Arico Fa1

PREVIEW
This Liquid Crystal Display (LCD) controller "FA" series is designed and
manufactured by our company has features of advanced technology, high
quality and perfect maintenance services etc.
All injection molding process of this controller is centralized and
controlled by computer. It provided quick action, high efficiency, power
saving, safety and reliability.
For the purpose of using and maintenance of this machine better, this
operation manual will provide detail information and instructions as well.
Any problem do not clear, please do not hesitate to contact our service
team. We are glided to provide concerned technical communication service
and answer all kinds of question for your requires.
* Specifications are subject to change without prior notice.
CONTENT
Chapter 1System Specification
1. Standard Configuration
1- 2
2. Hardware Specification and mounting dimension 1 - 2
3. Software function1 - 6
Chapter 2Safety Precaution
1. Operating safety instruction2 - 2
2. Installation Regarding2 - 3
3. Power Requirement2 - 3
4. Installation of Potentiometer
2- 4
5. Wiring Requirement2 - 4
Chapter 3Operating Panel Description
1. Screen Selector3 - 3
2. Operating Mode Selector3 - 3
3. Cursor Keys.. 3 - 4
4. Numeric Keys3 - 4
5. Manual Operation Keys 3 - 5
Chapter 4Screen Operation Description
1. Introduction and Welcoming Screen 4 - 2
2. Monitor and Temperature Screen4 - 3
3. Injection and Charging Screen4 - 5
4. Purge and Mold Screen 4 - 7
4- 9
5. Core Pulling and Ejection Screen
6. Nozzle Unit and Memory Screen4 - 11
4 - 13
7. Quality Control 1 and 2 Screen
CONTENT
Chapter 5Operation and Control
1. Diagrammatic Explication of Injection Unit
5- 2
2. Diagrammatic Explication of Clamping Unit5 - 4
3. Basic Data Presetting 5 - 6
4. Manual Operation Description5 - 9
5 - 13
5. Operation mode Description
Chapter 6System Wiring
1. Power distribution diagram6 - 2
2. Main box connector distribution diagram
6- 3
3. FA-1 KAD module connection 6 - 6
4. FA-2 TC module connection 6 - 8
5. FA-3 CLCD module connection6 - 13
6. FA-4 IO module connection 6 - 14
7. FA-6 IO3 module connection6 - 16
8. Transformer color of wiring6 - 20
Chapter 7Maintenance & Trouble Shooting
1. Inspection Procedure of Controller7 - 2
2. Calibration Procedure of Machine7 - 3
3. Inspection and Maintenance7 - 4
4. Alarm Message Table7 - 5
Chapter 8Services Review
1. Product Introduction8 - 2
2. Services Centre Address8 - 5
Chapter 1
System Specification
1. Standard Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2

..
2. Hardware Specification and mounting dimension. . . . . . . . . . . . .1-2
...
3. Software function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
..
Chapter 2
Safety Precaution
Chapter 3
Operating Panel Description
Chapter 4
Screen Operation Description
Chapter 5
Operation and Control
Chapter 6
System Wiring
Chapter 7
Maintenance and Trouble Shooting
Chapter 8
Services Review
1-1
////
1 Standard Configuration
1. Control box (Fig.1) (Fig.2)
2. Operation Panel (Fig.3)
3. Switching power supply (with EMI filter)
4. Transformer
5. Spare fuse
6. Extension relay board (Temp. & H.V. control).
7. FPW-01 Power supply (I/O)
8. FPV-01 Amplifier (pressure & flaw valve control)
9. External numeric key lock (option)
10. Surge killer
2.
Hardware Specification and mounting dimension

1. Control box
2.
Keyboard + High speed Counter + A/D + D/A board

56 keys individual input port
4 channels high speed counter input interface
2 channels D/A voltage output interface (standard for 2, available extend to 4)
4 A/D voltage input interface
(1)
FA-1 KAD
(2)
FA-2 TC/TC-2N Temperature control board

7 zones for barrel heating, 1 zone for oil temperature
Independent MPU control and P.I.D auto tuning
(3)
FA-3 CLCD
CPU Main board

Industrial CPU chip set include 60 groups parameter memory
On-line edit port
Independent MPU hardware interrupt circuit
LCD word, GDI display interface
(4)
FA-4 IO
Operation I/O board (standard for 2, available extend to 3)

16's*2 24vdc NPN port
16's*2 24vdc MOSFET port
(5)
FA-6 IO3
Operation I/O board (standard for 2, available extend to 3)

