Professional Documents
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181
and T. MARUI
of Chemical Engineering,
SUMMARY
182
EXPERIMENTAL
PROCEDURES
air flow to
gas.
APPARATUS AND
ssiJ-BlOWW
Valve-l
Valve-2
:i.l
MClnOllWt~
point
BagitIter
Vacuum
pump
Ql
Ql
upstream
downstream
instantly sucked into the duct, and was dispersed well by the high-speed air flow from
the nozzles combined with the guide vanes,
so that no additional device was needed to
disperse the dust. The dust concentration
in
the total air flow was kept at about 0.003
kg/m3 in most experiments.
However, no
appreciable change in dust collection efficiency was observed when the concentration
was varied between 0.001 and 0.020 kg/m3.
The physical properties of the dusts used
for the experiments are listed in Table 1. Fly
ash-5, fly ash-lo, andlicopodium
are standard
test dusts supplied from the Association of
Powder Process Industry and Engineering,
Japan. Full size distributions of fly ash-5 and
glass beads, determined by a sedimentation
method, will be shown later. The licopodium
is distributed in a narrow range, 20 - 45 pm.
The oversize distribution
of fly ash-10 (provided by the above Association) is listed in
Table 2. Dust was caught in the annular space
of the collector after being driven toward the
TABLE 1
Physical properties of dust
Dust
Average
diameter
(pm)
True
density
(kg/m?
Bulk
density
(kg/m?
Licopodium
Glass beads
Fly ash-5
Fly ash-10
35.0
16.3
11.0
4.8
1050
2480
2173
2132
361
1300 - 1500
682
682
183
ioo
1.5
10
0.5
(3*/Q,
[ -1
50 '
0
1.0
0.5
02/01
15
l-1
TABLE 2
Oversize distribution of fly ash-10
Particle diameter
0.W
Percentage
(%l
16
8
4
2
3*3
22 f 3
60 + 5
82 + 5
Experiments
were conducted
primarily
with the main duct 0.555 m in length and the
guide vanes 0.185 m in diameter with vane
angle 45, because the large guide vanes
generate swirling flow more efficiently (i.e.,
with less pressure drop) than the small ones.
Except where stated otherwise, the experimental results that follow refer to glass beads
under the conditions specified above.
Effect of nozzle angle and collector size
When the suction fan was used in addition
to the secondary rotational air flow, the rate
of air suction Qi can be varied independently
of the secondary air flow QZ, Thus, to specify
the experimental
condition, it is necessary to
specify both the ratio (Qz/Q1) and the total
flow rate (Qi + Q2). The dust collection efficiency 77is shown as a function of (QJQi)
in Figs. 4 and 5. Figure 4 deals with experiments having small guide vanes with inclination angle 25. Figure 4 shows that q increases
as (QZ/QI) increases and levels off when
,Ot
01+02=0.1
m%
184
-G
- 50
.=70
SIRa'O.216
CU=O.O58lm~/s
Qz=O.OL16 ms/s
60.
5o0
0.5
QzlQ I-l
1.0
1.5
(Qz/Q1) is greater than about 0.7, independent of the value of the nozzle angle. Figure
5 illustrates the effect of S/R, and 8, when
the large guide vanes (0, = 45) were used.
17is independent of 8, when SIR, = 0.216,
and is higher than 8, when S/R, = 0.0486.
An explanation for the lower collection
efficiency when S/R, = 0.0486 and 8, =
45 is that the centrifugal force imparted to
the gases is too low. Comparison of Figs. 4
and 5 reveals that 17is about 95% (for S/R, =
0.216) when (Q2/Q1) is greater than about
0.7, independent of the value of (Qi + Q2).
The same feature was observed for (Qi +
Qz) = 0.12 m3/s with the small guide vanes
in the previous study [4]. The results discussed below were obtained with the large
guide vanes with 8, = 45 and (Qi + Qz) =
0.1 m3/s.
Effect of the position of guide vanes
Dust collection efficiencies with and
without guide vanes, upstream and downstream of the nozzles, are illustrated in Fig. 6.
