APPLICATION

FOR
ENVIRONMENT CLEARANCE
AND
FEASIBILITY REPORT
Synthetic Organic Chemicals

M/s Texcore Technologies Pvt Ltd.

Plot No.:- 3092, Phase - III, GIDC Estate,
Vill: Chhatral, Dist: Gandhinagar

Prepared by:

EXCEL ENVIRO TECH

(NABET Accredited EIA Consultant Organization)
TF-2 , SUN HOUSE,
Near Old High Court
Off Ashram Road,
Ahmedabad 380 009
Tele-fax: 07927542219
Cell: +91-98255 88910
Email: info@excelenviro.com
Website : www.excelenviro.com

Texcore Technologies Pvt Ltd.

Feasibility Report

TABLE OF CONTENTS
CHAPTER 1 INTRODUCTION TO THE PROJECT

1.1 Project PROPONENTs

CHAPTER 2 PROJECT DESCRIPTION

2.1 Project Location

2.2 Alternate Sites Considered

2.3 Products & Raw Material Details

2.4 Manufacturing Process:

2.5 Utilities Requirement

2.6 Manpower Requirement

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CHAPTER 3 SITE ANALYSIS

13

3.1 Connectivity

13

3.2 Existing Landuse Pattern

13

3.3 Topography

13

3.4 Social Infrastructure Available:

14

3.5 Rehabilitation & Resettlement Plan

14

3.6 Landuse Breakup

14

CHAPTER 4 PROPOSED ENVIRONMENTAL INFRASTRUCTURE

15

4.1 Management of Domestic Waste Water

15

4.2 Management of Industrial Waste Water

15

4.3 Air Quality Management:

15

4.4 Solid & Hazardous Waste Management

15

4.5 Hazardous Chemicals Details

16

4.6 Waste Minimization Measures

16

CHAPTER 5 PROJECT SCHEDULE & COST ESTIMATES

17

5.1 Proposed Schedule

17

ANNEXURE

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CTE Copy

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Feasibility Report

CHAPTER 1
INTRODUCTION TO THE PROJECT
M/s. Texcore Technologies Pvt Ltd. is a small scale unit incorporated in
2014. Having established their market in manufacturing and trading of
textile auxiliaries, the unit now proposes to proceed for manufacturing
various varieties of water soluble polyester and acryl-amide resins. The
company's current product range involves; formulations of textile
auxiliary & emulsions, textile sizing blends and purification of sodium
sulfate powder. Now, looking at the prospective market growth in the
chemical field, the project proponent is keen to start manufacturing of
water soluble acrylamode polymer and water soluble polyester resins.

1.1 PROJECT PROPONENTS

Texcore Technologies Pvt Ltd. is a Private Limited Company governed
by Mr. Rajendrakumar K. Patel & Mr. Dibyendu Bhtacharjee. Directors
are dynamic and enthusiastic to lead the task towards completeness.
The long lasting vision, marketing support and the managerial aspects
of the project are rendered by technically qualified and experienced
team headed by Mr. Rajendrakumar K. Patel.
Currently, the managerial team includes 3 administrative and 6 working
staff. Same man power would be utilized to undertake proposed activity
also. As the existing set up is to be utilized for manufacturing proposed
products also, there would not be requirement of additional manpower.
Detail of Directors
Name of Directors
Mr. Rajendrakumar K. Patel
Mob. 9824027339
Mr. Dibyendu Bhtacharjee

Address
31,Nirman Twin Bunglows,
Ghatlodiya,
Ahmedabad-380061
7/A, Shanidhya,8/A-Gordhan Park
society, B/h. Azad sweets,
Ashram Road, Naranpura,
Ahmedabad.

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Feasibility Report

CHAPTER 2
PROJECT DESCRIPTION
2.1 PROJECT LOCATION
The Project is located at coordinates 23o1728 N 72o2632 E in Phase
-III, GIDC Estate, Chhatral, Dist: Gandhinagar. Plot No:- 3092 about 8
km far from Kalol railway station and 38 KM far from Ahmedabad
Airport. Distance from Nearest state highway (SH-41) is merely 300 m
and aerial distance from National highway (NH8C) is 20 kilometer;
which provides a convenient & competitive trade gateway to domestic
market transportation.