16's*2 24vdc NPN port
16's*2 24vdc MOSFET port
Operation panel box

(1)
56's mechanical key, Oil / Dust protection PET membrane
(2)
320 X 240 dot back light LCD display
1-2
Control Box
(Fig. 1)
FA-1 KAD
FA-3 CLCD
FA-2 TC
+5V +15V
+5V -5V
-15V V5
VI WG
+5V,V1,V0
+5V,WG
KB
RESET
FA-4 IO
HT1
FA-6 IO3
+5V,V1,V0
V1
V1
IN1
IN17
IN2
IN18
IN3
IN19
IN4
IN20
IN5
IN21
IN6
IN22
YI
HT2
CNT1
HT3
CNT2
HT4
IN7
IN23
CNT3
HT5
IN8
IN24
CNT4
HT6
IN9
IN25
HT7
IN10
IN26
VS1
HT8
IN11
IN27
AD1+
V1
IN12
IN28
AD1-
G1
IN13
IN29
COM1
COM2
IN14
IN30
VS2
FG1
ALM1
IN15
IN31
AD2+
ALM2
IN16
IN32
AD2-
ALM3
GI
GI
FG2
ALM4
RESET
V0
ALM5
V0
VS3
ALM6
OUT1
OUT17
AD3+
ALM7
OUT2
OUT18
AD3-
ALM8
OUT3
OUT19
OUT4
OUT20
VS4
OUT5
OUT21
AD4+
OUT6
OUT22
OUT7
OUT23
OUT8
OUT24
OUT9
OUT25
OUT10
OUT26
OUT11
OUT27
OUT12
OUT28
OUT13
OUT29
OUT14
OUT30
OUT15
OUT31
OUT16
OUT32
FG3
AD4FG4
DA1+
DA1DA2+
DA2DA3+
DA3DA4+
DA5+
LCD(1)
TC1+
TC1TC2+
TC2TC3+
TC3TC4+
TC4TC5+
TC5TC6+
TC6TC7+
TC7TC8+
TC8-
LCD(2)
GO
1-3
GO
////
Control Box
(Fig. 2)
FA-1 KAD
+5V +15V
FA-3 CLCD
FA-2N
+5V -5V
-15V V5
+5V,V1,V0
+5V,WG
KB
RESET
FA-4 IO
HT1
FA-6 IO3
+5V,V1,V0
V1
V1
IN1
IN17
IN2
IN18
IN3
IN19
IN4
IN20
IN5
IN21
IN6
IN22
YI
HT2
CNT1
HT3
CNT2
HT4
IN7
IN23
CNT3
HT5
IN8
IN24
CNT4
HT6
IN9
IN25
HT7
IN10
IN26
VS1
HT8
IN11
IN27
AD1+
24V
IN12
IN28
AD1-
G1
IN13
IN29
COM1
COM2
IN14
IN30
VS2
FG1
ALM1
IN15
IN31
AD2+
ALM2
IN16
IN32
AD2-
ALM3
GI
GI
FG2
ALM4
RESET
V0
ALM5
V0
VS3
ALM6
OUT1
OUT17
AD3+
ALM7
OUT2
OUT18
AD3-
ALM8
OUT3
OUT19
OUT4
OUT20
VS4
OUT5
OUT21
AD4+
OUT6
OUT22
OUT7
OUT23
OUT8
OUT24
OUT9
OUT25
OUT10
OUT26
OUT11
OUT27
OUT12
OUT28
OUT13
OUT29
OUT14
OUT30
OUT15
OUT31
OUT16
OUT32
FG3
AD4FG4
DA1+
DA1DA2+
DA2DA3+
DA3DA4+
DA5+
LCD(1)
TC1+
TC1TC2+
TC2TC3+
TC3TC4+
TC4TC5+
TC5TC6+
TC6TC7+
TC7TC8+
TC8-
LCD(2)
GO
1-4
GO
////
Operation Panel (Fig.3)

The hole of fix
panel screw.
4 mm
WE NEED A NEW ONE
196
4 mm
Operate
panel
198
56 mm
Rear cover
198
The hole of fix

4 mm
main box screw.
4 mm
W
w'
D
L1
H
H
L2
l'
L
L1
FA type Control Box Installation

Dimension
L265 X W180 X H148
L1=10
L2=246
Unit : mm
FA type Control Box dimension

L295X W250X H200
Unit : mm
1-5
FA type Operation Panel dimension

Cover : L404 X W204 X D60
Inner : l' 388 X w' 188
Unit : (mm)
////
3.
Software function
Temperature Unit
Centralization Unit
7 zones barrel temperature control (with H/L alarm)

1 zone oil-temp monitor / control
Independent PID control
First zone constant temp. control with SCR selectable
Injection Unit
PLC ladder program editor

Multi layer password protection
30 pages display
Built-in 60 sets mold memory
3 kind of variable operation modes
Over 50 alarm message
Electrical lubrication control
Production statistic function
Operating I/O diagnosis
Real-time display
4-stages injection control

4-stages holding control
Time or position advance to holding stage
Injection target position detect
Motion Unit
Multi-stage independent absorber setting
Emergence or special action absorber
Plasticization Unit
Curve fitting for proportional output

Linear I/O modification function
2 stages suck back, 3 stages charge function

Selective depression sequence
Auto purge (Barrel Clean-up)
Screw rotation speed display
De-Molding (ejection) Unit

Oscillating ejection
Hold-on eject function
Clamping Unit
2 sets air blow function

robot connection procedure
2 sets core polling / unscrewing
4 stages opening control

4 stages clamping control
Fast speed clamping support
Auto mold height adjustment
* Specifications are subject to change without prior notice.
1-6
Chapter 1 System Specification
Chapter 2 Safety Precaution

