Professional Documents
Culture Documents
TABLE
OF
CONTENTS
Overview ................................................................................. 2
API Specification 6D (ISO 14313) ........................................... 3
API Specification 6DSS (ISO 14723) ........................................ 3
Equipment .............................................................................. 4
Surface and Underwater Safety Valves.................................... 5
Pressure Ratings ..................................................................... 6
Temperature Classes ............................................................... 6
Design Verification Testing ..................................................... 7
Material Classes ..................................................................... 7
NACE MR0175 (ISO 15156) .................................................... 9
Welding .................................................................................. 11
Quality Control ....................................................................... 11
Markings ................................................................................. 14
API Monogram Program ......................................................... 15
API Specification Q1 (ISO TS 29001) ...................................... 16
API and ISO Accreditations ..................................................... 17
OVERVIEW
API
SPECIFICATION 6D
(ISO 14313)
API
SPECIFICATION
6DSS
(ISO 14723)
API Specification 6DSS (ISO 14723) is based on ISO 14313. It has been developed to address special requirements specific to subsea pipeline valves. This
international standard is also under the jurisdiction of the API Standards
Subcommittee (API SC6) on Valves and Wellhead Equipment. ISO 14723 was
prepared by Technical Committee ISO/TC 67: Materials, equipment and offshore
structures for petroleum and natural gas industries, Subcommittee SC 2,
Pipeline transportation systems.
Both these standards specify requirements and provide recommendations for
the design, manufacturing, testing and documentation of ball, check, plug and
gate valves for applications in pipeline systems meeting the requirements of
ISO 13623 for the petroleum and natural gas industries. API Specification 6D
(ISO 14313) is also specified as the base standard for manufacture of subsea
equipment in accordance with API Specification 6DSS (ISO 14723). These international standards are not applicable to valves for pressure ratings exceeding
Class 2500 (PN 420).
These standards do not prescribe requirements for field use, testing or
repair of covered products nor covers aftermarket remanufacture and repair
activities. These requirements are covered under API 6DR recommended practice.
Major sections of API 6D (ISO 14313) and API 6DSS are:
Scope
Normative References
Terms and Definitions
Valve Types and Configurations (ball, check, gate, plug)
Design
Materials
Welding
API
SPECIFICATION
6DSS
(ISO 14723)
(continued)
Quality Control
Testing
Marking
Storage/Shipping
Documentation
Annexs (NDE/testing/documentation/purchasing)
Elements not addressed in API 6D (ISO 14313) and API 6DSS include:
EQUIPMENT
Pressure Class
150
300
400
600
900
1500
2500
Ball:
-Floater
-Rising Stem
-Trunnion
6D
6D
6D/6DSS
6D
6D
6D/6DSS
6D
6D
6D/6DSS
6D
6D
6D/6DSS
6D
6D
6D/6DSS
6D
6D
6D/6DSS
6D
6D
6D/6DSS
Check:
-Nozzle (Axial)
-Piston
-Swing
-Wafer
6D
6D
6D/6DSS
6D
6D
6D
6D/6DSS
6D
6D
6D
6D/6DSS
6D
6D
6D
6D/6DSS
6D
6D
6D
6D/6DSS
6D
6D
6D
6D/6DSS
6D
6D
6D
6D/6DSS
6D
Gate:
-Expanding
-Slab
6D
6D
6D
6D
6D
6D
6D
6D
6D
6D
6D
6D
6D
6D
Plug:
-Lubricated
-Non-lubricated
6D
6D
6D
6D
6D
6D
6D
6D
6D
6D
6D
6D
6D
6D
SURFACE and
UNDERWATER
SAFETY VALVES
Background
Normative references are taken from:
EN Euro Norm
The minimum Product Specification Level (PSL) for an SSV or USV is PSL 2.
A
cceptable design codes and calculations for pressure containing parts/
materials as specified in B16.34 and other international design code.