2.2 ALTERNATE SITES CONSIDERED

The company has not considered any alternate site as they already
have set up a plant for manufacturing of textile auxiliaries at the site.
Necessary permissions from State Pollution control Board for the same
have been procured. As the unit is located in notified area of GIDC, the
site is having all required infrastructure facilities in form of; water,
electricity, Natural Gas and Road available for the proposed activities.

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Feasibility Report

Location of the project (500-m radius) with surroundings

2.3 PRODUCTS & RAW MATERIAL DETAILS

Product Details
The Details of proposed products are given in following table:
SR
NO
1.
2.
3.
4.
5.

Proposed Products
Textile Auxiliary
Textile sizing Blends
Water soluble acryl amide polymer
Water Soluble polyster-1
Water Soluble polyster-2

Quantity
(MT/Month)
100 MT
100 MT
50 MT
75 MT
75 MT

Raw Material Details

Water Soluble Acryl amide polymer:Raw Materials
Acrylamide
Acrylic acid
Ammonia
Liquid glucose
Sodium per sulphate
Water
Total

Quantity for 01 kg.

0.0791
0.014
0.014
0.4651
0.0003
0.4275
1.0000
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Water Soluble polyster-1:Raw Materials

Di ethylene glycol
Mono ethylene glycol
Neo Pentyl glycol
Pentaerythritol
Glycerin Ethoxylate
Catalyst
Iso Phthalic Acid
Tere Phthalic Acid
Poly ethylene glycol
Water
Biocide
Sub total
Water of reaction
Total

Quantity for 01 kg.

0.0404
0.0323
0.0162
0.0081
0.0388
0.0005
0.0566
0.1212
0.3233
0.4008
0.0004
1.0386
0.0386
1.0000

Water Soluble polyster-2:Raw Materials

Di ethylene glycol
Neo Pentyl glycol
Pentaerythritol
Glycerin Ethoxylate
Catalyst
Phthalic anhydride
Terephthalic Acid
Maleic anhydride
Sodium Sulphite
Sugar
Caustic soda
Ammonia
Biocide
Water
Sub total
Water of reaction
Total

Quantity for 01 kg.

0.0720
0.0107
0.0058
0.0223
0.0003
0.0576
0.0576
0.0593
0.0762
0.2879
0.0012
0.0080
0.0002
0.3604
1.0195
0.0195
1.0000

Details of Flue Gas Stack

Sr.
No

Source

1.

Thermic
heater

Fuel
fluid

LDO

Stack Parameter Permissible

height
Limit
11 m

PM
SO2
NOX

150 mg/Nm3
100 ppm
50 ppm
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Details of Process gas emission

Sr.
No

Stack
Attached to

APCM

1.

Ribbon
Blender

Ventilation
& Exhaust
system &
Bag house
for
prevention
for dusting

2.

Distillation
Column

Stack Parameter Permissible

height
Limit
---

PM
SO2
NOX

150 mg/Nm3
100 ppm
50 ppm

Texcore Technologies Pvt Ltd.

Feasibility Report

2.4 MANUFACTURING PROCESS:

MANUFACTURING PROCESS FOR TEXTILE AUXILIARIES
1. The process is a simple mixing of various ingredients in the tank,
under stirring.
2. Various raw materials are charged in the tank under stirring listed
below as per formulation.
(Materials out sourced)
CO-40
CO-20
LA-10
LA 20
CSA-10
CSA-80
NP-9.5
NP-4.5
HEDP
Iso propyl Alcohol
Tri ethanol amine
Di ethanol amine
Phosphorous Pentoxide
Liquid Glucose

(Materials manufactured in house)

Water soluble Acrylamide polymer
Water soluble polyester resin
Phosphate ester

3. The stirring is continued until the final mixture is homogeneous and

various properties match the required specifications.
4. Finished product is packed in various size suitable packing.

Texcore Technologies Pvt Ltd.

Feasibility Report

MANUFACTURING PROCESS FOR TEXTILE SIZING BLENDS

Raw materials details

Binders like polyester resin (coarse powder), Acrylic binder in
powder form, Polyester resin and Acrylic binder in liquid form
produced in house.
Humectant like Urea(Technical grade for Industrial use)
Flow agent like Aerosil(Fumed silica)
Softeners like Hydrogenated Castor oil, polyethylene Glycol in flake
or powder form.
Modified and Unmodified Starched(Maize and Tapioca)
1. The process is a simple mixing of various ingredients in the Ribbon
blender.
2. Various Starches, Softeners, Humectants, Flow agents and Binders
are charged under blender on condition.
3. The Mixing is continued in the Ribbon Blender until the final mixture
is homogeneous and properties match the required specifications.
4. Finished product is packed in suitable packing like HDPE woven
sack/paper bags or drums.