1. Operating safety instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2. .- 2
2. Installation Regarding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2. .- 3
3. Power Requirement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2. - 3
4. Installation of Potentiometer . . . . . . . . . . . . . . . . . . . . . . . . . . . .2. -. 4
5. Wiring Requirement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2. .- 4
Chapter 3 Operating Panel Description
Chapter 4 Screen Operation Description
Chapter 5 Operation and control
Chapter 6 System Wiring
Chapter 7 Maintenance and Trouble Shooting
Chapter 8 Services Review
2-1
1. Operating safety instruction
To prevent damage from human and machine, please obey the following safety caution.
(1)
Equipment must be operating under correct power. (install a Voltage Stabilizer for unstable power supply)
(2)
GND terminal must be connected to qualified terminal. (T/T system)
(3)
All electric elements with GND terminal, it is necessary for users to connect with the GND terminal
(4)
Electrical box must have good heat dissipation to prevent fire.
(5)
Cables must be appropriated and qualified. (include shield)
(6)
The high-power cables should be separated from the low-power cables to avoid interfere.
(7)
All electric elements must be avoided mechanic shock
(8)
Never hit the panel with hard thing to avoid electric shock.
(9)
To prevent fire or hazard shock, do not expose the unit to rain or moistly place.
(10) Please understanding the operation process before use.

(11) When system shut down, Wait 10 seconds for re-start.
(12) Wait for 10 seconds or each starting of machine ( include heating elements ) .
2-2
2. Installation Regarding
(1)
The control box must be places at up right position for heat dissipation
(2)
Installing the operation panel and control box in oilless, dustless and ventilative places.
(3)
To prevent interfere, controller should distant to breaker, contactor, transformer or heavy load equipment
(4)
5 VDC power cable must be more than cross-section of 2mm, and the distance between controller and power supply
must be less than 1m.
(5)
The coil of AC contactor must be connected with the surge killer to eliminate the spark
(6)
The PC cable ( 2.5m ) between control panel and main box can not be connected arbitrarily.
(7)
Potentiometer conductor should use a shielded cable to avoid magnetic field interfere.
(8)
The elements (like power filter220VAC) must be connected with the right polar terminal
(9)
All component must be grounded to prevent damage of thunder attack and static electricity.
(10) To prevent eddy current, do not connect together with different power source.
(Whatsoever, the marked voltage is same or not, include VI , VO , QV , GI , GO and FG)
(11) Any load-specific element (excluding arico controller) can not be modify in this system.
3. Power Requirement
Single phase , 3 line, 220v/380vac, 50hz (china), 60hz (Taiwan) stable AC power. (IEE. T/T system)
Notes: 220v : 200v~250v is acceptable

380v : 350v~400v is acceptable
2-3
4. Installation of Potentiometer
1.
Make sure of the machine stroke that you want to measure
2.
For safety, the total stroke must be longer than needed stroke about 10~20 mm
3.
Wiring diagram
3
3
5.
4.
1, 3 are connected to power, 2 is the output signal. Never connect 2 to power,

this will make potentiometer and controller damaged
5.
Mould or screw, moving toward center of machine shall be display a smaller value approximately to "0" .
If the trend of position display reversed, just change pin 1 and 3
Wiring Requirement
1.
To prevent DC signal disturbance, never put the AC and DC wiring together on the same duct
2.
To eliminate surge, it is always recommended to use a filter in control line
3.
Most of the electric elements must be grounded to prevent accident
4.
Every wiring (include signal line) must use the qualified cable
2-4

1. Screen Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 3
2. Operating Mode Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 3
3. Cursor Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 4
4. Numeric Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 4
5. Manual Operation Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3. - 5
3-1
LCD Display
with back-light
RESET
Key Lock
Emergence Stop
Contrast
3-2
1. Screen Selector
ACTION KEY
Monitor, temperature page (repeat pushing)
MOLD KEY
Mold close & open page
INJ. HOLD-P KEY
Injection, hold pressure page (repeat pushing)
CHARGE KEY
Charging (plasticization) page
EJECTOR NOZZLE KEY
Ejector / nozzle page
CORE KEY
Core (unscrew) page
SPC KEY
Q.C.1, Q.C.2 page
MEMORY KEY
Memory page
2. Operating Mode Selector
MANUAL : Operating machine by manual key

SEMI AUTO : Operate machine in semi-auto recycling and re-started by
safety door open and close again
AUTO : Machine operating at fully automatic production mode
re-started by safety door, photo sensor or robot
MOTOR
Push this key to start or stop motor(s)

( please wait one minute before machine loading)
Push this key to start or stop the heating
HEATER
( please wait one minute before machine running)
RESET
Push this key to reset alarm and continue to product after the resolution of alarm message
3-3
3. Cursor Keys
Cursor moving direction
4. Numeric Keys
7
STU
JKL
ABC
VWX
MNO
DEF
YZ( )
PQR
CLEAR
ABC
GHI
S3 S2 S1
+ , -
ENTER
(1)
+ , -
(2)
S1
Spare
(3)
S2
Spare
(4)
S3
Spare
Clearing input data to ZERO
(5)
(6)
(7)
CLEAR
ABC
ENTER
YZ( )
0~9 Numerals or symbols change key
English character input key
Function On / Off key and data input confirmation key
3-4
5. Manual Operation Keys
MOLD OPEN KEY

Push for activate of mold opening action manually
MOLD CLOSE KEY
Push for activate of mold clamping action manually
EJECTOR RET. KEY
Push for activate of ejector retract action manually
EJECTOR ADV. KEY
Push for activate of ejector advance action manually
MOLD ADJ. KEY
Push for select mold adjustment function On / Off
M. MOLD ADJ. KEY
Push for slow manual mold adjustment function On / Off (work with Mold adjustment function)
CORE (1/2) IN KEY
Push for activate of core (1/2) IN action manually
CORE(1/2) OUT KEY
Push for activate of core (1/2) OUT action manually
MOLD ADJ. ADV. KEY
Push for activate of mold adjustment advance manually
MOLD ADJ. RET. KEY
Push for activate of mold adjustment retract manually
CORE USE KEY

