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NG LON
NG DO
ONG DO
O FIELD
D DEVEL
LOPME
ENT PRO
OJECT
LAM SON
S
JOC
DOCUM
MENT No.
DD-2007-1AA
AG-Q02-20022
TLD
DOCUM
MENT TITL
LE
ISSUE No.
TOTAL
L No. OF PA
AGES
19
SUPPLIIER DOCUME
ENT No.
REVISION
N
DA
ATE
A1
29-099-2012
SUPPLIERS
S APPROVAL
L NAME
&SIIGNATURE
HOANG
G VAN THIE
EN
SUBMITTED
D FOR :
INFO
O
REVIEW
REVIEW DOES
S NOT CONSTIITUTE ACCEPTANCE OF DES
SIGN
SUPPLIE
ER NAME:
DETAILS, CAL
LCULATIONS, TEST
T
METHODS
S OR MATERIIALS
DEVELOPED OR
R SELECTED BY
Y SUPPLIER, NOR
R DOES IT RELIE
EVE
VENDOR FROM
M FULL COMPL
LIANCE WITH CONTRACTUAL
C
OR
OTHER OBLIGA
ATIONS.
1.
REVIEW
WED AND ACCEPT
TED. WORK MA
AY PROCEED
SOUTHE
ERN PETROLE
EUM CONSTRU
UCTION J.S CO
OMPANY
PACKAG
GE DESCRIPTIION:
SAND JE
ETTING FOR TLDD
T
VESSEL
PURCHA
ASE ORDER NO.:
3. NOT ACC
CEPTABLE. WOR
RK MAY NOT PR
ROCEED SEE
COMMUN
NICATION REF/D
DATE:
NAME: ........................................
172-HK
KT/PVCMS-ECC/09-2012
SUPPLIE
ER ORDER NO
O.:
DA
ATE: ..........................
SIGNATURE :
TAG NO
OS :
V-6901, V
V-6921
M
MODEL /TYPE NOS :
T
TBA
Document Number
TLDD-1010-1AAG-Q02-2002
A1
28 Sep 2012
D.K.H
T.T.S
T.T.S
Rev
Date
Purpose of Issue
Prepared By
Checked By
Approval by
Approval by
Client
Typed initials in the signature box indicate that the document has been signed (original with Document Control)
SECTION
DESCRIPTION
PAGE
1.
PURPOSE ...................................................................................................................... 3
2.
REFERENCES.............................................................................................................. 3
3.
4.
DEFINITION ................................................................................................................ 3
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
REPORTING .............................................................................................................. 13
1.
PURPOSE
The purpose of this procedure is to describe the personnel qualification, safety, equipment,
examination inspection and reporting of Radiography Examination for related piping and
offshore structure for THANGLONG DONG DO Topside Project Lam Son JOC.
2.
3.
REFERENCES
-
AWS D1.1:
ASME B31.3:
ASTM SE 94:
RADIATION SAFETY
Please refer to Radiation Safety Procedure No: TLDD-0004-1AAQ-A10-0006
4.
DEFINITION
Company: Lam Son Joint Operation Company (LSJOC)
Contractor: PTSC Mechanical and Construction Joint Stock Company (PTSC M&C)
Vendor:
RT:
Document No.: TLDD-2007-1AAG-Q02-2002, Revision A1
Page No.: 3 of 18
PERSONNEL QUALIFICATION
For radiograph interpreter (RI): The RI man shall have level 2- CSWIP/PCN dense metal
category at least to interpret the RT film.
For radiography testing who carry out the RT on site shall have at least ASNT SNT-TC1A level 1 or equivalent and also held the license from VIETNAM AGENCY FOR
RADIATION AND NUCLEAR SAFETY.
All technicians carrying out radiography shall hold current valid certification in welds sector
level II as a minimum. The original certification of personnel shall be submitted to LSJOC
prior to work commencement.
6.
SURFACE PREPARATION
Test shall be carried out only when the test specimen has been cooled down to ambient
temperature. Surface preparation of welds for Radiography shall be as follows:
-
Free from scale, weld slag, spatter and any other surface irregularities.
