of maximum positive acceleration is different than
that for the maximum negative acceleration. This type of acceleration is commonly called a skewed modified trapezoidal curve
[11]. In Fig. 3, A, B, and C are amplitude parameters for the magnitude of acceleration in the regions where acceleration is constant;
p, qr, qf, and r are the cam angles where acceleration is constant;
and m, n, l, and k are parameters that control how quickly the acceleration transitions from positive to negative and vice versa. The
shape shown in Fig. 3 is characteristic of the quick-rise formulation
shown in Fig. 2. For this case, C is always less than A. For quickfall cases, C is always greater than A. For the case of symmetric
084505-2 / Vol. 134, AUGUST 2012
b
/1 ;
n
/2 /1 p;
/4 br qf ;
b
/5 /4 ;
l
/3 /2
b
;
m
(3)
/6 /5 r
b b
p
n m
(5)
(6)
b4R2 pR2 4R 1
2pRbr
(7)
bR2 3p 4 p2R 1
2pR2 br
(8)
Here, n2 denotes the minimum value of n that gives a nonnegative value of qr. Therefore, to ensure that both p and qr are
non-negative we must have
n maxn1 ; n2
(9)
bB 2C
0
An
(10)
A0
b A1 A2 A3
2
(13)
where
A0 8p2 R3 b2 n2 R 1;
A1 R4 p2 16p 40
p
2
B C Bqf
Cr
; C2
C2 ;
; C3
b np
2l
b
b
2
2
2
p
4p
n
; C5
3 2 2C4 ;
1
C4 2
n p
p
b
npb m p
R n
R 1 C1
C6
C5 ;
2 m3 p2 2Rm2 m
!
A q2r q2f
BC
C7
C
2 2;
6
2
R
2l p
2b
C1 2
(11)
The third equation is obtained by noting that the change in position between h br and b is h. This requires that the integral of
velocity between h br and b be h. To get the velocity for the
integration, we use the procedure described in Ref. [3]. Integrating
and simplifying gives
p2 4B3 3B2 C 3C3 BC2 p2 12
4p2 B2 R2 n2
2
B 2qf r 3C2 r 4BCqf Bqf qf 2r Cr2
10
2BRbn
2b2
(12)
C8 C7
B C B C Bqf
C r 2
r
C8
C
;
C
9
2
2l2 p2
4l2
2 b
b
bl
(15)
With these definitions and using the methodology from Ref. [3]
for integrating the acceleration to the obtain the position function,
we get
8
2Ah h
2
nph
>
>
>
sin
; 0 h /1
>
>
np" b np
2b
>
#
>
>
>
>
1 h /1 2 2 h /1
>
>
Ah
C
/1 < h /2
>
4 ;
>
>
2
np
b
b
>
>
(
)
>
>
>
Ah n
mph /2
R 1 h /2 2
h /2
>
>
>
cos
C1
C5 ; /2 < h /3
>
>
2 m3 p 2
b
2R
b
b
>
>
>
"
#
>
< Ah 1 h / 2 q h /
r
3
3
C6 ; /3 < h /4
sh
>
R 2
b
b
b
>
>
(
)
>
>
>
>
BC
lph /4
B C h /4 2 Bqf h /4
>
>
cos
h
C7 ; /4 < h /5
>
>
2l2 p2
b
4
b
b
b
>
>
>
"
#
>
> C h / 2
>
h /5
>
5
>
h
C
C8 ; /5 < h /6
>
2
> 2
>
b
b
>
>
>
>
>
4C
kph /6
h /6
>
>
1
cos
/6 < h b
C
h
C
:
3
9 ;
k 2 p2
2b
b
Journal of Mechanical Design
(16)
Having the position and acceleration functions, one can obtain the
velocity by differentiating the position and obtain the jerk by differentiating the acceleration.
