You are on page 1of 19

THAN

NG LON
NG DO
ONG DO
O FIELD
D DEVEL
LOPME
ENT PRO
OJECT
LAM SON
S
JOC
DOCUM
MENT No.

DD-2007-1AA
AG-Q02-20022
TLD

DOCUM
MENT TITL
LE

Noon-Destructive Examinatioon Procedurees (NDE)- RT


T

ISSUE No.
TOTAL
L No. OF PA
AGES

19

(INCLUDIING FRONT SHE


EETS)

SUPPLIIER DOCUME
ENT No.

REVISION
N

DA
ATE

A1

29-099-2012

SUPPLIERS
S APPROVAL
L NAME
&SIIGNATURE

HOANG
G VAN THIE
EN

SUBMITTED
D FOR :
INFO
O

REVIEW

REVIEW DOES
S NOT CONSTIITUTE ACCEPTANCE OF DES
SIGN

SUPPLIE
ER NAME:

DETAILS, CAL
LCULATIONS, TEST
T
METHODS
S OR MATERIIALS
DEVELOPED OR
R SELECTED BY
Y SUPPLIER, NOR
R DOES IT RELIE
EVE
VENDOR FROM
M FULL COMPL
LIANCE WITH CONTRACTUAL
C
OR
OTHER OBLIGA
ATIONS.

1.

REVIEW
WED AND ACCEPT
TED. WORK MA
AY PROCEED

SOUTHE
ERN PETROLE
EUM CONSTRU
UCTION J.S CO
OMPANY
PACKAG
GE DESCRIPTIION:
SAND JE
ETTING FOR TLDD
T
VESSEL
PURCHA
ASE ORDER NO.:

2. PLEASE RESUBMIT DOC


CUMENT AFTER
R RESOLVING OUR
O
COMME
ENTS. WORK MA
AY PROCEED ON
N BASIS OF REVIIEW
COMME
ENTS

3. NOT ACC
CEPTABLE. WOR
RK MAY NOT PR
ROCEED SEE
COMMUN
NICATION REF/D
DATE:
NAME: ........................................

172-HK
KT/PVCMS-ECC/09-2012

SUPPLIE
ER ORDER NO
O.:

DA
ATE: ..........................

SIGNATURE :

TAG NO
OS :
V-6901, V
V-6921

M
MODEL /TYPE NOS :
T
TBA

THANG LONG-DONG DO WHP TOPSIDES AND INFIELD


PIPELINES EPCI PROJECT

RADIOGRAPHIC TESTING PROCEDURE

Document Number

TLDD-1010-1AAG-Q02-2002

A1

28 Sep 2012

Issued For Review

D.K.H

T.T.S

T.T.S

Rev

Date

Purpose of Issue

Prepared By

Checked By

Approval by

Approval by
Client

Typed initials in the signature box indicate that the document has been signed (original with Document Control)

RADIOGRAPHIC TESTING PROCEDURE

SECTION

DESCRIPTION

PAGE

1.

PURPOSE ...................................................................................................................... 3

2.

REFERENCES.............................................................................................................. 3

3.

RADIATION SAFETY ................................................................................................ 3

4.

DEFINITION ................................................................................................................ 3

5.

PERSONNEL QUALIFICATION .............................................................................. 4

6.

SURFACE PREPARATION ....................................................................................... 4

7.

EQUIPMENT AND MATERIAL USED.................................................................... 4

8.

LOCATION AND FILM MARKER .......................................................................... 7

9.

SOURCE TO SUBJECT DISTANCE ........................................................................ 7

10.

GEOMETRIC UNSHARPNESS LIMITATION....................................................... 7

11.

USE OF IQI FOR RADIOGRAPHY .......................................................................... 8

12.

RADIOGRAPH DENSITY ........................................................................................ 10

13.

QUALITY LEVEL OF RADIOGRAPH .................................................................. 10

14.