Surface irregularities whenever possible are to be removed or dressed such that the
resulting radiographic image is not masked or confused with the image of any
relevant discontinuity that may be present.
Surface shall satisfy the requirements of the applicable materials specifications, with
additional conditioning, if necessary, by any suitable process to a degree that surface
irregularities cannot mask or be confused with discontinuities.
7.
EQUIPMENT
The radiographic equipment used for this scope of work will provide satisfactory
radiographic films and records which shall comply with project specification.
Radiation source used:
-
Gamma ray sources Iridium 192 shall be used. Maximum Source strength is 80 Ci;
Maximum source dimension 3x3mm.
Gamma Radiation selection of the appropriate source is dependent upon variables regarding
the weld to be examined (material composition and thickness and diameter). The type of
radiation source used on the project shall be specified, and the specific radiation source used
shall be able to demonstrate that it is capable of producing radiographs that conforms to the
requirements of all the applicable references codes/standards and project specifications.
Radiographic technique shall demonstrate that required radiographic sensitivity and density
has been obtained.
Procedure qualification test shots shall be performed prior to commencement of work.
FILM
Radiographic film used shall meet the requirements of ASTM SE 94. Radiographic films
shall be of industrial type and shall be free from inherent flaws that may interfere with the
interpretation of radiographs. Radiographic film shall be processed to allow storage without
deterioration for a minimum period of at least five (5) years, after contract completion.
All radiographic films shall have a minimum width of 70mm. Film widths shall be sufficient
to depict all portions of the weld joint, including the HAZs, and shall provide sufficient
additional space for the wire IQI and film identification without infringing upon the area of
interest in the radiograph.
The recommended films: Fuji Industrial Film #50, #80, #100, #150 or Agfa D4, D5, D7
For welds subjected to Stress Relief, fine grain slow speed e.g. Fuji#50 or D4 shall be used
after Stress Relief.
-Film viewer: The temperature in the housing does not exceed 60C not 600C
INTENSIFYING SCREENS
Only lead screen can be used. It shall be placed intimately in close contact at the front and
back of the film. Fluorescent intensifying screens shall not be permitted.
Single film exposure:
Front lead screen: Thickness is between 0.025 to 0.150 mm
Back lead screen: Thickness is between 0.025 to 0.125 mm
Multi film exposure, lead screens are contacted at front and back of each film:
Front lead screen: Thickness is between 0.025 to 0.150 mm
Back lead screen: Thickness is between 0.025 to 0.125 mm
CASSETTE
Flexible, reload-able, plastic type.
PENETRAMETERS
Penetrameter or Image Quality Indicator (IQI) shall be made of a material, radiographically
as dense as the material under examination.
Wire type Image Quality Indicator conforming ASME Code Section V (ASTM) or
equivalent will be used, refer table 1.
Table 1: ASTM Wire Type IQI Designation, Wire Diameter and Wire Identity
Set A
Wire
Diameter,
in.
0.0032
0.004
0.005
0.0063
0.008
0.010
Set B
mm
Wire
Identity
(0.08)
(0.01)
(0.13)
(0.16)
(0.20)
(0.25)
1
2
3
4
5
6
Wire
Diameter,
in.
0.010
0.013
0.016
0.020
0.025
0.032
Set C
Wire
Diameter,
in.
0.032
0.040
0.050
0.063
0.080
0.100
mm
Wire
Identity
(0.25)
(0.33)
(0.41)
(0.51)
(0.64)
(0.81)
6
7
8
9
10
11
Set D
mm
Wire
Identity
(0.81)
(1.02)
(1.27)
(1.60)
(2.03)
(2.54)
11
12
13
14
15
16
Wire
Diameter,
in.
0.100
0.126
0.160
0.200
0.250
0.320
mm
Wire
Identity
(2.54)
(3.20)
(4.06)
(5.08)
(6.35)
(8.13)
16
17
18
19
20
21
FILMS VIEWER
The conditions under which radiographs are viewed are very important. To achieve a
luminance of the illuminated radiograph of 30 cd/m2, the luminance of the illuminator needs
to be:
-
The brightness of a viewing screen can be checked with an ordinary photographic exposure
meter, if a suitable light meter is not available.
