Grating Brochure

Access Products Division
Webforge Contents
The Company
CONTENTS
FLOORING
Quick Guide..................................................
Choose a Pattern..........................................
Options ........................................................
Coding .........................................................
Webplate / Webmesh ....................................
Load / Deflection Tables ...............................
FRP ..............................................................
Expanded Metal ..........................................
Stair Treads .................................................
Fixing Clips ..................................................
Manufacturing Tolerances ...........................
Terminology .................................................
HANDRAILS
Choose a Stanchion ....................................
Brackets / Baseplates / Offsets ......................
Bends / Closures / Gates ................................
Options / Ordering ........................................
Specifications ..............................................
Barrier Products ..........................................
Balustrades .................................................
Jumbo Stanchions .......................................
Services:
1
2
3
4
5
6
8
10
12
14
16
18
In excess of 50 years experience

Branches throughout Australia, Asia and New Zealand
Manufacture
Design
Technical Support
Quotations
Fabrication
Installation
Quality Assurance
Feasibility and Budget Rates
Lump Sum and Rate Contracts
Project Management
20
22
23
24
25
27
28
30
Small Jobs
Large Projects
Computerised Job Tracking
Products:
Bar Grating
Handrailing
Expanded Metal
Balustrades
Drainage Grates and Cast Covers
Sunscreens
For Architectural Products see separate brochure
Issue Number:
For Civil Products see separate brochure
Flooring
Load 2.5 kPa / Deflection 5mm
Load 5 kPa / Deflection 5mm
Mild/Stainless
Span mm
600
900
1050
1200
1500
1800
2100
2400
2800
Mild/Stainless
Steel Aluminium
FRP Expanded Metal
C205*** A253*** G256*** WM50080***
C205*** A253*** G386*** WM50110***
C205*** A253*** G386*** WM50105***
C205*** A255*** G386***
A255*** A403***
A325*** A455***
A405***
C505***
A655***
-
Span mm Steel
600
900
1050
1200
1500
1800
2100
2400
2800
FRP
Expanded Metal
A253***
A253***
A323***
A325***
A503***
-
G256***
G386***
-
WM50080***
-

Mild/Stainless
Mild/Stainless
Steel Aluminium
FRP Expanded Metal
C205*** A253*** G256*** WM50080***
C205*** A253*** G386*** WM50105***
C205*** A255*** G386***
C205*** A323***
A255*** A405***
A325*** A505***
A405***
A505***
A655***
-
Span mm
600
900
1050
1200
1500
1800
2100
2400
2800
Steel Aluminium
FRP
C205*** A253*** G256***
C205*** A253*** G386***
C205*** A253*** G386***
C205*** A255*** G386***
A255*** A403***
A325*** A503***
C405***
C505***
A655***
-
Heavy use. Occasional placement of heavy

objects or tools. AS 1170
Light frequent use. No public access. AS 1170
Mild/Stainless
Span mm
600
900
1050
1090
1125
1150
1200
1225
1350
1400
1500
1590
1600
1650
1700
1710
1780
1800
1890
2030
2200
2350
2400
2800
Aluminium
Heavy use. Occasional placement of heavy objects or tools. AS 1170
Light occasional use. No public access. AS 1657
Span mm
600
900
1050
1200
1500
1800
2100
2400
2800
C205***
C205***
C205***
C255***
C325***
A405***
A505***
A655***
A756***
FLOORING
Quick Guide to Choosing the Right Flooring
Steel Aluminium
FRP Expanded Metal
C205*** A253*** G256*** WM50080***
C205*** A253*** G386*** WM50105***
C205*** A255*** G386***
F325***
F403***
A323***
F255*** A325***
C255*S*
C255*** A325***
A255*** A403***
F325*** A405***
C325***
A325*S*
C403*** C455***
F405***
A325***
A403***
C405*** A505***
C405***
A405***
C505***
A505***
A655***
A655***
-
Mild/Stainless
Span mm
600
900
1050
1200
1500
1800
2100
2400
2800
Steel Aluminium
FRP
C205*** A253*** G256***
C205*** A255*** G386***
C255*** A325***
A255*** A405***
C405*** A505***
C505***
A655***
A655***
A756***
-
Very heavy use. Frequent placement of heavy

objects and tools. AS 1170

Mild/Stainless
Span mm
600
900
1050
1200
1500
1800
2100
2400
2800
Steel Aluminium
FRP
A205*** A253*** G256***
A205*** A253*** G386***
A205*** A255***
A205*** A325***
C325*** A405***
A405*** A505***
C505***
A505***
A655***
-
Very heavy use. Frequent placement of heavy

objects and tools. AS 1170
Heavy frequent use. Public access. AS 1170
Note:
***
Material. Top Surface. Treatment.

Choose these options from page 3.
Span: See definition on page 18.
kPa:
Kilopascals. Expression of
Uniformly Distributed Load.
Concentrated Load:
Details available on request.
Other combinations of pattern and load bar are

available beyond those indicated on this Quick
Guide. Refer to the Load/Deflection Table on
pages 6 & 7.
Choose a Pattern in Steel Grating

A Pattern
FLOORING
B Pattern
C Pattern
D Pattern
5
50
60
F Pattern
Other patterns available to order
Choose a Pattern in Aluminium Grating

A Pattern
B Pattern
5
50
60
F Pattern
Other patterns available to order
Choose the Options

MATERIAL
STAINLESS STEEL
Recommended for high impact, high load applications

where economy and strength are paramount.
Recommended where rust resistance is required.
ALUMINIUM
CODES:
Recommended where light weight is important and where

quality of appearance is paramount.
FIBREGLASS (FRP)
Recommended where physical properties are important.
Chemical resistant. Low thermal conductivity.
Non conductive. Non magnetic. Non sparking.
M = Mild Steel
S = Stainless Steel
Grade 316
S1 = Stainless Steel
Grade 304
A = Aluminium
I = Isopthalic Polyester
Resin
V = Vinyl Ester Resin
P = Phenolic Resin
TOP SURFACE
SAFETY
The slip resistance of the flooring and walkway product
needs to be considered. Standard grating comprises plain
square edge flat bars.
To increase slip resistance the following points should be
considered on sloping walkways.
STEEL & ALUMINIUM GRATING

Although not mandated by AS 1657 the use of 10 x 10mm
square bar cleats or abrasive strips can be used for
additional security. ISO 14122.1 recommends cleats between
10 and 20. Serrated (see page 18) grating can be
specified. Stainless steel and any bars 20mm deep are not
recommended to be serrated.
In addition both steel and aluminium grating can improve
their slip resistance by setting the direction of walking over
the floor parallel to the loadbars. In steel grating there is

better slip resistance in patterns with 100mm cross rod
centres. i.e. Pattern A and C.
FLOORING
MILD STEEL
FIBREGLASS GRATING (FRP)

FRP grating is normally provided with an antiskid surface.
This is a coarse grit that is embedded into the top surface
of the grating. Plain top surface is available.
EXPANDED METAL
Slip resistance is improved if the direction of walking
is parallel to the Short Way Mesh (SWM).
CODES:
P = Plain
S = Serrated
G = Grit
R = Raised
F = Flattened
TREATMENT/COLOUR
MILD STEEL GRATING/EXPANDED METAL
Available Galvanised (AS/NZS 4680), Bitumen Dipped or
left Untreated.
Green - Isopthalic Polyester Resin.

Yellow - Vinyl Ester Resin.
Reddish-Brown - Phenolic Resin.
STAINLESS STEEL GRATING
CODES:
Available Electro Polished, Garnet Blasted or left Mill Finish.
G =
B =
U =
M =
E =
P =
GB =
ALUMINIUM GRATING
Available Anodised, Powder Coated, Painted or left Mill
Finish.
FIBREGLASS GRATING (FRP)

Available in a variety of colours. We recommend
the following:
Galvanised
Bitumen Dipped
Untreated
Mill Finished
Electro Polished
Painted
Garnet Blasted
A = Anodised
PC = Powder Coated
G = Green
Y = Yellow
D = Dark Grey
L = Light Grey
R = Red
RB = Reddish-Brown
PANEL SIZE
MILD STEEL GRATING
Western Australia 1200 x 6000 span
New Zealand
900 x 6000 span
All other locations 1000 x 6000 span
Smaller panels can be made on request or the above
panels can be cut down as required.
STAINLESS STEEL GRATING

Available in the above described sizes or as dictated by
the availability of the raw material flat bar.
EXPANDED METAL
Available in a range of sizes that allow for direct placement
onto support steel without the need for cutting.
FIBREGLASS GRATING
Panel sizes noted are nominal. Dimensions will vary slightly

according to load bar thickness and the pattern.
Exact dimensions are shown in the table on page 17.
CODES:
Mild Steel/Stainless Steel

