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Wartsila New W-X Series engines

Application Development
Wartsila China Ltd

Wrtsil

New W-X engines

2 stroke marine
diesel product
portfolio

Wrtsil

New W-X engines

US $ per tonne

380 cSt HFO price


800
750
700
650
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550
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0 2004 24 2005 48 2006 72 2007 962008 120200914420101682011192 2012216
Year
Fujairah

Wrtsil

Houston

Rotterdam

Singapore

Average

Extended low speed engine portfolio

Extended 2 stroke
marine diesel
product
portfolio

Wrtsil

Engine Type Designation

Wrtsil

New W-X engines


Rating field
The rating fields for RT-flex82, WX72, W-X62 and W-X92 engines
are characterized by offering the
maximum power over a certain
speed range: R1 to R1+.

The traditional rating field of RTflex engines is defined by the


corner points R1, R2, R3 and R4.

110

110

Engine power (%)

Engine power (%)

100

90

R3

80
70

R4

R2

90

50

50

Wrtsil

90
Engine speed (%)

100

110

R3

70
60

80

R1+

80

60

70

R1

R1

100

R2+

R2
R4
70

80

90
Engine speed (%)

100

110

New W-X engines


Turbocharger arrangement

Lateral arrangement
for W-X62 and W-X72 engines

Aft end arrangement


for W-X62 engines

Picture shown for RT-flex35

Wrtsil

New W-X engines


Design features
W-X62 and W-X72 are designed for:
High reliability
Five years operation between overhauls
Economical fuel consumption over the whole operating range
Low ancillary power requirements
Low cylinder oil consumption

Most of design concepts derived from


popular RT-flex82C&T engines
Proven and validated: 57 engines in the
field with ~402,600 running hours (*)

Wrtsil well proven common rail system

Cylinder lubrication
Pulse Jet Injectors
Target guide feed rate 0.6 g/kWh
Running gear
Running gear: white metal
on steel shells for main,
bottom-end and crosshead
bearings

Wrtsil

Engine structure
Single wall
bedplate and
double wall
column

(*) As of July 2011

New W-X engines


Low fuel consumption
- with integrated time controlled fuel valves

Wrtsil

New W-X engines


Cylinder lubricating system






Wrtsil

The Pulse Lubricating System will be


applied on the new W-X engines
Lube oil distribution into, above and
below piston ring packet
Cylinder liner with oil grooves
Target guide feed rate = 0.6 g/kWh

Wrtsil

New W-X engines


W-X62 Main data
2900

R1

Power

2260 kW

Speed

105 rpm

97 rpm

103 rpm

mep

20.2 bar

20.5 bar

19.3 bar

Speed at R3

2800

R1+

2700

2660 kW

84 rpm

80 rpm

Power at R2 / R4

1580 kW

2000 kW

Stroke

2416 mm

2658 mm

cm

8.46 m/s

Stroke / Bore
be
Cylinders

Wrtsil

4.17
169.0 g/kWh
5-8

9.13 m/s
4.29

168.0 g/kWh

167.0 g/kWh

4-8

R1+

168.0 g/kWh
2'660 kW

167.0 g/kWh

2500
2400
2300

R1

W-X62

2200

2'260 kW
169.0 g/kWh

2100
2000
1900
1800

8.59 m/s

R1

2600

Power per cylinder (kW)

R1

W-X62

cm = 9.13 m/s

RT-flex58T-D

RT-flex58T-D

1700
1600
1500
75

80

85

90
95
Engine speed (rpm)

100

105

110

New W-X engines, W-X62


W-X62 - Main dimensions

Wrtsil

New W-X engines


W-X62 Rating field
2900
2800

R1 / 97 rpm

2700

Power per cylinder (kW)

Suitable
2600 speed range
for tankers
and
2500
bulkers
2400

Suitable speed range


for container vessels

R3 / 80 rpm

2300

R1+ / 103 rpm

W-X62

2200
2100
2000
1900
1800
1700
1600
1500
75

80

85

90
95
Engine speed (rpm)

100

105

One engine for universal application


4

Wrtsil

110

New W-X engines


W-X62 Suitable for Aframax tanker propulsion
(base design with 6RT-flex58T-D engine, rated R1)

 Vessel service speed = 15.3 knots


 CMCR power = 13000 kW at 90 rpm
 CSR load = 90%
 Service power = 11700 kW
 Propeller speed at service power = 86.9 rpm
 Maximum propeller diameter = 7.5 m

