Professional Documents
Culture Documents
Domain : NETRA
17/09/2009
FOREIGN TRAINING LEARNING REPORT
1. Program Details:
“The 5th Clean energy Forum‐Coal Gasification
1.1 Name of the program
2009”
1.2 Duration April 1st to April 3rd 2009
1.3 Country Visited China
China Decision Makers Consultancy, China
CDMC is engaged in delivering business
intelligence by creating opportunities for
knowledge sharing and business networking.
1.4 Organizer CDMC claims to have a powerful advisory team
including China’s highest‐ranking government
officials, illustrious scholars and industry experts
and specialize in organizing events in partnership
with influential Chinese organizations.
Country: China
Industry/ Company Interacted with:
(i) Academics: East China University, Chinese
Academy of Sciences,
Name of the Industry/ (ii) R&D Institutions: TPRI, NPCPI, YCCC,
1.5
Company visited Tapssoe WAS Technology, Xi’an Thermal
Power Research Institute
(iii) Business Organizations: GE, Shell, Worley
Parsons, Honeywell, Nexant, GreenGen,
ZeroGEN,
a) To acquaint the participants the status of
coal gasification technology, with a particular
Objective of the emphasis on China
1.6
Program b) To acquaint participants with Research &
Technology Development under taken in the
field of coal gasification in China
2. Key Learning:
(i) Research & Technology Development in the field of Coal Gasification in
China
(ii) Coal Gasification – The Chinese Perspective
(iii) Poly Generation from Coal Gasification
China Tour Report- Coal Gasification 2009, Shaswattam DGM(NETRA), Emp No: 005509 -1-
A. Research & Technology Development : Coal
Gasification in China
A.1. The Scale
It is a huge program which is
anchored by MOST (Ministry
of Science and Technology,
China)
In 11th Five‐Year Plan (2006‐
10) of China, 863 Major
Project on R&D and
‘Demonstration Plants’ of
China’s indigenous IGCC and
Co‐Production Technology
has been taken up.
A.2. The Goal
Overall goal
To form the clusters of advanced coal technologies, support the development of China’s
energy equipment manufacturing industry, and achieve the efficient, clean, and
affordable use of coal.
Stage goal: 2010
RD&D of key technologies
Commercial demonstration of IGCC power plant
Demonstration of coal gasification based coproduction of oil and power
Stage goal: 2015
At least 3 demonstration plants of coal gasification based co‐production of oil
and power (300MWe,1 million tons of fuels and chemicals)
The pilot plant of hydrogen and power Co‐production with the near zero
emissions of CO2
Stage goal: 2020
Installed capacity of IGCC to reach 20 GWe~100 GWe
Clean fuel (Synthetic oil, SNG, Methanol, DME) and chemicals substitute directly
and indirectly 55 million tons of crude oil on annual basis
Demonstration of hydrogen and power Co‐production with the near zero
emissions of CO2
A.3. The Technology Development Network
Almost NIL ‘One up manship’. MOST practically controls and
administers the research and technology development.
1. Research Institutes and Universities
Institute of Engineering Thermophysics, Chinese Academy of Sciences
China Tour Report- Coal Gasification 2009, Shaswattam DGM(NETRA), Emp No: 005509 -2-
Institute of Coal Chemistry, Chinese Academy of Sciences
Xi’an Thermal Power Research Institute Co.Ltd
Southeast University
East China University Of Science And Technology
Tsinghua University
2. Electric power/Chemical Design Institutes
East China Engineering Science and Technology Co., Ltd
Northeast Electric power Design Institute
Zhejiang Power Electric Design Institute
3. Manufacturers
Nanjing Turbine & Electric Machinery Co., Ltd
Harbin Boiler Co.,Ltd
Hangzhou Boiler Co.,Ltd
Shanghai Boiler Co.,Ltd
Xinxin Heavy Industry Co.,Ltd
4. Power Companies and Coal Companies (Demonstrations)
China Huadian Group
China Huaneng Group
Dongguan Electochemical Industrial Co., Ltd
Yankuang Group
Lu’an Group
A.4. Fruits of Conviction: The Results so far
Following China’s home grown technologies are being deployed
1.
2.