Texcore Technologies Pvt Ltd.

Feasibility Report

MANUFACTURING PROCESS FOR WATER SOLUBLE ACRYLAMIDE

POLYMER
(POLYMERIZATION OF ACRYLAMIDE IN WATER )

1 ] The general chemical reaction can be represented as under Free

radical chain polymerization:
Chain polymerization is the process by which a polymer chain grows by
addition of monomers single units only; growth does not occur by
addition of oligomers multiunit segments. Free radical polymerization
is one type of chain polymerization. Free radical polymerization
produces "linear" strings of monomer units by a chain reaction started
by free radical initiators. Reaction below shows the key reaction of
propagation, that a chain initiated by a radical R already having n vinyl
units (i) adds another monomer (ii) to its active radical end, thereby
making the added monomer the new active end.
H
H
H
R-(CH2CHX)n-1- CH2C + H2C=C ------- R-(CH2CHX)n - CH2C
X
X
X

2]

To polymerize acrylamide in water to polyacrylamide (polymer)

by free radical polymerization using a initiator.

3]

The polymerization progress is monitored by the variation of

temperature and viscosity with time.

4]

Water is used as diluents.

5]

No solvent is used or recovered during process.

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MANUFACTURING PROCESS FOR SOLUBLE POLYESTER-1

1]

Diethylene glycol, Mono ethylene glycol, Neopentyl glycol,

pentaerythritol, Glycerine ethoxylate, Iso phthalic acid, pure
terephthalic acid and catalyst are charged into reactor and
heated.

2]

Water of reaction is removed and progress of the reaction is

monitored by checking acid value and viscosity.

3]

When acid value and viscosity are within specifications the mass
is cooled down and PEG is added and heating is restarted.

4]

Again the progress of the reaction is monitored by checking acid

value and viscosity and when they are as per specifications it is
cooled down.

5]

After cooling the material is dispersed into water.

6]

Q.C parameters are adjusted as per specifications.

7]

Material is filtered and packed into clean drums

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Feasibility Report

MANUFACTURING PROCESS FOR SOLUBLE POLYESTER-2

1]

Di ethylene glycol, Neopentyl glycol, Pentaerythritol, Glycerine

ethoxylate, Phthalic anhydride, pure terephthalic acid and
catalyst are charged into reactor and heated.

2]

Water of reaction is removed and progress of the reaction is

monitored by checking acid value and viscosity.

3]

When acid value and viscosity are within specifications the mass
is cooled down.

4]

After cooling maleic anhydride is added and reacted to required

acid value. When acid value is within specification the batch is
cooled.

5]

Material is dispersed into sodium sulfite solution along with

caustic soda and liquor ammonia.

5]

Then sugar is added and dissolved.

6]

Q.C parameters are adjusted as per specifications.

7]

Material is filtered and packed into clean drums.

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Feasibility Report

2.5 Utilities Requirement

All utilities required for the project would be developed in the existing
facility and the utility requirements are as under.
Sr.
No.
1
2
3

Particulars
Power Consumption
Fresh Water Requirement
Thermic Fluid Heater

Details
100 HP
4.0 m3/day
LDO

o Power: Required power would be taken from UGVCL

o Water: Water would be available from GIDC pipeline.
o Fuel: Piped Natural Gas easily available.
2.6 Manpower Requirement

Required specialized man power & talent would be recruited / hired

locally and supporting services would be made available from nearest
village. Approximately 15 people will be employed.

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Feasibility Report

CHAPTER 3
SITE ANALYSIS
3.1 Connectivity
Gandhinagar is well connected by rail, road & air.
Road:

Linked to State highway 41; which is a Highway Network through

an extension of NH 8 from Gandhinagar NH-8, an offshoot of NH 8
connects Delhi, Ahmadabad to Mumbai.

Rail

Nearest major Railway station is 8 Km away from factory site to

connect the National Railway Network

Air
Ahmadabad has a fully functional, long airstrip for servicing the needs of
private commercial jets which is proposed to be developed as an air
cargo hub.