* Push one time to open CORE USE function, and LED will bright
* Push one time to close CORE USE function, and LED will OFF
F1 KEY
Spare
INJECTION KEY
Push for activate of injection manually
(Disable by material temperature is lower than protection setting)
CHARGE KEY
Push for start or stop of plasticization manually
3-5
AIR BLOW KEY

Push for activate of air blow de-molding devices manually (fix and movable platen)
SUCK BACK KEY
Push for activate of suck back action manually
NOZZLE ADV. KEY
Push for activate of nozzle advance action manually
NOZZLE RET. KEY
Push for activate of nozzle retract action manually
Under manual mode, push this key to start auto purge
CORE USE: push on-push off key
Under manual mode, on this key to use core
MANU LUB. KEY
Push key for start auto lubrication at once
RESET
EMERGENCY STOP KEY

* Push key for stop all actions and to void any dangerous and damage
* If emergency stop key control the controller power supply , push key for stop the power
and the actions. If it control INPUT's point IN22,then push it for stop pump and actions
CONTRAST KEY
* Adjust the monitor contrast, it according to ambiance and visual angle until the screen is clear to see
KEY LOCK KEY
* For the number key function is unavailable or available. If the key lock is available, the number
key is unavailable. If unavailable, the number key is available
* Wiring : the wiring point is the IN9 point of INPUT. If IN9 and GI are on line, the key lock
is available. If not, the key lock is unavailable
3-6

1. Introduction and Welcoming Screen . . . . . . . . . . . . . . . . . . . . .4. -. 2. .
2. Monitor and Temperature Screen . . . . . . . . . . . . . . . . . . . . . . . 4. .- .3.
3. Injection and Charging Screen . . . . . . . . . . . . . . . . . . . . . . . . . 4. .-. 5.

4. Purge and Mold Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4. .-.7.
5. Core Pulling and Ejection Screen . . . . . . . . . . . . . . . . . . . . . . .4. .- .9.
6. Nozzle Unit and Memory Screen . . . . . . . . . . . . . . . . . . . . . . .4. -. 11

..
7. Quality Control 1 and 2 Screen . . . . . . . . . . . . . . . . . . . . . . . . .4. -. 13

..
4-1
1. Introduction and Welcoming Screen
WELCOME :
ARICO TECHNOLOGY CO., LTD.

FA-TYPE CONTROL SYSTEM
T E L:
T E L:
< PRESS ANY KEY CONTINUE >
"FA" type control system is formed from the high speed INTEL CPU and MPU in the
boards to serve as the action procedure in the whole system to reach the most ideal
hardware interrupt effect, so the system tracks the coherence automatically in each
configuration when transferring electricity and starting the machine every time about
seconds later, the system will display the welcome page automatically to notify the operator
that it boot well. Then we can press any key to start of system operating.
* Against to technical improvement, some pages may different from present.
4-2
2. Monitor and Temperature Screen

Page Display
Date
A
B
C
Time
07/06/1999
< MONITOR >
19:32:29
OPER.MODE : MANU
ACTIVE
PRS.Bar SPEED
TIME COUNT
INJECT 1
30
35
9.0
D
J
E
MODE POS.:234.5mm
CYC-TIME :999.9SEC
SHOT ACC.: 123456
F
G
SCREW POS.: 456.7mm
: 999 rpm
PACK ACC. : 123456
L
H
TRUE
1
2
3
4
5
6
7 OIL
236 221 219 216 214 210 --- ---
I
WARN 67 : OIL TEMP. OVER
N
Description :
Operation and monitor page of each master parameters
Instruction :
(A)
(B)
(C)
(D)
(E)
(F)
(G)
(H)
(I)
(J)
(K)
( L)
(M)
( N)
Operating mode displayed

Action name and unit column
Present active in motion and it's executive parameter displayed row
Motive graph display portion of machine
MODE POS. : present position of movable mode plate
CYC-TIME : auto cycle timer display (single cycle)
SHOT ACC. : accumulation counter of shot record
Temperature zone and unit display
TURE : actual temperature of correspondent region
SCREW POS.: present plasticizating screw position
RPM : Rotation speed per minute of placticizating screw
PACK ACC. : accumulation counter of packing record (single packing cycle)
OIL : Hydraulic oil temperature region
Warning message (Display on all page while need)
4-3
I
07/06/1999 < TEMP
TEMP.
1
2
3
TRUE
240 220 218
SET
236 221 219
UP LIM. +30 +20 +20
LO LIM. -25 -15 -15
IDLE
150 120 120
A
B
C
D
E
OIL-TEMP
30
HEAT
10
4
216
216
+20
-15
120
COOL
50
HEAT TYP : NORMAL

NZ. HEAT : 50
>
5
214
214
+20
-15
120
OVER
60
19:32:29
6
7
212 --210 --+20 ---15 --120 --STATE
NORMAL
J
K
L
IDEL FUN : OFF
Description :
Temperature parameters setting of 7 zone barrel and 1 zone oil tank
Instruction :
(A)
(B)
(C)
(D)
(E)
(F)
(G)
TURE : present temperature value display row

