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ABSTRACT
At Craigmont Mines Limited, Merritt, B.C., tests were
begun in March, 1965 to evalua~e the use of shotcre!e as
a method of ground support m development h~admgs;
previously, ail drifts had. required suppo~t, wh1ch was
accomplished mainly by tJmber and occasiOnally by the
use of rockbolts. The tests demonstrated conclusively the
effectiveness of shotcrete for supporting Craigmont's
ground. Gradually, the use of timber for ground support
was virtually eliminated in favour of shotcrete.
This paper describes the equipment used, the operation
of the equipment, pertinent cast data and opera ting details.
Also discussed are other uses developed for the shotcreting equipment, the use of reinforcing bar rockbolts,
and a method used at Craigmont for lining long vertical
ore passes with steel plate and concrete as part of the
raising cycle.
DEFINITION OF SHOTCRETE
SHOTCRETE MA Y BE DEFINED AS FOLLOWS:
Mortar or concrete that bas been conveyed (by regulated air pressure or by a positive-displacement
pump or screw) through a bose and discharged
through a nozzle at high velocity onto a suitably prepared inflexible surface; the product, which bas been
premixed either dry (water added at the nozzle) or
wet (water added prior to entry into the bose) , is
sufficiently stiff at impaction to support itself without sagging from an overhead surface or sloughing
from a vertical surface.
Rebound is the mixture of spent shotcrete material,
Trackless
shotcretiJ~g
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INTRODUCTION OF SHOTCRETE
Shotcrete was first used at Craigmont in March,
1965. It was proposed to first try a wet-mix machine
( water added in mixer ) rather than a dry-mix machine (water added at nozzle ) for these reasons:
(i ) better qu ality control; nozzlema n's guesswork is
eliminated; wet pre-mixing ens ures uniform
product to nozzle;
( ii ) sand does not have to be perfectly dry;
NOZZLE
A IR
VALVE
,_"'e:::
Figure 1.-Schematic view of the True Gun -all machine.
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OPE.RATION
Craigmont is fortunate in having an ample deposit
of good sandy grave! a few hundred yards from one
of the main portais. It was found that by simply
screening the run-of-bank material through a 7/ 16inch screen, the sand which res ulted would produce,
when used in the True Gun-all machine, shotcrete with
a compressive strength ranging from 6,000 to 7,000
psi. This screened sand is taken into the mine in
Granby cars and dumped into lined raises (shotcreted ) , from where it is drawn as required.
A typical screen analysis of the sand is as follows:
Weight % On
Screen Number
4 . . .. .
8 .. .
14.. .. ..
28 ... . .. .... . . . .. . . .
48 ............. ..
. ....
100 ................. .
200 ... . . . .. .. . . . .. . . . .. . .. .
Pan ... . .... . .. . . . . . . . ... ..... . . .. . . . .
16.3
14.4
16.7
17.9
17.2
12.4
3.4
1.7
100.0
To apply shotcrete using the Mode! H True Gun-all
machine, screened sand is shovelled into the measuring hopper along with one bag of ordinary Portland
cement. When full, the hopper contains 41/2 cubic feet
of sand and one bag of cement, t o make one-sixth of
a yard of shotcrete. Opening an air-cylinder-operated
guillotine gate allows the material t o faU directly into
the mixing chamber, which, after closing the gate, is
pressurized t o a bout 60 psi. Once the gate is closed,
the next batch can be shovelled into the hopper. Along
the axis of the mixing chamber is a rotating shaft
with severa! paddles attached; the rotation of the
shaft causes rubber blades on the ends of the paddles
to wipe the entire inner surface of the drum, as weil
as mix the ingredients.
A measured amount of water (3 t o 4 gallons, depending on the moisture content of the sand ) is introduced into the tank, and, after a minute or so of
mixing, the material valve is opened, permitting the
con crete to flow along the bose to the nozzle; more
compressed air is introduced at the nozzle through a
separate air line to give the material added velocity.
The action of the rotating paddles forces alternating
"slugs" of air and concrete into the bose in such a
way that a very thick mix can be pushed through up
to 250 feet of 2-in. bose. The nozzleman tries to keep
the spray normal to the surface being gunned, and
at a distance of 3 to 6 feet, to minimize rebound
!osses. Cycle time per batch is usually five minutes or
Jess.
The concrete produced by the True Gun-all process
is, by virtue of its low water content, no-slump concrete. It adheres weil to almost any rock surface and
Severa! short raises in very bad ground were shotcreted to a height of about 50 feet. The main difficulty
in gunning small raises was in getting the nozzle far
enough away from the surface to be gunned. There
was a!so a problem in communications between the
nozzleman and mixer operator.