P
ressure-containing design and calculations in accordance with agreed,
internationally recognized design codes or standards, for example ASME
Section VIII Division 1 or Division 2, or ASME B16.34.
T
he minimum design thrust or torque for design calculations shall be
at least two times the predicted breakaway maximum design thrust or
torque of any operating condition at 38C (100F) at maximum pressure
differential (MPD), or at an operational temperature and/or pressure
causing the highest thrust or torque.
M
ax force on hand-wheel breakaway thrust/torque 180 N. For API 6DSS
valves, if required, ROV interface is per ISO 13628-8 (API 17D).
V
isible position indicator showing the open and closed position of the
obturator (closure member) of the ball, disc, gate or plug.
PRESSURE
RATINGS
TEMPERATURE
CLASSES
Pressure-temperature ratings for ANSI/ASME class-rated valves are in accordance with the applicable rating table for the appropriate material group in
ASME B16.34 and for PN rated valves per EN 1092-1.
For intermediate design pressures and temperatures, the pressure-temperature
rating is determined by linear interpolation.
Pressure-temperature ratings for non-ASME B16.34 and non-EN 1092-1are
determined from the material properties in accordance with the applicable
design standard.
For 6DSS valves, the minimum design temperature is 32F (0C ) unless
otherwise specified.
If the maximum pressure differential (MPD) at which the valve is required to
be opened is not specified, then the pressure rating as determined for
material at 100F (38C) shall be the MPD.
Note: Non-metallic parts can limit maximum pressures and minimum and
maximum temperatures.
DESIGN
VERIFICATION
TESTING
Performance verification testing is performed on production valves to validate that the performance requirements specified for pressure, temperature,
mechanical cycles and standard test fluids are met in the design of the
product.
Performance Verification Testing may include:
Hydrostatic Shell/Seat Testing
Pneumatic/Air/Gas Testing
Pressure/Temperature Cycles
Load/Mechanical Cycles
Functional and Operational Testing
Although pneumatic/air/gas testing is an optional requirement in API
Specification 6D (ISO 14313), Cameron is proud to offer a wide variety of
products proven to meet, and often exceed, the performance verification
requirements of API 6D (ISO 14313).
MATERIAL
CLASSES
Specification
Carbon
Phosphorus
Sulphur
CE%
6D
.23%
.035%
.035%
.43%
6DSS
.21%
.030%
.030%
.41%
A
ustenitic stainless steel weld end valves:
- 0.03% max. carbon
- 0.08% max. carbon if the material is stabilized
F racture toughness on base material and weld metal is based on yield
strength (SMYS) and not tensile strength for all carbon/alloy material
design temperature as:
6D
-20 C
-29 F
6DSS
0 C
+32 F
MATERIAL
CLASSES
(continued)
B
olting material with a hardness exceeding HRC 34 (Rockwell C) or HBW
340 (Brinell) are not to be used for valve applications where hydrogen
embrittlement can occur, unless otherwise agreed.
Sour service - HIC testing is mandatory on plate material per NACE TM 0284.
A
s defined by National Association of Corrosion Engineers (NACE)
Standard MR0175, these material classes will also include an H2S rating
in compliance with NACE Standard MR0175.
Sour service is defined as any case where the absolute partial pressure of
hydrogen sulfide (H2S) exceeds 0.05 psi (0,0003 Mpa). As an example, if the
total shut-in pressure is 2000 psi (13,8 Mpa), a concentration of 25 parts per
million (ppm) is equivalent to 0.05 psi partial pressure, so ISO 15156 would
apply. API 6D (ISO 14313) and API 6DSS (ISO 17423) specifications require that
materials for pressure-containing and pressure-controlling parts including
bolting used in sour service meet the requirements of ISO 15156 (all parts).