SET : target temperature value setting row
UP LIM.: high temperature alarm setting row
LO LIM.: low temperature alarm setting row (prevention of placticizing cool start)
IDLE : setting of temperature in idle mode
OIL-TEMP: Oil temperature value
HEAT TYP: operating mode selector
NORMAL : heating the barrel for normal production state
IDLE : heating the barrel at idling value for standby purpose
(H) NZ. HEAT : enforced heating zone output ratio control, higher ratio
higher temperature result (especially for no probe environment)
( I ) HEAT : preheating temperature value of hydraulic oil
( J ) COOL : cooling temperature value of hydraulic oil
(K) OVER : over heat protection value of hydraulic oil temperature
( L) STATE : hydraulic oil temperature state display
(M) IDLE FUN : selector for idling mode switching against auto shut down operation
4-4
3. Injection and Charging Screen
07/06/1999
B
C
D
E
F
G
H
I
INJECT 1
INJECT 2
INJECT 3
INJECT 4
HD. POS.
HD.PRS.1
HD.PRS.2
HD.PRS.3
HD.PRS.4
< INJ >

19:32:29
POS.
PRS.
SPD.
40
45
600.0
130
100
500.0
50
70
10.0
45
50
5.5
INJ.TIME:5.0SEC
PRS.
SPD.
TIME
40
50
3.8
35
45
2.0
30
43
0.9
20
40
0.3
SCREW POS.:789.9 mm
Description :
Injection parameter setting screen
Instruction :
(A)
(B)
(C)
(D)
(E)
(F)
(G)
(H)
(I)
(J)
( K)
INJECT 1 : parameter setting of stage 1 of injection data (position needless)

INJECT 2 : parameter setting of stage 2 of injection data (disable by pos.=0)
HD. POS. : switching position setting of injection to holding stages
HD.PRS.1 : parameter setting of holding stage 1
SCREW POS. : present staying position of injection screw
INJECT TIME : time limit setting of positioning injection
(1) Injection stage 2 to 4 is decreasing order of start position setting and disable by that stage position = 0
(2) holding stage 1 to 4 are controlled by their own duration timer only
4-5
07/06/1999
A
< CHARGE >

POS.
60.0
PRE-SUCK
CHARGE 1
CHARGE 2
80.0
CHARGE 3
90.0
CHARGEEND 120.0
SUCK-BK. + 20.0
C
D
E
: 999 RPM
19:32:29
PRS.
30
33
120
50
SPD.
35
33
75
40
45
50
SCREW POS:809.4mm
Description :
parameter setting of plasticization screen
Instruction :
(A)
(B)
(C)
(D)
(E)
(F)
(G)
(H)
PRE-SUCK : parameter setting of suck back stage 1

CHARGE 1 : parameter setting of plasticization stage 1 (position needless)
CHARGE 2 : parameter setting of plasticization stage 2 (disable by pos.= 0)
CHARGE 3 : parameter setting of plasticization stage 3 (disable by pos.= 0)
CHARGE END : accomplish position setting of charge stage
SUCK_BK : parameter setting of suck back stage 2 (decompression stage)
RPM : rotation speed display of plasticization screw
SCREW POS. : present position display of plasticization screw
(1) Position parameter in suck back 1 is the end position setting. the position parameter in charge 2 and 3
is the start position setting. (increasing order setting)
(2) Suck back 2 is a independent backward added value position setting
EX : charge-complete stage is 120.0, suck back2 is 2.0 , and the ending position is 140
(3) Precision of storage materials rotate speed display (RPM) is according to the number of sensorial cam
4-6
4. Purge and Mold Screen
07/06/1999
A
< PURGE >
PURGE
POS.
PURGE-INJ
10.0
PURGE-SUCK 30.0
PURGE-REC 100.0
B
C
PRS.
50
40
135
19:32:29
SPD.
50
30
60
TIME
E
38.0
PURGE CYC : 9 TIMES

AUTO-PURGE: OFF
D
E
Description :
special parameter setting in purge procedure (auto barrel cleaning function)
Instruction :
(A)
(B)
(C)
(D)
(E)
(F)
PURGE-INJ : inject end position and inject parameter setting row in purge
PURGE-SUCK : end position of pre-suck action and inject parameter setting row in purge
PURGE-REC : parameter setting of plasticization back action in purge procedure
PURGE CYC : frequency of purge action setting
AUTO-PURGE : switch of purge function
Duration setting of exciting purge Re-charge action
(1) before executing of purge action, the computer will check the temperature parameter, and execute in coordination
(2) parameters in this page are used for executing in purge action only, and doesn't affect any normal operation data
4-7
07/06/1999
A
B
CLOSE 1
CLOSE 2
PROTECT
LOCK-UP
C
D
OPEN
OPEN
OPEN
OPEN
OPEN
FAST
F
G
H
I
< MOLD >

POS.
PRS.
40
880.0
120
100.0
30
15.5
50
19:32:29
SPD. TIME
40
100
35
3.8
25
3.0
POS.
SPD.
33
100
40
30
1
2
23.8
3
650.0
4
880.0
END
889.0
CL.:
PRS.
130
68
40
30
MOLD POS.:889.9mm
Description :
movable mode plate parameter setting screen
Instruction :
(A)
(B)
(C)
(D)
(E)
(F)
(G)
(H)
(I)
(J)
(K)
(L)
( M)
CLOSE 1 : parameter setting of clamping stage 1 (position needless)

