Professional Documents
Culture Documents
Xt6
July 2006
Masonry Support,
Windposts & Lintels
for the Construction Industry
challenging industry.
Masonry Support Systems
5
6
Tolerances
AnconOptima
MDC Support System
Fixing to Concrete Frames
7
8-11
12-14
15
16-17
CombiDeck
18-19
20-21
Individual Brackets
22-23
Stonework Support
24-27
Lintels
28-34
35-41
42-43
43
Stonework Support
Natural stone cladding is often a combination
of large individually-sized stones and requires
particular attention. Ancon MDC/S Stonework
Supports can be designed in a variety of
configurations to suit the particular application
(pages 24-27).
LINTELS
Ancon Lintels are manufactured from stainless
steel and do not require any further corrosion
protection (pages 28-34). The Housing and
Unilintel ranges are designed to suit the light
to heavy duty loading conditions found in the
majority of residential and commercial
buildings.
Special lintels can be manufactured to suit
architectural features and wall constructions
not covered by the standard range.
Housing Lintel
WP3 Windposts
Ties at 450mm
horizontal centres
d.p.m.
Support system
Fixing to structure
Mastic pointing
Isolation material
Compressible filler
Mild steel
Head restraint at
450mm centres
Stainless steel
Prevention of
Bi-metallic Corrosion
Typical Support Detail
DESIGN CONSIDERATIONS
Structures with brick or stone cladding will
usually necessitate the use of stainless steel
support for the masonry over horizontal
movement joints. Differential movement,
corrosion resistance, type of cladding and
frame type, all need to be considered.
Differential Movement
The maximum size of a masonry panel should
be restricted to limit the effects of differential
movement. This is particularly important if clay
brickwork is used with concrete blockwork
and a concrete frame. The outer leaf of
buildings not exceeding four storeys or
12 metres in height, whichever is less, may
be uninterrupted for its full height. For other
buildings, BS 5628 : Part 1 requires the outer
leaf to be supported at intervals of not more
than 9 metres or three storeys, whichever is
less. To allow for a vertical movement of
around 1mm per metre, movement joints are
generally positioned at every storey or every
second storey. They are also incorporated in
many buildings of less than four storeys or
12 metres in height.
Support Detail
The support will be positioned directly over the
horizontal movement joint. The joint will often
incorporate a compressible filler and should be
of sufficient size to allow for expansion of the
masonry below. Damp-proofing is normally
located at the support position. Wall ties
should be incorporated within 300mm above
and below the support.
6
Support level
and movement
joint
Support level
and movement
joint
Corrosion Resistance
Ancon Support Systems are manufactured
from grade 1.4301 (304) stainless steel and
will be suitable for most building applications.
In particularly corrosive environments, or where
part of the support will be visible, grade
1.4401 (316) should be considered. Bi-metallic
corrosion may occur in a damp environment
where the stainless steel support system is
bolted to the structural steel frame.
Tolerances
It is important to select the correct support
system to ensure that building tolerances can
be accommodated. Adjustment will be
required in all three planes.
Ancon brackets have a slot at the back to
provide vertical adjustment. A serrated surface
prevents any slip. Longitudinal adjustment is
provided by an Ancon cast-in channel in
concrete structures, or horizontally slotted holes
in steel framed structures. The AnconOptima
System features a fixing zone providing a total
of 50mm horizontal adjustment allowing the
system to be fixed to pre-drilled holes rather
than slots in steelwork and eliminates clashes
with reinforcing bars in concrete.
Subject to the type of fixing used,
AnconOptima brackets can be changed on
site to suit variations in the structural edge
beam. Other systems accommodate such
variations by adding shims between the
system and the structure, or by increasing
the bearing of the brickwork. The maximum
thickness of shims should not exceed the
outside diameter of the fixing or 16mm,
whichever is less.
Manufacturing Tolerances
Unless otherwise agreed, the tolerances
applicable to cold formed sections are shown
in the table below.
Manufacturing Tolerances
Element
Tolerance
Overall length
Thickness
Leg length of angle
Angle between legs
Hole or slot centre
Mitred corners
Bow on either axis
5mm
7.5%
3mm
2
5mm
1
3mm per metre length
Fixing Methods
There are various methods of fixing Ancon
Support Systems to the structure. Cast-in
channels with T bolts or site drilled expansion
bolts can be used with concrete frames. For
steel frames the choice is set screws or Ancon
Steelgrip into holes in the steel edge member,
or where there is a metal deck floor, Ancon
CombiDeck has a horizontal channel that
accepts T bolts. A range of suitable fixings is
included on page 42. Further information is
given on pages 15 and 17, and in the Ancon
Channel and Bolt Fixings brochure.
Adjustment of AnconOptima
Increased
cavity
Reduced
cavity
Increased bearing
Maximum
shim
thickness
Minimum
2
/3
bearing
AnconOptima
Patent No. EP 1211364
A NCON O PTIMA
AnconOptima is a standard masonry support
system. It comprises a two-step angle, with
pre-marked fixing zones, and a range of
interchangeable brackets to suit cavities from
60mm to 130mm. Systems are available to
support a masonry load of up to 14kN and
brackets are simply changed on site to allow
for cavity variations. Locking wedges ensure
the correct contact is achieved between angle
and bracket.
Upper
bearing
point
1.5 to 2mm
Locking
wedge
Lower
bearing
points
10mm
Adjustment
The Industrys growing emphasis on speed of
construction, and the inability of welded bracket
support systems to provide sufficient
adjustment on site, led Ancon to develop the
AnconOptima System. It is more adjustable
than other support systems; brackets are
changed on site to allow for variations in the
edge beam and are available to suit cavities
from 60mm to 130mm in 5mm increments.
Shims can be used for fine adjustments and
should never need to be more than 4mm thick.
The ability of welded bracket support systems
to accommodate variations in the line of the
structure is limited by the maximum thickness
of shims, normally 12mm. Some additional
adjustment will be possible by varying the
bearing of the brickwork on the support angle
but this will be very limited, particularly where
pistol bricks are used.
100mm
100mm
Adjustment of AnconOptima
60mm
Adjustment of AnconOptima
130mm
Setting Out
Unlike bespoke systems, there is no timeconsuming setting out of individually
referenced components to a detailed layout
drawing. The smaller components of
AnconOptima are also easier to move around
site, often without hiring crane time.