1 = 1000 x 600 0 span
2 = 1200 x 6000 span
3 = 900 x 6000 span
4 = 900 x 4000 span
Aluminium
1 = 1000 x 6000 span
2 = 1200 x 6000 span
Fibreglass (FRP)
1 = 1220 x 3660
Expanded Metal
1 = 3000 x 1200
2 = 3000 x 900
3 = 3000 x 750
4 = 3000 x 600
10 = 2300 x 1200
11 = 2300 x 900
12 = 2300 x 750
13 = 2300 x 600
LWM
LWM
LWM
LWM
LWM
LWM
LWM
LWM
Available in a variety of sizes suitable for cutting to suit

the application.
ALUMINIUM GRATING
Available in panels up to 1200 x 6000.
Example of Coding
FLOORING
(Page 3)
(Page 3)
(Page 3)
Examples:
F403APM
G3861GG5
(Page 3)
(Page 6)
For the shaded items the

resultant code would be
A325MPG1
(Page 2)
How to Order Flooring

1. Use the Quick Guide on page 1 and add the options for Material, Top Surface,
Treatment/Colours and Panel size (if required) on page 3.
or
2. Choose a pattern from page 2 and choose a Load Bar from the Load Deflection Table
on pages 6 & 7. Add the options on page 3.
3. Panel size should be stated only if you want a stock panel.
For example, A325MPU2 for an untreated stock panel 1200 x 6000.
For Fabricated grating the code would read A325MPU.
4. Specify whether the grating is to be Banded or Cut To Size Only by referring to the Terminology on page 18.
5. Nominate the number of panels required and provide dimensions for width and span of each panel.
Span is always the last dimension.
6. Where large floor areas are required provide a drawing of the area to be covered showing:
a) Dimensions.
b) Span.
c) Section size, location of, and toe direction of the support steel.
d) Location and size of cut outs and removable areas.
e) Location of kick plate and nosings.
f) Indicate if penetrations are required to be split.
7. Specify fastener type if required. See pages 14 & 15.
Span Direction
Grating and expanded metal needs to be supported in a specific way. The direction that the load bars run is the
important direction for grating and is referred to as the span.
For expanded metal the span is in the direction of the strands or Long Way Mesh (LWM).
Span is always the last dimension given when referencing a panel size.
Grating and expanded metal has to be supported 90 to the span direction and does not require support on the
other sides.
995
10
995
10
995
10
1250
Example:
1500
Shown here with standard panel widths of 995mm. Platform made

in standard stock width panels plus a make-up panel cut to the
nearest load bar. The balance allows for gaps up to 10mm
between panels.
4265
Order as:
1/4265 x 1500 span (in 4 pieces)
Make up panels less than 300mm are joined to the adjacent panel.
Indicates span direction
Webplate/Webmesh
Webplate is a composite flooring comprising floorplate welded to the top of grating.
Any grating pattern from page 2 can be combined with any floorplate thickness.
We recommend E pattern grating (similar to F pattern but with cross rods at 100mm centres).
Other combinations of hit and miss cross rod firings can be supplied if required.
Webplate is available in steel and aluminium in the following combinations:
Material
Product
STEEL
WP3-E255MP*
3mm
E255MP*
44.49
1390mm
WP5-E325MP*
5mm
E325MP*
64.78
1625mm
WP3-E255AP*
3mm
E255AP*
16.21
1100mm
WP5-E325AP*
5mm
E325AP*
23.21
1350mm
ALUMINIUM
Floor/
Treadplate
Thickness
Grating
Weight
Untreated
Kg/sqm
Span at 4kPa UDL

5mm
Deflection
FLOORING
WEBPLATE
Where * indicates Treatment. Refer to Options on page 3 and Examples of Coding on page 4.
How to Order Webplate

1. Choose the product type required by reference to the recommendations
shown above.
or
Choose a grating by using the pattern choices on page 2 and choose an
appropriate Load Bar from the Load/Deflection Table on page 6 & 7.
2. Add the Options on page 3.
3. Nominate the required thickness of the floorplate.
Examples:
WP3-E255MPG
1/1500 x 4500 span (in 1 piece)
WP5-A325MPU
2/3000 x 750 span (each in 4 pieces)
WP8-E405MPB
All as per drawing supplied.
WEBMESH
Webmesh is a composite comprising grating with a light gauge mesh
welded to the underside to prevent tools and small objects from falling
through the grating. Complies with AS 1657-1992 paragraph 3.3.1.1
How to Order Webmesh

