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Horizontal lifting
Project Name :
NCPOC
Project No :
836
Tag Number :
Bio Tank
Date :
2/6/2013
Material of Lifting/Tailing Lug
Minimum specified yield strength
M = SA 516 70
y = 262
N/mm2
Thickness of Lug
Width Lug
Lug outer radius
Diameter lug hole
Height from lug base to hole center
Effective moment arm height
Fillet weld leg
T
B
R
D
H
h
FW
=
=
=
=
=
=
=
32 mm
120 mm
60 mm
40 mm
139 mm
50 mm
15 mm
GW =
CW=
E=
T2 =
D2 =
0 mm
15.00 mm
1
0 mm
0 mm
Erection weight,
Impact factor,
Design weight, Wd = C*We
Number of lugs,
Design weight per lug,
Lifting angle,
We
C
Wd
N
W
Tension in sling,
Force,
Ft
Fx
Fy
Fz
=
=
=
=
W / Sin
Ft*Cos
Ft*Sin
0.05*Ft
=
=
=
=
=
=
=
=
=
=
19000 kg
4.00
76000 kg
4
19000 kg
60 deg.
215159
107579
186333
10758
N
N
N
N
104.80
0.4*Sy
N/mm2
157.20
0.6*Sy
N/mm2
Zo
76800 mm3
157.20
0.6*Sy
Zi
N/mm2
20480 mm3
157.20
0.6*Sy
N/mm2
157.20
0.6*Sy
N/mm2
104.80
0.4*Sy
N/mm2
172.92
0.66*Sy
N/mm2
7) Combined Stress
=
80.47
<
Stress result is PASS
157.20
E*0.6*Sy
N/mm2
104.80
E*0.4*Sy
N/mm2
172.92
E*0.66*Sy
N/mm2
104.80
E*0.4*Sy
N/mm2
172.92
E*0.66*Sy
N/mm2
factor 4.0
3
1.2
1.1 (10%)
3.96
4
M = SS 400
y = 248
Thickness of Lug
Width Lug
Lug outer radius
Diameter lug hole
Height from lug base to hole center
Effective moment arm height
Fillet weld leg
T
B
R
D
H
h
FW
=
=
=
=
=
=
=
35
200
68
45
387
151
10
GW =
CW=
E=
T2 =
D2 =
10
17.07
1
0
0
Erection weight,
Impact factor,
Design weight, Wd = C*We
Number of lugs,
Design weight per lug,
Lifting angle,
We
C
Wd
N
W
Tension in sling,
Force,
Ft
Fx
Fy
Fz
=
=
=
=
W / Sin
Ft*Cos
Ft*Sin
0.05*Ft
=
=
=
=
=
=
=
=
=
=
23000
3.00
69000
4
17250
60
195342
97671
169171
9767
99.20
0.4*Sy
148.80
0.6*Sy
Zo
233333.333333
148.80
0.6*Sy
Zi
40833.3333333
148.80
0.6*Sy
148.80
0.6*Sy
99.20
0.4*Sy
7) Combined Stress
=
59.95
<
Stress result is PASS
163.68
0.66*Sy
148.80
E*0.6*Sy
99.20
E*0.4*Sy
163.68
E*0.66*Sy
7.37
<
Stress result is PASS
99.20
E*0.4*Sy
163.68
E*0.66*Sy
N/mm2
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
kg
kg
kg
deg.