It has been shown in the previous work [5]
that (for given Q2), a larger amount of air
can be entrained when the guide vanes are
installed downstream rather than upstream
of the nozzles. Therefore, it is interesting
to note that n is greater when the guide
vanes are installed downstream, confirming
an observation for just one set of values of
Q1 and Q2 in the earlier work. Thus we arrive
at the conclusion that it is advantageous for
both air suction efficiency and dust collection
efficiency to install guide vanes downstream
rather than upstream of the nozzles. As ( Q2/
QJ increases, q increases even without guide
vanes, but the efficiency without guide vanes
is still smaller than that with guide vanes.
dp lpm 1
p
-
50
Q-0.0581 m3/s
C12=0.0L16m3/s
01
dp Ipml
185
tion
fact
until
after
experiments
in Fig. 5, and also on the
that Qi increased as H was increased
H reached approximately
30,, whereQ1 showed no further increase with H
PI.
Dependence of q on particle properties
Experiments
were conducted on the dust
collection efficiency with the particles listed
in Table 1. The experimental
conditions
employed
were 0, = 45, S/R, = 0.216,
Q1 = 0.0581 m3/s, QZ = 0.0416 m3/s, with
the guide vanes installed downstream of the
nozzles. The measured 17was 98,95,87
and
48% for lycopodium,
glass beads, fly ash-5
and fly ash-lo, respectively.
This suggests
that the performance
of the present straightthrough cyclone is similar to that of the
reverse flow cyclone in that neither is effective in collecting dust smaller than about
5 pm.
Fractional collection efficiency
The fractional collection efficiencies Ar) for
fly ash-5 and glass beads are illustrated in
Figs. 8 and 9, together with the original and
collected dust particle distributions,
which
show that the modal size of dust caught by
the cyclone is, as expected, larger than that
of the original dust. In the calculation of
Aq, the size distribution data were smoothed,
for size ranges close to and larger than the
mode of the collected dust, so that in no
size range did the quantity of dust collected
by the cyclone exceed that fed. Figures 8
and 9 indicate that the critical particle diameter d,, is approximately
10 E.tm, for fly
ash-5 (because d, is 10 pm when Aq is lOO%),
and 15 pm in the case of glass beads. The
difference may be due to the fact that glass
beads bounce more than fly ash on colliding
with the duct wall. Figures 8 and 9 also show
that the cut size d, is approximately
4 pm
in both cases as the particle diameter is about
4 (urn when Aq = 50%.
CONLUSIONS
Experimental
investigations
of the dust
collection efficiency
of a straight-through
cyclone, which uses secondary rotational air
flow to induce the suction of dust-laden gas,
show that:
(1) Collection
efficiency
increases as
Qz/Q1 increases and levels off when Q2/Q1
is greater than about 0.7, independent
of
the total air flow rate, and the nozzle angle.
(2) It is more advantageous for both air
suction and dust collection efficiency to
install guide vanes downstream rather than
upstream of the nozzles.
(3) The optimum length of the main duct
appears to be approximately
three times the
diameter of the duct.
(4) The critical particle diameter was
approximately
10 pm for fly ash-5, and
15 pm for glass beads; the cut size was 4 pm
for both types of dust. This appears comparable with the performance
of a conventional reverse-flow cyclone.
LIST OF SYMBOLS
d cr
d*
D,
f
H
QI
Q2
R,
S
cut size, pm
critical particle diameter, pm
particle diameter, m
diameter of main duct of cyclone,
particle size distribution,
%/pm
length of main duct of cyclone, m
rate of air suction, m3/s
rate of secondary air flow, m3/s
radius of main duct, m
annular width of catcher, m
dust collection efficiency,
fractional dust collection
vane angle,
nozzle angle,
%
efficiency,
REFERENCES
W. Strauss, Industrial Gas Cleaning, Pergamon,
New York, 1966, chap. 6.
A. Ogawa, Separation of Particles from Air and
Gases, CRC, Boca Raton, FL, 2 (1984), chaps.
1 and 2.
H. Mothes and F. Loffler, Ger. Chem. Eng., 8
(1985) 223.
T. Akiyama, T. Marui and M. Kono, Ind. Eng.
Chem. Process Des. Dev., 25 (1986) 914.
T. Akiyama, T. Marui and M. Kono, Ind. Eng.
Chem. Res., 26 (1987) 2505.
L. Talbot, J. Appl. Mech., 21 (1954) 1.
F. Kreith and 0. K. Sonju, J. Fluid Mech., 22
(1965) 275.
S. Ito, K. Ogawa and C. Kuroda, J. Chem. Eng.
Jpn., 13 (1980) 6.
T. Akiyama nd M. Ikeda, Ind. Eng. Chem. Process
Des. Dev., 25 (1986) 907.