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Solar
ICL
ICL
Solar
Mission of
21st Century
ICL Technologies :
ICL-group established in India since 1965 earned rich experience, knowledge and committed for
product excellence. ICL is ISO-9001 qualified with membership of many large institutes with numerous certificates. Thousands of ICL
products are in use all over India with excellent track record more than 45 years.
ICL CCHP - District Energy (Combined Cooling/heating + Power) has unique technologies and demonstrated to be the most
practical, economical, energy efficient system now available for world market. ICL have supplied, installed more than 100,000 T.R
capacities District-Energy, CCHP systems in India. More than 30,000 T.R District Energy CHP systems are under installation.
ICL - India
SOLAR -
USA
Solar - The rich history of Solar dates back to 1927when it began as an aircraft manufacturing company, evolving into a gas
turbine technology company in the mid-1940s.Today, Solar Turbines leads the field in mid-range industrial gas turbine engines.
That leadership position is made possible through over 80 years of technological innovations, manufacturing expertise and
customer support. With more than one billion operating hours of experience on land and off shore, Solar continues to provide fully
integrated power solutions that meet customer needs.
Solar is a wholly owned subsidiary of Caterpillar Inc., a technology leader and the worlds leading manufacturer of diesel and
natural gas reciprocating engines, construction and mining equipment.
ICL - Four (4) business Divisions are equipped for Product Marketing, Engineering, Manufacturing and EPC projects. We offer Gas
Turbine Power Plants with District Energy (CHP) or Industrial Power with Co-generation. The technology opted is for optimum
Energy-efficiency by cooling Inlet-air to gas-turbines. For Co-generation steam condensing is being done with our Air-cooled steam
condensing systems. ICL saves 100 % water in gas-turbine power plant by using Air-cooled heat-transfer equipments.
ICL Solar
Saturn
Centaur
Solar
Mercur
y
Taurus
Mars
Titan
Gas Turbine
Model
Nominal
Mass Flow
Exhaust
Thermal
MWe*
Kg / Sec
Temp. deg
Effi. %
Output
1
Saturn 20
1.21
6.5
511 - C
24.3%
Titan 250
Centaur 40
3.52
18.9
446 - C
27.9%
Titan 130
Centaur 50
4.60
18.9
513 - C
29.3%
Mars 100
Mercury 50
4.60
17.7
377 - C
38.5%
Mars 90
Taurus 60
5.67
21.6
516 - C
30.4%
Taurus 65
6.30
20.6
555 - C
32.9%
Taurus 70
Taurus 70
7.52
26.6
511 - C
33.8%
Mars 90
9.45
39.8
468 - C
31.7%
Mars 100
11.43
42.8
490 - C
33.0%
10
Titan 130
15.00
49.4
500- C
35.2%
11
Titan 250
21.75
68.3
465 - C
38.9%
21.75
15.00
11.43
9.45
7.52
Taurus 65
6.30
Taurus 60
5.67
Mercury 50
4.60
Centaur 50
4.60
Centaur 40
Saturn 20
3.52
1.21
ICL Solar
ICL Solar
1 - ICL Gas Turbine Inlet Air Cooling Equipment - Chilled Water Cooling Coils
Broad Absorption Chillers (Waste-heat Chillers) & Refrigeration Compressors, Air-cooled Condensers
Air Conditioning
Air Cooled Systems
Gas Turbine / Thermal
Liquid chilling
ICL Solar
Solar -
Headquartered in San Diego, California, Solar designs and manufactures its proven line of compressor sets, mechanicaldrive packages and generator sets using state-of-the-art operations certified by DNV to conform to the ISO 9001 Quality
Systems Standard. Solar Turbines Incorporated, a subsidiary of Caterpillar Inc., is a leading producer of industrial gas
turbines and turbomachinery packages in the 1 to 23 MW (1590 to 30,000 hp) range.
Since Solar entered the industrial gas turbine business in
1960 with the Safurn'" turbine, Solar's fleet has grown to
more than 13,400 units worldwide. These units have
logged more than 1.46 billion hours in 96 countries in
some of the toughest, most challenging arctic, desert,
tropical and offshore environments. This unparalleled
experience gives testimony to the robust design and wide
user acceptance of Solar's products.