Ahmadabad airport is 38 km from GIDC Chhatral.

3.2 Existing Land Use Pattern

Currently the land is occupied by GIDC and private owners. No
agricultural activities are done on this. The particular plot: 3092 is under
the possession of the company.
3.3 Topography
The area is flat in nature. It is a build up plot. The average elevation
above mean sea level is 74 m.

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3.4 Social Infrastructure Available:

The social infrastructure available at Kalol; hardly 8 km from site is
listed below.
Housing colonies
Public School
ITI center
Healthcare Centre
Childrens Park
Community Centers
Pharmacy
Market
3.5 Rehabilitation & Resettlement Plan
The land is already in the possession of the project proponent. The NA
permission for the land is obtained by GIDC. Therefore, resettlement
and rehabilitation is not involved.
3.6 Land use Breakup
This plant will be located in plot no-3092 having an area of 1500 sqm.
The breakup of area into different uses is summarized in following table:
Sr
No
1
2
3
4
5
6
7

Description of Area
Storage of raw material
Plant and machineries
Storage of product
Roads
Green belt
Office Building
Open Area
Total

Area (m2)
250
500
300
50
100
200
100
1500

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Feasibility Report

CHAPTER 4
PROPOSED ENVIRONMENTAL INFRASTRUCTURE
Company has got the consent to establish for unit of manufacturing of
Textile auxiliaries from Gujarat Pollution Control Board. The proposed
products are Polyester resins. The company will take into account all
environmental aspects so that no pollution hazard is ever created in
and around the plant. Every effort is being made to keep zero air
pollution as well as water pollution. In addition to the above, care has
been taken to provide green belt around the plant.
4.1 Management of Domestic Waste Water
The domestic effluent (1 m3/d) shall be disposed through septic tank/
soak pit.
4.2 Management of Industrial Waste Water
There is no industrial wastewater generation proposed. Hence, there is
no ETP Proposed. Whatever wash water is generated, will be recycled
completely as the raw materials and products are 100 % water soluble.
4.3 Air Quality Management:
The source of Flue gas air pollution is Thermic Fluid Heater, which
consumes LDO and hence can be treated as non-polluting. In process
gas air pollution are Ribbon Blender and Distillation Column. APCM
System like Ventilation & Exhaust system & Bag house for prevention
for dusting. Plant area has well ventilated, cross air flow and exhaust
fans have been provided for extra air flow.
4.4 Solid & Hazardous Waste Management
The details of hazardous wastes generation from the proposed project
& its management & Handling are listed in the following tables. All the
requirements of hazardous waste as per 2008 rules shall be complied
with.

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SR
No
1

Detail
Hazardous
Waste
Used Oil

of Category

Discarded
drums/containe
rs/bags

Feasibility Report

Schedule

Quantity

Management
of Waste

5.1

50
Lit/year

33.3

24
MT/Year

Collection,
Storage and
reuse
for
lubrication
purpose.
Collection,
Storage and
reuse within
premises.

4.5 Hazardous Chemicals Details

The use and storage of hazardous chemicals is below the specified
threshold quantities. as per Schedule 3 under Rule 68-J of the Gujarat
Factories Rules 1963 (2004) and hence the industry is classified as Non
Major Accident Hazard (NMAH) unit.
4.6 Waste Minimization Measures

Metering and control of quantities of active ingredients to

minimize waste.

Reuse of by-products from the process as raw materials or as

raw material substitutes in other processes.

Use of automated filling to minimize spillage.

Use of Close Feed system into batch reactors.

Venting equipment through vapor recovery system.

Use of high pressure hoses for equipment clearing to reduce

wastewater generation for reuse.

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Feasibility Report

CHAPTER 5
PROJECT SCHEDULE & COST ESTIMATES
5.1 Proposed Schedule
The industry seeks Environmental Clearance (EC) and intends to start
production activities from July 2015 and final production activities from
December 2015.
Sr
No.

Activity
for

Environmental

Schedule

Application
Clearance

July 2015

TOR finalization Meeting

Sept 2015

Avail Environmental Clearance

Nov 2015

Final Project Activities

Dec 2015

Start Production Activities

Dec 2015

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Feasibility Report

ANNEXURE
CONSENT TO ESTABLLISH COPY

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