Professional Documents
Culture Documents
Communications with
FIELDVUE Instruments
Jeff VonAhnen
Rick Osborn
FIELDVUE Technical Support
Emerson Process Management
Fisher Valve Division
Marshalltown, Iowa
Presenters
Jeff VonAhnen
FIELDVUE Technical Support
Rick Osborn
FIELDVUE Technical Support
Page 2
Digitally Communicating
FIELDVUE Digital Valve Controllers
Accurately control the valve
Transmit device health
Predict future valve performance
Page 3
FIELDVUE Instruments
Designed for Diagnostics
Input current
Supply pressure
Port A pressure
Actual Valve Travel
Port B pressure
Relay position
Drive Signal
Cycle Counter
Travel Accumulator
Triggered PD Profile
sing
a
e
r
Inc
stic
o
n
Diag
ility
b
a
p
Ca
Page 5
QUIT
RETRY
F1
F2
F3
F4
F1
F2
F3
OK
F4
Page 6
Topics to be discussed:
What is HART?
Request Response HART communications with
Primary and Secondary masters.
Burst mode communications.
Multiple HART masters and communication arbitration.
What happens when things go wrong.
Techniques for sorting out the problems.
What are HART Filters?
Review of HART multiplexers and how their differences
can affect HART communications.
Page 7
Page 8
Page 9
Overload! Overload!
Page 11
What is HART
HART communication?
A way to superimpose a digital communication
sinusoidal signal onto the milliamp control signal.
The same basic technology a phone modem uses
to superimpose a digital communications onto an
analog phone signal.
The milliamp control signal is not affected by the
bi-directional digital HART signal.
What is HART
HART communication?
A different waveform for
a transmitter on an
Analog Input channel
compared to a digital
valve controller on an
Analog Output channel.
Depends on what the
1000 pound gorilla is
for each kind of channel.
Page 14
What is HART
HART communication?
For an Analog Input (AI) channel, the system
provides the 24 volt signal (its 1000 pound gorilla)
and the transmitter controls the milliamp current
signal.
So for a transmitter on an AI channel, the HART
waveform is modulation of the milliamp current
signal.
+ 0.5 mA
Analog mA
Signal
- 0.5 mA
1200 Hz
"1"
2200 Hz
"0"
Page 15
What is HART
HART communication?
For an Analog Output (AO) channel, the system
provides the 4-20 mA control signal (its 1000
pound gorilla) and the digital valve controller
controls the voltage on the loop.
For a digital valve controller on an AO channel, the
HART waveform is modulation of the loop voltage.
+ 0.5 VDC
Terminal
Voltage
- 0.5 VDC
1200 Hz
"1"
2200 Hz
"0"
Page 16
HART Communications
- Possible Physical Layer
problems
Page 17
Press
u
(volta re
ge)
e
volum t)
en
(curr
Page 18
DVC5000
w/ HART: 12.0V
DVC5000
@20mA: 11.0V
DVC6000
w/ HART: 11.0V
DVC6000
DVC2000
w/ HART:
9.0V
@4mA:
9.5V
@20mA: 10.3V
@4mA: 10.8V
DVC2000
@4mA:
8.0V
@20mA:
8.3V
Page 19
11.0 V
10.35 0.15 V
Measurable
Terminal
Voltage
9.55 0.15 V
4.0 mA
20.0 mA
Page 20
Page 21
Terminal
Voltage
- 0.5 VDC
1200 Hz
"1"
2200 Hz
"0"
What is a HART
HART Filter
?
Filter?
Possibly misnameddoes not do
filtering as you would normally expect
from an electrical filter circuit.
Acts like a wall to block HART signals.
HART signals existing on the field side
of the HART filter cannot be seen
on the system side.
Page 23
Troubleshooting hint:
You can hear HART signals!
At frequencies of 1200 and 2200 Hz, HART is in
the audible range for the human ear.
With a simple speaker / amplifier and a connection
cable, you can eavesdrop on HART traffic.
Once you are familiar with recognizing the sounds
of different kinds of HART signals, this can be a
handy troubleshooting tool.
Page 24
HART Communications
- Master Communication Devices
Page 25
HART is Question
Question Answer
Answer
A master HART device
asks a question to the
slave field device.
The slave field device
immediately answers this
question.
The slave device does not
speak unless spoken to.
Page 26
Page 27
Page 28
wayBurst
Mode
A slave device can be configured to
provide an answer without having
been asked a question.
When in Burst Mode, the slave
device replies with the answer to a
predetermined HART command
(usually Hart Command 3).
This message is an unaddressed
broadcast on the loop to any device
who listens for such things (like a
Tri-Loop HART-to-Analog
converter).