1. Select a grating from the pattern choices on page 2 and choose an
appropriate Load Bar from the Load/Deflection Table on page 6 & 7.
2. Add the Options on page 3.
3. Prefix your choice WMExamples:
WM-A255MPG
1/1205 x 3500 span
WM-A325MPU
WM-C405MPB
The standard mesh supplied is a flattened Expanded Metal
SWM 12mm x LWM 30mm.
FLOORING
6
C203MP*
20x3 14.3
F205MP*
20x5 18.2
A203MP*
20x3 18.2
C205MP*
20x5 22.2
C253MP*
25x3 17.3
D253MP*
25x3 19.8
A205MP*
20x5 28.7
F255MP*
25x5 21.5
C255MS*
25x5 25.8
A253MP*
25x3 22.2
B253MP*
25x3 24.7
C255MP*
25x5 27.1
D255MP*
25x5 29.6
F325MS*
32x5 25.2
A255MS*
25x5 33.6
C323MP*
32x3 21.4
A255MP*
B255MP*
F325MP*
25x5 35.2
25x5 37.8
32x5 26.1
C325MS*
32x5 32.7
A323MP*
32x3 27.7
C325MP*
D325MP*
A325MS*
32x5 34.0
32x5 36.5
32x5 42.7
c403MP*
40x3 26.1
F405MP*
40x5 31.3
A325MP*
B325MP*
A403MP*
32x5 44.4
32x5 46.9
40x3 33.9
C405MP*
40x5 41.8
A405MP*
40x5 54.8
B405MP*
40x5 57.4
C455MP*
45x5 46.7
A455MP*
45x5 61.4
C505MP*
50x5 51.6
A505MP*
50x5 67.9
A655MP*
65x5 87.5
A756MP*
75x6 120.2
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
Span mm
450
600
34
1.8
36
1.8
45
1.8
56
1.8
53
1.4
53
1.4
74
1.8
56
1.4
70
1.6
70
1.4
70
1.4
88
1.4
88
1.4
76
1.2
91
1.6
87
1.1
115
1.4
92
1.1
120
1.2
114
1.1
144
1.1
158
1.2
135
0.9
144
0.9
190
1.1
179
0.9
226
0.9
298
0.9
298
0.9
286
0.8
377
0.8
353
0.7
465
0.7
787
0.5
1049
0.46
19
3.2
20
3.2
25
3.2
32
3.2
30
2.6
30
2.6
42
3.2
32
2.6
39
2.9
39
2.6
39
2.6
49
2.6
49
2.6
43
2.2
51
2.9
49
2
65
2.6
52
2
67
2.2
64
2
81
2
89
2.2
76
1.6
81
1.6
107
2
100
1.6
127
1.6
167
1.6
167
1.6
160
1.4
212
1.4
198
1.3
261
1.3
442
1
500
1
750
12
5
13
5
16
5
20
5
19
4
19
4
27
5
20
4
24
4.5
25
4
25
4
31
4
31
4
27
3.4
33
4.5
31
3.1
42
4
33
3.1
43
3.4
41
3.1
52
3.1
56
3.4
49
2.5
52
2.5
68
3.1
64
2.5
81
2.5
107
2.5
107
2.5
102
2.2
135
2.2
127
2
167
2
283
1.6
378
1.3
900
8
7.2
9
7.2
11
7.2
14
7.2
13
5.8
13
5.8
18
7.2
14
5.8
17
6.5
17
5.8
17
5.8
22
5.8
22
5.8
19
4.9
23
6.5
21
4.5
29
5.8
23
4.5
30
4.9
28
4.5
36
4.5
39
4.9
34
3.6
36
3.6
47
4.5
44
3.6
56
3.6
74
3.6
74
3.6
71
3.2
94
3.2
88
2.9
116
2.9
196
2.2
262
1.8
1050
1200
1500
1800
6
9.8
6
9.8
8
9.8
10
9.8
10
7.9
10
7.9
13
9.8
10
7.8
13
8.8
13
7.8
13
7.8
16
7.8
16
7.8
14
6.7
17
8.8
16
6.1
21
7.8
17
6.1
22
6.7
21
6.1
26
6.1
29
6.7
25
4.9
26
4.9
35
6.1
33
4.9
41
4.9
52
4.9
52
4.9
52
4.4
67
4.3
64
3.9
85
3.9
144
3.0
193
2.5
5
12.9
5
12.9
6
12.9
8
12.8
7
10.3
7
10.3
10
12.8
8
10.2
9
11.5
10
10.3
10
10.3
12
10.2
12
10.2
11
8.7
13
11.5
12
8.0
16
10.3
13
8.0
17
8.7
16
8.0
20
8.0
22
8.7
19
6.4
20
6.4
26
8.0
25
6.4
31
6.4
41
6.4
41
6.4
40
5.7
52
5.7
49
5.1
65
5.1
110
4
147
3.2
3
20.1
3
20.1
4
20.1
5
20.1
5
16.1
5
16.1
6
20.1
5
16.0
6
18.0
6
16.0
6
16.0
8
16.0
8
16.0
7
13.6
8
18.0
8
12.5
10
16.0
8
12.5
11
13.6
10
12.5
13
12.5
14
13.7
12
10
13
10
17
12.5
16
10
20
10.0
26
10
26
10
25
8.9
33
8.9
31
8.0
41
8.0
70
6.1
94
5.1
2
29
2
29
3
29
3
28.9
3
23.2
3
23.2
4
28.9
3
23.1
4
25.9
4
23.1
4
23.1
5
23.1
5
23.1
5
19.7
6
25.9
5
18.1
7
23.1
6
18.0
7
19.7
7
18.1
9
18.0
9
19.7
8
14.5
9
14.5
11
18
11
14.5
14
14.4
18
14.5
18
14.5
17
12.9
23
12.8
22
11.5
28
11.5
48
8.9
66
7.3
2100 2400 2700 3000 3300 3600
4kP
a5
Defl mm
span
Load
Size Bar
Mas
s
kg/m
2
UkPa
Dmm
Prod
uct
Steel Grating
Load / Deflection Table
980
1010
2
39.4
2
39.4
2
31.5
2
31.5
3
39.4
2
31.5
3
35.3
3
31.5
3
31.5
4
31.5
4
31.5
3
26.8
4
35.3
4
24.6
5
31.5
4
24.6
5
26.8
5
24.6
6
24.6
7
26.8
6
19.7
6
19.7
8
24.6
8
19.7
10
19.7
13
19.7
13
19.7
13
17.5
17
17.5
16
15.7
21
15.7
35
12.1
48
10.0
1060
1120
1170
1170
1200
1200
1225
2
41.2
2
41.2
3
41.2
2
35.1
2
35.1
1250
1250
1320
1320
1350
1350
3
32.1
4
41.1
3
32.1
4
34.0
4
32.1
5
32.1
5
35.0
4
25.7
5
25.7
6
32.1
6
25.7
8
25.7
10
25.7
10
25.7
10
22.9
13
22.8
12
20.5
16
20.5
27
15.8
37
13.0
2
40.7
3
49.6
2
40.7
3
44.3
3
40.7
4
40.7
4
44.3
3
32.6
4
32.6
5
40.7
5
32.6
6
32.5
8
32.6
8
32.6
7
29.0
10
28.9
9
26.0
12
26.0
21
20.0
29
16.5
Note: Where * indicates Treatment. Refer to Options on page 3 and Examples of Coding on page 4.
Stainless Steel will be provided in either 30 x 5 or 32 x 5 depending on availability.
Spans to the left of the heavy line have a deflection of less than 5mm for a 4kPa uniformly distributed load.
** Other combinations of pattern and bar size available to order. Other bar sizes can be serrated to order.
Serrations not recommended for stainless steel or 20mm deep bars.
1400
1420
1420
1440
1475
1510
1590
1590
1600
1660
3
40.2
4
40.2
5
40.2
6
40.2
6
40.2
6
35.8
8
35.8
7
32.1
10
32.1
17
24.8
24
20.4
1700
1710
1710
1780
1890
2030
2030
5
43.2
6
43.2
6
38.9
8
38.9
14
29.9
20
24.7
2030
2175
5
46.3
7
46.3
11
35.6
16
29.4
2200
2350
2825
3250
25x3
6.9
A253AS*
25x3
8.0
A253AP*
25x3
8.5
A255AS*
25x5 12.4
A255AP*
25x5 13.0
B255AP*
25x5 14.7
F325AP*
32x5 10.7
F403AP*
40x3
A323AP*
32x3 10.4
A325AS*
32x5 15.6
A325AP*
32x5 16.2
B325AP*
32x5 17.9
A403AP*
40x3 12.6
F455AP*
45x5 13.7
A405AS*
40x5 19.2
A405AP*
40x5 19.8
A455AS*
45x5 21.5
A455AP*
45x5 22.0
A503AP*
50x3 15.3
A505AP*
50x5 24.3
A603AP*
60x3 18.0
8.9
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
600
25.3
2.9
32.4
1.9
50.5
2.9
53.9
1.9
87
3.1
87
3.1
55.5
1.8
53.5
1.5
68.4
1.9
92.8
1.5
111
1.8
111
1.8
107
1.5
119
1.4
152
1.3
198
1.7
195
1.2
237
1.4
164
1.2
281
1.2
243
1
14.2
5.3
18.2
3.4
28.3
5.3
30.3
3.4
48.9
5.4
48.9
5.4
31.4
3.3
30.2
2.7
38.4
3.4
52.2
2.8
62.8
3.3
62.8
3.3
60.3
2.7
66.5
2.5
85.5
2.3
111
3.0
109
2.13
133
2.5
92.1
2.1
158
2.2
137
1.8
750
9
8.2
11.6
5.4
18.1
8.2
19.4
5.4
31.2
8.5
31.2
8.5
20.1
5.2
19.3
4.2
24.5
5.3
33.4
4.4
40.1
5.2
40.1
5.2
38.5
4.2
42.6
3.9
54.7
3.7
71.2
4.7
70
3.3
85.2
3.9
59
3.4
101
3.4
87
2.9
900
6.3
11.9
8.1
7.8
12.5
11.9
13.5
7.8
21.6
12.3
21.6
12.3
13.9
7.5
13.4
6.1
17
7.6
23.2
6.3
27.8
7.5
27.8
7.5
26.7
6.1
29.6
5.7
38
5.3
49.4
6.8
48.6
4.8
59.1
5.7
41
4.9
70.1
4.9
61
4.1
1050
1200
4.6
16.2
5.9
10.8
9.2
16.2
9.9
10.6
15.8
16.7
15.8
16.7
10.2
10.2
9.8
8.4
12.4
10.4
17
8.6
20.4
10.2
20.4
10.2
19.6
8.4
21.7
7.8
27.9
7.2
36.2
9.3
35.7
6.5
43.4
7.8
30.1
6.6
51.4
6.7
45
5.6
3.5
21.2
4.5
14.2
7
21.2
7.6
14.0
12.1
21.9
12.1
21.9
7.8
13.4
7.4
10.9
9.5
13.6
13
11.2
15.6
13.4
15.6
13.4
14.9
10.9
16.5
10.2
21.4
9.5
27.7
12.1
27.3
8.5
33.1
10.2
23.1
8.7
39.3
8.8
34.
7.4
1500
2.3
33.1
2.9
22.6
4.5
33.1
4.8
22.1
7.7
34.2
7.7
34.2
4.7
20.9
4.9
17.1
6.1
21.3
8.3
17.5
9.5
20.9
9.5
20.9
9.9
17.1
10.5
15.9
13.7
14.9
17.6
19
17.25
13.4
21.1
15.9
14.7
13.5
25.1
13.8
22
11.5
1800
2100 2400 2700 3000
800
2
33.3
3.1
47.7
3.4
32.3
5.3
49.2
5.3
49.2
3.4
30.2
3.3
24.7
4.2
30.7
5.8
25.3
6.8
30.2
6.8
30.2
6.6
24.7
7.3
23
9.5
21.6
12.2
27.3
12.1
19.4
14.6
23
10.2
19.5
17.3
19.9
15
16.6
875
950
2.5
44.7
3.9
67
3.9
67
2.4
41.1
2.4
33.6
3
41.9
4.3
34.8
5
41.1
5
41.1
4.8
33.6
5.3
31.3
6.9
29.6
8.9
37.2
8.9
26.6
10.6
31.3
7.5
26.5
12.6
27
11
22.5
1.9
60
2.9
87.6
2.9
87.6
1.8
53.7
975
1075
1075
1.4
67.9
1090
1125
1150
3.3
45.6
3.8
53.7
3.8
53.7
3.6
43.9
4.6
10.9
5.3
38.9
6.8
48.6
6.8
35.0
8.1
40.9
5.8
35.0
9.6
35.3
9
29.4
2.6
57.6
2.9
67.9
2.9
67.9
2.9
55.6
3.1
51.8
4.2
49.6
5.3
61.6
5.4
44.7
6.4
51.8
4.5
43.5
7.6
44.7
7
37.2
1200
FLOORING
F253AP*
Span mm
450
4kP
a5
Defl mm
span
Load
Size Bar
Mas
s
kg/m
2
UkPa
Dmm
Prod
uct
Aluminium Grating
1300
1300
1350
2.5
63.9
3.4
61.8
4.3
76
4.3
55.7
5.1
63.9
3.7
54.6
6.1
55.2
5
46
1400
1475
1525
1625
1675
1600
1800
1836
Note: Where * indicates Treatment. Refer to Options on page 3 and Examples of Coding on page 4.
Spans to the left of the heavy line have a deflection of less than 5mm for a 4kPa uniformly distributed load.
** Other combinations of pattern and bar size available to order. Other bar sizes can be serrated to order.
Note:
Panel Lengths are all 6000mm.
Weights shown on pages 6 & 7 are untreated and unbanded.
Galvanising and banding will increase the weights as follows:
A - B Pattern
12%
C - D Pattern
14%
F Pattern
16%
Load / Deflection Tables are arranged in rising strength order. See right hand column.
U = Superimposed uniformly distributed load in kPa (100kg/sqm = 0.98 kPa).
Deflection in millimetres for the load U.
Assumption of load capacity is on single spans.
FRP
FIBRE REINFORCED PLASTIC
G Pattern
6
38
FLOORING
38
MATERIAL
ISOPTHALIC POLYESTER RESIN
CODES:
ASTM E-84 Fire rating Class 1, 25 or less
I = Isopthalic Polyester Resin

V = Vinyl Ester Resin
P = Phenolic Resin
VINYL ESTER RESIN

ASTM E-84 Fire rating Class 1, 25 or less
PHENOLIC RESIN
ASTM E-84-97a
Fire spread index 4. Smoke developed value 1.
Meets: Class 1 Flammability per ASTM E-84.
Class A interior wall & ceiling finish per NFPA No. 255.
Available only in 38mm deep.
TOP SURFACE
FRP GRATING
CODES:
Normally provided with an anti-skid surface.