Cutting on site
AnconOptima is not designed for specific
buildings and certain angles will need to be cut
on site to suit the length required. Each angle
section must have at least two brackets.
Corners
Standard left-hand and right-hand corners are
available. Each corner section requires three
brackets in order to achieve the required
performance. These sections should never
be cut.
Installation
Installation of the AnconOptima System
provides significant time savings over welded
support systems. The preferred technique of
installers is to level and fix two brackets and
simply slide the angle into position. This reduces
the time spent tightening and loosening the
fixing bolts of a welded bracket system, in
order to achieve a level horizontal shelf. Where
space limitations prevent the angle from sliding,
the brackets can be positioned on the angle
and conventionally fixed; the smaller lengths of
angle simplifying this method of installation.
When the brackets and angle are in position a
locking wedge is tapped with a hammer
through the notches in each bracket. These
wedges ensure the correct contact is achieved
between angle and brackets. A detailed
installation guide is available from Ancon.
Angle section
slides into position
Section is cut to
suit angle run
Standard 850mm
mitred corner
section requiring
3 brackets
Load
kN/m
Cavity
Min.
edge
Min.
slab
Brackets
Ancon stocks a range of brackets to suit
cavities from 60mm to 130mm in 5mm
increments. There are two types of bracket to
suit the two angle thicknesses. Brackets
designed for one angle thickness do not
interchange with those designed for the other.
Brackets for AnconOptima 10 will only fit the
4mm angle of this system. Brackets suitable
for the 5mm angle will interchange between
AnconOptima 12 and AnconOptima 14.
Specification Clause
Delete items shown in italic as applicable.
Fixing
height
AnconOptima Systems
System
Maximum
Load
(kN/m)
Angle
Thickness
(mm)
Angle
Length
(mm)
10
12
14
4
5
5
990
990
790
AnconOptima 10
AnconOptima 12
AnconOptima 14
Nominal Length
(mm)
Fixing
Zone
Colour
Bracket
Position
(mm)
Bracket
Height
(mm)
1000
1000
800
Red
Green
Blue
500 centres
500 centres
400 centres
167
187
187
AnconOptima 10
Fixing
30/20 channel
40/25 channel
FBN12/45 A4-145*
M12 set screws
M12 Steelgrip
Fixing
height
(mm)
Min.
edge
(mm)
Min.
slab
(mm)
60
65
70
130
130
130
130
130
75
100
90
-
205
230
220
-
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
Fixing
height
(mm)
Min.
edge
(mm)
Min.
slab
(mm)
60
65
70
150
150
150
150
150
75
100
105
-
225
250
255
-
10.1
10.1
10.1
10.1
10.1
12
12
12
12
12
12
12
12
12
12
Fixing
height
(mm)
Min.
edge
(mm)
Min.
slab
(mm)
60
65
70
150
150
150
150
150
75
100
105
-
225
250
255
-
12.7
12.7
12.7
12.7
12.7
14
14
14
14
14
14
14
14
14
14
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
9.9
10
10
10
10
9.8
10
10
10
10
110
115
120
125
130
9.5
10
10
10
10
9.3
9.9
10
10
10
9.1
9.7
10
10
10
8.9
9.5
10
10
10
8.7
9.3
10
10
10
AnconOptima 12
Fixing
30/20 channel
40/25 channel
FBN12/45 A4-145*
M12 set screws
M12 Steelgrip
11.7
12
12
12
12
11.5
12
12
12
12
11.3
12
12
12
12
11.1
11.8
12
12
12
10.9
11.6
12
12
12
10.7
11.4
12
12
12
110
115
120
125
130
10.5
11.2
12
12
12
10.3
11
12
12
12
10.1
10.7
12
12
12
9.9
10.5
12
12
12
9.7
10.3
12
12
12
AnconOptima 14
Fixing
30/20 channel
40/25 channel
FBN12/45 A4-145*
M12 set screws
M12 Steelgrip
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
13.9
14
14
14
14
13.6
14
14
14
14
13.3
14
14
14
14
110
115
120
125
130
13.1
13.9
14
14
14
12.8
13.7
14
14
14
12.4
13.4
14
14
14
11.9
13.2
14
14
14
11.6
12.9
14
14
14
Notes: Minimum slab thickness assumes that the support angle is level with the bottom of the slab. A thicker slab will be required where this is not the case.
*FBN12/45 A4-145 is an Ancon Single Expansion Bolt. See page 42 for information on these, and other Ancon bolts.
11
12
Adjustment
Adjustment is provided in every direction to
allow for tolerance in the structural frame.
The serrated and slotted face of the bracket
allows for vertical adjustment. Cast-in channel
will provide virtually unlimited horizontal
adjustment; slotted holes in a steel edge
member will offer more limited adjustment.
Shims can be included between the bracket
and the frame up to a maximum thickness of
the outside diameter of the fixing bolt, or
16mm, whichever is less.
Shim
Cast-in
channel
102.5mm
MDC
support
Minimum 68mm
Minimum 52mm
Extension Plates
13
Setting Out
Ancon can provide drawings showing the
location of the fixings (cast-in channels for
concrete frames, bolt positions for steel
frames). Bracket angle units will be referenced
and scheduled and all details submitted for
approval before manufacture.
Cavity
Tolerance
References
MDC
Standard system
Fixing
height
MDC/R
MDC/I
Inverted system
10mm
standard
Outstand
Shims
Mitred ends at
external corners
- 10mm gap
Cast-in channel
CONCRETE FRAMES
Ancon Masonry Support Systems are generally
fixed to either Ancon 28/15, 30/20 or 38/17
Channels cast into the edge of the concrete.
For applications where particularly high loads
are involved Ancon 40/25 Channel may need
to be considered. Details of these channels are
shown on page 42. The use of cast-in
channels allows the support system to be fixed
to the structure with T bolts and moved along
the line of the channel into the correct position.
The slot in the back of the bracket allows
vertical adjustment. This permits greater
freedom in the positioning of the cast-in
channel to avoid horizontal reinforcement.
As an alternative, Ancon Expansion or Resin
Bolts can be used when cast-in channels have
not been included in the edge beam.