Page 29
Page 30
HART Communications
- HART Commands
Page 33
Page 34
Page 35
Page 36
Page 37
17
S D3 03 32 36 02 3 26 00 40 40 80 60 00 27 40 80 60 00 39 C1 B7 E0 00 06 C2 DC 80 00 39 BD 7A 00 00
PV
SV
TV
E7
QV
Command 33
M 93 03 32 36 02 33 4
0C 00 00 00
S 93 03 32 36 02 33 26 00 48
0C 00 00 00 00 03 00 27 40 80 60 00 00 27 40 80 60 00 00 27 40 80 60 00
st
1 Slot
Variable
Command 48
m 13 03 32 36 02 48
3D
nd
2 Slot
Variable
s 53 03 32 36 02 48 10 00 40 00 00 08 00 02 00 13 67
rd
3 Slot
Variable
EB
th
4 Slot
Variable
A4
D4
Command 0
m 13 03 32 36 02 0 0
94
s 13 03 32 36 02 0 14 00 40 FE 13 03 05 05 01 05 08 00 32 36 02
3A
Page 38
Page 39
HART Command 0
Hello, who are you?
Used by a HART master to match a newly found
field device with its proper DD file.
(preamble, address stuff) 13 03 05 05 01 05 08 00 32 36 02 (checksum stuff)
Manufacturer
Device type
Number of preambles
Universal Revision
Device Revision
Software Revision
Hardware Revision
Device function flags
Device ID number
Page 40
ValveLinks
Log
Right mouse click
on HART tag
for context menu
Choose Communications Log
Page 41
Newest
.
.
.
Oldest
Full details
of highlighted
command
HART Communications
- Communication Errors
Page 43
QUIT
RETRY
F1
F2
F3
F4
F1
F2
F3
OK
F4
Page 44
Page 45
Page 47
Too
Too much of a good thing
Each of the HART communication
schemes usually work OK by itself.
Primary Master talking to a field device
Secondary Master talking to a field device
Field device in Burst Mode communicating to a
Tri-Loop
Demonstration
Page 49
HART Communications
- Multiplexers
Page 50
Page 51
HART Multiplexers
What is a Multiplexer?
A hardware means to have physical connectivity
for HART communications to many field devices.
Contains one or more HART modems that are
shared sequentially among all connected field
devices.
Communicates with a host computer via RS485
(addressable serial data communication protocol)
and communicates HART to all the connected field
devices.
Page 52
What is a multiplexer?
multiplexer?
mul-ti-plex: being or relating to a system of
transmitting several messages simultaneously
on the same circuit of channel
Think of it as a HART modem in a box with lots
of simultaneous electrical connections.
The four brands of HART multiplexers
supported by AMS ValveLink Solo software:
ARCOM (Rosemount 2530H1 HART Interchange)
P & F KFD2-HMM-16 series
ELCON 1700 and 2700 series
MTL
4841 series
Page 53
KFD2-HMM-16
KFD0-HMS-16
Page 56
RS485
Field Termination
Assembly
Multiplexer
RS485
Multi-address serial
Addresses: 1 31
9600 38,200 baud
Field Termination
Assembly
Multiplexer
Page 58
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Page 61
It is a function of:
ValveLink Network Alert Scan default settings
Number of FIELDVUE Instruments in the scan list
Number of FIELDVUE Instruments being served by one HART modem
RS485 serial communication rates between ValveLink PCs COM port
and multiplexers
Any alert conditions existing in the FIELDVUE instruments
Page 62
Settings in Customize
Customize ValveLink
ValveLink
Changes
from
default
settings:
De-select both
Set to maximum
Set to minimum
Page 63
Model
Modems
Channels
Devices / Modem
(Max)
Refresh Time
(Max)
ELCON
1700/2700
32
32
26 sec
ARCOM /
Rosemount
HART
Interchange
32
7 sec
MTL
4840 Series
Up to 256
256
205 sec
P&F
KFD Series
Up to 256
256
205 sec
Page 64
Gather Time
Gather Time is the rate AMS ValveLink Solo
extracts instrument data from the multiplexers.
This rate depends on the baud rate used by the
PCs COM port to communicate over the RS-485
link to the multiplexers.
Baud Rate
9600
15
19.2 K
25
38.4K
50
Page 65
Gather Time
If no alerts are present in the FIELDVUE instruments,
the time required to gather data is calculated as:
Gather Time (seconds) = (Number of Instruments / Instruments per sec) + 1
Page 66
Page 67
Two single
-modem multiplexers each
single-modem
with one slave module:
The same 50 FIELDVUE instruments are connected to a
multiplexer network consists of two MTL or P&F multiplexers.
Each multiplexer has a one slave module added to the
master module with 25 instruments connected per mux.