This is a coarse grit embedded into the resin.
Plain top surface is available.
G = Grit
P = Plain
TREATMENT/COLOUR
FRP GRATING
CODES:
Available in a variety of colours.

We recommend:
G =
Y =
D =
R =
RB =
Isopthalic Polyester Resin - Green

Vinyl Ester Resin - Yellow
Green
Yellow
Dark Grey
Red
Reddish-Brown
Phenolic Resin - Reddish Brown
PANEL SIZE
FRP GRATING
CODES:
Available in a variety of sizes suitable for cutting

to suit the application.
1 = 1220 x 3660
FEATURES/BENEFITS
1. Integral, onepiece construction increases loadbearing capabilities.
2. Load applied to a Webforge FRP bar is transferred to adjoining bearing bars,
assisting in load distribution on the grating as well as on the support structure.
3. Smooth resinrich vertical surfaces and tapered bars allow all debris to fall through.
4. Continuous glass fibre strand in alternating layers thoroughly wetted with the
appropriate resin for excellent corrosion resistance.
5. Open area 70%.

4
2
5
HOW TO ORDER FRP

1. Choose a pattern.
2. Choose a load bar from the Load/Deflection Table on page 9.
3. Add the options for Material, Top Surface and Colour.
Panel size should be stated only if you want a stock panel.
Examples:
G256IGG
1/1500 x 1300 span
G256VGY
G386IGG1
6/1220 x 3660 span Stock panels
Fixing Clips - See pages 14-15 >
FRP Grating
Allowable Environmental Service Conditions
CHEMICAL
EXPOSURE
CHEMICAL
EXPOSURE
TYPE I
MAX. OPER.
TEMP. 0F / 0C
%
CONCENTRATION
50
100
ALL
28
50
ALL
N/R
SAT
SAT
ALL
ALL
100
SAT
10
ALL
ALL
ALL
ALL
50
100
ALL
ALL
ALL
100
100
100
50
37
30
ALL
180/82
180/82
210/99
100/38
160/71
210/99
N/R
210/99
210/99
180/82
210/99
150/65
210/99
200/93
150/65
210/99
210/99
210/99
210/99
100/38
200/93
210/99
210/99
150/65
180/82
210/99
210/99
150/65
150/65
150/65
210/99
50
100
ALL
28
15
ALL
N/R
SAT
SAT
ALL
ALL
N/R
SAT
5
ALL
ALL
ALL
ALL
50
100
ALL
ALL
50
100
100
100
50
37
5
ALL
MAX. OPER.
TEMP. 0F / 0C
125/52
160/71
170/77
N/R
125/52
170/77
N/R
150/66
170/77
170/77
180/82
N/R
140/60
80/27
70/21
170/77
170/77
170/77
170/77
75/24
90/32
170/77
170/77
75/24
90/32
170/77
150/66
120/49
75/24
100/38
170/77
TYPE V
TYPE I
%
CONCENTRATION
MAX. OPER.
TEMP. 0F / 0C
%
CONCENTRATION
SAT
ALL
ALL
ALL
100
ALL
ALL
ALL
20
ALL
30
100
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
25
ALL
ALL
ALL
75
ALL
100
100
ALL
ALL
210/99
210/99
210/99
210/99
210/99
210/99
210/99
210/99
120/49
210/99
100/38
210/99
210/99
210/99
210/99
210/99
210/99
210/99
210/99
210/99
180/82
210/99
210/99
210/99
100/38
210/99
210/99
180/82
210/99
210/99
SAT
ALL
ALL
ALL
100
ALL
ALL
ALL
20
ALL
N/R
100
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
N/R
ALL
ALL
ALL
25
ALL
100
100
ALL
ALL
Lithium Chloride
Magnesium Chloride
Magnesium Nitrate
Magnesium Sulphate
Mercuric Chloride
Mercurous Chloride
Nickel Chloride
Nickel Sulphate
Nitric Acid
Oxalic Acid
Perchloric Acid
Phosphoric Acid
Potassium Chloride
Potassium Dichromate
Potassium Nitrate
Potassium Sulphate
Propylene Glycol
Sodium Acetate
Sodium Bisulphate
Sodium Cyanide
Sodium Hydroxide
Sodium Nitrate
Sodium Sulphate
Stannic Chloride
Sulphuric Acid
Tartaric Acid
Vinegar
Water - Distilled
Zinc Nitrate
Zinc Sulphate
MAX. OPER.
TEMP. 0F / 0C
150/66
170/77
140/60
170/77
150/66
140/60
170/77
170/77
70/21
75/24
N/R
120/49
170/77
170/77
170/77
170/77
170/77
160/71
170/77
170/77
N/R
170/77
170/77
160/21
75/24
170/77
170/77
170/77
170/77
170/77
FLOORING
Acetic Acid
Aluminium Hydroxide
Ammonium Chloride
Ammonium Hydroxide
Ammonium Bicarbonate
Ammonium Sulphate
Benzene
Benzoic Acid
Borax
Calcium Carbonate
Calcium Nitrate
Carbon Tetrachloride
Chlorine - Dry Gas
Chlorine - Water
Chromic Acid
Citric Acid
Copper Chloride
Copper Cyanide
Copper Nitrate
Ethanol
Ethylene Glycol
Ferric Chloride
Ferrous Chloride
Formaldehyde
Gasoline
Glucose
Glycerine
Hydrobromic Acid
Hydrochloric Acid
Hydrogen Peroxide
Lactic Acid
TYPE V
%
CONCENTRATION
ALL - All Concentrations

SAT - Saturated Solution
N/R - Not Recommended.
The corrosion resistance data listed above is for general information only.
Resin manufacturers have provided test data which indicates the specific resin can withstand the corrosion conditions listed above. Webforge believes the data
to be true and accurate but no guarantee is expressed or implied as to specific performance. Testing for specific environments is recommended.
Span mm
450
600
750
Span mm
900
1200
4kP
a
Defl 5mm
span
U=
kPa
Mas
s
kg/m
2
Load
Size Bar
Prod
uct
FRP Grating Load/Deflection Table
Deflection mm
G256***
25 x 6
G386*** 38 x 6
12.1
18.6
2.5
0.27
1.03
2.58
6.15
15.51
3.0
0.33
1.25
3.1
7.6
18.61
4.0
0.44
1.67
4.48
9.64
5.0
0.55
2.37
5.17
11.97
7.5
0.94
3.11
7.76
17.48
10.0
1.1
4.15
10.34
15.0
1.74
6.23
15.52
2.5
0.1
0.27
0.98
1.68
4.7
3.0
0.12
0.32
1.4
2.03
5.64
4.0
0.17
0.43
1.71
2.7
7.52
5.0
0.21
0.53
2.02
3.38
9.4
7.5
0.31
0.8
2.81
5.06
14.1
10.0
0.41
1.06
3.59
6.75
18.8
15.0
0.63
1.6
5.16
10.13
750mm
1050mm
Note: Where *** indicates Material. Top Surface. Treatment/Colour. See options page 8.
Expanded Metal
FLOORING
WM50080
Pattern
8
45
5
135
11
WM50110
Pattern
45
135
7.5
WM50075
Pattern
30
5
75
10.5
WM50105
Pattern
30
5
75
SWM = 45
LWM = 135
THICKNESS = 5
WIDTH = 8
HEIGHT = 16
SWM = 45
LWM = 135
THICKNESS = 5
WIDTH = 11
HEIGHT = 22
SWM = 30
LWM = 75
THICKNESS = 5
WIDTH = 7.5
HEIGHT = 15
SWM = 30
LWM = 75
THICKNESS = 5
WIDTH = 10.5
HEIGHT = 21
MATERIAL
MILD STEEL
Recommended for impact, high load applications where
economy and strength are paramount.
CODES:
M = Mild
TOP SURFACE
SAFETY
The raised angular pattern provides excellent grip on inclined walkways.
CODES:
R = Raised
TREATMENT/COLOUR
EXPANDED METAL
CODES:
Available Galvanised ( ASNZ 4680 ), Bitumen Dipped or left Untreated.
G = Galvanised
B = Bitumen Dipped
U = Untreated
PANEL SIZE
10
EXPANDED METAL
CODES:
Available in a range of sizes that allow for direct placement

onto support steel without the need for cutting.
1
2
3
4
10
11
12
13
=
=
=
=
=
=
=
=
3000
3000
3000
3000
2300
2300
2300
2300
x
x
x
x
x
x
x
x
1200 LWM
900 LWM
750 LWM
600 LWM
1200 LWM
900 LWM
750 LWM
600 LWM
Fixing Clips - See pages 14-15 >
Expanded Metal
HOW TO ORDER EXPANDED METAL
1. Choose a pattern from page 10.
Examples:
WM5008MRU
1/6500 x 750 LWM (in 3 pieces)
WM50110MRG
2/27000 x 900 LWM (each in 9 pieces of 3000 x 900)
WM50075MRU2 1/3000 x 900 LWM Stock Panel