MDC Support System fixed with Single Expansion Bolts
15
MDC Support System Bolted to Steel Edge Beam Stiffeners and a Corner Column
16
17
ANCON COMBIDECK
Ancon CombiDeck has been developed
for use with the permanent metal deck
shuttering of steel framed structures.
CombiDeck edge support is supplied with an
integral channel section that accepts standard
Ancon T Head Bolts.
CombiDeck is manufactured in zinc coated
mild steel with a stainless steel channel.
Alternatively the complete assembly can be
manufactured in stainless steel.
It is supplied in standard three metre lengths in
a variety of heights to suit the floor thickness.
Corner assemblies and special units are
available to suit particular applications.
Adjustment
The adjustment provided by Ancon
CombiDeck is identical to the use of cast-in
channels. The serrated and slotted face of an
Ancon bracket allows for vertical adjustment.
The built-in channel will provide virtually
unlimited horizontal adjustment. Shims can be
included between the bracket and the frame
up to a maximum thickness of the outside
diameter of the fixing bolt or 16mm, whichever
is less. As an alternative, Ancon Extension
Plates can be used to increase the bearing for
the brickwork (page 13).
References
MDC/CD Standard CombiDeck system
MDC/CD/R CombiDeck system with reversed
angle
The CombiDeck edge support is specified as
follows:CombiDeck / channel size / height of edge
e.g. CombiDeck / 30 / 140
100mm
max
125mm
min
100mm
max
Prop
125mm
min
100mm
max
Prop
20
Concrete Frames
The CFA System can be fixed to cast-in
channels or with expansion bolts. The support
angle will either be provided with horizontal
slots to suit AnconLock Toothed Channels or
with vertical slots and serrated pads to suit
continuous channels cast horizontally. For
further information see page 42.
Adjustment
Adjustment is provided in every direction to
allow for tolerance in the structural frame.
Vertical slots in the angle with serrated pads
allow 25mm adjustment. Horizontal
adjustment is virtually unlimited when fixing to
a continuous cast-in channel and will depend
on the length of the slotted holes in the edge
member when fixing to steel.
AnconLock
Shim
Continuous angle
Continuous channel
Shim
Continuous angle
Bi-metallic Contact
Corrosion of the steel frame may be slightly
increased where there is direct contact with
stainless steel in a damp environment. This will
not affect the stainless steel and can be
avoided by isolating the two dissimilar metals.
This can be achieved by painting the contact
area or by incorporating a separating
membrane that can be supplied with the
Ancon CFA Support System. For further
information see page 6.
Setting Out
Ancon can provide drawings showing the
location of the fixings (cast-in channels for
concrete frames, bolt positions for steel
frames). Angle units will be referenced and
scheduled and all details submitted for
approval before manufacture.
Fabricated Angles
Many features will need special design
attention, especially if double skin brickwork is
to be supported. Fabricated angles with
stiffeners, used in conjunction with the Ancon
MDC System for adjacent single skin
brickwork, is often the best solution.
Curved Angles
Curved angles can be supplied for arches or
other applications. These can be problematic
to produce accurately due to the distortion of
cold formed members during the bending
process. Although every endeavour is made to
achieve the required curve, our normal
tolerances are not applicable for these angles.
References
CFA
Standard system
CFA/I
Inverted system
Some applications demand that the support
leg is below the soffit of the structure. Where
this is no more than 75mm, this can be
specified as a suffix to the standard reference
by . . . . . . P projection.
e.g
Nominal
10mm gap
Nominal
10mm gap
Cast-in channel
21
Shim
LDB
Design Variations
Two applications for individual brackets are for
the support of soldier courses from above, and
for the support of non-structural arched
brickwork. Both these applications involve
individual brackets at 225mm centres that
have stirrups welded to the underside.
Stitching rods span the stirrups and support
the three bricks between the brackets.
The use of LDB/IS brackets with the stiffener
below the support plate provides greater
freedom for the brickwork above.
Soffit Support using LDB/S and Soffit Angle
22
Adjustment
Adjustment is provided in every direction to
allow for tolerance in the structural frame. The
serrated and slotted face of the bracket allows
for vertical adjustment. Cast-in channel will
provide virtually unlimited horizontal
adjustment. Shims can be included between
the bracket and the frame up to a maximum
thickness of the outside diameter of the fixing
bolt or 16mm, whichever is less.
Curved Brickwork
Ancon LDBs and MDBs are ideal for
supporting brickwork that is curved on plan.
As an alternative, special MDA brackets can
be designed to suit a wider range of loads and
cavity widths. When fixing to concrete, Ancon
28/15, 30/20 or 38/17 channel can be
supplied curved to suit the radius or expansion
bolts can be used.
Corbelled Brickwork
Individual brackets can be used to support
brickwork at the top of the corbel. Ancon SC28
Corbel Ties restrain the corbelled brickwork to
28/15 channel cast into the sloping face of the
concrete. LDB/IS can be used to suspend a
soldier course over openings.
References
LDB
Standard bracket with stiffener
LDA
LDB/S
MDB
MDA
AMK
Standard bracket
Corbelled Brickwork
Setting Out
Ancon can provide drawings showing
the location of the cast-in channels.
Brackets will be referenced and scheduled,
and all details submitted for approval
before manufacture.
Bracket
Reference
SWL/Bracket
(kN)
Typical
Bolt
LDB/LDA
MDB/MDA
AMK 3.5
AMK 7.0
AMK 10.5
2.0
4.0
3.5
7.0
10.5
M10
M12
M12
M16
M16
MDB
LDB
LDB/S
LDB/IS
LDA
AMK
23
Design Considerations
The design of stone cladding should be in
accordance with BS 8298 : 1994 Code of
practice for the design and installation of
natural stone cladding and lining.
The minimum bearing at the support is
generally 50% of the thickness of the stone.
A single support carrying two stones should
be at least 75mm long. Where individual
supports are used, these should be at least
50mm long.
d
T
Type of Stone
Granite
Slate
White Marble
Quartzite
Hard Limestone
Travertine
Limestone
Sandstone
t
(mm)
30
20
12
40
25
15
30
20
12
40
25
15
50
25*
20
20*
75
37*
20
30*
Notes: Extract from BS8298: 1994 Code of practice for the design and installation of natural stone cladding and lining.