Wrtsil

New W-X engines


W-X62 Suitable for Aframax tanker propulsion
18000
17000

Const speed V= 15.3 kt

16000

6RT-flex58T-D

Alpha = 0.27

CMCR = 13560 kW
at 105 rpm

15000

Power [kW]

14000
13000
12000

constant ship speed


characteristic

11000
10000
9000
8000
7000
75,0

Wrtsil

80,0

85,0

90,0 Rpm 95,0

100,0

105,0

110,0

New W-X engines


W-X62 Suitable for Aframax tanker propulsion
18000
Const speed V= 15.3 kt

17000
16000

Alpha = 0.27

W6X62
6RT-flex58T-D
Design point

CMCR = 13560 kW
at 105 rpm

15000
CMCR = 13'000 kW
at 90 rpm

Power [kW]

14000
13000
12000

constant ship speed


characteristic

11000
10000
9000
8000
7000
75,0

Wrtsil

80,0

85,0

90,0 Rpm 95,0

100,0

105,0

110,0

New W-X engines


W-X62 Suitable for Aframax tanker propulsion
18000
17000
16000

Const speed V= 15.3 kt


W6X62
W5X62
6RT-flex58T-D
Design point

Alpha = 0.27

CMCR = 13560 kW
at 105 rpm

15000
CMCR = 13'000 kW
at 90 rpm

Power [kW]

14000
13000
12000

constant ship speed


characteristic

11000
10000
9000
8000
7000
75,0

Wrtsil

80,0

85,0

90,0 Rpm 95,0

100,0

105,0

110,0

New W-X engines


W-X62 Suitable for Aframax tanker propulsion
6RT-flex58T-D

W6X62

W5X62

Vessel speed

15.3 knots

15.3 knots

15.3 knots

Service load

90%

90%

90%

CSR power

12204 kW

11700 kW

11970 kW

CSR speed

101.4 rpm

86.9 rpm

93.7 rpm

166.3 g/kWh

161.6 g/kWh

165.3 g/kWh

Daily fuel consumption (MDO)

48.71 t

45.38 t

47.49 t

Daily fuel consumption

100%

93.2%

97.5%

Daily fuel consumption (HFO) *

51.35 t

47.84 t

50.07 t

- 3.51 t

- 1.28 t

- 614000 US$

- 224000 US$

2674 t

992 t

BSFC at CSR

HFO difference per day


Annual HFO cost difference **
Annual CO2 reduction
* LCV of HFO = 40500 kJ/kg
** HFO price = 700 US$ per tone, 250 operating days per year
4

Wrtsil

New W-X engines


W-X62 Suitable for Aframax tanker propulsion
W6X62 versus 6G60ME-C9.2
18000
Const speed V= 15.3 kt

17000

Alpha = 0.27

W6X62
6G60ME-C9.2

16000

Design point

15000

Power [kW]

constant ship speed


characteristic

CMCR = 13'000 kW
at 90 rpm

14000
13000
12000
11000
10000
9000
8000
7000
75.0

Wrtsil

80.0

85.0

90.0

Rpm 95.0

100.0

105.0

110.0

New W-X engines


W-X62 Suitable for Aframax tanker propulsion
W6X62 versus 6G60ME-C9.2
Specific fuel consumption
Nominal specific fuel consumption
170.0
169.0
168.0

Specific fuel consumption (g/kWh)

167.0
166.0
165.0
164.0
163.0
161.2

162.0
161.0
160.0
159.0

159.8

158.0
157.0
156.0
35

40

45

50

55

60

65

70

75

80

85

Engine load (%)


W6X62, Delta

Wrtsil

6G60ME-C9.2, High Load

90

95

100

New W-X engines


W-X62 Suitable for Aframax tanker propulsion
W6X62 versus 6G60ME-C9.2
Daily fuel consumption
6X62

6G60ME-C9.2

Vessel service speed

15.3 knots

15.3 knots

CMCR power

13000 kW

13000 kW

90%

90%

11700 kW

11700 kW

159.8 g/kWh

161.2 g/kWh

44.87 tons

45.27 t

CSR load
CSR power
BSFC at CSR *
Daily fuel consumption
Delta annual HFO cost **

+74000 US$

* at 25C air temperature and 25C cooling water te mperature


** 250 days, 700 $ per tone HFO price
4

Wrtsil

New W-X engines


W-X62 - Suitable for 1800 TEU container vessel propulsion
1800 TEU
- Loa
- Lbp
- Beam
- Tdes
- Tscant
-v
- MCR power
- Sea margin
- Engine margine

