Professional Documents
Culture Documents
Abstract
W/Zr mixed oxides supported on various porous silica materials, namely SBA-15, MCM-41 and silica gel, were prepared. Their acidities
and catalytic activities in n-pentane isomerization were examined. For the mesoporous silica, SBA-15 was found to retain the ordered
meso-structure better than MCM-41 after loading with W/Zr mixed oxide. TEM photographs showed that tungstated zirconia was dispersed
inside the mesoporous channels of SBA-15, and that the surface area and pore volume decreased with the loading. The SBA-15 supported
WO3 /ZrO2 materials promoted with Pt were highly catalytic efficient in n-pentane isomerization with a very high iso-pentane selectivity. In
contrast, MCM-41 and silica gel supported WO3 /ZrO2 showed lower catalytic activities. The optimal activity was observed on SBA-15 with
1%Pt/20%WO3 /40%ZrO2 . The mesoporous silica supports played an important role in stabilizing the mixed oxide catalyst since the catalytic
activity decayed less markedly with time-on-stream on the supported catalysts.
2003 Elsevier B.V. All rights reserved.
Keywords: Tungstated zirconia; Mixed oxide; Catalyst; Acid; Mesoporous silica; MCM-41; SBA-15; Isomerization of n-pentane; Platinum
1. Introduction
Since the discovery of mesoporous molecular sieves of
M41S family by a Mobil research group [1], many mesoporous solids with controlled pore sizes and morphologies
have been synthesized [2]. They are considered to be potential catalysts or catalyst supports due to their high thermal stability (up to 800 C), uniformly arranged mesopores
and very high surface areas (ca. 1000 m2 /g). However, in
spite of having larger pore dimensions, the acidity of mesoporous materials like Al-MCM-41 is much weaker than
that of microporous zeolites [3]. In order to overcome this
drawback, a great effort has been focused on introducing
strong acid sites on the mesoporous materials. Some hybrid
inorganicorganic mesoporous materials with alkylsulfonic
acid groups were synthesized. They were reported to behave
as strong acid catalysts in the condensation reactions and
also in the esterification reactions [48]. The hybrid materials, however, cannot be applied to systems where reaction
0926-860X/$ see front matter 2003 Elsevier B.V. All rights reserved.
doi:10.1016/j.apcata.2003.11.006
212
reported to be a strong acid catalyst [17], up to now, no reports have described mesoporous materials supported with
these mixed oxides. The aims of this study are to introduce
acid function onto the mesoporous materials by supporting
W/Zr mixed oxide on them and to examine the catalytic activities of the resultant materials in n-pentane isomerization.
2. Experimental section
2.1. Catalyst preparation
Pure siliceous MCM-41 was synthesized according to
the method reported by Das et al. [20]. The molar ratio of
the synthesis gel composition is SiO2 :0.48 CTMA+ :0.33
TPA+ :0.39 Na2 O:0.29 H2 SO4 :110 H2 O. Pure siliceous
SBA-15 was synthesized according to the method reported
by Kao et al. [21]. The gel chemical composition in molar ratio was P123:60 TEOS:1506 HCl:9706 H2 O. The
as-synthesized mesoporous samples were calcined in air at
560 C for 6 h to remove the organic surfactant templates.
The W/Zr mixed oxides were supported on various silica
materials by co-impregnation of zirconium(IV) acetylacetonate and ammonium metatungstate hydrate. The silica materials such as MCM-41, SBA-15 and SiO2 gel (Aldrich), in
powder form were dispersed in a methanol solution of zirconium(IV) acetylacetonate (Aldrich) under vigorous stirring.
Then aqueous ammonium metatungstate hydrate (Aldrich)
was added and the stirring was continued for about 1 h. After the solvent was removed with a rotary evaporator, the
solid was dried in air overnight at 110 C. Most of the dried
samples were calcined in air at 800 C for 3 h except those
mentioned separately. The resultant calcined samples were
impregnated with platinum tetrachloride (Janssen) solution
and dried overnight at 110 C. This process was followed
by calcination in air at 500 C for 3 h. W/Zr mixed oxides
without support were also prepared by mixing a methanol
solution of zirconium(IV) acetylacetonate and aqueous ammonium metatungstate hydrate under vigorous stirring; then
the same treatments as for supported samples were followed.