RADIOGRAPHIC TECHNIQUE ............................................................................. 11

15.

SYSTEM IDENTIFICATION ................................................................................... 12

16.

FILM PROCESSING ................................................................................................. 12

17.

ACCEPTANCE CRITERIA ...................................................................................... 13

18.

REPORTING .............................................................................................................. 13

APPENDIX 1 - RADIOGRAPHIC TECHNIQUE ............................................................. 16


APPENDIX 2 - RADIOGRAPHIC EXAMINATION REPORT ...................................... 18

Document No.: TLDD-2007-1AAG-Q02-2002, Revision A1


Page No.: 2 of 18

RADIOGRAPHIC TESTING PROCEDURE

1.

PURPOSE
The purpose of this procedure is to describe the personnel qualification, safety, equipment,
examination inspection and reporting of Radiography Examination for related piping and
offshore structure for THANGLONG DONG DO Topside Project Lam Son JOC.

2.

3.

REFERENCES
-

TLDD-0003-3AAS-A09-1002 Rev C1: General Specification for Welding and


Fabrication Offshore Structures

TLDD-0003-1AAM-A09-1006 Rev C2: Specification for CO2 snuffing vent system

TLDD-0003-1AAM-A09-1007 Rev C3: General specification for QA/QC inspection


and testing for topside and jacket.

AWS D1.1:

Structural Welding Code Steel, latest version.

ASME B31.3:

Process Piping Code, latest version.

ASME Section V: Non Destructive Examination Code, latest version.

ASTM SE 94:

ASNT Recommended Practice SNT-TC-1A: Personnel Qualifications, latest version.

Standard Guide for Radiographic Examination, latest version.

RADIATION SAFETY
Please refer to Radiation Safety Procedure No: TLDD-0004-1AAQ-A10-0006

4.

DEFINITION
Company: Lam Son Joint Operation Company (LSJOC)
Contractor: PTSC Mechanical and Construction Joint Stock Company (PTSC M&C)
Vendor:

Southern Petroleum Construction J.S Company (Alpha-ECC)

Sub-vendor: Alpha Inspection JSC (Alpha NDT)


CA: Certifying Authority
NDT: Non-destructive testing
CSWIP: Certification Scheme for Welding lnspection Personnel
PCN: Personnel Certification & Non-Destructive Testing
RI: Radiographic Interpreter

RT:
Document No.: TLDD-2007-1AAG-Q02-2002, Revision A1
Page No.: 3 of 18

RADIOGRAPHIC TESTING PROCEDURE

ASNT: American Society for Non-destructive Testing


5.

PERSONNEL QUALIFICATION
For radiograph interpreter (RI): The RI man shall have level 2- CSWIP/PCN dense metal
category at least to interpret the RT film.
For radiography testing who carry out the RT on site shall have at least ASNT SNT-TC1A level 1 or equivalent and also held the license from VIETNAM AGENCY FOR
RADIATION AND NUCLEAR SAFETY.
All technicians carrying out radiography shall hold current valid certification in welds sector
level II as a minimum. The original certification of personnel shall be submitted to LSJOC
prior to work commencement.

6.

SURFACE PREPARATION
Test shall be carried out only when the test specimen has been cooled down to ambient
temperature. Surface preparation of welds for Radiography shall be as follows:
-

Free from scale, weld slag, spatter and any other surface irregularities.

Surface irregularities whenever possible are to be removed or dressed such that the
resulting radiographic image is not masked or confused with the image of any
relevant discontinuity that may be present.

Temporary tack welds to be removed and ground smoothly.

Pipe containing liquids shall be drained prior to being radiographed.

Surface shall satisfy the requirements of the applicable materials specifications, with
additional conditioning, if necessary, by any suitable process to a degree that surface
irregularities cannot mask or be confused with discontinuities.
7.