Aside from being important inertia parameters, the maximum
and minimum pseudovelocites are necessary in the design of flatfaced followers as vmax vmin is the minimum required face width
[12]. From the principles of kinematics, the maximum velocity is
just the area of the first hump of the acceleration curve. From
Eq. (2), we can locate the point where the acceleration crosses the
cam angle axis. Integrating the acceleration from zero to that point
gives the maximum velocity
vmax
Ah
2
R1
R1
C1 p
p cos1
(17)
2b
R1
mp R mpR
Fig. 4
Similarly, the minimum velocity is equal to the area of the acceleration curve from br to the point where the curve crosses the cam
angle axis. Evaluating this area gives
vmin
p
h Bqf
BC C B
BC
cos1
p
(18)
b
pl
2pl
BC
b
Fig. 5
(19)
v a 0 at h 0
The reason for starting with velocity for the opening ramp is that
in some arrangements we would like the velocity to be as small
as practicable. In systems in which the parts of the follower train
become physically separated during dwell, the maximum velocity occurring during the opening ramp is likely going to be an
impact velocity between components of the follower train. An
example of such a system is an overhead valve train in an internal combustion engine in which the cam actuates a pushrod and
rocker arm.
The parameter nr in Fig. 4 is used to control the amount of
velocity and acceleration that occur during the opening ramp.
Choosing nr 2, provides a ramp with the minimum acceleration
(slope of velocity), but maximum opening ramp velocity, Vo.
Whereas choosing nr large (say, 100) provides a nearly constant
velocity ramp yielding the minimum velocity but a very large
acceleration. The two extreme cases along with an intermediate
one are shown in Fig. 6. The reader will note the significant reduction in peak velocity with the choice of nr 4. Here is a classic
engineering design tradeoff between interface force driven by
acceleration and impact stress driven by velocity. Important is
that the designer has more control over both quantities.
The velocity shown in Fig. 4 is given by
8
Vo
nr ph w0
>
>
;
1
cos
>
>
b0
>
< 2
vh Vo ; w1 < h w2
>
>
>
>
> Vo 1 cos nr ph w2 ;
:
b0
2
w0 h w1
(20)
w2 < h w3
where
w0 bo ;
w1 bo
1
1 ;
nr
w2
bo
nr
w3 0
(21)
8
Vo bo h w0
1
nr ph w0
>
>
; w0 h w1
sin
>
>
nr p
bo
2 bo
>
>
<
h w1
1
; w1 < h w2
sh Vo bo
>
2n
b
r
>
o
>
>
V b h w2
1
nr ph w2
3
>
>
: o o
2
; w2 < h w3
sin
nr p
bo
nr
2
bo
Vo
s0
bo 1
1
nr
(23)
The acceleration and jerk can be obtained by successively differentiating Eq. (22).
Equation (22) gives the position for the opening ramp. To
obtain the position function for the closing ramp, one subtracts
Eq. (22) from s0. To obtain the velocity, acceleration, and jerk for
the closing ramp, one differentiates successively the closing ramp
position function. In addition, the opening angle bo is replaced by
bc, Vo becomes Vc by replacing bo with bc in Eq. (23), and the reference angles w0,, w3 are replaced by g0,, g3, respectively,
which are
b
1
1 ; g3 b bc
g0 b; g1 b c ; g2 b bc
nr
nr
(24)
4
There are two ways to handle the choice of the ramp angles. In
the first choice, the ramp angles are completely independent and
are chosen by the designer. In general, this produces discontinuity
in the jerk between the ramps and the main event. In the second
approach, the angles are chosen so that there is jerk continuity
between the ramps and the main event. Evaluating and equating
the jerk at h 0 for both the opening ramp and the main event
gives the required ramp angle for jerk continuity
1=3
s0 p
(25)
bo bc nr b
Ahnnr 1
Jerk continuity is the most important during the engagement
phase; therefore, the designer may want to set the opening ramp
angle to that of Eq. (25) and choose another angle for the closing
ramp.