WM50080MRU
FEATURES/BENEFITS
Expanded metal is one continuous single sheet of mesh
produced when a flat metal plate is sheared and stretched but
is left intact at the knuckles. It is available in a variety of
thicknesses with differing sizes and designs of the apertures.
The strands and knuckles are set at a uniform angle to the
plane of the sheet. This adds strength and rigidity and
distributes the load to the supporting frames.
The high strength to weight ratio makes it suitable for many

industrial and ornamental applications.
No loose strands or welds means minimal deterioration from
constant exposure or movement.
FLOORING
2. Add the options for Material, Top Surface and Treatment

and Panel Size if required.
A further feature is the provision of an excellent anti-slip

surface. This makes the product suitable for ramps (e.g. inclined
walkways adjacent to conveyors) platforms and stair treads.
Because there are no welds or joins it operates as a structural

member that distributes loads evenly over a wide area.
The open nature of the product provides good visibility through

the mesh as well as the easy passage of air and sound whilst
ensuring security and protection.
14
WM50110***
45 x 135
11
19
WM50075***
30 x 75
7.5
22
WM50105***
30 x 75
10.5
28
U
D
U
D
U
D
U
D
4.7
3
6.3
3
5.6
3
8
3
2.2
4.5
2.85
4.5
2.65
4.5
3.6
4.5
1.2
6
1.7
6
1.5
6
2
6
4kP
a
Defl 5mm
Spa
n
1200
900
600
WM50080*** 45 x 135
Simple Span mm
U=
k
D = Pa
mm
Thick
ness
mm
Stra
n
Wid d
th m
m
Mas
s kg
/m2
Prod
uct
Nom
i
Mes nal
h si
ze
SW
x LW
775
860
790
920
Note: Where *** indicates Material. Top Surface. Treatment / Colour. See options page 10.
11
Aluminium
Mild/Stainless Steel
Stair Treads
WELDED Fixing, Banded Ends,

No Nosing Type T1

Floor Plate Nosing Type T3

Abrasive Nosing Type T5
BOLTED Fixing, Holed End Plates,

No Nosing Type T2



No Nosing Type T1



No Nosing Type T2


RECOMMENDED MAXIMUM LENGTHS FOR GRATING PATTERNS
FRP
STEEL
BOLTED Fixing.
ALUMINIUM
FRP
LOAD BAR SIZE
25 x 5
32 x 5
40 x 5
25 x 5
32 x 5
40 x 5
25 x 6
38 x 6
A & B Pattern
900
1300
1600
550
900
1275
C & D Pattern
750
1200
1500
F Pattern
550
850
1350
450
700
G Pattern
614
880
RECOMMENDED TREAD WIDTHS FOR GRATING PATTERNS
12
A & B Pattern
125
155
185
215
245
275
305
C & D Pattern
125
165
205
245
285
325
F Pattern
125
185
245
275
305
G Pattern
234
272
310
How to order Stair Treads
50
14 mm
All Treads sniped at 35
unless requested otherwise
25
1. Choose the standard tread shown or

design your own as follows:
2. Select tread type from pictures opposite.
3. Select required pattern, bar size and width
by referring to the table on page 12.
Tread Width
65
HOW TO ORDER
MILD/STAINLESS STEEL TREADS
45
For 125 Tread widths (Not slotted)
75
For 155, 165, 185 Tread widths (Not slotted)
100
For 205, 215 Tread widths (Slotted punching)
4. Select options of Material, Top Surface and

Treatment from page 3.
5. Nominate required quantity and dimensions.
Examples:
T6/C255MPB
T3/A325MPG
T1/F255MPU
50/285 x 750
10/245 x 1250
10/275 x 550
For 245, 275, 285, 305, 325 Tread widths

(Slotted punching)
125
Compliance with AS1657 requires width = >215
Standard Tread Type: T5 or T6

Standard Material:
A325AP*
Where * indicates treatment.
see page 3
Standard Length:
750mm
Standard Widths:
275mm
Eg.
T6/A325APM
14 mm
65
All Treads sniped at 35

unless requested otherwise
25
1. Choose the standard tread shown or

design your own as follows:
2. Select tread type from pictures opposite.
3. Select required pattern, bar size and width
by referring to the table on page 12.
Tread Width
50
HOW TO ORDER
ALUMINIUM TREADS
S TA I R T R E A D S
Standard Tread Type: T5 or T6

Standard Material:
C255MP*
Where * indicates Treatment.
see page 3
Standard Length:
750mm
Standard Widths:
285mm
Eg.
T5/C255MPG
4. Select options of Material, Top Surface and

Treatment from page 3.
45
For 125 Tread widths (Not slotted)
75
For 155, 165, 185 Tread widths (Not slotted)
T6/A325APM
T3/A405APPC
T1/F405APA
100
For 205, 215 Tread widths (Slotted punching)
50/285 x 750
10/245 x 1250
10/275 x 700
Examples:
125
For 245, 275, 285, 305, 325 Tread widths

(Slotted punching)
Compliance with AS1657 requires width = >215
Standard Tread Type: T5

Standard Material:
G386IGG
Where G indicates green.
See pages 8 & 9
Standard Lengths:
728 or 766mm
Standard Widths:
234 or 272mm
Eg.
T5/G386IGG
HOW TO ORDER
FRP TREADS
1. Select the standard tread shown or design
your own as follows:
2. Select required bar size and width by
referring to the table on page 12.
3. Select the options of Material, Top Surface
and Colour from page 3 or by reference
to the full details on FRP in pages 8 & 9.
Examples:
40mm minimum
recommended
bearing surface
Attach with:
T5/G386IGG
T5/G386VGY
Top Saddle: C130SM
50/234 x 728
15/272 x 766
Screw:
C312SM
13
Fixing Clips
FLOORING
14
Clip Set Code Pattern
Description
Comprises
Usage
C001MG
A-F
Clip Set
A-F Pattern
Mild steel Galvanised
Top. Bottom. 65 x 8 screw
Top C100MG
Bottom C200MG
Screw C301MG
Mild steel grating

=<50mm
Flange present
C001SM
A-F
Clip Set
A-F Pattern
Stainless steel. Mill finish
Top C100SM
Bottom C200SM
Screw C301SM
Stainless steel / Aluminium

grating
=<50mm
Flange present
C002MG
A-F
Clip Set
A-F Pattern
Mild steel Galvanised
Top. 50 x 8 screw.
Top C100MG
Screw C302MG
Mild steel grating

=<50mm
No flange present.
C003MG
A-F
Clip Set
A-F Pattern
Mild steel. Galvanised
Top C100MG
Bottom C200MG
Screw C303MG
Mild steel grating

=>55mm
Flange present
C003SM
A-F
Clip Set
A-F Pattern
Top C100SM
Bottom C200SM
Screw C303SM
Stainless steel / Aluminium

grating
=>55mm
Flange present
C004SM
A-F
Clip Set
A-F Pattern
Top C100SM
Bottom C200SM
Screw C304SM
Aluminium grating
=<40mm
Flange present
C010MG
WM30
Clip Set
Expanded metal
Top C150MG
Bottom C200MG
Screw C301MG
Expanded metal
WM
SWM30
C011MG
WM45
Clip Set
Expanded metal
Top C151MG
Bottom C200MG
Screw C301MG
Expanded metal
WM
SWM45
C020SM
Clip Set
G Pattern
Top. 30 x 6 screw
Top C133SM
Screw C311SM
FRP grating
25mm deep
C021SM
Clip Set. G SS Mill

Top. 50 x 6 screw
Top C134SM
Screw C312SM
FRP grating
38mm deep
C022SM
Clip Set
G Pattern
Top. 20 x 6 screw
Top C131SM
Screw C310SM
FRP grating
25mm deep
C023SM
Clip Set
G Pattern
Top. 20 x 6 screw
Top C132SM
Screw C310SM
FRP grating
38mm deep
C024SM
Clip Set
G Pattern
Top. 30 x 6 screw
Top C130SM
Screw C311SM
FRP grating
25mm deep
C025SM
Clip Set
G Pattern
Top. 50 x 6 screw
Top C130SM
Screw C312SM
FRP grating
38mm deep
Fixing Clips
TOPS
C100MU
C101SM
30,40 or 60
C100SM
C102MG
8.2
C102SM
C130SM
10
60
C133SM (25mm)
6
C134SM (38mm)
25 or 38
25 or 38
38
C150MG ( SWM30)
C132SM ( 38mm)
C151MG ( SWM45)
25 or 38
C131SM ( 25mm)
FLOORING
C100MG
32
C101MG
C100MB
30 or 45
9
BOTTOMS
8.2 x 40 Slot
C200MU
C200MB
C210MG
C210SM
C200MG
M8 Tapped
C200SM
SCREWS/RIVETS
C301MG (65 x 8)
C301SM (65 x 8)
C302MG (50 x 8)
( Pilot Hole
7.4mm )
C303MG (80 x 8)
C303SM (80 x 8)
C304SM (50 x 8)
C310SM (20 x 6)
C311SM (30 x 6)
C312SM (50 x 6)
C400MG (Grip Range 9-16mm)