CLOSE 2 : parameter setting of clamping stage 2
PROTECT : parameter setting of protection of mold close stage
LOCK-UP : parameter setting of lock-up stage
OPEN 1 : parameter setting of mold opening stage 1
OPEN END : position setting of mold open end
FAST CL. : Speed clamping circuit switch
PROTECT TIME : Low pressure protection timer setting
LOCK-UP TIME : High pressure protection timer setting
MOLD POS. : present position display of movable plate
Note : (1) The position setting should be decreasing order while mold close, increasing in mold open
(2) The settings of mold opening and closing stages all are their starting advanced position
4-8
5. Core Pulling and Ejection Screen
07/06/1999
< CORE >
19:32:29
A
CORE 1 : TIME
CORE 1 IN:POS.
CORE 1
PRS.
IN
50
OUT
55
B
C
D
I
CORE 1 OUT:POS.
SPD. TIME
POS.
35
19.9
1.0
38
22.0
1.0
E
CORE 2 : TIME
CORE 2 IN:POS.
CORE 2
PRS.
IN
30
OUT
35
F
G
H
J
CORE 2 OUT:POS.
SPD. TIME
POS.
35
1.9
680.0
38
2.0
680.0
Description :
parameter setting of core pulling or unscrewing function
Instruction :
(A) CORE 1 : selector of core / unscrew device 1

TIME LIMIT : completing procedure by setting of time field
COUNT : unscrewing purpose counting by pulse (employ time field as frequency)
(B)
CORE 1 IN : sequence selector of core 1 IN

POS. : starting procedure by positioning of mold plate
BE. CLP. : starting procedure before clamping
CLP.END : starting procedure at clamp end position
(C)
(D)
(E)
(F)
(G)
(H)
(I)
IN : parameter setting of core 1 IN

OUT : parameter setting of core 1 OUT
CORE 2 : selector of core / unscrew device 2 (TIME / COUNT)
CORE 2 IN : sequence selector of core 2 IN (POS. / BE.CLP. / CLP.END)
IN : parameter setting of core 2 IN
OUT : parameter setting of core 2 OUT
CORE 1 OUT : sequence selector of core 1 OUT
POS. : starting procedure by positioning of mold plate
BF. OPEN. : starting procedure before mold opening
OPEN END : starting procedure at mold opening end position
( J ) CORE 2 OUT : sequence selector of core 2 OUT (POS. / BF.OPEN / OPEN END)
4-9
07/06/1999 < EJECT >

EJECT
PRS.
SPD.
EJECT FWD.
66
45
EJECT RTN.
50
50
A
B
19:32:29
STOP
3.8
G
EJECT TYP : VIB
EJECT CT :10 TIMES
BLOW
MOVE-SIDE
FIX-SIDE
DELAY
0.5
1.2
FUNT
ON
OFF
TIME
3.0
3.8
E
MOD POS.: 999.9mm
F
Description :
De-molding devices (Ejector / air blow) operating screen
Instruction :
(A) EJECT FWD. : parameter setting of ejector forward stage

(B) EJECT RTN. : parameter setting of ejector retract stage
(C) EJECT TYP : ejector operate mode selector
CONT. : Continue ejection completed by EJECT CT setting (whole stroke)
VIB. : Vibratory ejecting (less stroke oscillating at eject forward end sensor)
HOLD : single ejection and held on forward end position
OFF : disable of ejection device
(D)
(E)
(F)
(G)
MOVE-SIDE : switch of air blow valve A (assemble at movable plate)

FIX-SIDE : switch of air blow valve B (assemble at fix plate)
MOLD POS. : present position display of movable plate
EJECT CT : setting for ejection frequency
(1) Air blow A & B are simultaneous with mold opening, and completed by during time setting.
(2) Air blow A & B will be forced to stop against clamping actuate
4 - 10
6. Nozzle Unit and Memory Screen
A
B
C
D
E
F
G
H
07/06/1999
NZ. UNIT
NZ.U.FWD.1
NZ.U.FWD.2
NZ.U.RTN.
MOLD ADJ.
MAN. ADJ.
SLOW ADJ.
SLOW CLOSE
SLOW OPEN
PRESET
AUTO ADJ.
< NZ. UNIT >

19:32:29
PRS. SPD. TIME
30
55
40
28
0.8
40
43
PRS.
60
55
35
33
140
SPD.
30
28
35
30
100
FUNT.
OFF
OFF
Description :
Operating screen of mold height device and injection carriage (nozzle)
Instruction :
(A)
(B)
(C)
(D)
(E)
(F)
(G)
(H)
(I)
(J)
NZ.U.FWD.1 : carriage forward setting 1 (fast stage)