Application
(Part)
Maximum H2S
at 5000 psi
(34,5 Mpa)
Minimum pH
of Water
Phase
Maximum
Temperature
Carbon or
Low Alloy Steel
No Limit
No Limit
No Limit
410 or F6NM
Stainless Steel
No Limit
3.5
No Limit
Stem
300 ppm
3.5
No Limit
4.5
No Limit
17-4 PH SST or
Monel K-500
Ring Gasket
No Limit
No Limit
No Limit
3000 ppm
No Limit
140 F (60 C)
Stellite or
Tungsten Carbide
No Limit
No Limit
No Limit
Nickel Alloys
718 and 925
No Limit
No Limit
275 F (135 C)
40,000 ppm
No Limit
400 F (204 C)
Nickel Alloys
625 and 825
No Limit
No Limit
No Limit
316 or 304
Stainless Steel
(continued)
There are sound reasons for the changes to NACE MR0175. Previous
editions did not address the effects of environmental factors other than
H2S on the resistance of materials to sulfide-stress cracking. While the major
oil and gas companies, drilling companies and equipment manufacturers
were aware of the limitations of the materials they used, the standard did
not provide enough guidance for companies with less experience or
metallurgical expertise.
In a few cases, materials that have been approved in MR0175 and widely
used for certain components are no longer permitted by the standard. An
example is the use of 17-4 PH stainless steel for tubing hangers. In other
cases, the new restrictions may dictate a change in materials from past usage.
For instance, tubing hangers or valve stems made from 410 or F6NM stainless
steel are approved for use only if the partial pressure of H2S is no higher
than 1.5 psi. As a result of such limitations, it may not be possible to certify
that a product complies with NACE MR0175, without knowing specific fluid
conditions.
Another change to the standard is the expansion of scope to cover stress
corrosion cracking (SCC) as well as sulfide-stress cracking (SSC). As a result, AISI
316 and other austenitic stainless steels are limited as to service temperature
and chloride content as well as H2S.
Recognizing the impact of the new environmental limits in NACE MR0175,
(ISO 15156) the standard now allows purchasers to qualify materials for use
outside those limits, or to use materials not listed. This can be done by using
like for like materials in an existing field or by documenting successful service history in a comparable application. Purchasers can also perform material
qualification testing, as detailed in MR0175, and avoid the lengthy balloting
and approval process.
There are many additional factors that can dramatically influence the selection
of proper materials in addition to those included in NACE. Factors such as
temperature are important considerations during completion and throughout
the service life of the well.
10
WELDING
QUALITY
CONTROL
Welding, including repair welding, of pressure-containing and pressurecontrolling parts are performed to qualified procedures. The following table
applies to pressure containing fabrication and repair weldments for bodies,
bonnets, obturator, seats and end connections or closures:
Requirements
API 6D
API 6DSS
Required
Required
Weld Surface
NDE: PT/MT
By Agreement
By Agreement
By Agreement
By Agreement
Acceptance Criteria
API 6D
API 6DSS
API 6D
API 6DSS
RT of castings accessible
areas
RT of welds
weldments
Same as 6D
UT of castings critical
areas per ASME B16.34
UT of castings accessible
areas
11
Examination Method
ASTM A 388; or
A 435; or
A 577 (as applicable)
QUALITY
CONTROL
(continued)
Examination Method
API 6D
API 6DSS
Acceptance Criteria
API 6D
API 6DSS
MT of forgings 100%
accessible surface areas
Same as 6D; or
no linear indications
(sealing surfaces)
MT of bolting
Same
MT of 100% machined
surfaces
Same as 6D; or
no linear indications
(sealing surfaces)
MT of weld bevels
weld ends
Same as 6D
LP of castings 100%
accessible surface areas
Same as 6D; or
no linear indications
(sealing surfaces)
LP of bolting
Same as 6D
LP of 100% machined
surfaces
Same as 6D; or
no linear indications
(sealing surfaces)
LP of weld bevels
weld ends
Same as 6D
VT of castings surfaces
MSS-SP-55
Same as 6D
As required by ASTM
Product Spec
As required by ASTM
Product Spec
VT of weldments
VT of others 100%
surfaces
No visible defects
Documented procedures
Same as 6D; or
when specified by
Customer
PT ASME Sec. VIII, Div. 1,
App 8; no linear
indications; or
MT ASME Sec. V, Div. 1,
App 6; no linear
indications
Documented procedures
Same as 6D; or
when specified by
Customer
PT ASME Sec. VIII, Div. 1,
App 8; no linear
indications; or
MT ASME Sec. V, Div. 1,
App 6; no linear
indications; or
RT ASME Sec. VIII, Div. 1,
UW51 (linear indications) or
ASME Sec. VIII, Div. 1, App
4 (rounded indications); or
UT ASME Sec. VIII, Div.