C401MG (Grip Range 6-20mm)
WELDING
Webforge believe that welding to the support structure is a suitable process. Minimum number of welds is four per panel.
Grating: Weld 5mm fillet 25mm long at 1000mm centres.
Expanded Mesh: Weld every fourth strand.
CLIP FREQUENCY
4 per panel. Approximately 3 per M2 where span is +/ 1500mm. Approximately 5 per M2 where span is +/ 750mm.
15
Transverse Bow
mm
mm
mm
mm
Load Bars
1/100 of width
SPAN S
W1
WIDTH W
Aluminium
Mild/Stainless Steel
Manufacturing Tolerances
D1
1/200 of width
Load Bars
Width + - 3 mm
Stair Treads
WIDTH W
Depth D
Length + 0 mm - 3 mm
Minimum Support
Dimension
W1
25mm
min
LWM
SWM
Expanded Metal
FRP
Span S
LWM
D1
Span
Fabrication Welding
Span
Banding bars and attachments are welded

with minimum 3mm fillet to one side of:
Span
10 mm
Nominal
every 5th loadbar on A & B Pattern grating
Width
Installation Clearances
every 4th loadbar on C & D Pattern grating

every 3rd loadbar on F Pattern grating
10 mm
Other welding is applied to cut-outs,

splays or circles as appropriate or
as requested.
Load Bar
c
Support
16
Nominal
Actual cutout will be

to nearest load bar
Manufacturing Tolerances
Cross Rod Alignment
and Spacing
Cross Rod Location

Load Bar Lean
Longitudinal Bow
5 mm
Load Bars
No.
of bars
AB
CD
41
1205
1530
40
1175
1492
39
1145
1454
38
1115
1416
6 mm centre to centre of
37
1085
1378
crossrods measured randomly

across 1500mm in length
36
1055
1339
35
1025
1301
34
995
1263
33
965
1225
32
935
1187
31
905 1205
1149
30
875 1165
1111
29
845 1125
1073
28
815 1085
1035
27
785 1045
997
26
755 1005
958
25
725 965
920
24
695 925
882
23
665 885
844
22
635 845
806
Welding.
21
605 805 1205 768
Banding bars and end plates

are welded one side of every
load bar with a minimum 3mm
fillet weld.
20
575 765 1145 730
19
545 725 1085 692
1mm in 10mm
H
B
Load Bars
1/1000 of length
End Flat Lean
1 mm in 25 mm
Nominal Gap
Laying Sheets
10mm Nominal Gap
SHEET 1.
SHEET 2.
Overlap join SWM to SWM
10 mm nom.
10 mm nom.
Min. clearance
equal to rebate
angle thickness
10 mm nom.
15 mm
18
515 685 1025 654
17
485 645 965 616
16
455 605 905 577
15
425 565 845 539
14
395 525 785 501
13
365 485 725 463
12
335 445 665 425
11
305 405 605 387
10
275 365 545 349
245 325 485
215 285 425 273
185 245 365 235
155 205 305 196
125 165 245 158
95 125 185
65
85
125
82
35
45
65
44
FLOORING
1/200 of length
1000mm Nominal
3mm
Load Bar Chart
311
120
NZ
905 925 905
W.A. 1205 1205 1205
Other 995 1005 1025
Note:
Sizes are overall outside to outside
of bars.
Calculations based on 5mm bars for
A to F pattern. 6mm for G pattern.
G pattern is FRP only.
Bar centres are 38.1 mm.
17
Terminology - Grating / Expanded Metal
FLOORING
LOAD BAR
NOSING
Flat Bar from which grating

is made.
A member attached to or on
the leading edge of a stair
tread or at the top of a flight
of stairs to assist slip
resistance and to give a clear
visual indication of the start
of the flight.
CROSS ROD
Can be
In mild steel this is a twisted

square bar forged into the
top of the load bar.
Floor Plate
Abrasive
In stainless steel grating this

is a round bar forged into the
top of the load bar.
KICK PLATE
In aluminium this is a square

bar inserted through punched
holes in the load bar and
swaged to hold it in position.
Heavy section flat bar welded

to ends or sides of panels and
around cut outs, etc. when
specified. Top edge to be
100mm above grating generally
and is typically 130 x 6.
BANDED
CUT OUT
Refers to the process of

welding a flat bar (normally
5mm) to the loadbars after
they have been cut to size to
provide a uniform appearance
around all sides of a grating
panel. This process also helps
prevent injury from laceration
during installation and assists
in keeping the panels flat.
Grating areas removed from

panel to permit passage for
installation of pipes, plant
and structural and handrail
items.
PENETRATIONS
As for cut out but typically
within the grating panel and
not on the edge.
CUT TO SIZE ONLY
GROSS AREA
Refers to the process of

leaving the panels with a raw
cut edge and not banded as
described above.
The total area of grating as

shown on drawings using
overall width and length
dimensions of grating ie: W x L.
The gross area is always the
area calculated for invoicing
purposes.
EXACT SIZE
Refers to the requirement to
make the panels to an exact
dimension and not to be
adjusted to the nearest width
across the standard pattern
of the load bars.
LONG WAY MESH (LWM)

Wid
th
n
Stra
LWO
FINGERS
SWO
Knuckle
In FRP grating this describes

a panel cut that does not run
adjacent to the load bar.
SPAN
Overall dimension of a panel
measured parallel with load bar.
LWM
Long Way Mesh

SPAN
Short Way
Mesh
WIDTH
The distance from a point on

a knuckle to a corresponding
point on the following
knuckle measured across the
Long Way. LWM is the same
as span in grating.
SHORT WAY MESH (SWM)

The distance from a point on
a knuckle to a corresponding
point on the following
knuckle measured across the
Short Way.
LONG WAY OPENING (LWO)
Indicated by this symbol
The distance measured from the

inside of the knuckle in the
long way.
WIDTH
SHORT WAY OPENING (SWO)
Overall dimension of a panel

measured at right angles to the
load bars. Always called Width
even if greater than the length.
The distance measured from

the inside of the knuckle in the
short way.
SERRATIONS
Small notches made in the
top edge of the load bar to
assist in slip resistance.
18
Thickness
Strand
SWM
KNUCKLE
The intersection of 2 strands.
It is always the width of 2
strands.
OVERALL HEIGHT
The actual measurement of
the height of the mesh
measured at the knuckle.
Our Products
GALLERY
19
Handrails
S TA N C H I O N S
Cored
Platform
S90
Side
Welded
Side 90
Side
32NB
450
460
460
450
550
560
560
550
25NB
1000
1020
TOP OF STEEL
75
150
SC
Side Conveyer
SO
SC
PC
Side Offset
Side Conveyer
Platform Corner
IG
In Ground
32NB
900
450
460
25NB
1000
1020
505
55
550
560
55
75
600
20
Finding The Right Stanchion
CA
WA
Cored Angle
Welded Angle
SHS
SAR
SAL
Side Angle Left
Swivel Head
Stanchion
SIde Angle Right
SHS
Swivel Head
Stanchion
.
ROX
APP 0
20
140
End of Cap
450
460
340
Termination
Detail
340
550
560
S TA N C H I O N S
PA
Platform Angle
180
TOP OF STEEL
150
AM
Angle Mounted
280
Left and Right Hand Side

Going Up the Stairs
Angle Drillings
Angle drilled stanchions can be made to order
with any angle designated between 10 - 450
AMW
Angle Mounted
Welded
SOAL
SOAR
Side Offset Angle

Left
Side Offset Angle

Right
IGA
In Ground Angle
32NB
450
460
450
460
25NB
1000
1020
475
485
560
550
K
32NB
45
200
250
100
21
Options
Kickplate Mounting Brackets
55
Steel
30
TYPICAL ELEVATION
50
MONOWILLS HANDRAILS
40
(use BNW Part C340MG)
14 dia.
20
GRATING
45
20
75
40 x 40 x 6 angle
25
Type P
85mm long
Type SO
Aluminium
Type S
TYPICAL ELEVATION
30
85
50
45
(use BNW Part C340SM)
14 dia.
20
45
GRATING
20
75
25
Type P
40 x 40 x 6 angle - P,S stanchion

80 x 40 x 6 angle - SO stanchion
Type SO
85mm long
Type S
DIMENSION D FOR VARIOUS STANCHION TYPES

Grating height mm
nil
20,25,32 40,45,50 55,60,65
P, W, C
D = 40
D = 65
D = 80
D = 100
S & SO
D = 115
D = 140
D = 160
D = 175
25 mm GRATING
Aluminium
Steel
Slot allows 7mm up / down adjustment to kickplate. All kickplate brackets are
mounted right side when viewed from walking surface.
20 mm GRATING
Base Plates
32 mm GRATING
40 typ.
STANDARD
&
ANGLE
MOUNTED
From 0-14
145
102
145
102
80
75
150
150
100 kickplate
typ.
10
20
65
10
25
65
10
65
32
88
CORNER
KICKPLATE POSITIONS
SIZE
150 x 75
560
CHANNELS
STEEL
OFFSET
110
ALUM.
OFFSET
150
UNIVERSAL BEAMS
ALUM.
STEEL
SECTION OFFSET OFFSET
200UB
110
150
ANGLE
MOUNTED
ONLY
From 15-45
170
125
170
125
80
65
180 x 75
110
150
250UB
110
150
200 x 75
110
150
310UB
130
150
Hole size 17.5 mm typical.
230 x 75
110
150
360UB
130
150
All base plates are 10mm thick.
250 x 90
130
150
410UB
130
150
300 x 90
130
150
460UB
130
165
380 x 100
130
165
530UB
140
165
Hole size 17.5 mm typical.

All base plates are 12mm thick.
Aluminium SO Stanchion centres should not exceed 1800mm.

