Professional Documents
Culture Documents
of
Metals
(AQA)
This
isnt
the
most
exciting
of
topics
as
there
is
quite
a
bit
of
fact
learning
involved.
But
it
isnt
much
harder
than
GCSE
level
and
is
easy
marks,
so
its
worth
sticking
with
it.
Ores
Unfortunately
the
majority
of
metals
are
not
found
just
lying
around
on
their
own,
with
exceptions
such
as
gold.
The
metals
are
found
in
rocks
(the
ore)
as
oxides
or
sulphides
e.g.
Fe2O3
or
Al2O3
and
therefore
they
need
to
be
extracted/separated
from
the
other
elements.
Sulphides
cannot
be
converted
into
the
metal
directly
so
they
need
to
be
converted
into
the
metal
oxides.
This
process
is
called
roasting,
which
just
means
burning
or
reacting
with
oxygen
e.g.
2ZnS(s)
+
3O2(g)
2ZnO
+
2SO2(g)
The
problem
with
this
is
that
SO2
gas
is
produced,
which
of
course
contributes
to
acid
rain.
To
get
round
this
problem,
they
convert
the
SO2
into
H2SO4
(sulphuric
acid)
before
it
is
released
into
the
atmosphere.
Extraction
Methods
In
this
topic
there
are
three
main
methods
that
you
need
to
know
about:
1.reduction
with
C
or
CO
(metal
has
to
be
lower
in
the
reactivity
series
than
carbon)
2.
electrolysis
(metal
has
to
be
higher
in
the
reactivity
series
than
carbon)
3.
reduction
with
a
more
reactive
metal
(some
metals
react
with
carbon
and
therefore
cannot
use
method
1
e.g.
titanium).
4.
reduction
with
H2
(some
metals
react
with
carbon
and
therefore
cannot
use
method
1
e.g.
tungsten).
3. reduce
the
Fe:
Fe2O3(s)
+
3CO(g)
2Fe(l)
+
3CO2(g).
Note
that
the
Fe
is
in
liquid
form
and
is
run
off
at
the
end
to
get
it
out
of
the
blast
furnace.
In
Fe2O3,
the
Fe
is
in
the
+3
oxidation
state
and
is
being
reduced
to
Fe:
Fe3+
+
3e-
Fe.
Carbon
in
CO
has
oxidation
state
+2
and
is
oxidised
to
+4,
so
overall
it
is
a
redox
reaction.
There
might
be
other
oxides
of
iron
in
the
ore
as
well
so
they
will
get
reduced
to
Fe
as
well.
Sometimes
you
might
just
see
C
as
the
reducing
agent
rather
than
CO,
but
it
is
all
just
doing
the
same
thing;
you
end
up
with
iron
and
the
other
product
would
be
CO
instead
of
CO2.
As
I
mentioned
above,
Mn
and
Cu
are
produced
in
a
similar
way.
I
have
written
out
the
reductions
with
CO,
but
you
could
also
reduce
them
with
C
instead:
MnO2(s)
+
2CO(g)
Mn(l)
+
2CO2(g)
CuO(s)
+
CO(g)
Cu(l)
+
CO2(g)
Advantages
The
raw
materials
are
cheap.
The
reactions
are
exothermic,
therefore
it
is
easy
to
keep
the
blast
furnace
hot
enough.
The
process
is
continuous,
which
increases
its
efficiency
and
the
iron
is
pure
enough
to
make
steel.
Disdvantages
Carbon
dioxide
is
produced,
which
is
of
course
a
greenhouse
gas.
It
only
works
for
metals
that
are
lower
in
the
reactivity
series
than
carbon.
Metals
such
as
tungsten
and
titanium
will
react
with
carbon
and
therefore
cannot
be
extracted
this
way.
If
a
very
pure
metal
is
required,
this
method
is
not
useful
as
the
product
always
contains
carbon
impurities.
Electrolysis
Aluminium
Aluminium
is
a
reactive
metal
and
too
reactive
to
be
reduced
with
carbon
(above
carbon
in
the
reactivity
series).
It
is
found
in
the
ore
bauxite,
Al2O3.
Electrolysis
is
something
you
will
be
familiar
with
from
GCSE.
Remember
the
two
electrodes
in
a
beaker
of
water
where
oxidation
happens
and
one
electrode
and
reduction
at
the
other?
Reduction:
Al3+
+
3e-
Al(l)
(note
the
liquid
Al)
Oxidation:
2O2-
O2
+
4e-
And
thats
about
all
you
need
to
know.
You
could
get
some
GCSE
style
questions
like
why
do
the
electrodes
need
to
be
replaced?
They
are
made
from
carbon
and
react
with
the
O2
produced
and
eventually
wear
away.
The
Al
produced
is
also
very
pure.
The
main
metal
they
use
in
this
category
is
titanium
using
Mg
or
Na
as
the
reducing
agent.
The
overall
reaction
using
Mg
is:
TiO2(s)
+
2Mg(s)
Ti(s)
+
2MgO(s)
It
is
difficult
to
form
pure
titanium
as
Mg
reacts
with
it
to
form
an
alloy.
To
get
round
this
problem,
a
two
step
process
is
used:
1. the
TiO2
ore
is
converted
to
TiCl4:
TiO2(s)
+
2C(s)
+
2Cl2(g)
TiCl4(g)
+
2CO(g)
2. the
chloride
is
then
reduced
using
Mg:
TiCl4(g)
+
2Mg(l)
Ti(s)
+
2MgCl2(l)
A
few
problems:
the
reaction
needs
to
be
done
under
an
inert
atmosphere
(using
argon)
i.e.
no
O2
present
to
prevent
Mg
reacting
with
O2.
It
is
a
batch
process,
which
means
the
titanium
is
not
produced
continuously,
this
adds
to
the
cost
and
the
time
it
takes.
The
sodium
and
magnesium
are
also
expensive.
Recycling
An
alternative
to
metal
extraction
is
recycling.
Aluminium
and
iron
can
be
recycled
but
titanium
and
tungsten
cant
due
to
the
high
levels
of
purity
required.
Advantages:
this
process
uses
less
energy
than
metal
extraction.
It
is
quite
efficient
as
the
scrap
metal
that
is
recycled
contains
a
high
percentage
of
the
desired
metal.
It
doesnt
produce
the
pollutant
gases
like
SO2
and
CO2
that
some
of
the
above
extraction
methods
do.
Disadvantages:
it
relies
upon
collecting
a
lot
of
scrap
metal.
This
takes
time,
and
it
then
requires
the
desired
metal
to
be
separated
from
other
metals,
as
inevitably
it
will
be
collected
along
with
other
metals.
After
all
this,
the
metal
still
needs
to
be
purified
to
make
it
useful.
All
these
steps
add
to
the
cost.
An
alternative
method
to
produce
copper
is
to
extract
the
ore
with
scrap
iron.
The
main
reason
for
this
is
cost.
The
process
uses
very
little
energy,
can
be
used
even
on
low
grade
Cu
ores
(those
that
dont
contain
much
copper)
and
the
Fe
is
cheap.
The
copper
compounds
are
converted
to
Cu2+
ions
using
H2SO4
and
then
reduced
to
Cu
using
the
scrap
Fe.
Overall
redox
reaction:
Cu2+
+
Fe
Fe2+
+
Cu
Note:
in
this
topic
if
you
know
the
main
types
of
extraction
methods,
the
advantages
and
disadvantages
of
each
and
be
able
to
write
out
half
equations
you
will
be
fine.
Examiners
often
throw
in
different
metals
or
different
ores
but
it
is
the
same
principles
as
above.