EQUIPMENT AND MATERIAL USED

EQUIPMENT
The radiographic equipment used for this scope of work will provide satisfactory
radiographic films and records which shall comply with project specification.
Radiation source used:
-

Gamma ray sources Iridium 192 shall be used. Maximum Source strength is 80 Ci;
Maximum source dimension 3x3mm.

Gamma Radiation selection of the appropriate source is dependent upon variables regarding
the weld to be examined (material composition and thickness and diameter). The type of
radiation source used on the project shall be specified, and the specific radiation source used

Document No.: TLDD-2007-1AAG-Q02-2002, Revision A1


Page No.: 4 of 18

RADIOGRAPHIC TESTING PROCEDURE

shall be able to demonstrate that it is capable of producing radiographs that conforms to the
requirements of all the applicable references codes/standards and project specifications.
Radiographic technique shall demonstrate that required radiographic sensitivity and density
has been obtained.
Procedure qualification test shots shall be performed prior to commencement of work.

FILM
Radiographic film used shall meet the requirements of ASTM SE 94. Radiographic films
shall be of industrial type and shall be free from inherent flaws that may interfere with the
interpretation of radiographs. Radiographic film shall be processed to allow storage without
deterioration for a minimum period of at least five (5) years, after contract completion.
All radiographic films shall have a minimum width of 70mm. Film widths shall be sufficient
to depict all portions of the weld joint, including the HAZs, and shall provide sufficient
additional space for the wire IQI and film identification without infringing upon the area of
interest in the radiograph.
The recommended films: Fuji Industrial Film #50, #80, #100, #150 or Agfa D4, D5, D7
For welds subjected to Stress Relief, fine grain slow speed e.g. Fuji#50 or D4 shall be used
after Stress Relief.
-Film viewer: The temperature in the housing does not exceed 60C not 600C

INTENSIFYING SCREENS
Only lead screen can be used. It shall be placed intimately in close contact at the front and
back of the film. Fluorescent intensifying screens shall not be permitted.
Single film exposure:
Front lead screen: Thickness is between 0.025 to 0.150 mm
Back lead screen: Thickness is between 0.025 to 0.125 mm
Multi film exposure, lead screens are contacted at front and back of each film:
Front lead screen: Thickness is between 0.025 to 0.150 mm
Back lead screen: Thickness is between 0.025 to 0.125 mm

CASSETTE
Flexible, reload-able, plastic type.

MATERIALS FOR FILM DEVELOPMENT


-

Developer: Fuji XD-25 or Agfa G150

Document No.: TLDD-2007-1AAG-Q02-2002, Revision A1


Page No.: 5 of 18

RADIOGRAPHIC TESTING PROCEDURE

Fixer: Fuji XF-25 or Agfa G335

PENETRAMETERS
Penetrameter or Image Quality Indicator (IQI) shall be made of a material, radiographically
as dense as the material under examination.
Wire type Image Quality Indicator conforming ASME Code Section V (ASTM) or
equivalent will be used, refer table 1.
Table 1: ASTM Wire Type IQI Designation, Wire Diameter and Wire Identity
Set A
Wire
Diameter,
in.
0.0032
0.004
0.005
0.0063
0.008
0.010

Set B

mm

Wire
Identity

(0.08)
(0.01)
(0.13)
(0.16)
(0.20)
(0.25)

1
2
3
4
5
6

Wire
Diameter,
in.
0.010
0.013
0.016
0.020
0.025
0.032

Set C
Wire
Diameter,
in.
0.032
0.040
0.050
0.063
0.080
0.100

mm

Wire
Identity

(0.25)
(0.33)
(0.41)
(0.51)
(0.64)
(0.81)

6
7
8
9
10
11

Set D

mm

Wire
Identity

(0.81)
(1.02)
(1.27)
(1.60)
(2.03)
(2.54)

11
12
13
14
15
16

Wire
Diameter,
in.
0.100
0.126
0.160
0.200
0.250
0.320

mm

Wire
Identity

(2.54)
(3.20)
(4.06)
(5.08)
(6.35)
(8.13)