= 192.0 m
= 182.0 m
= 28.2 m
= 10.0 m
= 11.2 m
= 20.0 knots
= 15820 kW at 105 rpm
= 15%
= 10%

Propeller diameter = 7000 mm (70% of Tdes)


Optimum propeller speed = ~ 96 rpm

Wrtsil

New W-X engines


W-X62 - Suitable for 1800 TEU container vessel propulsion

Wrtsil

New W-X engines


W-X62 - Suitable for 1800 TEU container vessel propulsion
7RT-flex58T-D

7X62

Vessel speed

20.0 knots

20.0 knots

Service load

90%

90%

CSR power

14238 kW

13986 kW

CSR speed

101.4 rpm

92.7 rpm

166.3 g/kWh

160.9 g/kWh

Daily fuel consumption (MDO)

56.83 t

54.01 t

Daily fuel consumption

100%

95.0%

Daily fuel consumption (HFO) *

59.92 t

56.94 t

BSFC at CSR

HFO difference per day


Annual HFO cost difference **
Annual CO2 reduction
LCV of HFO = 40500 kJ/kg
** HFO price = 600 US$ per tone, 270 days per year
4

Wrtsil

- 2.98 t
- 482700 US$
- 2490 t

Wrtsil

New W-X engines


W-X72 Main data

Power

3130 kW

Speed

95 rpm

R1

89 rpm

20.0 bar

Speed at R3

76 rpm

69 rpm

2720 mm

3086 mm

Cm
Stroke / Bore
be
Cylinders

Wrtsil

8.61 m/s
4.0
170.0 g/kWh
5-8

20.5 bar

19.37 bar

8.64 m/s

9.16 m/s
4.29

168.0 g/kWh

167.0 g/kWh

4-8

R1+

168.0 g/kWh

167.0 g/kWh

3'610 kW

3500
3400

3610 kW
84 rpm

R1

3600

R1+

mep

Stroke

3700

3300

Power per cylinder (kW)

R1

3800

W-X72

cm = 9.16 m/s

RT-flex68-D

3200

R1
3'130 kW
170.0 g/kWh

W-X72

3100
3000
2900
2800
2700
2600

RT-flex68-D

2500
2400
2300
2200
2100
2000
65

70

75

80
85
Engine speed (rpm)

90

95

100

New W-X engines, W-X72


W-X72 - Main dimensions

Wrtsil

New W-X engines


W-X72 Rating field
3800

R1 / 84 rpm

3700

R1+ / 89 rpm

Power per cylinder (kW)

3600
Suitable
speed range
3500
for tankers
and
3400
bulkers3300

Suitable speed range


for container vessels

3200
3100
3000
2900
2800
2700
2600
2500
2400
2300
2200
2100
2000
65

70

75

80
85
Engine speed (rpm)

90

95

One engine for universal application


4

Wrtsil

100

New W-X engines


W-X72 - Suitable for Suezmax tanker propulsion

Base design with 6RT-flex68-D, rated 18780 kW at 95 rpm

 Vessel service speed = 15.8 knots


 CMCR power = 17960 kW at 80 rpm
 CSR load = 90%
 Service power = 16164 kW
 Propeller speed at service power = 77.2 rpm
 Maximum propeller diameter = 8.5 m

Wrtsil

New W-X engines


W-X72 - Suitable for Suezmax tanker propulsion
24000
Const speed V= 15.8 kt

23000
22000

Alpha = 0.26

6RT-flex68-D
Design point

21000

CMCR = 18'780
kW at 95 rpm

20000

Power [kW]

19000
18000
17000

constant ship speed


characteristic

16000
15000
14000
13000
12000
11000
10000
65,0

Wrtsil

70,0

75,0

80,0 Rpm 85,0

90,0

95,0

100,0

New W-X engines


W-X72 - Suitable for Suezmax tanker propulsion
24000

Const speed V= 15.8 kt

23000

W6X72

22000

6RT-flex68-D

Alpha = 0.26

Design point

21000

CMCR = 18'780
kW at 95 rpm

20000

CMCR = 17'960 kW
at 80 rpm

Power [kW]