Film viewer will be equipped with an internal fan to ensure the temperature within the
housing of the film viewer does not exceed 600C, or viewer equipped both an internal
cooling system (fan) and an automatic cut off switch, which will switch the viewer off once
the temperature within the housing of the viewer exceed 600C.
Radiographic interpretation shall be carried out by using the REMSCO Model No.: SB900X (USA product) or equivalent equipment sufficient to view a radiograph having 4.0
density maximum.
DENSITOMETER
A calibrated densitometer with valid certificate will be available at the radiograph viewing
station for density measurement. Densitometer SM-14 or equivalent will be used.
8.
Pipe welds having nominal diameter above 3 inches shall have a continuous marker
band (metric) wrapped around the circumference of the pipe.
Films for pipe welds with nominal diameter 2 inches or less, shall be identify with
marker such as 0 for the first shot, 90 for the second shot and so on. The markers
shall be lead type with approximate dimensions of 6mm in height and 1.5 mm thick.
10.
Ug
= geometric un-sharpness
= source size, the maximum projected dimension of the radiating source (or
effective focal spot) in the plane perpendicular to the distance D from the
weld or object being radiographed.
distance from source side of weld or object being radiographed to the film
Note: Refer to Standard Guide for Radiographic Testing SE-94 for a method of
determining geometric unsharpness. Alternatively, a monograph as shown in Standards
Guide for Radiographic Testing SE-94 may be used.
The geometric unsharpness of the radiographic image shall not exceed the following
values: referred to T-285 ASME Code Section V
Material thickness,
mm
Under 50.8
50.8 through 76.2
Over 76.2 through 101.6
Greater than 101.6
Ug Maximum,
mm
0.5
0.76
1.01
1.78
Material thickness is the thickness on which the penetrameter is based. The value in mm
table above is defined by 1 inch = 25.4mm
11.
11.1
11.2
Penetrameters shall be placed in contact with the piping or plate, across the weld and
perpendicular to the weld length.
ii)
Source-Side IQI(s). The IQI(s) shall be placed on the source side of the part being
examined, except for the condition described in paragraph below. When, due to part
or weld configuration or size, it is not practical to place the IQI(s) on the part or
weld, the IQI(s) may be placed on a separate block. Separate blocks shall be made of
the same or radiographically similar materials and may be used to facilitate IQI
positioning. The IQI on the source side of the separate block shall be placed no
closer to the film than the source side of the part being radiographed. The separate
block shall be placed as close as possible to the part being radiographed. The block
dimensions shall exceed the IQI dimensions such that the outline of at least three
sides of the IQI image shall be visible on the radiograph.
11.3
iii)
Side IQI(s). Where inaccessibility prevents hand placing the IQI(s) on the source
side, the IQI(s) shall be placed on the film side in contact with the part being
examined. A lead letter F shall be placed adjacent to or on the IQI(s).
iv)
v)
IQI Placement for Welds - Wire IQIs. The IQI(s) shall be placed on the weld so that
the length of the wires is perpendicular to the length of the weld. The identification
numbers and, when used, the lead letter F shall not be in the area of interest,
except when geometric configuration makes it impractical.
NUMBER OF IQIs.
Please refer to Appendix 1 Radiographic Technique designate the numbers of IQI use for
each different exposure technique.
11.4
12.
mm
Up to 6.4, incl
Over 6.4 through 9.5
Over 9.5 through 12.7
Over 12.7 through 19.0
Over 19.0 through 25.4
Over 25.4 through 38.1
Over 38.1 through 50.8
Over 50.8 through 63.5
Over 63.5 through 101.6
Over 101.6 through 152.4
Over 152.4 through 203.2
Over 203.2 through 254.0
Over 254.0 through 304.8
Over 304.8 through 406.4
Over 406.4 through 508.0
Source side
Film side
Essential Wire
5
6
7
8
9
10
11
12
13
14
16
17
18
20
21
Essential Wire
4
5
6
7
8
9
10
11
12
13
14
16
17
18
20
RADIOGRAPH DENSITY
Optical density, D, expressed as
D = log10
I0
IT
where,
I0 is the intensity of the incident light
IT is the intensity of the transmitted light
The transmitted film density through the radiographic image of the adjacent to the
designated wire of a wire IQI and the area of interest.