1, App 12; ASTM A 578; no
lack of fusion
MT or PT
MT or PT
Same as 6D; or
when specified by
Customer
PT per ASME Sec. V, Art. 6
(100% sealing and
accessible surfaces)
API 6D
API 6DSS
NDE
Welding Inspectors
AWS QC1
Visual Inspectors
12
QUALITY
CONTROL
(continued)
DN
NPS
PN 20 ~ 100
(Class 150 ~
600)
PN 150
(Class 900)
PN 250
(Class 1500)
PN 420
(Class 2500)
50
49
49
49
42
65
2-1/2
62
62
62
52
80
74
74
74
62
100
100
100
100
87
150
150
150
144
131
200
201
201
192
179
250
10
252
252
239
223
300
12
303
303
287
265
350
14
334
322
315
400
16
385
373
360
450
18
436
423
500
20
487
471
550
22
538
522
600
24
589
570
650
26
633
617
700
28
684
665
750
30
735
712
800
32
779
760
850
34
830
808
900
36
874
855
950
38
925
1000
40
976
1050
42
1020
1200
48
1166
1350
54
1312
1400
56
1360
1500
60
1458
NPS
Connection Size
mm (inch)
50 ~ 100
2~4
15 ()
150 ~ 200
6~8
20 ()
250
10
25 (1)
13
MARKING
and FINAL
INSPECTION
Sales Order:
Valve Description:
Serial Number:
Pass
Fail
n/a
Pass
Fail
n/a
3. Are
pressure/temperature rating identified on nameplate?
a) Maximum operating pressure at maximum operating temperature
b) Maximum operating pressure at minimum operating temperature
Pass
Fail
n/a
Pass
Fail
n/a
5. A
re body material designation identified on body and nameplate?
Are cast and heat melting identification identified on body, bonnet
closures and stem?
Material symbol, e.g., AISI, ASME,ASTM. or ISO. NOTE: When body
is fabricated of more than one type of steel, the end connection
material governs marking.
Pass
Pass
Fail
Fail
n/a
n/a
6. A
re trim identification identified on nameplate?
Symbols indicating material of stem and sealing faces of closure
members if different from that of body. Note: MSS SP-25 gives guidance on marking.
Pass
Fail
n/a
7. A
re nominal valve size identified on body or nameplate or both as
practicable?
a) Full-opening valves: nominal valve size
b) Reduced-opening valves: shall be marked as specified in 6.2
Pass
Fail
n/a
Pass
Fail
n/a
9. A
RE SMYS and minimum wall thickness identified on valve body
weld bevels?
Pass
Fail
n/a
10. A
re flow direction (for check valves only) identified on body of
unidirectional valve only?
Pass
Fail
n/a
Pass
Fail
n/a
Pass
Fail
n/a
Pass
Fail
n/a
14. Is ISO 14313 identified on 6D nameplate or ISO 14723 identified on 6DSS
nameplates?
Pass
Fail
n/a
15. A
re bonnet, body and closures traceable to Heat Numbers?
Cover/Bonnet Heat #_______ Body Heat #_______
Closures (L/R) Heat #_______ /_______
Pass
Fail
n/a
16. I f body material is carbon steel, do the MTR meet the chemistry
requirements of API 6D clause 7.4 for weld ends?
Pass
Fail
n/a
17. If a weld repair was performed, was NDE performed before and
after repair, is it documented and do results meet acceptance
criteria?
