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h i g h l i g h t s
Exhaust temperature increase by 6.5%, 6.5%, 7.54%, and 7.99%.
The accumulative burn fuel exergy increases by 10%, 7.8%, 7.2%, and 8.3%.
The irreversibility increases by 12.8%, 14.7%, 13.4% and 13.7%.
The exergy efciency decreases by 5.69%, 10.5%, 10.9%, and 10.8%.
a r t i c l e
i n f o
Article history:
Received 31 May 2014
Received in revised form 7 February 2015
Accepted 12 March 2015
Available online 2 April 2015
Keywords:
Air-cell
Air injection
Exergy
Load
Irreversibility
Multidimensional modeling
a b s t r a c t
Research studies indicate that the Soot and NOx emissions in natural aspirated DI diesel engines, can be
reduced through applying an air jet. In order to achieve this aim, an air-cell can be designed inside the
piston body by maintaining the performance parameters. The diameter of the air cell is 35 mm and its
height is 1.2 mm and the diameter of the throats is 1 mm. At the present work, however, exergy analyses
are carried out for an MT4.244 engine, which is modeled with an air-cell. Energy analyses and numerical
combustion have been performed for compression ratios of 25%, 50%, 75% and 100% full load. A three-dimensional CFD code is employed for this purpose in a closed cycle. The numerical results of cylinder pressure are compared with the measured experimental data and show a good agreement. Exergy analysis is
carried out using an in-house computational developed code which uses the results of combustion and
energy analysis. Various rates and the cumulative exergy components are identied separately for two
engine cases at various loads. The comparison of the results show that, as load engine increases from
25% to 100% full load (in 25% increments), the exergy efciency in air injection engine decreases by
5.69%, 10.5%, 10.9%, and 10.8% in comparison to baseline engine.
2015 Elsevier Ltd. All rights reserved.
1. Introduction
Nowadays, DI diesel engines are being used more frequently
than other engines due to their higher efciency. Although NOx
and Soot emissions generated in these engines are higher than
those of Indirect Injection (IDI) diesel engine, but there are utilitarian technologies to reduce these emissions. Due to contrasting
behavior in Soot and NOx emissions production, it is essential to
employee an appropriate methodology to reduce the corresponding emissions [1]. Some of the useful technologies to reduce the
Soot and NOx, which have been adopted so far, include high-pressure fuel injection, multiple injections, advancing and retarding the
fuel injection time and using swirl with higher intensity [28]. In
Corresponding author. Tel.: +98 441 2972000; fax: +98 441 2773591.
E-mail address: s.jafarmadar@urmia.ac.ir (S. Jafarmadar).
http://dx.doi.org/10.1016/j.fuel.2015.03.026
0016-2361/ 2015 Elsevier Ltd. All rights reserved.
the other method, the amount of Soot and NOx reduced signicantly by adopting air-cell inside piston body [912].
In order to improve engine performance and emissions formation, the combustion and emission processes are studied more
thoroughly these days, implemented by applying the rst and second laws of thermodynamics. Exergy is the key concept in the second law analysis; that has roots in more fundamental concept,
energy availability, which has been introduced in [13]. For analyzing the performance of engine subsystems, exergy analysis can be a
useful alternative to energy analysis, because it is able to reveal
more information about engine processes [1416]. Over the years,
many reports have been published on details over the use of the
second law of thermodynamics with respect to internal combustion engines [1720]. A summary of other studies on the subject
of DI and IDI diesel engine was provided below.
Jafarmadar and Zehni [21] carried out a numerical analysis
about the effect of dwell time duration in a two-stage injection
124
Nomenclature
E
G
Ex
S
T
kk
I
y
Greek letters
l
chemical potential (J/kg)
h
crank angle (degree)
z
number of carbon atom
Abbreviations
BTDC
before top dead center
ATDC
after top dead center
EVO
exhaust valve opening (degree)
scheme on exergy terms in an IDI diesel engine by three-dimensional modeling. The results show that the results show that the
values of work exergy and exergy efciency decrease when the
dwell duration is changed from 5CA to 30CA. Also, there is a
sharp change in the exergy parameters when the dwell time
reaches 25CA. Jafarmadar and Javani [22] investigated an HCCI
engine, fuelled with the mixture of dimethyl ether (DME) and
natural gas (NG) in terms of exergy. They showed that when the
excess air ratios of DME increases at constant air ratio of NG,
exergy efciency increases by 30.2% while irreversibility decreases
by 15.4%. Moreover, increase in initial temperature brings about
the irreversibility reduction and increases the heat loss exergy.