Steel SO Stanchion offset should not exceed 250mm if compliance
with AS 1657 is required.
60
45
75
22
RADIUS
Steel 90mm
Aluminium 140mm
OFFSET
150
88
88
SO TYPE OFFSETS
460
88
150
0
-3
5 - 45
1
r
Fo r 31
Fo
Bends/Closures/Gates
Horizontal Closure Bends (HCB)
Standard Pipe:
460
Available in other pipe sizes. See specifications on page 25.
260
300
Angle Closure Bends (ACB)

Standard Pipe:
32NB 3.2mm WT
Available in other pipe sizes. See specifications on page 25.
460
Available with value from 1 - 45
TOP
Rail Bends (RB)
260
260
Standard Pipe:
Handrail 32NB 3.2mm WT
Knee rail 25NB 3.2mm WT
Standard Leg:
300mm x 300mm
TYPICAL ALL BENDS AND CLOSURES
Non-Standard Leg:
L1 + L2 =<6500
L2MM
L1
Slip Joints
Steel
SJ20G
SJ25G
SJ32G
SJ40G
Suits
Suits
Suits
Suits
20NB
25NB
32NB
40NB
rail
rail
rail
rail
Aluminium
SJ40A - suits 40 OD rail
SJ46A - suits 46 OD rail
MONOWILLS HANDRAILS
32NB 3.2mm WT
Gates/Drop Barriers
1000
Maximum
1500
32NB
25NB
Gate/Drop Barrier Types

Spring Loaded
Self Closing
Gravity Drop
Padlock Option
Combine with any stanchion
Bracket variations for welding to columns
Double Gates
Important
When ordering self closing gates,
it is essential to nominate the
NW swing
swing direction.
SW swing
NE swing
SE swing
Locking Devices
Kickplate Optional
23
Options Ordering
Chain
hook
MONOWILLS HANDRAILS
N Nominate Centres
DLSO
Drill Left Side Only
- ? Nominate Drillings
ONE BALL
THREE BALL
MULTI BALL
DRSO
Drill Right Side Only
As viewed from walking surface
DBSO
Drill Bottom Side Only
DTSO
Drill Top Side Only
MATERIAL
HOW TO ORDER CLOSURES AND BENDS
Mild Steel
Stainless Steel
Aluminium
1. Choose a type from page 23.

2. Choose a material.
3. Choose a treatment.
TREATMENT
Untreated - Black
Galvanised
Electropolished
Powder Coated
Painted
HOW TO ORDER STANCHIONS

1. Choose a type from page 20-21.
2. Choose a material type.
4. Nominate a kickplate bracket height. See table page 22.
4. Choose a leg length if not standard.

5. Choose a pipe size.
6. Choose an angle if an ACB or RB.
Examples:
ACB 32 G 45...... Angle Closure 32NB Galvanised 45
ACB 25 G 45...... Angle Closure 25NB Galvanised 45
HCB 32 B .......... Horizontal Closure 32NB Black
HCB 25 B .......... Horizontal Closure 25NB Black
RB 25 G 90........ Rail Bend 25NB Galvanised 90
RB 32H B 135.... Rail Bend 32NB Heavy Duty Black 135
5. Nominate an offset if SO type stanchion.

6. Nominate an angle if an angle type stanchion.
HOW TO ORDER GATES/DROP BARRIERS
7. Nominate the required options.

8. Enclose a sketch if needed to explain specials.
1. Choose a type from page 23.

2. Choose the stanchion type from page 20-21.
Examples:
3. Choose material.
PG ...................... Platform Galvanised
WB...................... Welded Black
5. Nominate a kickplate if required.
PA ...................... Platform Aluminium
6. Nominate the swing direction.
SOG 110.............. SO Galvanised 110 offset
7. Nominate the centre to centre dimension of the

stanchions .... or advise if other.
SOGK 110 R140 .. SO Galvanised 110 offset RH Kickplate D=140

SOGK 125 L160.. SO Galvanised 125 offset LH Kickplate D=160
SOHG 110 .......... SO Heavy Duty Galvanised 110 offset
8. Photocopy the sketch on page 23 and fill in the

details if needed.
AMB 45 .............. AM Black 45

SG Special.......... S Galvanised Drill 32/32
Examples:
CG Special.......... C Galvanised. Centres 450/450/550.

...................... Drill 32/25/25. See Sketch Supplied.
Gate with two PG stanchions. Galvanised No Kickplate.

1250 centres. NW swing.
Gate without stanchions. Galvanised. With Kickplate.
1000 centre to centre of 32 NB pipe. SW swing.
Drop bar. Painted yellow. 700 inside styles.
24
Specifications
Type
Standard
Jumbo
Mild
Steel
Stainless
Steel
Aluminium
Steel
Grade
250
316L
6063-T6
250
40
48.3mm
3.2mm
48.26mm
2.77 sched 10
50mm
4.0mm
65
76mm
3.6mm
OD
Wall Thickness
40
48.3mm
4.0mm
48.26mm
3.68mm sched 40
BALL OD
76mm
76mm
76mm
125mm
Wall Thickness
42.4mm
3.2mm
42.16mm
2.77mm
46mm
3.5mm
76mm
3.6mm
RAILS - STANDARD - KNEE

NB
OD
Wall Thickness
25
33.7mm
3.2mm
33.40mm
2.77mm
40mm
3.0mm
65
76mm
3.6mm
RAILS - SPECIALS
- HAND & KNEE
NB
OD
Wall Thickness
25 to 40
33.7mm to 48.3mm
3.2mm to 4.0mm
+/-0.2mm
+/-10%
+/-1mm
2-4mm oversize
+/-1 any horizontal
axis 0.5 in slope
+/-0.2mm
+/-10%
+/-1mm
2-4mm oversize
+/-1 any horizontal
axis 0.5 in slope
+/-0.2mm
+/-10%
+/-1mm
2-4mm oversize
+/-1 any horizontal
axis 0.5 in slope
+/-0.25mm
+/-10%
+/-1mm
2-4mm oversize
+/-1 any horizontal
axis 0.5 in slope
2000mm
2000mm
1800mm
3000mm
2700mm
3000mm
3000mm
3000mm
2700mm
3000mm
3000mm
1800mm
1800mm
1300mm
1800mm
4000
STANCHION - STANDARD
NB
OD
Wall Thickness
STANCHION - HEAVY
NB
65
76
4.5mm
RAILS - STANDARD - HAND

NB
OD
PIPE
OD= < 50mm
OD>50mm & = < 75mm
Thickness Variation
Base Plates
Spheres Drilling
Spheres Hole Angle
SPACING
AS1657
AS1657 App.B
Stanchion P
Stanchion S
Stanchion W
Stanchion SO
Stanchion C
32
65
MONOWILLS HANDRAILS
Material
+ - L/100
Type
Steel
3.2mm WT
PC, C, CA, SA,SC

P, PA
W, WA, AMW
S
SO
SOAL / SOAR
AM
L
M
K
IG, IGA
4.85
4.75
3.85
5.00
5.35
5.30
4.45
1.60
2.0
1.30
6.0
Aluminium
4.0mm WT
5.30
5.20
4.40
5.60
5.85
5.60
5.00
1.90
2.30
1.60
7.0
2.10
2.05
1.66
2.16
2.52
2.29
1.92
0.69
0.86
0.69
2.64
1 mm
L 2mm
1 mm
25
Our Products
GALLERY
26
Barrier Products
Fabrication
All the items shown on the preceding pages can be supplied
loose or fabricated into panels ready for installation on site.
Hot Dip Galvanised after fabrication.
Pre-Galvanised materials. Welded. Cold Galvanise

touch up.
Modular panels as detailed below. Call the Webforge office

for these Drawings in more detail. STD-003, STD-034.
Fabricated from your drawings.
1000, 1500 or 2000 or Special
15
00
or
2
32NB 3.2WT.
REF.
DETAIL
45
60
REF.
DETAIL
SP
EC
IAL
NOMINATE
STANCHION
TYPE
25NB 3.2WT.
560
00
0o
r1
/3
45
00
or
60
00
or
or
20
SP
00
EC
or
IAL
1/3
SP
EC
32
IAL
NB
15
00
3. 2
WT
.
100 X 6
25
NB
3.2
W
15
00
or
2
T.
00
0o
r1
/3
NOMINATE STANCHION
TYPE
SP
EC
IAL
REF.
DETAIL
485
460
2H/1000, 2H/1500, 2H/2000 & 2H/S
3000 or 4000 or SPECIAL

1500 or 2000 or 1/2 SPECIAL
4R/4500, 4R/6000 & 4R/S
32NB 3.2WT.
460
REF.
DETAIL
560
0
25NB 3.2WT.
15
00
o
REF.
DETAIL
100 X 6
NOMINATE
STANCHION
TYPE
NOMINATE STANCHION
TYPE
3H/3000, 3H/4000, & 3H/S
r2
00
0
or
1/2
30
00
or
40
00
SP
or
EC
SP
IAL
EC
IAL
15
00
or
20
00
or
1/2
32
1500 or 2000 1/3 SPECIAL
. 2W
T.
SP
EC
IAL
REF.
DETAIL
T.
460
4500 or 6000 or SPECIAL
NB
3
25
NB
3.2
W
485
32NB 3.2WT.
460
REF.
DETAIL
MONOWILLS HANDRAILING
Untreated.
25NB 3.2WT.
560
3R/3000, 3R/4000 & 3R/S