16
17
18
19
20
21

FILMS VIEWER
The conditions under which radiographs are viewed are very important. To achieve a
luminance of the illuminated radiograph of 30 cd/m2, the luminance of the illuminator needs
to be:
-

3000 cd/m2 for a film density at 2.0

30000 cd/m2 for a film density at 3.0

The brightness of a viewing screen can be checked with an ordinary photographic exposure
meter, if a suitable light meter is not available.
Film viewer will be equipped with an internal fan to ensure the temperature within the
housing of the film viewer does not exceed 600C, or viewer equipped both an internal
cooling system (fan) and an automatic cut off switch, which will switch the viewer off once
the temperature within the housing of the viewer exceed 600C.
Radiographic interpretation shall be carried out by using the REMSCO Model No.: SB900X (USA product) or equivalent equipment sufficient to view a radiograph having 4.0
density maximum.

Document No.: TLDD-2007-1AAG-Q02-2002, Revision A1


Page No.: 6 of 18

RADIOGRAPHIC TESTING PROCEDURE

DENSITOMETER
A calibrated densitometer with valid certificate will be available at the radiograph viewing
station for density measurement. Densitometer SM-14 or equivalent will be used.

8.

LOCATION AND FILM MARKER


Location marker of high atomic number metal such as lead in the form of Numeric shall be
used.
Location Markers, which are to appear as radiographic images on the film, shall be placed
on the part, not on the exposure holder/cassette. Their location shall be permanently marked
on the surface of the part being radiographed when permitted, or on a map, in a manner
permitting area of interest on a radiograph to accurately traceability to its location on the
part. Evidence shall also be provided on the radiograph that the required coverage of the
region being examined had been obtained.
To maintain traceability of the defects in a weld for repair purposes, adequate markings
shall be provided. These makings shall not be moved during radiography of the weld. A
zero O marker shall identify the starting point and the direction on the weld and shall be
marked with a permanent marker on the pipe surface as well as the film. Two types of
identification are required base on the pipe weld diameter:
-

Pipe welds having nominal diameter above 3 inches shall have a continuous marker
band (metric) wrapped around the circumference of the pipe.

Films for pipe welds with nominal diameter 2 inches or less, shall be identify with
marker such as 0 for the first shot, 90 for the second shot and so on. The markers
shall be lead type with approximate dimensions of 6mm in height and 1.5 mm thick.

Please see Appendix 1 Radiographic Technique for reference.


9.

SOURCE TO SUBJECT DISTANCE


The source-to-subject distance shall not be less than the total length of film being exposed in
a single plane.
The source-to-subject distance shall not be less than seven times the thickness of weld plus
reinforcement and backing, if any.
Otherwise, the minimum distance from source to subject being radiographed should satisfy
the geometric unsharpness (Ug) requirement as detailed in Section 10.0 of this procedure.

10.

GEOMETRIC UNSHARPNESS LIMITATION


Geometric unsharpness (Ug) of the radiograph shall be determined in accordance with:
Ug = Fd/D

Document No.: TLDD-2007-1AAG-Q02-2002, Revision A1


Page No.: 7 of 18

RADIOGRAPHIC TESTING PROCEDURE

Ug

= geometric un-sharpness

= source size, the maximum projected dimension of the radiating source (or
effective focal spot) in the plane perpendicular to the distance D from the
weld or object being radiographed.

= distance from source of radiation to weld or object being radiographed.

distance from source side of weld or object being radiographed to the film

Note: Refer to Standard Guide for Radiographic Testing SE-94 for a method of
determining geometric unsharpness. Alternatively, a monograph as shown in Standards
Guide for Radiographic Testing SE-94 may be used.
The geometric unsharpness of the radiographic image shall not exceed the following
values: referred to T-285 ASME Code Section V
Material thickness,
mm
Under 50.8
50.8 through 76.2
Over 76.2 through 101.6
Greater than 101.6

Ug Maximum,
mm
0.5
0.76
1.01
1.78

Material thickness is the thickness on which the penetrameter is based. The value in mm
table above is defined by 1 inch = 25.4mm
11.