Solar's compact, lightweight and durable gas turbines
offer the highest thermal efficiencies in their power
classes. Other advantages include ease of transport and
installation, long life, high performance, availability and
reliability. Units in the Cenfaur '". MercuryT, TaurusT,
Mars'" and TilanT" gas turbine families are available with
Solar's pollution prevention SoLoNQxT dry low emissions
combustion system. Customers have instaIIed more than
2000 gas turbines with SoLoNOx, and those units have
logged approximately 61 million operating hours and
saved over 1.4 million tons of emissions. Solar's
experience with dry, lean-premixed combustion technology,
designed to meet low emissions regulations, is unmatched
by any other company in the gas turbine industry.
6
ICL Solar
Nominal
Model
kWe*
Steam Generation
Lbs/hr
Kgs/hr
Centaur 40
3,515
19,600
8,909
Titan 130
Centaur 50
4,600
25,300
11,500
Mars 100
Mercury 50
4,600
13,800
6,273
Taurus 60
5,670
29,800
13,545
Taurus 70
7,500
34,400
15,636
Taurus 60
Mars 100
11,430
51,800
23,545
Mercury 50
Titan 130
15,000
64,500
29,318
Titan 250
21,745
78,000
35,455
Taurus 70
Centaur 50
Centaur 40
35,455
21,745
29,318
15,000
23,545
11,430
15,636
34,400
7,500
13,545
29,800
5,670
6,273
13,800
4,600
11,500
25,300
4,600
8,909
19,600
3,515
78,000
64,500
51,800
Kgs/hr
Lbs/hr
kWe*
ICL Solar
Titan 250
The Titan 250 produces 50 percent more power in the same footprint as the Titan
130. You get 30,000 hp with best-in-class 40 percent shaft efficiency, saving on fuel
and reducing emissions.
Solars Titan 250 Gas Turbine can
operate on a broad range of gaseous and
liquid fuels while delivering the best
performance in its class with the lowest
life-cycle cost. This powerhouse will take
you with confidence wherever opportunity
leads: into tough environments, to remote
sites, farther offshore, in deeper water. No
turbine system costs you less per kilowatthour, cubic foot of gas, or barrel of oil
produced.
The Titan 250 is designed for durability,
reliability and availability. With smart
diagnostics,
remote
monitoring
and
extensive onsite maintenance capabilities,
the Titan 250 provides best-in-class
maintainability features to keep your
operation online and producing for many
years to come.
8
ICL Solar
Leveraging Proven
Technology
The Titan 250 is a familiar machine, yet still a gas turbine like no other
taking the best from Solars proven products. Each advancement builds
on experience gained from our latest and most proven designs, while
adding thoroughly tested technologies in critical areas of compressor
aerodynamics, combustion, advanced materials and cooling performance.
Look at the technologies behind the Titan 250 and youll recognize key
contributions from our most widely accepted products:
Compressor
Section Technology : A 16-stage
compressor produces a 24:1 pressure ratio. Coated
components provide corrosion resistant surfaces for
durability. The four-piece, split-case design allows for
easy field maintenance. Variable guide vanes and
stators permit smooth, reliable starting and
stopping.
Combustion Section Technology : The 14 dry,
lean-premixed SoLoNOx injectors use less fuel than
conventional
injectors
while
providing
lower
emissions. The combustion liner is an Augmented
Backside Cooled (ABC) configuration providing
maximum cooling ensuring maximum durability.
Hot Section Technology : The two-stage gas
producer features internally air-cooled first and
second stage nozzle vanes as well as internally cooled
first stage rotor blades. The design provides
cylindrical blade tips and a rub-tolerant coating for
improved tip control avoiding downtime. The power
turbine is a three-stage configuration utilizing
shrouded blades to maximize efficiency and flatten
the power curve.
9
ICL Solar
Solar
Solar Turbines designs products that lead their categories in critical performance and environmentally sustainable operation. These products,
including the Titan 250, provide sustainable solutions through the application of advanced technologies that enable energy efficiency, low
greenhouse gas emissions, and low pollutant emissions.
Technologies like Solars industry-exclusive SoLoNOx dry low-emissions combustion
technology proven on a wide range of Solar gas turbines to lower emissions ensures
compliance with stringent exhaust emission regulations worldwide. This technology cuts
nitrogen oxides up to 90 percent and CO2 emissions are reduced up to 30 percent of that of
conventional combustors. Solar gas turbines with SoLoNOx combustion systems have logged
more than 54 million operating hours, saving 1.3 million tons of NOx emissions and
improving air quality for millions of people around the world.