Pass
Fail
n/a
18. W
ere shell and seat test performed per API requirements?
Shell Test Pressure______ Time_____ Seat Test Pressure_____ Time_____
Double Block and Bleed____Seat Test Pressure_______ Time_______
Pass
Pass
Pass
Fail
Fail
Fail
n/a
n/a
n/a
Pass
Fail
n/a
Pass
Fail
n/a
Pass
Fail
n/a
Checked by:
Date:
Pass
Note: For API monogrammed equipment, the API monogram is also marked along with the license number of the API
approved manufacturing facility.
14
THE API
MONOGRAM
PROGRAM
Program Description
The American Petroleum Institute administers the API Monogram Program
as a service to the global oil and natural gas industry. The program is widely
known for the API Monogram symbol, which can be found physically marked
on many products used in the industry today. The mark is a warranty by the
licensed product manufacturer or service provider to the API and to the
purchaser of the product, that (a) the item complies in every aspect with the
applicable API Product Specification in effect on the date of manufacture and
(b) the item was manufactured in conformance with the manufacturers
API-approved quality management system.
THE API
MONOGRAM
PROGRAM
(continued)
API
SPECIFICATION Q1
(ISO 29001)
16
17
Plant Location
State/Country
API Licenses
ISO 9001
Certifications
Deer Park
Australia
Shanghai Moqiao
China
6A, Q1
Shanghai Songjian
China
6A, Q1
X
X
China
6D
Batam Island
Indonesia
6A
Bekasi
Indonesia
Johor
Malaysia
Selangor
Muscat
X
6A, 16A, 17D
Malaysia
Oman
Al Rushaid
Saudi Arabia
Jubail (JV)
Saudi Arabia
Singapore
Singapore
Abu Dhabi
UAE
Luanda
Angola
Bonor Regis
England
X
6A, 6D, 16A, 16C, 17D
Leeds
England
Newmarket
England
X
X
Rugby/Sunbury
England
England
Beziers
France
Celle
Germany
Longford
Ireland
Colico
Italy
Milan
Italy
Voghera
Italy
Hoogezand
Netherlands
Onne Port
Nigeria
Port Harcourt
Nigeria
6D
Stavanger
Norway
6A
Campina
Romania
Ploiesti
Romania
6A
Aberdeen
Scotland
Canada
Canada
Edmonton
Canada
X
6A, 6D, 16A, 16C, 608
Canada
608, 6D
Canada
Plant Location
State/Country
API Licenses
ISO 9001
Certifications
Little Rock
Arkansas
6D
City of Industry
California
Grand Junction
Colorado
12F
Iola
Kansas
11AX, 11B
Salina
Kansas
Berwick
Louisiana
Hammond
Louisiana
6A, 6D
New Iberia
Louisiana
6A, Q1
Ville Platte
Louisiana
Millbury
Massachusetts
Buffalo
New York
Duncan
Oklahoma
Moore
Oklahoma
X
672, 617, 614
Oklahoma
Oklahoma
Oklahoma
Oklahoma
6A, 6D
Electra
Texas
Texas
Texas
Texas
Texas
Texas
X
16D, Q1
Texas
Texas
Texas
16A, Q1
Katy
Texas
16A, Q1
Texas
Texas
Waller
Texas
6A, 17D, Q1
Casper
Wyoming
12F
X
X
X
Zarate
Argentina
6A, 16A, Q1
Simes Filho
Bahia / Brazil
6A, 6D
Macae
Brazil
6A, 16A, Q1
Taubate
Brazil
6A, 17D, Q1
Veracruz
Mexico
Maracaibo
Venezuela
18
HEADQUARTERS
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MANUFACTURING LOCATIONS
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AL
A
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ENVIRONME
N
CA
() Warehouse Locations
()
API Registered Locations
WAREHOUSE/AFTERMARKET SERVICES
MEASUREMENT SYSTEMS
ND
Benicia, USA
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Houston, USA ()
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