USE OF IQI FOR RADIOGRAPHY

11.1

SELECTION OF PENETRAMETER (IQI)


Refer to Table 2 of this procedure

11.2

PLACEMENT OF PENETRAMETER (IQI)


i)

Penetrameters shall be placed in contact with the piping or plate, across the weld and
perpendicular to the weld length.

ii)

Source-Side IQI(s). The IQI(s) shall be placed on the source side of the part being
examined, except for the condition described in paragraph below. When, due to part
or weld configuration or size, it is not practical to place the IQI(s) on the part or
weld, the IQI(s) may be placed on a separate block. Separate blocks shall be made of
the same or radiographically similar materials and may be used to facilitate IQI
positioning. The IQI on the source side of the separate block shall be placed no
closer to the film than the source side of the part being radiographed. The separate
block shall be placed as close as possible to the part being radiographed. The block
dimensions shall exceed the IQI dimensions such that the outline of at least three
sides of the IQI image shall be visible on the radiograph.

Document No.: TLDD-2007-1AAG-Q02-2002, Revision A1


Page No.: 8 of 18

RADIOGRAPHIC TESTING PROCEDURE

11.3

iii)

Side IQI(s). Where inaccessibility prevents hand placing the IQI(s) on the source
side, the IQI(s) shall be placed on the film side in contact with the part being
examined. A lead letter F shall be placed adjacent to or on the IQI(s).

iv)

Film-letter F shall be placed adjacent to or on the IQI(s).

v)

IQI Placement for Welds - Wire IQIs. The IQI(s) shall be placed on the weld so that
the length of the wires is perpendicular to the length of the weld. The identification
numbers and, when used, the lead letter F shall not be in the area of interest,
except when geometric configuration makes it impractical.

NUMBER OF IQIs.
Please refer to Appendix 1 Radiographic Technique designate the numbers of IQI use for
each different exposure technique.

11.4

PENETRAMETER (IQI) SENSITIVITY


Radiography shall be performed with the technique of sufficient sensitivity to display the
essential wire of a wire type penetrameter,

Document No.: TLDD-2007-1AAG-Q02-2002, Revision A1


Page No.: 9 of 18

RADIOGRAPHIC TESTING PROCEDURE

Table 2: ASTM Wire Type IQI: IQI Sensitivity and Selection


IQI
Nominal Single-Wall
Material Thickness Range
in.
Up to 0.25, incl
Over 0.25 through 0.375
Over 0.375 through 0.50
Over 0.50 through 0.75
Over 0.75 through 1.00
Over 1.00 through 1.50
Over 1.50 through 2.00
Over 2.00 through 2.50
Over 2.50 through 4.00
Over 4.00 through 6.00
Over 6.00 through 8.00
Over 8.00 through 10.00
Over 10.00 through 12.00
Over 12.00 through 16.00
Over 16.00 through 20.00

12.

mm
Up to 6.4, incl
Over 6.4 through 9.5
Over 9.5 through 12.7
Over 12.7 through 19.0
Over 19.0 through 25.4
Over 25.4 through 38.1
Over 38.1 through 50.8
Over 50.8 through 63.5
Over 63.5 through 101.6
Over 101.6 through 152.4
Over 152.4 through 203.2
Over 203.2 through 254.0
Over 254.0 through 304.8
Over 304.8 through 406.4
Over 406.4 through 508.0

Source side

Film side

Essential Wire
5
6
7
8
9
10
11
12
13
14
16
17
18
20
21

Essential Wire
4
5
6
7
8
9
10
11
12
13
14
16
17
18
20

RADIOGRAPH DENSITY
Optical density, D, expressed as
D = log10

I0
IT

where,
I0 is the intensity of the incident light
IT is the intensity of the transmitted light
The transmitted film density through the radiographic image of the adjacent to the
designated wire of a wire IQI and the area of interest.
Density Limitations: 2.0 to 3.8 ( 0.05)
If the density of the radiograph anywhere through the area of interest varies by more than
minus 15% or plus 30% from the density through the adjacent to the designated wire of a
wire IQI, within the minimum/maximum allowable density ranges specified in above, then
an additional IQI shall be used for each exceptional area or areas and the radiograph retaken.
13.