Amjad et al. [23] used a single-zone model to perform a numerical
availability analysis for the combustion of n-heptane and natural
gas blends in Homogenous Charge Compression Ignition (HCCI)
engines. Hosseinzadeh et al. [24] carried out a numerical study
by comparing the thermal, radical and chemical effects of EGR
gases using a single-zone model to analyze availability in dual-fuel
engines operated at 50% loads. Turan [25] studied exergeticinuence of some design parameters on the small turbojet engine for
unmanned air vehicle applications. Jafarmadar [26] studied the
effect of EGR mass fraction on exergy terms in an indirect injection
diesel engine. He showed that, as EGR mass fraction increases from
0% to 30% (in 10% increments), exergy efciency decreases from
31.74% to 25.38%. Also, the cumulative irreversibility related to
the combustion chamber decreases from 29.8% of the injected fuel
exergy to 25.5%. Jafarmadar [27] carried out a numerical exergy
analysis in pre-chamber and main chamber of an indirect injection
diesel engine by three-dimensional model. Also in another
research, Jafarmadar [28] carried out a numerical analysis about
the effect of engine load on the exergy terms of an (indirect injection) IDI diesel engine by three-dimensional modeling. Jafarmadar
et al. [29] carried out an exergy analysis at various loads in an IDI
low heat rejection diesel engine by three-dimensional modeling.
They showed that the best operational load is 75% full load from
second law viewpoint.
The study of the relevant literature shows that no attempt has
been done up to now in order to three dimensionally study the
effects of air injection at various loads on the exergy terms in DI
naturally aspirated diesel engine. In the present numerical work,
the effect of creating an air jet by embedding an air-cell within piston on combustion parameters in a DI diesel engine has been studied at various loads from the second law perspective.
CA
EBU
ID
Subscript
ch
tm
f
w
Q
0
pr
ox
fuel
Superscript
0
restricted dead state
125
Fig. 1. Computational geometries for (a) baseline engine, (b) modied engine and (c) grid dependency based on the in-cylinder pressure.
Table 1
Specications of MT4.244DI diesel engine.
Number of cylinders
Number of intake valves
Bore stroke (mm)
Cubic capacity
Compression ratio
Max power
Max toque
Combustion system
Rotation
Fuel injection
Cooling
Duration of injection (deg)
Number of nozzle orice diameter (mm)
Displacement (lit)
Rate of fuel injected (kg/hr)
Combustion chamber
and chemical equilibrium with its atmosphere. This state of equilibrium is dened as the dead state of the system and it is dependent on the pressure, temperature and composition of the
atmosphere. According to [3133], the total exergy of a system
(i.e., thermo-mechanical plus chemical exergies) is equal to:
Ex Exch Extm E P0 V T 0 S
kk
X
l0i mi
i1
where l0i is the chemical potential of species i at the true dead state,
and mi is the mass of species i.
The equation of exergy balance for the inside of the DI
engine chamber, on crank angle basis, is expressed as follows
[35]:
dh
dh
dh
dh
dh
dExw
dV
P P 0
dh
dh
dExq
T 0 dQ
1
dh
T dh
I is the destruction exergy associated with the combustion process and it can be dened as:
kk
dI T 0 X
dm
l i
dh
T i1 i dh
126
where index i includes all the reactants and products. For perfect
gases, li g i .
The exergy of liquid hydrocarbon fuels (C z Hy ), which are used in
compression ignition engines, is approximated by [34]:
y 0:042
;
afuel LHV 1:04224 0:011925
z
z
dExfuel
dmfuel
afuel
dh
dh
6
gII
W net
Exfuel
Fig. 2. Comparison of predicted and measured engine in-cylinder pressure for the base engine at (a) 100% load and (b) 75% load, (c) 50% load and (d) 25% load in engine speed
2000 rpm.
Fig. 3. The variation of temperature in cylinder with crank angle position for
baseline and air injection engines at various loads and engine speed 2000 rpm.
Fig. 4. The variation of rate of work exergy with crank angle position for baseline
and air injection engines at various loads and engine speed 2000 rpm.