213
Fig. 1. XRD patterns of (a) SBA-15 and the 1%Pt/WO3 /ZrO2 /SBA-15 samples with (A) 0.50 weight ratio of WO3 /ZrO2 and different ZrO2 /SBA-15
weight ratios of (b) 0.10; (c) 0.25; (d) 0.54; (e) 1.0; and (f) 1.86. (B) 1.0 weight ratio of ZrO2 /SBA-15 and different WO3 /ZrO2 weight ratios (b) 0.20;
(c) 0.35; (d) 0.50; and (e) 0.65.
The physical properties measured from nitrogen adsorption-desorption isotherms of various porous silica materials
and those supported with W/Zr mixed oxide are tabulated in
Table 1. The parent SBA-15 sample calcined at 560 C has a
BET surface area of 636 m2 /g, a pore volume of 0.86 cm3 /g
and a pore size distribution centered at 8.4 nm. After supporting tungstated zirconia on it, the BET surface area and
pore volume were found to decrease with the increase in
oxide loading. Since all the SBA-15 supported mixed oxide samples were calcined at 800 C, a parent SBA-15 sample calcined at such a high temperature was also studied.
The surface area, pore volume and pore diameter decrease
to 452 m2 /g, 0.62 cm3 /g and 7.5 nm, respectively. Relative
to this high temperature calcined parent sample, the surface
area and pore volume of the SBA-15 sample loaded with
WO3 /ZrO2 did not decrease so significantly, implying that
the supported oxide should be dispersed onto the internal
surfaces of the mesopores of SBA-15. The HRTEM photograph of 20%WO3 /40%ZrO2 /SBA-15 shown in Fig. 2 confirmed that the hexagonally arranged mesopores of SBA-15
were retained and that WZ was mainly dispersed inside the
pores.
A comparison of the three different silica materials supporting with the same amount of WZ (20%WO3 /40%ZrO2 )
showed that the surface areas were close: 137, 162 and
141 m2 /g for SBA-15, MCM-41 and silica gel, respectively.
However, the differences in pore volume were marked: 0.21,
0.11 and 0.17 cm3 /g, respectively. The relatively lower pore
volume on MCM-41 supported sample implies that WZ particles may seriously block its mesopores, but such blocking
214
Table 1
Physical properties of porous silica-supported mixed oxide catalysts
Sample
WO3 /ZrO2
(weight ratio)
ZrO2 /support
(weight ratio)
Calcination
temperature ( C)
BET area
(m2 /g)
BJH pore
volume (cm3 /g)
Pore diameter
(nm)
SBA-15
SBA-15
4.3%WO3 /8.6%ZrO2 /SBA-15
9.1%WO3 /18%ZrO2 /SBA-15
15%WO3 /30%ZrO2 /SBA-15
20%WO3 /40%ZrO2 /SBA-15
24%WO3 /49%ZrO2 /SBA-15
9.1%WO3 /45%ZrO2 /SBA-15
15%WO3 /43%ZrO2 /SBA-15
24%WO3 /38%ZrO2 /SBA-15
SiO2 gel
20%WO3 /40%ZrO2 /SiO2
17%WO3 /ZrO2
MCM-41
20%WO3 /40%ZrO2 /MCM-41
S-50%ZrO2 /MCM-41
0.50
0.50
0.50
0.50
0.50
0.20
0.35
0.65
0.50
0.20
0.50
0.10
0.25
0.54
1.0
1.86
1.0
1.0
1.0
1.0
1.0
1.0
560
800
800
800
800
800
800
800
800
800
560
800
800
560
800
680
636
452
411
301
201
137
92
216
166
125
660
141
24
1085
162
476
0.86
0.62
0.60
0.42
0.30
0.21
0.14
0.25
0.22
0.20
0.67
0.17
0.03
1.0
0.11
0.41
8.4
7.5
8.0
7.0
6.8
6.2
6.2
6.3
5.8
6.9
2.7
2.1
2.5
215
(B)
Intensity (a.u.)