Density Limitations: 2.0 to 3.8 ( 0.05)
If the density of the radiograph anywhere through the area of interest varies by more than
minus 15% or plus 30% from the density through the adjacent to the designated wire of a
wire IQI, within the minimum/maximum allowable density ranges specified in above, then
an additional IQI shall be used for each exceptional area or areas and the radiograph retaken.
13.
Fogging.
ii)
iii)
iv)
False indications due to defective screens. Films, in which any of the prescribed
symbols, number or datum point marks is lacking, mistaken, or retouched, shall be
disqualified.
The Client reserves the right to require additional radiography or re-shoots if the quality of
the radiographs do not comply with project requirements.
14.
RADIOGRAPHIC TECHNIQUE
A single-wall exposure technique shall be used for radiography whenever practical. When it
is not practical to use a single-wall technique, a double-wall technique shall be used. An
adequate number of exposures shall be made to demonstrate that the required coverage has
been obtained.
i)
ii)
Single-Wall Viewing. For materials and for welds in components, a technique may
be used in which the radiation passes through two walls and only the weld (material)
on the film-side wall is viewed for acceptance on the radiograph. When complete
coverage is required for circumferential welds (materials), a minimum of three
exposures taken 120 deg. to each other shall be made.
For welds, the radiation beam may be offset from the plane of the weld at an
angle sufficient to separate the images of the source-side and film-side
portions of the weld so that there is no overlap of the areas to be interpreted.
When complete coverage is required, a minimum of two exposures taken 90
deg. to each other shall be made for each joint.
SYSTEM IDENTIFICATION
The area to be examined shall be positively and unambiguously designated on weld NDT
map drawing. Location on area examined shall be traceable precisely on the identifications
on the radiograph. Lead Numeric and Alphabetic shall be used as markers and shall be
placed in manner without obscuring the area of interest. Marking detail shall include:
16.
i)
Projects Name
ii)
iii)
iv)
v)
Film location.
vi)
Weld number.
vii)
viii)
IQI on the source or film side (if IQI on the film side, a letter F will be added
respectively)
ix)
Pipe size
x)
As welded or PWHT (After Stress Relief the weld identification shall be indicated
ASR)
xi)
xii)
Re-weld and repair after re-weld number if applicable ( RW, RWR1, RWR2)
FILM PROCESSING
Radiographic film processing shall be either manual or automatic process.
16.1
AUTOMATIC PROCESSING
According to the recommendations from the manufacture of auto processing facility AGFA
Structurix NDT-U (Germany)
16.2
MANUAL
Condition
Developing
Stop bath
Fixing
22C max.
22C max.
22C max.
Time (minutes)
4-8
0.5 - 1.0
10 - 15
Note
Agfa G150 or equivalent
Agfa G335 or equivalent
Cleaning
Drying
20
0
60 C max.
In running water
Drying using Agfa structurix
DR dryer
The parameters for manual processing indicated above are as per the manufacturers
recommendations.
17.
ACCEPTANCE CRITERIA
Interpretation of the radiographs and subsequent evaluation of any noted discontinuity for
acceptance shall be made by ALPHA personnel qualified to PCN or CSWIP Level II or
Level III certification.
Acceptance Criteria used for evaluation of radiographs shall be as specified in the applicable
referencing standards as designated in the Project Specification and Codes.
17.1
17.2
17.3
For Piping System: The acceptance criteria shall be in accordance with Project
Specification and ASME B31.3 Table 341.3.2 as follows:
-
Weld subject to 100% radiography shall be evaluated on the basic of ASME B31.3,
Table 341.2A, Severe Cyclic Conditions
Weld subject to 20% random radiography shall be evaluated on the basic of ASME
B31.3, Table 341.2A, Normal Fluid Service.