S
m
o
k
e
l
e
s
s
China Tour Report- Coal Gasification 2009, Shaswattam DGM(NETRA), Emp No: 005509 -3-
A.4. The Roadmap: Coal Gasification in China
China Tour Report- Coal Gasification 2009, Shaswattam DGM(NETRA), Emp No: 005509 -4-
B. Coal Gasification: Chinese Perspective
B.1. Business Perspective
In China, oxygenates and ammonia are the two high volume business
A. High Volume
Oxygenates
Ammonia and fertilizer
B. Low Volume
IGCC
FT liquids
IGCC
Olefins
DME
Fuel
Oxygenates
Fuel
Gasification Methanol
Naphtha
Ammonia Fertilizer
B.2. Technology Maturity
Oxygenates, FT liquids and ammonia are considered of high technology maturities
while IGCC requires longer development time in China
A. High Technology Maturity
Oxygenates (methanol and DME)
FT Liquids (naphtha, jet fuel and diesel)
Ammonia and fertilizer
B. Low Technology Maturity (Long Development Timing)
IGCC
China Tour Report- Coal Gasification 2009, Shaswattam DGM(NETRA), Emp No: 005509 -5-
IGCC
Olefins
DME
Fuel
Oxygenates
Fuel
Gasification Methanol
Naphtha
Ammonia Fertilizer
B.3. Technology Maturity
Oxygenates and FT liquids aret high growth areas for coal gasification in China
A. High Growth in next decade
Oxygenates
FT Liquids
B. Low Growth in the next decade
Ammonia
IGCC
IGCC
Olefins
DME
Fuel
Oxygenates
Fuel
Gasification Methanol
Naphtha
Ammonia Fertilizer
China Tour Report- Coal Gasification 2009, Shaswattam DGM(NETRA), Emp No: 005509 -6-
B.4. Value Chain
FT Liquids, Olefins and DME have the highest market potential for coal
gasification value chain in China
IGCC
Olefins
DME
Fuel
Oxygenates
Fuel
Gasification Methanol
Naphtha
China Tour Report- Coal Gasification 2009, Shaswattam DGM(NETRA), Emp No: 005509 -7-
C. Poly Generation from Coal Gasification:
C.1. Overview
Polygeneration from coal offers a highly flexible process concept with a multi‐faceted
value premise:
The conversion of coal to both power and synthesis gas (syngas)
Syngas then converted to chemicals and/or liquid fuels.
An integrated approach offers a strategy to truly maximize value‐added from coal.
In Polygeneration from Coal, the gasification of coal produces synthesis gas
(syngas) that can be used for the generation of electricity in conventional
integrated gas/steam turbine combined cycle (IGCC) systems, and for concurrent
production of commodity chemicals/fuels
C.2. Advantages of Poly‐generation
a) Feed Flexibility
The gasifier can operate on coal or other hydrocarbon source feedstock, with
superior environmental performance
China Tour Report- Coal Gasification 2009, Shaswattam DGM(NETRA), Emp No: 005509 -8-
b) Peak Period Optimization
Production shiftable to/from power or chemicals/liquid
To optimize peak electric power and facility revenue
c) Economy of Scale
Sharing the facilities between power and chemicals/liquid fuels improves scale
and efficiency of the capital investment and operations support
d) Additional Economic Potential
Syngas produced in the gasifier has other applications (town gas, cogen)
Liquid Fuels
Gashol
F - T synthesis
Olefins
Ethanol
DME
CO
Acetic Acid
CO + H2 H2
Gasifi Formaldehyde
Methanol
cation
Ammonia
UREA
Power & Steam
Ammonium
SNG
Nitrate VCM
Coke
Production BDO
Calcium
Coal Coke Acetylene
Carbide
VAM
Acrylic
Naphthalene &
Coal Tar
Derivatives
Liquid Fuels
Fuels and
Chemicals
Gasifier
Particulates
Carbon Dioxide
Sulfur By-product Hydrogen
Sequestration
Separation
Gaseous
Constituents Solid By-product Hydrogen
Combustor
Air Separator
Air Electric
Oxygen Power
Coal, Compressed Air Fuel Cells
Petroleum coke, Solids Gas
Biomass, Turbine
Waste, etc. Air
Electric
Power
Generator
Air
Heat Recovery
Steam Generator
Steam
China Tour Report- Coal Gasification 2009, Shaswattam DGM(NETRA), Emp No: 005509 -9-
3. NEW CONCEPTS COVERED:
Coal Gasification for Polygeneration
Coal to Liquid Fuel Generation
Research & Technology development needs in Coal Gasification & IGCC
4. NEW TRENDS/PRACTICES:
Research & Technology development Model of China
Technology Adoption, adaption, reverse engineering and IPR practice in
China
5. APPLICATION OF LEARNING:
5.1 SELF:
Knowledge & Competence on Polygeneration
Knowledge & Competence on Cola to Liquid Technology
Process design for Coal Gasifier Pilot Plant
Update on International efforts in the field of Coal Gasification &
IGCC.
5.2 SECTION/DEPARTMENT:
Process development & Process Modeling of IGCC Power Plant
5.3 ANY OTHER DEPARTMENT OF NTPC:
Engineering of IGCC Power Plant
5.4 COMPANY LEVEL:
Knowledge on IGCC process & plant
6. ADOPTABLE PRACTICES IN NTPC:
6.1 IN DEPARTMENT/SECTION:
Design and set up of Pilot Plant of Coal Gasifier
6.2 IN ANY OTHER DEPARTMENT/SECTION:
Setup of IGCC Plant ‐ Engineering
6.3 COMPANY LEVEL:
Setup of IGCC Plant ‐ Engineering
7.0 COUNTRY LEVEL:
Development of a Research center catering to the needs of Coal Gasification in
power sector
China Tour Report- Coal Gasification 2009, Shaswattam DGM(NETRA), Emp No: 005509 - 10 -