NZ.U.FWD.2 : carriage forward setting 2 (cushioning stage actuate by forward sensor)
NZ.U.RTN. : carriage return parameter setting
MAN.ADJ.: mold height adjustment operating data at manual mode (F&B)
SLOW ADJ. : operating data of slow mold height adjustment (stepping / pulsation)
SLOW CLOSE : slow clamping parameter setting (enable on Mold Adj. mode only)
SLOW OPEN : slow opening parameter setting (enable on Mold Adj. mode only)
PRESET : presetting parameter and switch for amplified circuit D/A1&2 channels
AUTO ADJ.: Auto mould height adjustment function switch
Carriage forward cushioning stage duration setting
(1) Carriage forward cushioning stage only run on semi-auto or auto mode only
(2) Carriage cushioning procedure : at automatic mode process, when carriage forward touched the
limiting switch, timer to go to count down the remaining forward duration
(3) Mold adjustment data of pressure (PRS.) & speed (SPD.) are both way setting of thinning & thickening
4 - 11
A
07/06/1999
< M.MEMORY >
19:32:29
ACES No.: 59
FILENAME : CUP
LOAD SAVE DELE
PAGE : 1/06
(No)
FILENAME
DATE
01
DISK
03/10/1999
02
ARICO
28/12/1999
03
VERDURE
08/10/2000
04
05
06
07
08
09
10
Description :
Molding data memory screen
Instruction :
(A)
(B)
(C)
(D)
(E)
(F)
(1)
(2)
(3)
(4)
ACES. No. : access number selector of molding parameter (file save / load code 01-60)
LOAD / SAVE / DELE : Function selector
No. : module number (module code 01-60)
FILENAME : Module name display ( English text and number)
PAGE : inquire the current module number (01-60)
Date : date recording for the files
LOAD = loading data from inner memory for operate

SAVE = saving present operating data to inner memory
DELE = deleting file at memory area
For safety reason, LOAD data at Manual mode only
4 - 12
7. Quality Control 1 and 2 Screen
A
B
07/06/1999
< Q.C.1 >
19:32:29
COOL T. :123.5SEC
S.B.FUNT : AFTER
CYC.DLY.: 2.5SEC
INJ.TYP. : POS.
CYC.ALM.:999.9SEC
INJ.MON : OFF
CLE.ALM.: 99.8SEC
INJ.UP
:023.5mm
OPN.ALM.: 90.0SEC
INJ.LO
:015.3mm
INJ.ALM.: 60.0SEC
AUTO-NZB : OFF
REC.ALM.: 60.0SEC
PHO.USE : OFF
PHO.ALM.: 35.0SEC
USE ROBOT: OFF
LANGUAGE: ENG.
C
D
E
F
G
K
L
M
N
O
P
Q
H
I
Description :
Production monitor page 1
Instruction :
(A)
(B)
(C)
(D)
(E)
(F)
(G)
(H)
(I)
(J)
COOL T. : parameter setting of cooling time

CYC.DLY. : parameter setting of cycle delay (interval time of cycle restart)
CYC.ALM. : parameter setting of cyclical time limit (cycle alarm)
CLE.ALM. : parameter setting of mold close limiting time
OPN ALM. : parameter setting of mold open limiting time
INJ.ALM. : parameter setting of injection limiting time
REC.ALM. : parameter setting of charge (plasticization) limiting time
PHO.ALM. : parameter setting of photo detector limiting time
LANGUAGE : Chinese / English display selector
S.B.FUNT : sequence selector of suck back function
AFTER CO : suck back acts at cooling end and before mold open
AFTER RE : suck back start from charge complete
(K) INJ.TYP. : Injection stage completion mode selector

POS. : injection stage switch to holding stage by position
TIME : injection stage switch to holding stage by time
(L)
(M)
(N)
(O)
(P)
(Q)
INJ.MON. : Injection monitor switch (injection target detection)

INJ.UP. : injection target upper limit setting (injection target detection)
INJ.LO : injection target lower limit setting (injection target detection)
AUTO-NZB : auto carriage backward function selector (oil pressure nozzle)
PHO. USE : cycle re-start device selector (ON=photo sensor, OFF=timer)
USE ROBOT: robot selector
4 - 13
07/06/1999
< Q.C.2 >
PRO.SET
TOTAL
PACK
CURRENT
234567
123456
SET NO.
900000
090000
SHUT DOWN
ON
OFF
CLEAR NO
OFF
OFF
B
C
D
E
19:32:29
FAIL
0005
0100
ON
OFF
INTERVAL : 180 SET

LUBRI.T : 80 SEC
Description :
Production monitor page 2
Instruction :
(A)
(B)
(C)
(D)
(E)
(F)
(G)
(H)
(I)
CURRENT : Current shot counter display

SET NO. : production counter setting (shot quota)
SHUT DOWN : auto shut down function selector (counter break)
CLEAR NO : Counter reset (Clear counter valve to zero)
INTERVAL : Interval cycle of auto lubrication
LUBRI.T : Lubricating duration timer
TOTAL : Total shots amount column (include good and defect products)
PACK : Packing counter column (only accumulate good products)
FAIL : Defect / fail product shots counter
4 - 14
Chapter 1
System Specification
Chapter 5 Operation and Control

1. Diagrammatic Explication of Injection Unit . . . . . . . . . . . . . . . . . . . . 5. .- .2. .
2. Diagrammatic Explication of Clamping Unit . . . . . . . . . . . . . . . . . . .5. -. .4. .
3. Basic Data Presetting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5. -. 6
4. Manual Operation Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5. .-.9
5. Operation mode Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.-. 13
Chapter 6
System Wiring
Chapter 7 Maintenance & Trouble Shooting
5-1
1. Diagrammatic Explication of Injection Unit