(A)
(a)
(a)
(b)
(b)
(c)
(c)
(d)
(d)
(e)
200
300
400
500
600
700
(e)
800
200
300
400
500
600
700
800
Temperature ( C)
Fig. 3. NH3 -TPD profiles of (A): (a) 1%Pt/50%S-ZrO2 /MCM-41 and 1%Pt/20%WO3 /40%ZrO2 on various supports; (b) SBA-15; (c) MCM-41; (d) silica
gel; and (e) 1%Pt/17%WO3 /ZrO2 . (B) 1%Pt/WO3 /ZrO2 /SBA-15 with different WO3 and ZrO2 contents: (a) 9.1 and 18%; (b) 9.1 and 45%; (c) 20 and
40%; (d) 24 and 49%; and (e) 24 and 38%.
200 C. Judging from the area ratio, one can conclude that
the number of Lewis acidic sites was greater than that of
Brnsted ones. With the increase in desorption temperature,
the intensities of the characteristic peaks of both Lewis and
Brnsted acid sites decrease. The strength of Lewis acidic
LS
Absorbance (a.u.)
BS
(a)
(b)
(c)
(d)
(e)
Table 2
Isomerization of n-pentane over Pt/20%WO3 /40%ZrO2 /SBA-15 catalyst
with different Pt loadings
(f)
1400
sites was stronger than that of Brnsted ones since the former peak still retained some intensity up to 500 C whereas
that of the latter was completely removed. The preservation
of the pyridine peaks up to 500 C implies that the strength
of the Lewis acid sites on this supported WZ sample is
relatively strong.
1500
1600
1700
1800
-1
Wavenumber (cm )
Fig. 4. In situ DRIFT spectra of pyridine adsorbed on 1%Pt/20%WO3 /
40%ZrO2 /SBA-15. Spectra recorded after evacuating at (a) 25 C; (b)
100 C; (c) 200 C; (d) 300 C; (e) 400 C and (f) 500 C.
Pt loading
(wt.%)
n-Pentane
conversion (%)
iso-Pentane
selectivity (%)
0
0.5
1
2
0.8
54
58
61
85
99
99
97
216
70
60
Catalyst
n-Pentane
conversion (%)
iso-Pentane
selectivity (%)
17%WO3 /ZrO2
1%Pt/17%WO3 /ZrO2
20%WO3 /40%ZrO2 /SBA-15
1%Pt/20%WO3 /40%ZrO2 /SBA-15
1%Pt/SBA-15
2%Pt/SBA-15 + 17%WO3 /ZrO2
1.5
52
0.8
60
1.4
47
83
98
85
98
41
98
50
40
30
20
700
750
800
850
o
Calcination temperature ( C)
Fig. 5. Catalytic activities of 1%Pt/20%WO3 /40%ZrO2 /SBA-15 catalyst
with the supported mixed oxide calcined at various temperatures.
80
217
ZrO2(t)
60
(a)
50
WO3
(b)
40
(c)
30
20
(d)
(e)
10
Relative Intensity
70
(a)
(b)
0
0
10
15
20
(m) (m)
TOS (h)
Fig. 6. Conversion of n-pentane versus time-on-stream over different catalysts promoted with 1%Pt: (a) 20%WO3 /40%ZrO2 /SBA-15; (b)
17%WO3 /ZrO2 ; (c) 50%S-ZrO2 /MCM-41; (d) 20%WO3 /40%ZrO2 /
MCM-41 and (e) 20%WO3 /40%ZrO2 /SiO2 .
(c)
20
30
40
50
60
70
2 theta (degree)
of acid sites nor the acid strength. When the Pt-promoted
WZ samples were pretreated with H2 flow at a reaction
temperature of 250 C for 2 h before the NH3 -TPD experiment, the TPD profile showed no noticeable changes either.
These results imply that the acidity of the catalyst is not
enhanced by the presence of Pt nor in combination of H2
atmosphere. In other words, the NH3 -TPD experiment did
not detect any stronger acidic sites generated by the spiltover H+ species. It is therefore suspected that the carbenium
intermediate, which is generated during the isomerization
reaction and proposed to accept spilt-over H species,
should induce the formation of strong Brnsted acidic sites
by releasing the spilt-over H+ species from the adsorbed
hydrogen.