Our turbine systems provide our customers with cost-effective energy for oil and gas
production, electric power generation, and other applications worldwide. They deliver power
in a highly compact package and are well suited for retrofit on existing sites or in offshore
applications where space is at a premium. In more than 12,000 installations, Solar gas
turbines meet users needs in ways that limit impact on the environment, protect people who
operate the equipment, and respect people who live nearby.
Solar designs, manufactures and maintains its products following quality and safety
management systems recognized around the world for excellence. Under these guidelines,
processes and facilities are constantly evaluated and improvements implemented
The Titan 250 gas turbine was designed with the same rigorous
approach that has always served our customers well extending proven
technology to new platforms and steadily advancing the state of the art.
This process ensures that customers receive robust equipment, ready for
long, reliable service.
The latest proven engineering methods give the Titan 250 its performance
edge. Tools like computational fluid dynamics (CFD) and computer-aided
thermal and mechanical analysis ensure achievement of design and
performance objectives. A comprehensive reliability analysis gives you
refinements in design and processes that further enhance availability:
10
Adding redundancy
Improving controls and revising shutdown logic
Enhancing component reliability and durability
Minimizing service events and their duration
Expanding machine health monitoring and
predictive maintenance
ICL Solar
Titan 250
11
ICL Solar
Information
Management
4.
Collaborative
Communications
5.
12
Precision
Maintenance
Insight Connect
Solar GT Monitoring System
ICL Solar
13
ICL Solar
1.
2.
3.
4.
5.
6.
7.
8.
14
Power
Power
Power
Power
Power
Power
Power
Power
Generation
Generation
Generation
Generation
Generation
Generation
Generation
Generation
+
+
+
+
+
+
+
+
ICL Solar
SOLAR - Gas Turbine - Save Fuel - - - - by using Solar (Exhaust Waste Heat) - - Proven Technologies
ICL-Solar - Gas Turbines
Application - System - 1
a. Power Generation
b. Steam & Hot Water
The exhaust heat of the gas turbine can be
used to generate steam or hot water, for
instance in the following industrial
applications:
15
a. Power Generation
b. Thermal Fluid Heating &
Steam Generation
The exhaust heat of the gas turbine can be
used to generate steam or thermal oil, for
instance in the following industrial
applications:
Chemical or Pharmaceutical
Industry, Textile Industry
b. Power Generation
c. Chilled Water / Hot Water
Cooling & Heating
Exhaust heat of gas turbine used to power
chillers for cooling for the following :
ICL Solar
SOLAR - Gas Turbine - Save Fuel - - - - by using Solar (Exhaust Waste Heat) - - Proven Technologies
ICL-Solar - Gas Turbines
Application - System - 4
a. Power Generation
b. Ceramic Powder Drying,
a. Misc. Heating etc.
16
a. Power Generation
b. Tissue Drying,
Misc. Heating etc.
a. Power Generation
b. Biomass Drying,
Misc. Heating etc.
ICL Solar
SOLAR - Gas Turbine - Save Fuel - - - - by using Solar (Exhaust Waste Heat) - - Proven Technologies
ICL-Solar - Gas Turbines
Application - System - 7
Gas Turbine
Efficiency
17
a. Power Generation
b. Combined Cycle -Co-generation
a. Power Generation
b. Peaking for Rapidly-power
ICL Solar
Waste-heat
40 %
60 %
Power output
60%
40%
Fuel Input
100%
Balance Waste-heat
Gas/Diesel Engine - or -
40 %
40 %
20 %
Waste-heat
Cooling/Heating
Power output
Fuel Input
20%
40%
40%
100%
Gas Turbine
Waste Heat
18
ICL Solar
Air Conditioning
500 TR - or - 50,000 TR
District Energy - CHP ( Cooling / Heating + power )
Air Conditioning v/s Electricity :
Miracle of - - Waste Heat Converted to - ( Chilled or Hot Water ) for Air Conditioning
