Professional Documents
Culture Documents
FH / NH / FM
DIAGNSTICO
CONTENIDO
Esta gua de estudios se refiere al
entrenamiento de camiones y es parte
integrante de una serie de guas
destinadas al entrenamiento de servicio
de los vehculos con el sistema de
gerenciamiento electrnico del sistema
de transmisin, denominado TMS
(Transmission Management System),
gerenciado a travs del sistema
electrnico
TEA
(Tr uck Electronic
Arquitecture).
El objetivo bsico de esta gua
es el de introducir la metodologa de
diagnstico de fallas aplicada al
funcionamiento de la caja IVT2412-B de
los vehculos FH, NH y FM.
Al conocer el funcionamiento,
componentes,
localizacin
y
la
metodologa de diagnstico de fallas el
mecatrnico tendr condiciones de,
aunando
conocimientos
de
otros
sistemas del vehculo (Suspensin,
iluminacin, motor, ...), diagnosticar
fallas de acuerdo con los cdigos de
fallas
registrados
o
sntomas
presentados.
Este
material
es
apenas
conceptual y didctico y no se puede
utilizar para sustituir los manuales e
informaciones de servicios que contienen
mayores
datos
tcnicos
y
son
actualizados peridicamente.
Por favor, observe que el
contenido de esta gua puede estar
sujeto a cambios y modificaciones sin
previo aviso.
Cambios y correcciones, entre
en contacto con Wagniel Luiz
Botnar.(wagniel.botnar@volvo.com).
NDICE
Alimentacin de las unidades (TMS) .................03
Alimentacin de tensin del motor ....................04
Unidad selectora de marchas (TECU) ...............05
Caja de cambios, calibracin. ...........................06
Caja de cambios (retirada), calibracin..............08
Test cilindros neumticos (TECU) .....................09
Test de Cambios (TECU).. ...............................11
Solenoide del freno intermedio, test. .................13
Sensor de inclinacin del vehculo , test............15
Presin de aire, caja de cambios. .....................17
Sensor del tacmetro, test................................19
Embrague .......................................................21
Cilindro de embrague, test................................22
Recorrido y desgaste - embrague, calibracin ...24
Punto de acople del embrague, calibracin........ 26
Vlvulas PWM, embrague, test........................... 28
Vlvulas PWM, (test de rendimiento).................. 30
Verificacin del desgaste del embrague, test...... 31
Palanca de cambios de marchas (GECU)........... 34
Selector de marchas, test.................................... 35
Identificacin del mensaje electrnico................. 37
Failure Mode Identifier......................................... 38
Prop. Subsystem Identification Description..........39
Balance - Informaciones TMS..............................40
Comunicacin J1939............................................42
Comunicacin J1708............................................44
Anexo1................................................................. 46
Anexo2................................................................. 47
Anexo3 ................................................................48
GECU
TECU
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R3
12
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14
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Embrague
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24
25
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Esta variante del test se usa cuando se sospecha qua haya suciedad e
impurezas en el pasaje de aire por las electrovlvulas, pues el principal
parmetro para la conclusin de este test no es la simple posicin del sensor,
sino el tiempo que el vstago demora para accionar y desaccionar el embrague
completamente a travs de cada una de las cuatro electrovlvulas PWM del
embrague.
31
X1
X2
32
TECU
3
Principales fallas asociadas
MID 130 PID 33
- Cilindro servo del embrague, posicin.
MID 130 PPID 54 - Salida de +5V ECU.
33
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35
A
40117-8 Conmutar selector de marchas, test 40012-2 Sensor de
posicin del selector de marchas, test
Para que se verifique el test de funcionamiento de la palanca de
cambios (GECU) es necesario que el computador de diagnstico haga estos
dos testes, que tienen como finalidad principal la verificacin de la informacin
que sale del MID 223.
A travs de la interfaz que muestra en verde si la informacin ha sido
generada, leda y transmitida por el mdulo para los data links, estos testes
muestran tambin si la informacin de la posicin de la palanca es la misma
que el sistema percibe (A).
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38
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Tabla de datos PSID (Proprietary Subsystem Identification Description)identificacin del componente exclusiva de Volvo.
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Remolque acoplado.
Parmetro ANI no se debe desconectar, pues el sistema utiliza esta
informacin para calcular la marcha de arranque .
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Comunicacin J1939
Las funciones de control utilizan las informaciones en el enlace SAE
J1939. Los cdigos de falla se transmiten en el enlace SAE J1708.
Si una determinada unidad de control no recibe los mensajes de otra unidad de
control, (informaciones necesarias para que se ejecuten clculos durante el
funcionamiento del vehculo) , los cdigos de fa lla informados ( PSID 200
215) determinan a partir de cul unidad de control no se han recibido mensajes.
Si una determinada unidad de control pierde el contacto con el este enlace,
distintas unidades de control registrarn un cdigo de falla que seala cul es
43
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Comunicacin J1708
El enlace SAE J1708 se utiliza para transmitir las informaciones de
cdigos de falla. Interferencias en el SAE J1708 pueden afectar la lectura del
cdigo de falla. Tambin puede ser difcil comunicarse con las fuentes de fallas
para realizar testes con el VCADS Pro.
Una manera sencilla de verificar si el VCADS Pro est en contacto con
todas las unidades de control a travs del enlace SAE J1708 es ejecutar el test
17034-2 Informaciones del vehculo .
Nota! Es importante saber con qu unidades de control el vehculo est
equipado y cules cdigos de falla cada unidad del control registra.
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ANEXO 1
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ANEXO 2
48
ANEXO 3
49
50
51