* T/2 if stone thickness (T) is greater than 75mm
Individual CFA/SC
Stonework Corbel Angle
Load
Position
e
(mm)
60
80
100
b
t
120
140
Thickness
t
(mm)
Fixing
Height
c
(mm)
Overall
Height
a
(mm)
Outstand
b
(mm)
Load
(kN)
Fixing
Bolt
Reference
8
10
8
10
12
8
10
12
12
15
15
70
70
70
70
100
70
70
100
100
120
120
100
100
100
100
130
100
100
130
130
150
150
73
73
93
93
93
113
113
113
133
133
153
3.4
5.4
2.5
3.9
5.8
1.9
3.1
4.5
3.7
5.7
4.9
FBN10/50 A4-125
FBN12/45 A4-145
FBN10/50 A4-125
FBN12/45 A4-145
FBN12/45 A4-145
FBN10/50 A4-125
FBN12/45 A4-145
FBN12/45 A4-145
FBN12/45 A4-145
FBN12/45 A4-145
FBN12/45 A4-145
References
CFA/S Standard corbel angle
CFA/SC Corbel with angle leg inclined 15
CFA/SD Corbel angle with dowels
CFA/SL Corbel angle with lip
CFA/S
CFA/SD
25
Shim
Adjustment of
MDC/S Bracket
MDC/S
26
MDC/SD
MDC/SL
Reference
SSB-1
SSB-1a
SSB-2
SSB-2a
SSB-2c
Facing
Thickness
(mm)
25
30
40
25
30
40
25
30
40
25
30
40
25
30
40
Cavity
Size
(mm)
Adjustment
+/(mm)
Dead
Load
(N)
Wind
Load
(N)
Fixing
Height
(mm)
Fixing
Load
(N)
50
10
450
400
107
736
60
10
450
400
107
779
60
10
850
750
132
1330
75
10
850
750
132
1426
100
10
700
600
132
1289
27
Housing Lintels
Unilintels
Channel Lintels
Solid Wall Lintels
Single Leaf Lintels
Timber Frame Lintels
Box Lintels
Housing Lintel
28
Corrosion Resistance
Ancon Lintels are manufactured from
Austenitic stainless steel and will not require
any further corrosion protection. BS 5977 :
Part 2 : 1983 Specification for prefabricated
lintels, recognises the unique corrosion
properties of stainless steel in clause 4.2; It is
essential to protect all steels except Austenitic
stainless steel from corrosion. A separate
damp proof course is unnecessary with the
Unilintel range, however some authorities
currently require a damp proof course in areas
of severe exposure as defined in BS 5628 :
Part 3 : 1985 Materials and components,
design and workmanship, table 10.
Unilintel
Thermal Performance
The thermal transmittance, i.e. U value, of
any wall construction depends on the thermal
characteristics of the individual components
being used. The design of both the Housing
Lintel and Unilintel is such that it allows for
continuity of construction down to window
head level.
Housing Lintels are supplied insulated with
CFC-free, high density polystyrene
manufactured in accordance with BS 3837 :
Part 1 : 1986 to be CFC-free with an ozone
depletion potential of zero.
Fire Rating
The Housing Lintel and the Unilintel have been
independently assessed for their performance
in a fire and both have a one hour fire rating.
Structural Performance
The safe working loads are derived by
calculation and supported by tests to establish
their validity in accordance with the provisions
of BS 5977 : Part 2 : 1983.
Load Ratios
The safe working loads for Housing Lintels and
Unilintels in the tables on pages 30 and 31 are
for situations where the total distributed load on
the lintel is shared between the inner and outer
leaves in ratios of between 1:1 and 3:1
respectively. For other load ratios, point loads or
lintels carrying concrete floors, please contact
Ancon's Technical Services Team.
Installation
The lintel should be firmly bedded in mortar
with at least 150mm end bearing onto a full
brick/block. Please consult Ancon when using
limited bearing. The front and back of the lintel
must be level before proceeding and a
separate dpc incorporated if required.
When installing Housing Lintels and Unilintels
the inner and outer leaves should be raised
together to avoid twisting the lintel; blocks
should continue for the full length of the inner
flange. Masonry should have a maximum
overhang of 25mm and blockwork should be
built as close as possible to the upstand. Point
loads should be applied at least 150mm above
lintel flanges.
29
Cavity
(mm)
50-74
50-74
Inner
Leaf
(mm)
100-124
125-150
Wall
Widths
(mm)
Ref.
Nom.
Height
(mm)
Gauge
(mm)
Length
(mm)
SWL
(kN)
SH221
SH321
150
150
2.0
3.0
SH331
225
3.0
SH221E
SH321E
150
150
2.5
3.0
SH331E
225
3.0
750-2100
750-1650
1800-2550
2700-3000
750-2550
2700-3300
3450-3900
750-2550
750-1650
1800-2550
2700-3000
750-2550
2700-3300
3450-3900
20
33
24
20
50
35
30
20
30
20
18
40
30
25
250-285
275-310
100
125
42
95
50-74mm Cavity
Cavity
(mm)
75-99
75-99
Inner
Leaf
(mm)
100-124
125-150
Wall
Widths
(mm)
Ref.
Nom.
Height
(mm)
Gauge
(mm)
Length
(mm)
SWL
(kN)
SH222
SH322
150
150
2.0
3.0
SH332
225
3.0
SH222E
SH322E
150
150
2.5
3.0
SH332E
225
3.0
750-2100
750-1650
1800-2550
2700-3000
750-2550
2700-3300
3450-3900
750-2550
750-1650
1800-2550
2700-3000
750-2550
2700-3900
20
33
24
20
50
35
30
20
30
20
18
40
30
275-310
300-335
100
125
67
95
75-99mm Cavity
Cavity
(mm)
100-125
100-125
Inner
Leaf
(mm)
100-124
125-150
Wall
Widths
(mm)
Ref.
Nom.
Height
(mm)
Gauge
(mm)
Length
(mm)
SWL
(kN)
SH223
SH323
150
150
2.0
3.0
SH333
225
3.0
SH223E
SH323E
150
150
2.5
3.0
SH333E
225
3.0
750-2100
750-1650
1800-2550
2700-3000
750-2550
2700-3300
3450-3900
750-2550
750-1650
1800-2550
2700-3000
750-2550
2700-3900
20
33
24
20
50
35
30
20
30
20
18
40
30
300-335
325-360
100
125
100-125mm Cavity
30
92
95
Unilintels
Unilintels are designed for the heavy duty loading
conditions often found in commercial developments
and have the top flange built into the inner leaf. They
are complete with metal lathing to provide a plaster
key and can be used without a separate dpc.