QUALITY LEVEL OF RADIOGRAPH


All radiographs shall be free from mechanical, chemical or other blemishes to the extent that
they do not mask and/or are confused with the image of any discontinuity in the area of the
object being radiographed. Such blemishes include, but are not limited to:
i)

Fogging.

ii)

Processing defects such as streaks watermarks or chemical stains.

Document No.: TLDD-2007-1AAG-Q02-2002, Revision A1


Page No.: 10 of 18

RADIOGRAPHIC TESTING PROCEDURE

iii)

Scratches, fingers mark, crimps, dirtiness, static marks, smudges or tears.

iv)

False indications due to defective screens. Films, in which any of the prescribed
symbols, number or datum point marks is lacking, mistaken, or retouched, shall be
disqualified.

The Client reserves the right to require additional radiography or re-shoots if the quality of
the radiographs do not comply with project requirements.
14.

RADIOGRAPHIC TECHNIQUE
A single-wall exposure technique shall be used for radiography whenever practical. When it
is not practical to use a single-wall technique, a double-wall technique shall be used. An
adequate number of exposures shall be made to demonstrate that the required coverage has
been obtained.
i)

Single-Wall Technique. In the single-wall technique, the radiation passes through


only one wall of the weld (material), which is viewed for acceptance on the
radiograph.

ii)

Double-Wall Technique. When it is not practical to use a single-wall technique, one


of the following double-wall techniques shall be used.

Single-Wall Viewing. For materials and for welds in components, a technique may
be used in which the radiation passes through two walls and only the weld (material)
on the film-side wall is viewed for acceptance on the radiograph. When complete
coverage is required for circumferential welds (materials), a minimum of three
exposures taken 120 deg. to each other shall be made.

Double-Wall Viewing. For materials and for welds in components 1 to 2 inches


in nominal outside diameter, a technique may be used in which the radiation passes
through two walls and the weld (material) in both walls is viewed for acceptance on
the same radiograph. For double-wall viewing, only a source-side IQI shall be used.
Care should be exercised to ensure that the required geometric unsharpness is not
exceeded. If the geometric unsharpness requirement cannot be met, then single-wall
viewing shall be used.
+

For welds, the radiation beam may be offset from the plane of the weld at an
angle sufficient to separate the images of the source-side and film-side
portions of the weld so that there is no overlap of the areas to be interpreted.
When complete coverage is required, a minimum of two exposures taken 90
deg. to each other shall be made for each joint.

As an alternative, the weld may be radiographed with the radiation beam


positioned so that the images of both walls are superimposed. When
complete coverage is required, a minimum of three exposures taken at either
60 deg. or 120 deg. to each other shall be made for each joint.

Document No.: TLDD-2007-1AAG-Q02-2002, Revision A1


Page No.: 11 of 18

RADIOGRAPHIC TESTING PROCEDURE

Additional exposures shall be made if the required radiographic coverage


cannot be obtained using the minimum number of exposures indicated in
paragraph (1) and (2) above.

Please refer to Appendix 1 Radiographic Technique.


15.