N
N
N
N
N/mm2
N/mm2
mm3
N/mm2
mm3
N/mm2
N/mm2
N/mm2
N/mm2
N/mm2
N/mm2
N/mm2
N/mm2
N/mm2
M = SS 400
y = 248
Thickness of Lug
Width Lug
Lug outer radius
Diameter lug hole
Height from lug base to hole center
Effective moment arm height
Fillet weld leg
T
B
R
D
H
h
FW
=
=
=
=
=
=
=
20
120
32
25
100
100
10
GW =
CW=
E=
T2 =
D2 =
10
17.07
1
0
0
Erection weight,
Impact factor,
Design weight, Wd = C*We
Number of lugs,
Design weight per lug,
Lifting angle,
We
C
Wd
N
W
Tension in sling,
Force,
Ft
Fx
Fy
Fz
=
=
=
=
W / Sin
Ft*Cos
Ft*Sin
0.05*Ft
=
=
=
=
=
=
=
=
=
=
4300
3.00
12900
2
6450
60
73041
36520
63255
3652
99.20
0.4*Sy
148.80
0.6*Sy
Zo
48000
148.80
0.6*Sy
Zi
8000
148.80
0.6*Sy
148.80
0.6*Sy
99.20
0.4*Sy
7) Combined Stress
=
71.37
<
Stress result is PASS
163.68
0.66*Sy
148.80
E*0.6*Sy
99.20
E*0.4*Sy
163.68
E*0.66*Sy
99.20
E*0.4*Sy
163.68
E*0.66*Sy
N/mm2
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
kg
kg
kg
deg.
N
N
N
N
N/mm2
N/mm2
mm3
N/mm2
mm3
N/mm2
N/mm2
N/mm2
N/mm2
N/mm2
N/mm2
N/mm2
N/mm2
N/mm2
M = SA 516 70
y = 262
N/mm2
Thickness of Lug
Width Lug
Lug outer radius
Diameter lug hole
Height from lug base to hole center
Effective moment arm height
Fillet weld leg
T
B
R
D
H
h
FW
=
=
=
=
=
=
=
32 mm
120 mm
60 mm
40 mm
139 mm
50 mm
15 mm
GW =
CW=
E=
T2 =
D2 =
0 mm
15.00 mm
1
0 mm
0 mm
Erection weight,
Impact factor,
Design weight, Wd = C*We
Number of lugs,
Design weight per lug,
Lifting angle,
We
C
Wd
N
W
Tension in sling,
Force,
Ft
Fx
Fy
Fz
=
=
=
=
W / Cos
W
Ft*Sin
0.05*Ft
=
=
=
=
=
=
=
=
=
=
19000 kg
2.00
38000 kg
4
9500 kg
5 deg.
93522
93167
8151
4676
N
N
N
N
104.80
0.4*Sy
N/mm2
157.20
0.6*Sy
N/mm2
Zo
76800 mm3
157.20
0.6*Sy
Zi
N/mm2
20480 mm3
157.20
0.6*Sy
N/mm2
157.20
0.6*Sy
N/mm2
104.80
0.4*Sy
N/mm2
172.92
0.66*Sy
N/mm2
7) Combined Stress
=
67.53
<
Stress result is PASS
157.20
E*0.6*Sy
N/mm2
104.80
E*0.4*Sy
N/mm2
172.92
E*0.66*Sy
N/mm2
104.80
E*0.4*Sy
N/mm2
172.92
E*0.66*Sy
N/mm2
factor 2.0
1.5
1.2
1.1 (10%)
1.98
2
M = SA 516 70
y = 262
Thickness of Lug
Width Lug
Lug outer radius
Diameter lug hole
Height from lug base to hole center
Effective moment arm height
Fillet weld leg
T
B
R
D
H
h
FW
=
=
=
=
=
=
=
32
120
60
40
139
50
15
GW =
CW=
E=
T2 =
D2 =
0
15.00
1
0
0
Pt=
Pn=
Pl=
Ph=
Pw=
20
4
72
139
10
Gusset
Gusset
Gusset
Gusset
Gusset
plate thickness
plate quantity
plate width
Plate Height
Plate weld Size
Erection weight,
Impact factor,
Design weight, Wd = C*We
Number of lugs,
Design weight per lug,
Lifting angle,
Tension in sling,
Force,
We
C
Wd
N
W
Ft
Fx
Fy
Fz
=
=
=
=
W / Sin
Ft*Cos
Ft*Sin
0.05*Ft
=
=
=
=
=
=
=
=
=
=
19000
2.00
38000
2
19000
60
215159
107579
186333
10758
104.80
0.4*Sy
157.20
0.6*Sy
Zo
76800
157.20
0.6*Sy
Zi
20480
157.20
0.6*Sy
157.20
0.6*Sy
104.80
0.4*Sy
7) Combined Stress
=
80.47
<
Stress result is PASS
172.92
0.66*Sy
157.20
E*0.6*Sy
104.80
E*0.4*Sy
172.92
E*0.66*Sy
20.84
<
Stress result is PASS
104.80
E*0.4*Sy
172.92
E*0.66*Sy
157.20
0.6*Sy
157.20
0.6*Sy
251000
157.20
0.6*Sy
157.20
0.6*Sy
10
N/mm2
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
kg
kg
kg
deg.