Insulation can be supplied as an optional extra.
Cavity
(mm)
50-74
50-74
Cavity
(mm)
75-99
75-99
Cavity
(mm)
100-125
100-125
Inner
Leaf
(mm)
100-124
125-150
Inner
Leaf
(mm)
100-124
125-150
Inner
Leaf
(mm)
100-124
125-150
Wall
Widths
(mm)
Ref.
Nom.
Height
(mm)
Gauge
(mm)
Length
(mm)
SWL
(kN)
SU221
157
2.5/2.0
SU321
157
3.0/2.0
SU231
233
2.5/2.0
SU331
233
3.0/2.0
SU431
SU531
SU221E
233
233
157
4.0/4.0
5.0/5.0
2.5/2.0
SU321E
157
3.0/2.0
SU231E
233
2.5/2.0
SU331E
233
3.0/2.0
SU431E
SU531E
233
233
4.0/4.0
5.0/5.0
750-2100
2250-2700
750-2100
2250-2700
750-2100
2250-2700
2550-3150
3300-3900
3000-3900
3000-3900
750-2100
2250-2700
750-2100
2250-2700
750-2100
2250-2700
2550-3150
3300-3900
3000-3900
3000-3900
30
25
38
31
50
48
48
36
58
65
30
25
38
31
50
48
48
36
58
65
Ref.
Nom.
Height
(mm)
Gauge
(mm)
Length
(mm)
SWL
(kN)
SU222
157
2.5/2.0
SU322
157
3.0/2.0
SU232
233
2.5/2.0
SU332
233
3.0/2.0
SU432
SU532
SU222E
233
233
157
4.0/4.0
5.0/5.0
2.5/2.0
SU322E
157
3.0/2.0
SU232E
233
2.5/2.0
SU332E
233
3.0/2.0
SU432E
SU532E
233
233
4.0/4.0
5.0/5.0
750-2100
2250-2700
750-2100
2250-2700
750-2100
2250-2700
2550-3150
3300-3900
3000-3900
3000-3900
750-2100
2250-2700
750-2100
2250-2700
750-2100
2250-2700
2550-3150
3300-3900
3000-3900
3000-3900
32
27
40
32
52
50
50
38
60
66
32
27
40
32
52
50
50
38
60
66
Ref.
Nom.
Height
(mm)
Gauge
(mm)
Length
(mm)
SWL
(kN)
SU223
157
2.5/2.0
SU323
157
3.0/2.0
SU233
233
2.5/2.0
SU333
233
3.0/2.0
SU433
SU533
SU223E
233
233
157
4.0/4.0
5.0/5.0
2.5/2.0
SU323E
157
3.0/2.0
SU233E
233
2.5/2.0
SU333E
233
3.0/2.0
SU433E
SU533E
233
233
4.0/4.0
5.0/5.0
750-2100
2250-2700
750-2100
2250-2700
750-2100
2250-2700
2550-3150
3300-3900
3000-3900
3000-3900
750-2100
2250-2700
750-2100
2250-2700
750-2100
2250-2700
2550-3150
3300-3900
3000-3900
3000-3900
33
28
41
33
53
51
51
39
60
66
33
28
41
33
53
51
51
39
60
66
250-285
275-310
Wall
Widths
(mm)
275-310
300-335
Wall
Widths
(mm)
300-335
325-360
100
125
42
95
50-74mm Cavity
100
125
67
95
75-99mm Cavity
100
125
92
95
100-125mm Cavity
31
95-120
Ref.
Height
(mm)
Gauge
(mm)
Ixx
(cm4)
Zxx
(cm3)
Length
(mm)
SWL
(kN)
SL31
SL41
SL32
SL42
95
95
150
150
3
4
3
4
50.7
66.5
175.4
231.2
7.2
9.5
17.1
22.6
SL33
200
379.7
29.1
SL43
200
502.5
38.6
SL53
200
622.3
48.0
750-1800
750-2400
750-2400
750-2400
2550-3300
750-2400
2550-3300
750-2400
2550-3300
750-1800
1950-3300
4
6
8
12
10
15
12
20
14
30
26
Height
see table
95
Channel Lintels
Designed to fit solid walls up to 225mm wide,
the Channel Lintel can be supplied with
welded metal lathing on any side to provide
a plaster key.
Height
see table
Width 100mm
Ref.
SC322
SC422
SC522
SC332
SC432
SC532
Nom.
Height
(mm)
Gauge
(mm)
Ixx
(cm4)
Zxx
(cm3)
Length
(mm)
SWL
(kN)
155
155
155
233
233
233
3.0
4.0
5.0
3.0
4.0
5.0
328.4
437.8
547.3
837.7
1117.0
1396.2
37.3
49.7
62.2
65.4
87.2
109.1
750-1500
1650-2100
2250-3000
750-1500
1650-2100
2250-3000
20
20
20
20
30
40
100
Channel Lintel
Height
see table
Gauge
(mm)
Ixx
(cm4)
Zxx
(cm3)
Length
(mm)
SWL
kN)
SS312
75
3.0
57.3
9.7
SS422
150
4.0
371.3
35.4
750
900-1500
1650
1800-1950
2100-2700
12
10
15
14
13
Ref.
200
Gauge
(mm)
Ixx
(cm4)
Zxx
(cm3)
Length
(mm)
SWL
kN)
SS321
158
3.0
503.6
58.7
SS331
233
3.0
1581.2
125.9
SS431
233
4.0
2108.3
167.8
750-1800
1950-2700
750-1800
1950-2700
2850-3600
750-3900
40
30
60
50
40
55
Ref.
Height
see table
100
32
95
Eaves Lintels
Eaves lintels are built into the inner leaf at
eaves level. Metal lathing is welded to the
underside to provide a plaster key.
Cavity
(mm)
Inner
Leaf
(mm)
50-74
100-125
50-74
125-150
75-100
100-125
75-100
125-150
Ref.
Nom.