Fig. 6 compares the catalytic activities in n-pentane isomerization of Pt-promoted WZ mixed oxide supported on
SBA-15, MCM-41 and silica gel. SBA-15 support gave the
highest n-pentane conversion. In contrast, MCM-41 and silica gel supports gave relatively low conversions. The BET
surface areas of these three supported catalysts were in
a close range of 140160 m2 /g, but the BJH pore diameter of SBA-15 catalyst was ca. 6 nm and much larger than
the 2 nm of MCM-41. Moreover, the pore volume of the
MCM-41 supported WZ catalyst was only about half of that
of the SBA-15 catalyst. Therefore, the easier diffusion of
the gaseous reactants and products in SBA-15 probably accounts for its higher activity. On the other hand, the low
catalytic activity of silica gel-supported catalyst is probably
due to the low content of tetragonal ZrO2 crystalline phase.
218
(A)
70
(a)
60
(B)
70
(a)
60
(b)
(b)
50
50
(c)
(c)
40
40
30
30
20
20
10
10
(d)
(d)
(e)
TOS (h)
Fig. 8. Conversion of n-pentane versus time-on-stream over 1%Pt/WZ/SBA-15 with (A) 0.50 weight ratio of WO3 /ZrO2 and different ZrO2 /SBA-15
weight ratios of (a) 1.0; (b) 1.86; (c) 0.54; (d) 0.25 and (e) 0.10. (B) 1.0 weight ratio of ZrO2 /SBA-15 and different WO3 /ZrO2 weight ratios (a) 0.50;
(b) 0.65; (c) 0.35 and (d) 0.20.
100
100
90
90
run 1
run 2
run 3
80
80
70
70
60
60
50
50
40
40
0
10
15
20
TOS (h)
Fig. 9. Activity profiles of 1%Pt/20%WO3 /40%ZrO2 /SBA-15 catalyst for
three repeated runs.
4. Conclusions
W/Zr mixed oxides supported on mesoporous silica were
successfully prepared. For the mesoporous silica, SBA-15
was found to retain the ordered porous structure better than
MCM-41 after loading with W/Zr mixed oxide. Tungstated
zirconia was mainly dispersed inside the mesoporous channels of SBA-15, and the surface area and pore volume decreased with the loading. Both Lewis and Brnsted acid
sites are present on these samples, and the acidity of Lewis
acid sites was stronger than that of the Brnsted ones. The
SBA-15 supported and unsupported WO3 /ZrO2 materials
promoted with Pt in hydrogen environment were highly efficient in catalyzing n-pentane isomerization with a very
high selectivity of iso-pentane. Because the catalytic activity does not directly correlate to the acid amount, it is
proposed that the Brnsted acidic sites generated by the
spilt-over H+ species should play an important role in catalyzing the isomerization reaction. The mesoporous silica
supports play an important role in stabilizing the WZ catalyst
since the supported catalysts decayed slower than the unsupported one. Moreover, the catalytic activity of the SBA-15
supported WZ could be completely recovered by regeneration. The tungstated zirconia needs to meet the requirements
of specific size and W/Zr ratio to become the catalytic active sites for n-pentane isomerization. The optimal activity
was observed on SBA-15 supported with 1%Pt/20%WO3 /
40%ZrO2 .
Acknowledgements
We are grateful for the financial supports from China
Petroleum Corporation and the National Science Council of
Taiwan.
References
[1] C.T. Kresge, M.E. Leonowicz, W.J. Roth, J.C. Vartuli, J.S. Back,
Nature 359 (1992) 710.
[2] D.-Y. Zhao, J.-L. Feng, Q.-S. Huo, N. Melosh, G.H. Fredrickson,
B.F. Chmelka, G.D. Stucky, Science 279 (1998) 548.
[3] A. Corma, V. Fornes, M.T. Navarro, J. Perez-Pariente, J. Catal. 148
(1994) 569.
219