The No. 1 ore body service winze, a vertical opening
about 17 by 17 feet and 570 feet high, was supported
by shotcrete during the sinking process. The procedure was to set up a Mode! FSM True Gun-all machine
in the deepest completed station, and, with the material hose suspended in the pipe compartment, gun the
walls after each bench was blasted; upon sinking to
the next station, 90 feet lower, the Gun-all machine
would be moved down. Sand was brought to the appropriate station by passing it down from the top deck
through a 6-inch pipeline, which later became the drain
li ne.
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Whitewashing
By substituting an appropriate whitewash mixture
for sand and cement, a fast and efficient job of wliitewashing can be done with the shotcreting equipment.
Filling Forms
The use of the True Gun-al! machine in filling forms
in awkward places was tested by using the material
hose instead of conventional wheel-barrow transport.
Results were totally unsatisfactory due to air pockets
and accumulations of loose rebound material.
VARIATIONS TO EQUIPMENT
F or different applications, the True Gun-all Mode!
H blower is used in various combinations with other
equipment:
( i ) Track-mounted blower; hopper filling by hand;
n ozzle held by hand; sand in Granbys or big
flat-cars; transported by locomotives; three-man
crew.
( ii ) Track-mounted blower; nozzle mounted on fully
articulated hydraulic boom; hopper filled by
screw conveyor out of self-unloading cars; transported by locomotives; two-man crew.
( iii ) Rubber-tire-mounted blower; towed behind diesel truck; sand and cement on truck; nozzle held
by hand; hopper filled by hand; three-man crew.
( iv ) Rubber-tire-mounted blower; towed behind specially built truck; nozzle mounted on fully arti- cu lated hydraulic boom; hopper filled by screw
conveyor out of truck box; two-man cre w.
Shotcreting \in~Trackless
>:
12'
12'
COST COMPARISON
COST OF SHOTCRETING
$0.51 per batch,
SHOTCRETEO
CRIFT
r
"'
Drilling ..
Blasting ..
Mucking . . . .
Shotcreting ..... .
Timbering .. . .
Miscellaneous . . ..
Shotcreted Drift
(actual costs)
Timbered Drift
(estima ted costs)
$ 9.80 per ft
13.28
6.39
15.61
$13.20 per ft
17.90
9.90
2.65
$47.73 per ft
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24.00
$65.00 per ft
Literature on Shotcrete
The writer recommends the paper "The New Austrian Tunnelling Method," by Prof. L. V. Rabcewicz,
Water Power, November, 1964, and "Engineering
Properties of Shotcrete," by William R. Lorman, May,
1966, Clearinghouse for Federal Scientific and Technical Information. The latter publication contains an
extensive bibliography on information published on
shotcreting.
RE-BAR ROGKBOLTING
In particularly bad ground or under special circumstances, reinforcing bar rockbolts are used for extra
support in addition to the shotcrete. The boit consists
of ordinary % -inch-diameter deformed reinforcing bar
eut into 5- or 8-ft lengths.
STEEL-LINED RAISES
The Need for Lined Raises
Experience at Craigmont has shown that an unlined
raise, after passing 200,000 tons or Jess of ore or
waste, will deteriorate to the point where it can no
longer be used. Renee, an important part of the conversion to underground mining was the installation
of lined ore passes able to withstand the abrasion and
impact of large tonnages.
It was decided to provide circular vertical ore
passes, lined with 1h-in.-thick CHT 360 steel plate and
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46.00
53.20
104.30
6.92
4.42
$223.07 per foot
Not included -
------------- ~
(Figu1e 8).
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SHEAR
CONNECTOR '
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rr
=
fABRICATEO
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STEEL
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1450
B-Shift -
u
4" ID
PIPE
n
-
SM OIAM
PILOT
HOLE
li
ll
ROUND
BLASTEO
BLASTING
RING
MONORAIL
SECT~
APPROX
15' TO 17'
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LOOSE
MUCK
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C-Shift -
Figure 8.-(9) Still on AShift, the remaining fifteen liner plates are sent
up and are installed. (Ht)
Go down for center support ring, sorne block and
concrete hose. (11) Hang
center support ring, hook
up concrete hose, block
plates into final position,
taping wide joints if necessary, and remove tugger from Alimak platf o r m. This completes
A-Shift's work.
Figure 9.- (12) On BSHIFT, one raise man ascends the raise; the other
raise man, with two labourera, goes to the top
of the pilot hole to pour
concrete. (13) Pour concrete to within 3 inches of
the top of the plate, using
the air vibrator. (14) Remove concrete hose. (15)
Remove two 2-metre
lengths of 4-inch concrete
pipe. This completes BShift's work. (16) CSHIFT (2 men) ascends
the raise and drills off
the round. (17) Remove
center support ring, install the blasting ring and
blasting header, and blast
the round. This completes
C-Shift's work.
The writer thanks those who assisted in the preparation of this paper, and also the management and directors of Craigmont Mines Limited for the opportunity to present the paper and for their encouragement
in the development of the ideas described herein.
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