Height
(mm)
Gauge
(mm)
Length
(mm)
SWL
(kN)
SE321
SE421
SE521
SE321E
SE421E
SE521E
SE322
SE422
SE522
SE322E
SE422E
SE522E
155
155
155
155
155
155
155
155
155
155
155
155
3.0
4.0
5.0
3.0
4.0
5.0
3.0
4.0
5.0
3.0
4.0
5.0
750-1500
1650-2100
2250-3000
750-1500
1650-2100
2250-3000
750-1500
1650-2100
2250-3000
750-1500
1650-2100
2250-3000
23
25
25
23
25
25
23
25
25
23
25
25
Height
see table
100
125
65
90
Eaves Lintel
Eaves/Cant
Cavity
(mm)
Inner
Leaf
(mm)
50-74
100-125
Ref.
Nom.
Height
(mm)
Gauge
(mm)
Length
(mm)
SWL
(kN)
SHE22
SHE32
150
150
2.5
3.0
750-2100
2250-2550
25
25
50
65
100
Height
(mm)
Wall
Widths
(mm)
Gauge
(mm)
Length
(mm)
SWL
(kN)
SB211H
65
100
2.0
SB211V
100
75
2.5
SB222V
140
100
2.5
SB232V
SB332V
215
215
100
100
2.5
3.0
SB213V
100
140
2.5
SB223V
140
140
2.5
SB333V
215
140
3.0
SBL22V
SBL22V2
140
140
195-225
195-225
2.0
2.5
SBL23V
SBL33V
215
215
195-225
195-225
2.0
3.0
750-1350
1500-2100
750-1650
1800-2100
750-2100
2250-3000
750-2100
2250-2850
3000-3900
750-1500
1650-2100
750-2100
2250-3000
750-3300
3450-3900
750-2100
2250-2550
2700-3000
750-2100
2250-2850
3000-3900
18
10
17
12
28
20
51
44
32
30
20
36
25
47
39
28
30
21
43
40
30
Ref.
Height
see table
75, 100,140
Height
see table
100
95
33
Height
see table
Ref.
Nom.
Height
(mm)
Gauge
(mm)
Length
(mm)
SWL
(kN)
ST22
158
2.5
ST32
158
3.0
ST42
158
4.0
750-1800
1950-2100
2250-2400
2550-2700
2850-3300
3450-3900
15.0
13.0
13.0
11.0
12.0
10.0
Custom Lintels
In order to meet the requirements of todays
challenging industry, Ancon Building Products
can design and manufacture special stainless
steel lintels for applications where standard
lintels are unsuitable.
Solutions can be supplied for complex features
such as corbels and other architectural details.
40
95
Segmental arch
Semi-circular arch
Apex arch
Gothic arch
Flat top arch
Double arch
Arched on plan
Apex arch
Semi-circular arch
34
WINDPOSTS
Design Considerations
Large panels of masonry or panels with
openings can often be difficult to justify
structurally. The traditional solutions have been
to either increase the thickness of the wall or
introduce an additional column. Ancon
Windposts fit within the wall allowing the
existing thickness to be maintained.
35
WP1/WP3
Windposts will
usually have Ties
at 450mm
Vertical Centres
225mm or to suit
WP2 Windposts
will usually have
Ties at 225mm
Vertical Centres
225mm or to suit
36
37
35mm
Designed
to suit
Designed
to suit
WP2 Windpost Bolted to a Steel Beam at the Top and Fixed to Concrete at the Base
35mm
Designed
to suit
Designed
to suit
Designed to suit
WP3 Windpost Fixed using Expansion Bolts into Concrete at the Top and Bottom
Designed to suit
38
Wall Ties
A range of ties is available to suit Ancon
Windposts. SDN Ties are used to the outer
leaf and SPN Ties to the inner leaf. SNS Ties
are used across the posts in the inner
blockwork and can be supplied with a
debonding sleeve for use where there is a
vertical movement joint.
SPN
SDN
SNS
39
a
a
a
t
WP1
WP2
WP3
WP4
Ixx
cm4
Zxx
cm3
2.5m
60 x 60 x 4
41.9
14.0
2.9
WP1
80 x 60 x 4
84.4
21.1
5.8
55 x 60 x 4
32.7
11.9
2.2
55 x 60 x 5
38.7
14.1
2.6
65 x 60 x 4
48.0
14.8
3.3
65 x 60 x 5
57.1
17.6
3.9
75 x 60 x 4
66.7
17.8
4.6
75 x 60 x 5
79.7
21.3
5.4
WP3
85 x 60 x 4
88.9
20.9
6.1
85 x 60 x 5
106.7
25.1
7.3
95 x 60 x 5
138.3
29.1
9.4
105 x 60 x 5
174.9
33.3
11.9
115 x 60 x 5
216.6
37.7
14.8
115 x 60 x 6
246.2
42.8
16.7
115 x 65 x 8
327.3
56.9
16.7
Note: Figures in bold indicate that these posts require ties at 225mm centres.
1.5
2.9
1.7
2.0
2.3
2.8
3.1
3.7
4.8
6.1
7.5
8.6
11.4
2.3
1.5
1.8
2.1
2.4
2.8
3.7
4.7
5.8
6.6
8.73
1.8
1.7
1.9
2.3
2.9
3.7
4.6
5.2
6.9
1.4
1.5
1.8
2.4
3.0
3.7
4.2
5.6
1.5
2.0
2.5
3.1
3.5
4.6
6.0m
1.6
2.1
2.6
2.9
3.8
Ixx
cm4
Zxx
cm3
2.5m
125 x 70 x 4
125.9
15.2
8.6
6.0
4.4
3.4
2.7
2.1
1.8
140 x 70 x 4
171.1
18.8
10.9
8.1
6.0
4.6
3.6
2.9
2.4
130 x 70 x 6
202.1
24.0
13.8
9.6
7.0
5.4
4.3
3.4
2.9
155 x 70 x 4
225.3
22.7
13.2
10.7
7.8
6.0
4.7
3.8
3.2
170 x 70 x 4
289.2
27.0
15.6
13.0
10.1
7.7
6.1
4.9
4.1
150 x 70 x 6
298.5
31.4
16.7
14.1
10.4
8.0
6.3
5.1
4.2
WP2
160 x 70 x 6
355.8
35.4
16.7
16.9
12.4
9.5
7.5
6.1
5.0
185 x 70 x 4
363.5
31.5
16.7
15.2
12.7
9.7
7.7
6.2
5.1
150 x 80 x 8
406.6
42.2
16.7
19.3
14.2
10.8
8.6
6.9
5.7
185 x 70 x 5
448.8
39.1
16.7
18.9
15.6
12.0
9.5
7.7
6.3
160 x 80 x 8
485.1
47.7
16.7
20.0
16.9
12.9
10.2
8.3
6.8
200 x 70 x 5
554.5
45.2
16.7
20.0
18.7
14.8
11.7
9.5
7.8
Note: Figures in bold indicate that these posts require ties to the outer leaf at 225mm centres. Ties to the inner leaf will always be at 225mm centres.