SYSTEM IDENTIFICATION
The area to be examined shall be positively and unambiguously designated on weld NDT
map drawing. Location on area examined shall be traceable precisely on the identifications
on the radiograph. Lead Numeric and Alphabetic shall be used as markers and shall be
placed in manner without obscuring the area of interest. Marking detail shall include:

16.

i)

Projects Name

ii)

Contractors Name. (If any)

iii)

Date of Radiograph taken.

iv)

Drawing number for structural/ ISO. Line number for piping

v)

Film location.

vi)

Weld number.

vii)

Welders stamp or stencil.

viii)

IQI on the source or film side (if IQI on the film side, a letter F will be added
respectively)

ix)

Pipe size

x)

As welded or PWHT (After Stress Relief the weld identification shall be indicated
ASR)

xi)

Repair number if applicable (R-1, R-2, etc).

xii)

Re-weld and repair after re-weld number if applicable ( RW, RWR1, RWR2)

FILM PROCESSING
Radiographic film processing shall be either manual or automatic process.

16.1

AUTOMATIC PROCESSING
According to the recommendations from the manufacture of auto processing facility AGFA
Structurix NDT-U (Germany)

16.2

MANUAL
Condition
Developing
Stop bath
Fixing

22C max.
22C max.
22C max.

Time (minutes)
4-8
0.5 - 1.0
10 - 15

Document No.: TLDD-2007-1AAG-Q02-2002, Revision A1


Page No.: 12 of 18

Note
Agfa G150 or equivalent
Agfa G335 or equivalent

RADIOGRAPHIC TESTING PROCEDURE

Cleaning
Drying

20
0

60 C max.

In running water
Drying using Agfa structurix
DR dryer

The parameters for manual processing indicated above are as per the manufacturers
recommendations.
17.

ACCEPTANCE CRITERIA
Interpretation of the radiographs and subsequent evaluation of any noted discontinuity for
acceptance shall be made by ALPHA personnel qualified to PCN or CSWIP Level II or
Level III certification.
Acceptance Criteria used for evaluation of radiographs shall be as specified in the applicable
referencing standards as designated in the Project Specification and Codes.

17.1

17.2

17.3

For Piping System: The acceptance criteria shall be in accordance with Project
Specification and ASME B31.3 Table 341.3.2 as follows:
-

Weld subject to 100% radiography shall be evaluated on the basic of ASME B31.3,
Table 341.2A, Severe Cyclic Conditions

Weld subject to 20% random radiography shall be evaluated on the basic of ASME
B31.3, Table 341.2A, Normal Fluid Service.

For Offshore Structure:


-

For Non Tubular tension welds: The acceptance criteria shall be in accordance with
Project Specification and AWS D1.1 Section 6, para 6.12.2.1 and figure 6.4

For Tubular joints: The acceptance criteria shall be in accordance with Project
Specification and AWS D1.1 Latest Edition, Section 6, para 6.12.3 and figure 6.2,
6.3 and 6.6 for discontinuity lamination at weld intersection and discontinuity at free
edge of tubular joint

For Welder Qualification: The acceptance criteria shall be in accordance with ASME
Section IX or ASME B 31.3 or AWS D1.1, whichever is applicable to the work involved.
Note:

18.

1st Production weld from each process piping welder requires RT to be performed
(Ref ASME B31.3)

COMPANY reserve the right for doing RT on welded sockets to confirm adequate
gap maintained at fit-up.

REPORTING
Report shall contain the following technique variable:
-

Manufacturer/Client

Document No.: TLDD-2007-1AAG-Q02-2002, Revision A1


Page No.: 13 of 18

RADIOGRAPHIC TESTING PROCEDURE

Project/Item Reference

Identification No., Job Number, Weld Number, Welder ID., Dwg No., Isometric
Number, etc.

Source Type and Size

Film Type

Examination date

Radiographic technique used

Average density

Penetrameter used

Material Type and Thickness range, diameter

Welding Process/Acceptance Criteria

Condition of joint. (As weld or PWHT)

Sensitivity

Density.

Film Identification

Name of Examiner, Signature and Qualification

Judgment result shall be describes as:


+

Findings.

Accept or reject

The results of radiographic evaluation shall be recorded on the Radiographic Examination


Report form also attached in the appendix of this procedure.