N
N
N
N
1.5
ad for sling length =
1.2
for overweight =
1.1 (10%)
mpact factor =
1.98
11
N/mm2
N/mm2
mm3
N/mm2
mm3
N/mm2
N/mm2
N/mm2
N/mm2
12
N/mm2
N/mm2
N/mm2
N/mm2
N/mm2
13
N/mm2
N/mm2
N/mm2
N/mm2
N/mm2
Type of spreader
Size
Pipe material
Minimum specified yield strength,
Modulus of elasticity,
Pipe OD,
Pipe thickness,
Pipe ID,
Cross sectional area,
Moment of inertia,
Setion modulus,
Radius of gyration,
Length of pipe,
Effective end factor,
Slenderness ratio
: Pipe
: 8" Sch.80
: A 333 6
Fy =
241.32 N/mm2
E=
200000 N/mm2
D=
219.10 mm
t=
12.70 mm
d=
193.70 mm
A=
8234.99 mm2
I=
4.39E+07 mm4
Z=
4.01E+05 mm3
r=
73.05 mm
l=
2.736 mm
K=
1.0
K*l/r =
0.04
Allowable compressive stress -API RP2A (for 0 < Kl/r < Cc)
[1 - (K*l/r)/(2*Cc)]*Fy
Fc = --------------------------------------------5/3+3(K*l/r)/(8*Cc)-(K*l/r)^3/(8*Cc^3)
where,
Cc = \/ (2*pi^2*E/Fy ) =
144.78 N/mm2
127.90
=
:
:
Fs =
Fp = Fs*Cos =
Me =
Sp = Fp / A =
Sb = Me / Z =
Sp/Fc +Cm*Sb/[(1-Sp/Fe')*0.6*Fy] =
60 Deg.
19000 kg
20000 kg
4.00
452966 N
226483 N
40665023 Nmm
27.50 N/mm2
101.38 N/mm2
0.890
<
where,
Fe' = 12*pi^2*E/(23*(K*l/r)^2) =
Cm =
734087295 N/mm2
1
1.00
OK!
M = SS 400
y = 248
N/mm2
W=
1085 kg
Fs= 10643.85 N
63 mm
345 mm
25 mm
12.5 mm
12.5 mm
12075 mm2
0.7
99.2 N/mm2
DROCYCLONE)
a,145 PsiG)
Support plate & Welding check on Davit Arm Support Plate(V-T2421 HP SEP HYDROCYCL
Blind Flange Location
Dimension of support plate
Material of support plate
Minimum specified yield strength
Weight on Davit arm support
Force on support lug
Width
Length
Thickness
Weld size groove
Weld size fillet
Factor of weld
M = SS 400
y=
248
W=
1085
Fx= 10643.85
63
L=
345
T=
25
Wg=
12.5
Wf=
12.5
F=
0.7
N/mm2
kg
N
mm
mm
mm
mm
mm
Wx9.81
=L x Weld Size
6037.5 mm2
SEP HYDROCYCLONE)
pport plate
cified yield strength
Support plate & Welding check on Davit Arm Support Plate(V-T2421 HP SEP HYDROCYCL
Dished Head Location
Dimension of support plate
Material of support plate
Minimum specified yield strength
Weight on Davit arm support
Force on support lug
Width
Length
Thickness
Weld size groove
Weld size fillet
Factor of weld
M = SS 400
y=
248
W=
850
Fx= 8338.5
63
L=
345
T=
25
Wg=
12.5
Wf=
12.5
F=
0.7
N/mm2
kg
N
mm
mm
mm
mm
mm
Wx9.81
=L x Weld Size
6037.5 mm2
SEP HYDROCYCLONE)
pport plate
cified yield strength