19000
18000
17000

constant ship speed


characteristic

16000
15000
14000
13000
12000
11000
10000
65,0

Wrtsil

70,0

75,0

80,0 Rpm 85,0

90,0

95,0

100,0

New W-X engines


W-X72 - Suitable for Suezmax tanker propulsion
24000
23000
22000

Const speed V= 15.8 kt


W6X72
W5X72
6RT-flex68-D
Design point

Alpha = 0.26

21000

CMCR = 18'780
kW at 95 rpm

20000

CMCR = 17'960 kW
at 80 rpm

Power [kW]

19000
18000
17000

constant ship speed


characteristic

16000
15000
14000
13000
12000
11000
10000
65,0

Wrtsil

70,0

75,0

80,0 Rpm 85,0

90,0

95,0

100,0

New W-X engines

Wrtsil WX72 / WX62

W-X72 - Suitable for Suezmax tanker propulsion


6RT-flex68-D

W6X72

Vessel speed

15.8 knots

15.8 knots

Service load

90%

90%

CSR power

16902 kW

16164 kW

CSR speed

91.7 rpm

77.2 rpm

167.3 g/kWh

161.4 g/kWh

Daily fuel consumption (MDO)

67.86 t

62.61 t

Daily fuel consumption

100%

92.3%

Daily fuel consumption (HFO) *

71.55 t

66.01 t

BSFC at CSR

HFO difference per day


Annual HFO cost difference **

- 5.54 t
- 970000 US$

Annual CO2 reduction


* LCV of HFO = 40500 kJ/kg
** HFO price = 700 US$ per tone, 250 operating days per year
4

Wrtsil

- 4285 t

New W-X engines


W-X72 - Suitable for Suezmax tanker propulsion
W6X72 versus 6G70
24000
23000
22000
21000

Const speed V= 15.8 kt

Alpha = 0.26

W6X72
6G70ME-C9.2
Design point

20000
CMCR = 17'960 kW at
95 rpm

Power [kW]

19000

constant ship speed


characteristic

18000
17000
16000
15000
14000
13000
12000
11000
10000
60.0

Wrtsil

65.0

70.0

75.0 Rpm

80.0

85.0

90.0

95.0

New W-X engines

Wrtsil WX72 / WX62

W-X72 - Suitable for Suezmax tanker propulsion


W6X72 versus 6G70
Specific fuel consumption
Nominal specific fuel consumption
170.0
169.0
168.0

Specific fuel consumption (g/kWh)

167.0
166.0
165.0
164.0
163.0
162.0

160.6

161.0
160.0
159.0

159.6

158.0
157.0
156.0
35

40

45

50

55

60

65

70

75

80

85

Engine load (%)


W6X72, Delta

Wrtsil

6G70ME-C9.2, High Load

90

95

100

New W-X engines


W-X72 - Suitable for Suezmax tanker propulsion
W6X72 versus 6G70
Daily fuel consumption
6X72

6G70ME-C9.2

Vessel service speed

15.8 knots

15.8 knots

CMCR power

17960 kW

17960 kW

90%

90%

16164 kW

16164 kW

159.6 g/kWh

160.6 g/kWh

61.91 tons

62.30 t

CSR load
CSR power
BSFC at CSR *
Daily fuel consumption
Delta annual HFO cost **

+72000 US$

* at 25C air temperature and 25C cooling water te mperature


** 250 days, 700 $ per tone HFO price
4

Wrtsil

New W-X engines


W-X72 - Suitable for 2500 TEU container vessel propulsion
2500 TEU
- Loa
- Lbp
- Beam
- Tdes
- Tscant
-v
- MCR power
- Sea margin
- Engine margine

= 210.0 m
= 198.0 m
= 29.8 m
= 11.0 m
= 12.0 m
= 21.5 knots
= 22000 kW
= 15%
= 10%

Propeller diameter = 7700 mm (70 % of Tdes)


Optimum propeller speed = 85 rpm

Wrtsil

New W-X engines


W-X72 - Suitable for 2500 TEU container vessel propulsion

Wrtsil

New W-X engines


W-X72 - Suitable for 2500 TEU container vessel propulsion
7RT-flex68-D

7X72

Vessel speed

21.5 knots

21.5 knots

Service load

90%

90%

CSR power

19719 kW

19647 kW

CSR speed

91.7 rpm

85.9 rpm

167.3 g/kWh

159.9 g/kWh

Daily fuel consumption (MDO)