Document No.: TLDD-2007-1AAG-Q02-2002, Revision A1


Page No.: 14 of 18

RADIOGRAPHIC TESTING PROCEDURE

APPENDICES

Document No.: TLDD-2007-1AAG-Q02-2002, Revision A1


Page No.: 15 of 18

RADIOGRAPHIC TESTING PROCEDURE

Appendix 1 - RADIOGRAPHIC TECHNIQUE

OD

3 in.
or
above

Exposure
Technique

Double
Wall: at
least 3
Exposures
at 120 deg.
to each
other for
Complete
Coverage
(Contact
Technique)

Radiograph
Viewing

IQI
Source-Weld-Film Arrangement
Qty

At
least
one
IQI
image
shall
appear
on
each
radiograph

Single
Image

Placement

Source
Size

Exposure Arrangement - A

1 to
2 in.

Double
Wall: at
least 2
Exposures
at 90 deg.
to each
other for
Complete
Coverage
(Elliptical
Technique)

At
least
one
IQI
image
shall
appear
on
each
radiograph

Double
Image
(Ellipse):
Read
Offset
Source Size
and Film
Size
Images

Source
Size

Exposure Arrangement - B

1 to
2 in.

Double
Wall: at
least 3
Exposures
at 60 deg.
or 120 deg.
to each
other for
Complete
Coverage
(Superimposed
Technique)

At
least
one
IQI
image
shall
appear
on
each
radiograph

Double
Image:
Read
Superimposed
Source Size
and Film
Size
Images

Exposure Arrangement - C

Document No.: TLDD-2007-1AAG-Q02-2002, Revision A1


Page No.: 16 of 18

Source
Size

RADIOGRAPHIC TESTING PROCEDURE

OD

Any

Exposure Radiograph
Technique iewing

Single Wall
(Panoramic
Technique)

IQI
Source-Weld-Film Arrangement

Single
Image

Qty

Placement

At
least
three
IQIs,
spaced
approximately
120
deg.
apart

Source
Size

Film Size

Exposure Arrangement - D

Source

Longitudinal
and
Plate
Butt
Welds

Single Wall

At
least
one
IQI
image
shall
appear
on
each
radiograph

Single
Image

Film
Exposure Arrangement - E

Document No.: TLDD-2007-1AAG-Q02-2002, Revision A1


Page No.: 17 of 18

Source
Size

Film Size

RADIOGRAPHIC TESTING PROCEDURE

Appendix 2 - RADIOGRAPHIC EXAMINATION REPORT

RADIOGRAPHIC EXAMINATION
REPORT
Project :

Procedure No.

Report No:

Client :

Acceptance Standard

Request No:

DWG No:

Material type:

Page :

Item :

WPS No:

Date Inspection:

Focal Spot size


(mm)

Source

Film Processing:

No.

Automatic

Weld
Identification

ABBREVIATION :

ALPHANDT

Film Type

Joint
No.

Dia &
Thk

ACC-Accepted
UC-Undercut
EU- External Undercut
C-Crack
ER-Excess Root
ESI-Elongated Slag Inclusion

ALPHA-ECC

IQI Type

Manual

Welder
No.

Film
Location

Date of Examination:

Defect type
Type

Length

REJ-Rejected
P-Porosity
LP-Lack of Penetration
IU-Internal undercut
CP-Cluster Porosity
TI-Tungsten Inclusion

PVC MS

Evaluated by
Qualified
Signature

Date

Document No.: TLDD-2007-1AAG-Q02-2002, Revision A1


Page No.: 18 of 18

Technique
SWSI/DWSI/
DWDI/PANOR

Sensitivity %

Location

ACC/
REJ

RSH-Reshooted
ISI-Isolated Slag Inclusion
LF-Lack of Fusion
NSD-Non Signification Defect
BT-Burn Through
IC-Internal Concavity

LSJOC

C.A.

Remark

You might also like