Fig. 6
(22)
Illustrative Example
Fig. 7
Fig. 8 Follower
example
pseudo-acceleration
for
the
illustrative
Fig. 9 Cam profile for the illustrative example using a translating roller follower
Fig. 11 Cam profiles for the illustrative example using a translating flat-faced follower
be concave anywhere. Also, the reader will observe that the asymmetric case is significantly larger than the symmetric case. This is
in contrast to the case of translating roller followers in which the
basic size remains the same. This must be the case for flat-faced
followers because the minimum base circle diameter is governed
by the minimum value of pseudo-acceleration [12]. Asymmetric
profiles by their design must have greater magnitudes of acceleration (positive and negative); therefore, asymmetric profiles require
larger base circles.
Conclusions
Presented in this paper is a versatile cam profile for singledwell applications that require clearance between the cam and
Transactions of the ASME
follower during the dwell phase. The profile provides the following benefits of concern to high-speed cam designers:
1. Adjustable peak positive and negative acceleration as shown
in Fig. 3. These peaks are typically the ones that are adjusted
to get desirable performance in high-speed cams, particularly in automotive valve trains [5].
2. Asymmetric rise and fall is included to exploit asymmetric
phenomena associated with the cam and follower system.
3. Well-designed opening and closing ramps that provide control over the peak velocity when the clearance gap is closed.
4. Rounded interfaces between the constant acceleration
regions that have the beneficial effect of providing continuous jerk at these points. Also an option is given that provides
continuous jerk at the interface of the main event with the
opening and closing ramps.
5. Control over the amount of peak jerk in the cycle through
the jerk control parameter n.
References
[1] Shigley, J. E., and Uicker, J. J., Jr., 1980, Theory of Machines and Mechanisms,
McGraw-Hill, New York, pp. 204207, Chap. 6.
[2] Norton, R. L., 2009, Cam Design and Manufacturing Handbook, 2nd ed.,
Industrial Press, New York, Chaps. 24, 9, and 10.
[3] Flocker, F. W., 2009, Addressing Cam Wear and Follower Jump in SingleDwell Cam-Follower Systems With an Adjustable Modified Trapezoidal Acceleration Cam Profile, J. Eng. Gas Turbines Power, 131(3), p. 032804.
[4] Heywood, J. B., 1988, Internal Combustion Engine Fundamentals, McGrawHill, New York, pp. 220231, Chap. 6.
[5] Mosier, R. G., Geist, B., and Resh, W. F., 2006, Method for Production of a
Constraint-Satisfied Cam Acceleration Profile, U.S. Patent No. 7,136,789.
[6] Mosier, R. G., 2009, Spline Functions Cam Design and Manufacturing
Handbook, 2nd ed., R. L. Norton, ed., Industrial Press, New York, pp. 69124,
Chap. 5.
[7] Huey, C. O., Jr., and Tsay, D., 2004, Cam Motion Synthesis Using Spine
Functions, Cam Design Handbook, H. A. Rothbart, ed., McGraw-Hill, New
York, pp. 107157, Chap. 5.
[8] Elgin, D., 2004, Automotive Camshaft Dynamics, Cam Design Handbook,
H. A. Rothbart, ed., McGraw-Hill, New York, pp. 529542, Chap. 16.
[9] Norton, R. L., 1988, Effect of Manufacturing Method on Dynamic Performance of CamsAn Experimental Study. Part IEccentric Cams, Mech.
Mach. Theory, 23(3), pp. 191208.
[10] Norton, R. L., Levasseur, D., Pettit, A., and Alamsyah, C., 1988, Analysis of
the Effect of Manufacturing Methods and Heat Treatment on the Performance
of Double Dwell Cams, Mech. Mach. Theory, 23(6), pp. 461473.
[11] Chen, F. Y., 1982, Mechanics and Design of Cam Mechanisms, Pergamon
Press, New York, pp. 8285, Chap. 5.
[12] Norton, R. L., 2004, Design of Machinery: An Introduction to the Synthesis and
Analysis of Mechanisms and Machines, 3rd ed., McGraw-Hill, New York,
Chap. 8.