79.18 t

75.40 t

Daily fuel consumption

100%

95.2%

Daily fuel consumption (HFO) *

83.48 t

79.50 t

BSFC at CSR

HFO difference per day


Annual HFO cost difference **
Annual CO2 reduction
LCV of HFO = 40500 kJ/kg
** HFO price = 600 US$ per tone, 270 days per year
4

Wrtsil

- 3.98 t
- 645000 US$
- 3330 t

New W-X engines


W-X72 - Suitable for Suezmax tanker propulsion
7X72 for 2500 TEU container vessel

8 container places are lost with the 7X72. No deadweight capacity is lost
4

Wrtsil

W-X92 engine

Main Data
W-X92
R1
Power
Speed

R1+
5,850 kW

76 rpm

R1
5,720 kW

80 rpm

102 rpm

Speed R3

70 rpm

92 rpm

Power R3

5,390 kW

6,160 kW

MEP

20.0 bar

19.0 bar

18.6 bar

Cm

8.79 m/s

9.25 m/s

8.50 m/s

Stroke

3,468 mm

2,500 mm

3.8

2.6

Stroke / Bore
BSFC
Cylinder number

RT-flex96C

Wrtsil

167.0 g/kWh

166.0 g/kWh
6 - 12

172.0 g/kWh
6 - 14

W-X92 engine
Layout field
6600
6400
6200

Engine power (kW per cylinder)

6000

166.0 g/kWh

167.0 g/kWh

172.0 g/kWh

5800
5600
5400

W-X92

5200

5'850 kW @ 76/80 rpm


mep = 20.0 bar

5000
4800

RT-flex96C

4600

5'720 kW @ 102 rpm


mep = 18.6 bar

4400
4200
4000
3800
3600
68

Wrtsil

70

72

74

76

78

80

82

84
86
88
Engine speed (rpm)

90

92

94

96

98

100

102

104

W-X92 engine
W-X92 engine
Main Data
W-X92

S90ME-C9.2

R1
Power
Speed

R1+
5,850 kW

76 rpm

5,810 kW
80 rpm

84 rpm

Speed R3

70 rpm

76 rpm

Power R3

5,390 kW

5,250 kW

MEP

20.0 bar

19.0 bar

20.0 bar

Cm

8.79 m/s

9.25 m/s

9.10 m/s

Stroke

3,468 mm

3,250 mm

3.8

3.61

Stroke / Bore
BSFC

167.0 g/kWh

Cylinder number

BSFC STATED IS PRELIMINARY

L1

Wrtsil

166.0 g/kWh
6 - 12

167.0 g/kWh
5 - 14

W-X92 engine
6600
6400

W-X92

6200

5'850 kW @ 76/80 rpm


mep = 20.0 bar

Engine power (kW per cylinder)

6000

166.0 g/kWh

167.0 g/kWh

172.0 g/kWh

5800
5600
5400
5200
5000
4800

RT-flex96C

4600

5'720 kW @ 102 rpm


mep = 18.6 bar

4400
4200

S90ME.B9.2

4000

5'810 kW @ 84 rpm
mep = 20.0 bar

3800
3600
68

70

72

74

BSFC STATED IS PRELIMINARY


4

Wrtsil

76

78

80

82

84
86
88
Engine speed (rpm)

90

92

94

96

98

100

102

104

Tier III solutions engine technology candidates


Examples of technologies under R&D
Compressor

Air
in

Exhaust
out

Evaporated water is partly re-condensing


in the charge air cooler

Wetpac- H

EGR

2
10

Water injection 130-135 bar

Saturated air
4070C
9

11
4

Injected water mist is evaporated


and hot air after compressor is
cooled to saturation point

Heat from cooling water


is reducing re-condensation

12

Non-evaporated water
Is captured in the
water mist catcher and
re-circulated

3
1

11

8
7

WaCoReG
WetpacDWI

Wrtsil

Candidate technologies,
either stand-alone or combined

Tier III solutions SCR or Gas for 2-stroke

Catalyst before the turbocharger for 2-stroke


Available today from Wrtsil

Development of integration of SCR on the engine

Low pressure gas technology for 2-stroke under development


Wrtsil has set new benchmark for low speed engines
running on gas
New gas test engine (RTX5) successful test with gas on
September 2011 complying with Tier III NOx emissions
Vast experience from low pressure 4-stroke DF engines

Wrtsil

WRTSIL CARES
ABOUT A CLEAN SEA

Wrtsil

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