6.0m
1.5
2.0
2.4
2.7
3.4
3.5
4.2
4.3
4.8
5.3
5.7
6.6
WP4
40
Size
axt
Ixx
cm4
Zxx
cm3
2.5m
90 x 8
100 x 8
110 x 8
120 x 8
48.6
66.6
88.7
115.2
10.8
13.3
16.1
19.2
3.3
4.6
6.1
7.9
1.7
2.3
3.1
4.0
1.8
2.4
3.1
1.4
1.9
2.4
1.5
2.0
1.6
6.0m
1.4
Ixx
cm4
Zxx
cm3
0.8m
60 x 60 x 4
41.9
14.0
5.3
WP1
80 x 60 x 4
84.4
21.1
5.3
55 x 60 x 4
32.7
11.9
4.5
55 x 60 x 5
38.7
14.1
5.3
65 x 60 x 4
48.0
14.8
5.3
65 x 60 x 5
57.1
17.6
5.3
WP3
75 x 60 x 4
66.7
17.8
5.3
75 x 60 x 5
79.7
21.3
5.3
85 x 60 x 4
88.9
20.9
5.3
85 x 60 x 5
106.7
25.1
5.3
Note: Figures in bold indicate that these posts require ties at 225mm centres.
2.6
5.2
2.0
2.4
3.0
3.5
4.1
4.9
5.5
6.6
1.9
3.8
1.5
1.8
2.2
2.6
3.0
3.6
4.0
4.8
1.5
2.9
1.1
1.3
1.7
2.0
2.3
2.8
3.1
3.7
1.2
2.3
0.9
1.1
1.3
1.6
1.8
2.2
2.4
2.9
2.0m
0.9
1.9
0.7
0.9
1.1
1.3
1.5
1.8
2.0
2.4
WP1
WP3
Size
axbxt
Ixx
cm4
Zxx
cm3
0.8m
60 x 60 x 4
80 x 60 x 4
55 x 60 x 4
55 x 60 x 5
65 x 60 x 4
65 x 60 x 5
75 x 60 x 4
75 x 60 x 5
85 x 60 x 4
85 x 60 x 5
41.9
84.4
32.7
38.7
48.0
57.1
66.7
79.7
88.9
106.7
14.0
21.1
11.9
14.1
14.8
17.6
17.8
21.3
20.9
25.1
2.2
3.8
1.7
2.0
2.5
3.0
3.2
3.9
3.8
4.6
1.0
2.0
0.8
0.9
1.1
1.3
1.5
1.8
2.1
2.5
0.7
1.4
0.6
0.7
0.8
1.0
1.1
1.4
1.5
1.8
0.6
1.1
0.4
0.5
0.6
0.7
0.9
1.0
1.2
1.4
0.4
0.9
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.1
2.0m
0.4
0.7
0.3
0.3
0.4
0.5
0.6
0.7
0.7
0.9
Ixx
cm4
Zxx
cm3
0.8m
125 x 70 x 4
125.9
15.2
5.3
5.5
4.6
4.0
3.5
3.1
140 x 70 x 4
171.1
18.8
5.3
6.7
5.7
4.9
4.3
3.8
130 x 70 x 6
202.1
24.0
5.3
6.7
7.3
6.2
5.5
4.8
155 x 70 x 4
225.3
22.7
5.3
6.7
6.9
5.9
5.2
4.6
170 x 70 x 4
289.2
27.0
5.3
6.7
8.0
7.0
6.1
5.4
150 x 70 x 6
298.5
31.4
5.3
6.7
8.0
8.1
7.1
6.3
WP2
160 x 70 x 6
355.8
35.4
5.3
6.7
8.0
9.2
8.0
7.1
185 x 70 x 4
363.5
31.5
5.3
6.7
8.0
8.2
7.2
6.4
150 x 80 x 8
406.6
42.2
5.3
6.7
8.0
9.3
9.6
8.5
185 x 70 x 5
448.8
39.1
5.3
6.7
8.0
9.3
8.9
7.9
160 x 80 x 8
485.1
47.7
5.3
6.7
8.0
9.3
10.8
9.6
200 x 70 x 5
554.5
45.2
5.3
6.7
8.0
9.3
10.2
9.1
Note: Figures in bold indicate that these posts require ties to the outer leaf at 225mm centres. Ties to the inner leaf will always be at 225mm centres.
2.0m
2.8
3.4
4.4
4.1
4.9
5.7
6.4
5.7
7.7
7.1
8.6
8.2
WP2
Size
axbxt
Ixx
cm4
Zxx
cm3
0.8m
125 x 70 x 4
140 x 70 x 4
130 x 70 x 6
155 x 70 x 4
170 x 70 x 4
150 x 70 x 6
160 x 70 x 6
185 x 70 x 4
150 x 80 x 8
185 x 70 x 5
160 x 80 x 8
200 x 70 x 5
125.9
171.1
202.1
225.3
289.2
298.5
355.8
363.5
406.6
448.8
485.1
554.5
15.2
18.8
24.0
22.7
27.0
31.4
35.4
31.5
42.2
39.1
47.7
45.2
2.8
3.4
4.4
4.1
4.9
5.7
6.4
5.7
7.7
7.1
8.6
8.2
1.8
2.3
2.9
2.8
3.3
3.8
4.3
3.8
5.1
4.7
5.8
5.5
1.6
2.0
2.5
2.4
2.8
3.3
3.7
3.3
4.4
4.1
4.9
4.7
1.4
1.7
2.2
2.1
2.4
2.9
3.2
2.9
3.8
3.6
4.3
4.1
1.2
1.5
1.9
1.8
2.2
2.5
2.9
2.5
3.4
3.2
3.8
3.6
2.0m
1.1
1.4
1.7
1.7
2.0
2.3
2.6
2.3
3.1
2.8
3.5
3.3
41
Bolt
Size
(mm)
Max
Shims
(mm)
T-Bolt
Length
(mm)
SWL
Tension
(kN)
SWL
Shear
(kN)
Fixture
Hole Dia.