1-
Chilled or Hot
Water for
Air Conditioning
2-
Gas Turbine ( Exhaust ) Waste-Heat to Produce - - - Chilled Water or Hot Water for Air Conditioning
ICL Solar
Pipe-lines to
Cooling Tower or
ACFC
5.0 MW Gas
Turbines
NH 8
Delhi Jaipur
Highway
Electric Supply
to Cyber City Buildings
DLF
Cyber City
Gurgaon
Chilled or Hot Water
Pipe-lines to Cyber
City Buildings
BROAD (Waste-heat)
Absorption Chillers
ICL Solar
21
Cyber City
Silokhera
Hyderabad
Pune
Chennai
Misc. CHP
Total
Gas Turbines /
Gas Engines
100
20
25
25
30
40
MWe
MWe
MWe
MWe
MWe
MWe
240
MWe
Air Conditioning
( Ton Refrigeration )
40,000
9,000
11,000
11,000
15,000
25,000
1,11,000
TR
TR
TR
TR
TR
TR
TR
ICL Solar
Turbine
Capacity
Model No x qty
MWe
Model No x qty
T.R
Centaur - 40 x 1
3.5
2,000
Centaur - 40 x 2
7.0
4,000
Centaur - 40 x 4
14.0
8,000
Taurus - 60 x 1
5.5
3,000
Taurus - 60 x 2
11.0
6,000
Taurus - 60 x 4
22.0
12,000
Taurus - 60 x 6
33.0
18,000
Taurus - 60 x 8
44.0
24,000
Taurus - 60 x 10
55.0
30,000
Centaur - 40 x 4
Centaur - 40 x 2
Centaur - 40 x 1
5.5
11.0
7.0
3.5
22.0
33.0
44.0
55.0
30,000
24,000
18,000
12,000
6,000
3,000
14.0
Broad - BZE - 600 x 4
Broad - BZE - 600 x 2
Broad - BZE - 600 x 1
22
Quick Selections
8,000
4,000
2,000
T.R
ICL Solar
23
BROAD 3,000
- T.R (Each)
Absorption
Chiller
Using Wasteheat from
Solar Gas
Turbines
ICL Solar
Solar gas turbines can operate on renewable fuels in either Simple cycle,
Combined cycle, or Combined Heat and Power (CHP) modes
24
ICL Solar
Taurus - 60
5670 - kWe
29,800 - lbs/hr steam
Centaur - 40
Taurus - 70
3515 - kWe
19,600 - lbs/hr steam
Mercury - 50
4600 - kWe
13,800 - lbs/hr steam
7500 - kWe
34,400 - lbs/hr steam
Centaur - 50
4600 - kWe
25,300 - lbs/hr steam
Titan - 130
15000 - kWe
64,500 - lbs/hr steam
Mars - 100
11430 - kWe
51,800 - lbs/hr steam
25
Titan - 250
21745 - kWe
78,000 - lbs/hr steam
ICL Solar
Comprehensive Services
Solar offers a complete range of services to help you achieve the lowest life-cycle.
Costs for your equipment at the highest availability, Services include :-
26
Construction Services
Customer Services
Purchase Options
1.
2.
3.
4.
5.
Extended Service
Agreements
Operations and
Maintenance Training
Plant Management
Capital Purchase
Leasing Options
- Capital Lease
- True Lease
- Tax Exempt Leases
Engineering
Project Management
Procurement
Construction
Installation
Financing :
ICL Solar
27
ICL Solar
Investor-Owned Utilities
Municipal Utilities
Power Marketers
Public Power
Co-Operative - Sector
Rural Electric Associations
Applications on Both
Sides of the Meter Including :
Renewable Fuels
Cogeneration/Combined
Heat & Power
Combined Cycle
ICL Solar
Gas-Turbine
Power Plants
Co-generation
Schematic Lay-out
Using Waste-heat
(Exhaust)
Boilers
for Co-generation
Electric Power
ICL-HAC
ACC
Air-cooled
Steam
Condenser
Save 100 %
Water
in the next few years is going to install 100,000 MWe Thermal / Nuclear Electricenergy. These power plants require highest quantity of water other than any powergeneration systems such as nuclear/thermal, fossil-fuel or natural gas etc. CoolingWater for Condensing-steam in power plant from steam-turbine generators is a subject
matter which needs serious consideration based on following facts.
1. Rivers
2. Natural Lakes
3. Sea Coast
4. Agriculture
5. Ground Water
6. Tropical India
7. Cities Rural
8. Environment
9. Power-generation
Indias
Water-thirsty States
01
02
03
04
05
06
07
08
09
10
11
12
Delhi
Punjab
Haryana
Rajasthan
Uttar Pradesh
Gujarat
Madhya Pradesh
Chhattisgarh
Orissa
Karnataka
Andhra Pradesh
Tamilnadu
ICL - provide
Solution to Water
ICL
Indias Largest
CCHP - District Energy
Combined - Cooling / Heating + Power
Air Conditioning
Gas Turbine/Engine
ICL Technologies
Leader in Projects, Equipment
Corporate office :
Website : www.icl-tech.com
Email : info@icl-tech.com