For Non Tubular tension welds: The acceptance criteria shall be in accordance with
Project Specification and AWS D1.1 Section 6, para 6.12.2.1 and figure 6.4
For Tubular joints: The acceptance criteria shall be in accordance with Project
Specification and AWS D1.1 Latest Edition, Section 6, para 6.12.3 and figure 6.2,
6.3 and 6.6 for discontinuity lamination at weld intersection and discontinuity at free
edge of tubular joint
For Welder Qualification: The acceptance criteria shall be in accordance with ASME
Section IX or ASME B 31.3 or AWS D1.1, whichever is applicable to the work involved.
Note:
18.
1st Production weld from each process piping welder requires RT to be performed
(Ref ASME B31.3)
COMPANY reserve the right for doing RT on welded sockets to confirm adequate
gap maintained at fit-up.
REPORTING
Report shall contain the following technique variable:
-
Manufacturer/Client
Project/Item Reference
Identification No., Job Number, Weld Number, Welder ID., Dwg No., Isometric
Number, etc.
Film Type
Examination date
Average density
Penetrameter used
Sensitivity
Density.
Film Identification
Findings.
Accept or reject
APPENDICES
OD
3 in.
or
above
Exposure
Technique
Double
Wall: at
least 3
Exposures
at 120 deg.
to each
other for
Complete
Coverage
(Contact
Technique)
Radiograph
Viewing
IQI
Source-Weld-Film Arrangement
Qty
At
least
one
IQI
image
shall
appear
on
each
radiograph
Single
Image
Placement
Source
Size
Exposure Arrangement - A
1 to
2 in.
Double
Wall: at
least 2
Exposures
at 90 deg.
to each
other for
Complete
Coverage
(Elliptical
Technique)
At
least
one
IQI
image
shall
appear
on
each
radiograph
Double
Image
(Ellipse):
Read
Offset
Source Size
and Film
Size
Images
Source
Size
Exposure Arrangement - B
1 to
2 in.
Double
Wall: at
least 3
Exposures
at 60 deg.
or 120 deg.
to each
other for
Complete
Coverage
(Superimposed
Technique)
At
least
one
IQI
image
shall
appear
on
each
radiograph
Double
Image:
Read
Superimposed
Source Size
and Film
Size
Images
Exposure Arrangement - C
Source
Size
OD
Any
Exposure Radiograph
Technique iewing
Single Wall
(Panoramic
Technique)
IQI
Source-Weld-Film Arrangement
Single
Image
Qty
Placement
At
least
three
IQIs,
spaced
approximately
120
deg.
apart
Source
Size
Film Size
Exposure Arrangement - D
Source
Longitudinal
and
Plate
Butt
Welds
Single Wall
At
least
one
IQI
image
shall
appear
on
each
radiograph
Single
Image
Film
Exposure Arrangement - E
Source
Size
Film Size
RADIOGRAPHIC EXAMINATION
REPORT
Project :
Procedure No.
Report No:
Client :
Acceptance Standard
Request No:
DWG No:
Material type:
Page :
Item :
WPS No:
Date Inspection:
Source
Film Processing:
No.
Automatic
Weld
Identification
ABBREVIATION :
ALPHANDT
Film Type
Joint
No.
Dia &
Thk
ACC-Accepted
UC-Undercut
EU- External Undercut
C-Crack
ER-Excess Root
ESI-Elongated Slag Inclusion
ALPHA-ECC
IQI Type
Manual
Welder
No.
Film
Location
Date of Examination:
Defect type
Type
Length
REJ-Rejected
P-Porosity
LP-Lack of Penetration
IU-Internal undercut
CP-Cluster Porosity
TI-Tungsten Inclusion
PVC MS
Evaluated by
Qualified
Signature
Date
Technique
SWSI/DWSI/
DWDI/PANOR
Sensitivity %
Location
ACC/
REJ
RSH-Reshooted
ISI-Isolated Slag Inclusion
LF-Lack of Fusion
NSD-Non Signification Defect
BT-Burn Through
IC-Internal Concavity
LSJOC
C.A.
Remark