D
100 X 6
NOMINATE STANCHION
TYPE
4H/4500, 4H/6000, & 4H/S
WT
NOMINATE
STANCHION
TYPE
25
NB
3.2
W
.
REF.
DETAIL
T.
460
We can supply and install the complete package on site.
REF.
DETAIL
485
Installation
15
00
or
20
00
or
SP
EC
32
NB
IAL
3. 2
2R/1500, 2R/2000 & 2R/S
27
Balustrade
B A LU S T R A D E
BAL-SP
Your choice of infill
Your choice of stanchion type
Jumbo stanchions
BAL-1
Standard:
12mm diameter rods
Jumbo:
120
16mm diameter rods
BAL-2
Standard:
12mm diameter rods
Jumbo:
16mm diameter rods
Cranked
As Drawn
Opposite hand
Alternating
BAL-3
16 x 16mm square rods
with middle twist.
28
Base Plate detail. See page 22.
Balustrade
Perforated plate
2mm PGI
6.5mm holes
40% open area
25mm border all sides
BAL-5
B A LU S T R A D E
BAL-4
6mm toughened glass

Die cast clamp
BAL-6
20 x 5mm
Zig Zag
BAL-1D
75
As for BAL-1, with the addition

of extra railing to comply with
requirements of AS1428.1 -2001
for disability access.
Additional rail may be applied to
other balustrade types by suffix D.
29
Jumbo
JUMBO
JP
JC
JW
JS
JS
Jumbo Platform
Jumbo Cored
Jumbo Welded
Jumbo Side
Jumbo Side
BASEPLATE
65NB
450 TYP.
Hole dia. 20mm
16mm Thick
65NB
550 TYP. U.O.N
AS REQ.
725
150
175
JAM
JAMW
JSAL
JSAR
JCA
JWA
Jumbo Angle
Mounted
Jumbo Angle
Mounted Welded
Jumbo Side
Angle Left
Jumbo Side
Angle Right
Jumbo Cored Angle
Jumbo Welded Angle
65NB
65NB
AS REQ.
725
30
Bends/Closures/Bumprail
Closures and Bends
JUMBO
Horizontal Closure Bends (HCB)

Standard Pipe:
65NB 3.6mm WT
See specifications on page 25.
Angle Closure Bends (ACB)

Standard Pipe:
65NB 3.6mm WT
See specifications on page 25.
Available with value from 1 - 45
Rail Bends (RB)

Standard Pipe:
65NB 3.6mm WT
Standard Leg:
400mm x 400mm
Non-Standard Leg:
L1 + L2 =< 6500
Bumprails
Choose stanchion type and nominate dimensions
125
31
Our Products
GALLERY
32
Through its network of operations throughout

Australia, New Zealand and Asia, Webforge has the
resources and experience to service a complete
range of projects whatever the complexity or size.
Webforge Worldwide Centres

Australia
Webforge (NSW)
73-75 Bassett Street
Mona Vale NSW 2103
Phone: (02) 9997 8555
Fax: (02) 9997 7546
Postal: PO Box 440
Mona Vale NSW 1660
Email: nsw_sales@webforge.com.au
Webforge (WA)
24 Tennant Street
Welshpool WA 6106
Phone: (08) 9361 8933
Fax: (08) 9361 7057
Postal: PO Box 151
Bentley WA 6982
Email: wa_sales@webforge.com.au
Webforge (QLD)
1149 Kingsford Smith Drive
Pinkenba QLD 4008
Phone: (07) 3260 1064
Fax: (07) 3260 1130
Postal: PO Box 1452
Eagle Farm QLD 4009
Email: qld_sales@webforge.com.au
New Zealand
Webforge (NZ) Ltd
23 Kelvin Grove Road
Palmerston North NZ
Phone: (06) 356 1246
Fax: (06) 356 7782
Postal: PO Box 1506
Palmerston North NZ
Email: nz_sales@webforge.com.au
Webforge (VIC)
Fact. 2, 142-146 Fairbank Rd
Clayton South VIC 3169
Phone: (03) 9551 1911
Fax: (03) 9558 0730
Postal: Private Bag 155
Clayton South VIC 3169
Email: vic_sales@webforge.com.au
Singapore
Webforge (Singapore) Pte Ltd
31 Jurong Port Road # 02-12M
Jurong Logistic Hub
Singapore 619115
Phone: 65 6861 3611
Fax: 65 6861 8344
Email: webforge@singnet.com.sg
www.webforge.com.au
Disclaimer:
While Webforge has taken all reasonable care in preparing this brochure
Webforge takes no responsibility for loss resulting from relying on its
contents. Customers should make their own enquiries as to whether any
products described in this brochure are suitable for their intended use.
Information in this brochure may change without notice.
Goodrich Graphics 8/2004
Patent and Registered Trademark
Philippines
Webforge Philippines Inc
Main Ave cor Hologram Street
Light Industry & Science Park 1
Cabuyao, Laguna
PO Box 1928, Makati City 1259
Philippines
Phone: 63 49 543 0441
Fax: 63 49 543 0440
Email: sales@webforge.com.ph
China
Guangzhou Webforge Grating Co Ltd
Jinhua 3rd Street
Guangzhou Economic
& Technological Development Zone
Guangzhou 510730
China
Phone: 86 20 8221 2791
Fax: 86 20 8221 2792
Email: gmgco@gdnet.com.cn
Indonesia
PT Webforge Indonesia
Kawasan Industri Jababeka
Jl. Jababeka V Kav V-9
Cikarang-Bekasi 17530
PO Box 387, Bekasi 17038
Indonesia
Phone: 62 21 893 4513
Fax: 62 21 893 4516
Email: webindo1@rad.net.id
Wuxi Webforge Grating Co.

Lot 40B, Wuxi National High New Tech.
Industrial Development Zone
Wuxi, Jiangsu, P.C. 214028
China
Phone: 86 510 521 1188
Fax: 86 510 521 5188
Email: webwuxi@public1.wx.js.cn
Malaysia
Webforge (KL) Sdn Bhd
Lot 3, Jalan Gudang 16/9
Section 16, 40700 Shah Alam
P.O. Box 7601, 40720 Shah Alam
Selangor Darul Ehsan
Malaysia
Phone: 60 3 5519 0652
Fax: 60 3 5519 0749
Email: webkl@tm.net.my
Vietnam
Representative Office in Vietnam
Webforge (KL) Sdn Bhd
Unit 614, Me Linh Point Tower
2 Ngo Duc Ke, District 1
Ho Chi Minh CIty
Vietnam
Phone: 84 8 823 7850 ext. 237
Fax: 84 8 827 4661
Email: webforgekl_khanh@hcm.vnn.vn
Thailand
Webforge (Thailand) Ltd
(Head Office & Factory)
Amata City Industrial Estate
7/110 Moo 4
Tumbol Mapyangporn
Amphur Pluakdaeng
Rayong 21140
Thailand
Phone: 66 38 956 099
Fax: 66 38 956 097
Email: sales@webforge.co.th
(Sales & Marketing)
26th Floor, Unit E, North Tower
Jewelry Trade Center Building
919/330 Silom Road
Bangrak, Bangkok 10500
Thailand
Phone: 66 2 630 0861
Fax: 66 2 630 0860

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Access Products Division

In excess of 50 years experience

For Architectural Products see separate brochure

For Civil Products see separate brochure

Load 5 kPa / Deflection 5mm

Load 5 kPa / Deflection 10mm

Load 3 kPa / Deflection 5mm

Heavy use. Occasional placement of heavy

Light frequent use. No public access. AS 1170

Load 4 kPa / Deflection 5mm

Load 7.5 kPa / Deflection 5mm

Heavy use. Occasional placement of heavy objects or tools. AS 1170

Light occasional use. No public access. AS 1657

Quick Guide to Choosing the Right Flooring

Very heavy use. Frequent placement of heavy

Load 7.5 kPa / Deflection 10mm

Very heavy use. Frequent placement of heavy

Heavy frequent use. Public access. AS 1170

Material. Top Surface. Treatment.

Span: See definition on page 18.

Other combinations of pattern and load bar are

Choose a Pattern in Steel Grating

Other patterns available to order

Choose a Pattern in Aluminium Grating

Other patterns available to order

Choose the Options

Recommended for high impact, high load applications

Recommended where rust resistance is required.

Recommended where light weight is important and where

STEEL & ALUMINIUM GRATING

the floor parallel to the loadbars. In steel grating there is

FIBREGLASS GRATING (FRP)

Green - Isopthalic Polyester Resin.

STAINLESS STEEL GRATING

Available Electro Polished, Garnet Blasted or left Mill Finish.

FIBREGLASS GRATING (FRP)

STAINLESS STEEL GRATING

Panel sizes noted are nominal. Dimensions will vary slightly

Mild Steel/Stainless Steel

Available in a variety of sizes suitable for cutting to suit

For the shaded items the

How to Order Flooring

Shown here with standard panel widths of 995mm. Platform made

Indicates span direction

Span at 4kPa UDL

How to Order Webplate

How to Order Webmesh

2100 2400 2700 3000 3300 3600

2100 2400 2700 3000

FIBRE REINFORCED PLASTIC

ASTM E-84 Fire rating Class 1, 25 or less

I = Isopthalic Polyester Resin

VINYL ESTER RESIN

Normally provided with an anti-skid surface.

Available in a variety of colours.

Isopthalic Polyester Resin - Green

Phenolic Resin - Reddish Brown

Available in a variety of sizes suitable for cutting

5. Open area 70%.

HOW TO ORDER FRP

1/1500 x 1300 span

2/6250 x 766 span (each in 2 pieces)

6/1220 x 3660 span Stock panels

Fixing Clips - See pages 14-15 >