(mm)
Preferred
Lengths
(mm)
Edge
Distance
(mm)
Min. Bolt
Spacing
(mm)
Bolt
Torque
(Nm)
50
75
75
100
55
55
100
200
200
200
200
200
200
200
20
30
50
70
20
50
70
28/15
M10
10
50, 100
4.3
4.3
11
3,000
38/17
M12
12
50, 100
7.0
8.0
13
3,000
30/20
M12
12
50, 100
7.5
8.0
13
3,000
40/25
M16
16
50
8.0
10.0
17
3,000
CombiDeck 28/15
M10
10
50, 100
3.75
3.75
11
3,000
CombiDeck 30/20
M12
12
50, 100
6.5
7.0
13
3,000
AnconLock 41/27
M16
16
50, 80
11.3
6.0
17
100
Note: Shear loads for AnconLock 41/27 are in the direction of the channel, all other shear loads are at right angles to the channel
Thread
Size
(mm)
Max
Shims
(mm)
Overall
Length
(mm)
M10
M10
M10
M10
M12
M12
M12
M12
M16
M16
M16
M16
10
10
10
10
12
12
12
12
16
16
16
16
90
90
125
125
115
115
145
145
145
145
169
169
Thread
Size
(mm)
Max.
Shims
(mm)
Overall
Length
(mm)
M10
M10
M12
M12
M16
M16
10
10
12
12
16
16
130
130
160
160
190
190
Thread
Size
(mm)
Max.
Shims
(mm)
Overall
Length
(mm)
M10
M10
M12
M12
M16
M16
10
10
12
12
16
16
130
130
160
160
260
260
Fixing
SWL
Thickness Tension
(mm)
(kN)
15
15
50
50
15
15
45
45
25
25
50
50
SWL
Shear
(kN)
5.8
5.0
5.8
5.0
10.9
9.3
10.9
9.3
13.4
11.1
13.4
11.1
Concrete Fixture
Min.
Edge
Hole Dia. Hole Dia. Embedment Distance
(mm)
(mm)
(mm)
(mm)
7.5
6.5
7.5
6.5
12.9
11.0
12.9
11.0
16.9
14.0
16.9
14.0
10
10
10
10
12
12
12
12
16
16
16
16
11
11
11
11
13
13
13
13
17
17
17
17
50
50
50
50
70
70
70
70
84
84
84
84
75
65
75
65
105
90
105
90
125
105
125
105
Min. Bolt
Spacing
(mm)
Bolt
Torque
(Nm)
150
150
150
150
210
210
210
210
250
250
250
250
30
30
30
30
50
50
50
50
100
100
100
100
Min. Bolt
Spacing
(mm)
Bolt
Torque
(Nm)
180
180
220
220
250
250
20
20
40
40
80
80
Min. Bolt
Spacing
(mm)
Bolt
Torque
(Nm)
220
220
260
260
330
330
20
20
40
40
80
80
Capsule Anchors
Bolt Reference
CA10/20-130
CA10/20-130
CA12/25-160
CA12/25-160
CA16/35-190
CA16/35-190
Fixing
SWL
Thickness Tension
(mm)
(kN)
20
20
25
25
35
35
SWL
Shear
(kN)
7.6
4.1
11.3
6.1
15.4
8.0
Concrete Fixture
Min.
Edge
Hole Dia. Hole Dia. Embedment Distance
(mm)
(mm)
(mm)
(mm)
9.3
5.1
13.6
7.3
25.2
13.1
12
12
14
14
18
18
11
11
13
13
17
17
90
90
110
110
125
125
90
50
110
60
125
65
Resin Anchors
Bolt Reference
RA10/20-130
RA10/20-130
RA12/25-160
RA12/25-160
RA16/35-190
RA16/35-190
Fixing
SWL
Thickness Tension
(mm)
(kN)
20
20
25
25
35
35
SWL
Shear
(kN)
6.3
2.5
8.6
3.6
12.0
4.6
Concrete Fixture
Min.
Edge
Hole Dia. Hole Dia. Embedment Distance
(mm)
(mm)
(mm)
(mm)
5.2
2.1
7.2
3.0
10.6
4.1
12-14
12-14
14-16
14-16
18-20
18-20
11
11
13
13
17
17
90
90
110
110
125
125
Thread
Size
(mm)
Max.
Shims
(mm)
Overall
Length
(mm)
Fixing
SWL
Thickness Tension
(mm)
(kN)
Ancon Steelgrip
M12
16
70
Note: Steelgrip should only be used with Ancon Systems
28
SWL
Shear
(kN)
15.0
Steelwork Fixture
Hole Dia. Hole Dia.
(mm)
(mm)
10.0
20
Bolt
Torque
(Nm)
20
80
42
Max.
Shims
(mm)
Area of
Shank
(mm2)
Area at
Root of
Thread
(mm2)
SWL
Tension
(kN)
SWL
Shear
(kN)
Property
Class
Fixture
Hole Dia.
(mm)
Bolt
Torque
(Nm)
10
12
16
78
113
201
58
84
157
17.4
25.2
47.1
12.0
17.4
32.5
70
70
70
11
13
17
27
48
120
110
45
130
55
165
65
SELECTED FIXINGS
Capsule Anchor
Ancon Steelgrip
Set Screw
Ancon (Schweiz) AG
Gewerbezone Widalmi 10
3216 Ried bei Kerzers
Switzerland
Tel: +41 (0) 31 750 3030
Fax: +41 (0) 31 750 3033
Email: info@ancon.ch
Visit: www.ancon.ch
Ancon GmbH
Bartholomusstrasse 26
90489 Nuremberg
Germany
Tel: +49 (0) 911 955 1234 0
Fax: +49 (0) 911 955 1234 9
Email: info@anconbp.de
Visit: www.anconbp.de