127
Fig. 5. The variation of accumulative work exergy with crank angle position for
baseline and air injection engines at various loads and engine speed 2000 rpm.
128
Fig. 8. The variation of the rate of burn fuel exergy with crank angle position for
baseline and air injection engines at various loads and engine speed 2000 rpm.
Fig. 6. The variation of the rate of heat loss exergy in chamber with crank angle
position for baseline and air injection engines at various loads and engine speed
2000 rpm.
5.9% of fuel injected exergy, respectively. It is clear that the percentage of accumulative heat loss exergy in air injection engine
decreases due to complete combustion in expansion stroke and
higher burn fuel exergy. The value for base line engine is conrmed
by the work of Primus RJ, Flynn PF [34] considering heat loss
exergy in the diesel engines at higher engine speed. They showed
that the amount of heat loss exergy in full load operation and
engine speed 1500 rpm is 13.98%. Lower this value at the present
study is due to higher engine speed and less time for heat transfer.
Figs. 8 and 9 respectively show the variations of rate of burned
fuel and cumulative burned fuel exergies with crank angle position
Fig. 9. The variation of accumulative burn fuel exergy with crank angle position for
baseline and air injection engines at various loads and engine speed 2000 rpm.
Fig. 7. The variation of the accumulative heat loss exergy in chamber with crank
angle position for baseline and air injection engines at various loads and engine
speed 2000 rpm.
Fig. 10. The variation of thermo mechanical exergy with crank angle position for
baseline and air injection engines at various loads and engine speed 2000 rpm.
129
Fig. 12. The variation of total exergy with crank angle position for baseline and air
injection engines at various loads and engine speed 2000 rpm.
Fig. 11. The variation of chemical exergy with crank angle position for baseline and
air injection engines at various loads and engine speed 2000 rpm.
Fig. 13. The variation of accumulative irreversibility with crank angle position for
baseline and air injection engines at various loads and engine speed 2000 rpm.
chamber at ignition delay period, burn fuel exergy rate at premixed stage in base condition is higher than that in modied
engine. The behavior of burn fuel exergy rate curve at diffusion
combustion stage is similar to those at 25% load and 50% load.
Also at late combustion stage due to recirculation of air into the
main combustion chamber, more intensied turbulence occurs in
modied condition than in base engine. The effect of reserved air
jet on main chamber in modied engine is seen as uctuations in
burn fuel exergy rate at late combustion period. As is shown in
Fig. 9, the accumulative burn fuel exergies for 25%, 50%, 75% and
130
full load operations are 747.4, 1500.9, 2227.5, and 2926.3 J for
baseline engine and for modied case are 822.2, 1617.6, 2388.1,
and 3169.9 J, respectively. It is clear that when the load increases
from 25% to 100%, the percentage of accumulative burn fuel exergy
in air injection engine increases by 10%, 7.8%, 7.2%, and 8.3% due to
air injection and complete combustion in expansion stroke.
Figs. 1012 show the changes of thermo-mechanical, chemical
and total exergies in the cylinder with crank angle positions for
two cases at different loads, respectively. In the compression
stroke, and before of combustion, the thermo-mechanical exergy
in the chamber increases due to the work produced by the piston
and increase of the initial temperature associated compression
stroke. With the start of fuel injection, chemical exergy increases
due to increasing of fuel mass fraction and then decrease in the
combustion period due to the burning of the fuel mixtures. Also
with the start of the combustion process, the thermo-mechanical
exergy in the chamber increases due to the rise of temperature,
pressure and the concentration of complete combustion products.
It is clear that the increase of chemical and thermo-mechanical
exergies with load operation are considerable at higher loads
because of higher fuel injection higher pressure and temperature
in the cylinder. At the end of the combustion duration, the amount
of chemical exergy reaches to the minimum value because of the
complete combustion, while the thermo-mechanical exergy diminishes due to the decrease of gas temperature during the expansion
stroke. As Fig. 12 illustrates, when the load increases from 25% to
100% full load in air injection case, the exhaust loss total exergies
increases by 17.8%, 22%, 22.8% and 22.9% in comparison to baseline
engine. This occurs from higher pressure and temperature at the
exhaust valve opening time in the air injection case (as shown in
Fig. 3).
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