Three FIELDVUE instruments have alerts present.
The multiplexer baud rate is 19.4K baud.
Calculated Multiplexer Refresh Time:
25 * 0.8 = 20.0 seconds
Calculated Data Gathering Time:
50/25 +1 + 3 = 6.0 seconds
Total AMS ValveLink Solo Refresh Time = 26.0 seconds
Page 69
One single
-modem multiplexer
single-modem
with three slave modules:
The same 50 FIELDVUE instruments are connected to a
multiplexer network consists of one MTL or P&F multiplexer
consisting of the master module and three slave modules.
Three FIELDVUE instruments have alerts present.
The multiplexer baud rate is 19.4K baud.
Calculated Multiplexer Refresh Time:
50 * 0.8 = 40.0 seconds
Calculated Data Gathering Time:
50/25 +1 + 3 = 6.0 seconds
Total AMS ValveLink Solo Refresh Time = 46.0 seconds
Page 70
Four single
-modem multiplexers
single-modem
with no slave modules:
The same 50 FIELDVUE instruments are connected to a
multiplexer network consists of four MTL or P&F multiplexers
consisting of only the master modules and no slave modules.
The devices are unevenly distributed (16 + 16 + 16 + 2)
Three FIELDVUE instruments have alerts present.
The multiplexer baud rate is 19.4K baud.
Calculated Multiplexer Refresh Time:
16 * 0.8 = 12.8 seconds
Calculated Data Gathering Time:
50/25 +1 + 3 = 6.0 seconds
Total AMS ValveLink Solo Refresh Time = 18.8 seconds
Page 71
Four single
-modem multiplexers
single-modem
with no slave modules:
The same 50 FIELDVUE instruments are connected to a
multiplexer network consists of four MTL or P&F multiplexers
consisting of only the master modules and no slave modules.
The devices are more evenly distributed (13 + 13 + 12 + 12)
Three FIELDVUE instruments have alerts present.
The multiplexer baud rate is 19.4K baud.
Calculated Multiplexer Refresh Time:
13 * 0.8 = 10.4 seconds
Calculated Data Gathering Time:
50/25 +1 + 3 = 6.0 seconds
Total AMS ValveLink Solo Refresh Time = 16.4 seconds
Page 72
Page 73
Multiplexer summary:
Handy way to electrically connect numerous
FIELDVUE Instruments to the PC software.
Pay the price with HART scanning speed.
The fastest scanning will be with the least number
of devices per HART modem.
Increasing RS485 baud rate helps, but not by
much compared to HART modems.
Load Balancing so that similar number of devices
are on each modem optimizes the scanning
speed.
Page 75
Parametric values
4 primary and several non-primary variables
IEEE floating point format
URV, LRV, and units code
Page 76
Scan
#1
#3
#2
#5
#4
#7
#6
#9
#8
#11
#10
#13
#12
HART Modem
#15
16 DVC6000s
Refresh Time =
= (16*0.8) + [(16/50) + 1 + 4]
= (12.8) + (5.3) = 18.1 seconds
#14
#16
Page 77
Page 78
XXX
XXX
XXX
If a fault occurs and
clears between messages?
No indication!
The DVC
s Alert Record
DVCs
Like mailboxes, each record entry holds the alerts
captured during one event.
DVC5000 has 1 entry
DVC6000 has 11 entries
DVC2000 has 20 entries
Page 80
Page 81
HART Communications
- Summary
Page 82
What is HART
HART communication?
Superimposed 1200 baud digital communication
signal on the Analog Control signal using the Bell
202 Frequency Shift Keying (FSK) standard.
For a digital valve controller on an AO channel, the
HART waveform is modulation of the loop voltage.
+ 0.5 VDC
Terminal
Voltage
- 0.5 VDC
1200 Hz
"1"
2200 Hz
"0"
Page 83
HART is:
Question - Answer
protocol
Primary
Secondary
Primary / Secondary
masters
Burst Mode
Communications
Extremely polite
arbitration between
masters
Page 84
What is a HART
HART Filter
?
Filter?
Acts like a wall to block HART
signals from AO cards that would
attenuate the HART waveform.
Page 85
What is a multiplexer?
#1
#3
#2
Think of it as a HART
modem in a box with lots
of simultaneous electrical
connections.
#5
#4
#7
#6
#9
#8
#11
#10
#13
#12
#14
MTL
HART Modem
#15
4841 series
#16
Page 86
RS485
Field Termination
Assembly
Multiplexer
RS485
Multi-address serial
Addresses: 1 31
9600 38,200 baud
Field Termination
Assembly
Multiplexer
Page 87
Troubleshooting tools:
Network Alert Scan
Communication Log
HART
Audio
Monitor
Page 88
Page 90