Diagram for inject process
07/06/1999
INJECT 1
INJECT 2
INJECT 3
INJECT 4
HD. POS.
1. The setting parameters are referred to the

right-hand table for injection parting-stage data
2. The position setting of inject stage must be settled

decreasingly , but increasing with alarm
HD.PRS.1
HD.PRS.2
HD.PRS.3
HD.PRS.4
3. The time parameter of hold pressure stage

is the period time setting
< INJ >

19:32:29
POS. PRS. SPD.
40
45
600.0 130
100
500.0
50
70
10.0
45
50
5.5
INJ.TIME:5.0SEC
PRS. SPD. TIME
40
50
3.8
35
45
2.0
30
43
0.9
20
40
0.3
SCREW POS.:789.9 mm
Stopped position of
plasticizing/suck back
Inj. Direction
Inject Limit
0
(Decrease order)
20
30
35
40
45
50
130
40
pressure %
40
43
45
50
50
70
100
45
flow %
Hold (4)
Hold (3)
Hold (2)
Hold (1)
Inj. (4)
Inj. (3)
Inj. (2)
Inj. (1)
injection stage
789.9
Hold stage
(time control)
5.5
3.0
4.5
Inject
Low-Limit
Inject
Up-Limit
10.0
500.0
600.0
Inject Monitor
Inspect Area
5-2
789.9
Screw actual
position (mm)
////
Diagram explication for charge process
07/06/1999
< CHARGE >

POS.
60.0
1. The parameter setting are refereed to th
PRE-SUCK
CHARGE 1
CHARGE 2
80.0
CHARGE 3
90.0
CHARGEEND 120.0
SUCK-BK. + 20.0
right-hand table for charge

2. The position setting of suck 1 and charge must be
settled decreasingly , but increasing with alarm
3. The position parameter of suck 2 is the position
19:32:29
PRS.
30
33
120
50
SPD.
35
33
75
40
45
50
setting of suck 2 have to increase

*The modification of the final charge position
: 999 RPM
SCREW POS:809.4mm
would not change the stroke of suck 2 but ending

position
4. The final-stop position of screw maybe little

different from the setting position of charge/suck II
(It depends on the inertia of mechanic motion and system)
Direction Of Charge/Suction Back

Injection
End Position
Suck Back pos.=Pla.(3)+Suck

=120.0+20.0
=140.0mm
(increase order)
50
Pressure
flow
Suck back
pla. (3)
pla. (1)
45
50
40
Plasticizing/
Suck Back
stage
120
75
pla. (2)
33
33
decamp.
30
35
Decompress
zone
5.0
60.0
80.0
90.0
5-3
120.0
140.0
Screw
Position (mm)
2. Diagrammatic Explication of Clamping Unit

Diagram explication for close-mold process
07/06/1999
1. The parameter settings are refereed to the right-hind
CLOSE 1
CLOSE 2
PROTECT
LOCK-UP
table for close mold

2. The position parameters of close-mold stage are
the initial position setting
3. The position parameters of close-mold stage are
settled decreasingly , but increasing with alarm
OPEN
OPEN
OPEN
OPEN
OPEN
FAST
4. The time parameter of low-pressure stage is the

alarm of time-limit
5. The final stop position of close mold may be little
< MOLD >

POS.
PRS.
40
880.0 120
100.0
30
15.5
90
19:32:29
SPD. TIME
40
100
35
3.8
25
POS.
SPD.
33
100
40
30
1
2
23.8
3
650.0
4
880.0
END 889.0
CL.:
PRS.
130
68
40
30
MOLD POS.:889.9mm
different from the setting position with

no-load / light load condition
Clamping
Stage
actual position of
movable platen (mm)
889.9
30
90
40
100
35
25
Protect
flow
120
Close 2
pressure
Close 1
Direction Of Close-Mold
(decrease order)
40
880.0
Open complete
Position
lock-up
0 > 2.0
Clamping complete
Position (actual)
lock-up
pos. set
100.0
15.5
protect
pos. set
protection
timer
5-4
Diagram explication for open mold process
07/06/1999
< MOLD >

PRS.
40
880.0 120
100.0
30
15.5
90
POS.
CLOSE 1
CLOSE 2
PROTECT
LOCK-UP
1. The parameter setting is referred to the right hand

table for open-mold
2. The position parameter of open-mold stage is the
initial position setting
POS.
OPEN
OPEN
OPEN
OPEN
OPEN
FAST
3. The position parameter must be settled increasingly

, but increasing with alarm
4. The final-stop position of open mold may be
little different from the setting position
19:32:29
SPD. TIME
40
100
35
3.8
25
PRS. SPD.
130
33
68
100
40
40
30
30
30
30
MOLD POS.:889.9mm
1
2
23.8
3
650.0
4
880.0
END 889.0
CL.:
Opening Direction
(Increase order)
68
130
Pressure
30
40
99
33
Flow
Open 2
Open 4
Open 1
40
Open 3
30
Opening
Stage
Movable platen
position (mm)
880.0
650.0
23.8
0 > 2.0
899.0
open end
pos. set
open 3 pos.
set
open 2 pos.
set
open 4 pos.
set
5-5
clamp complete
pos. (actual)
3. Basic Data Presetting

Modification step of parameter
1. Find out the data screen need to be modify
2. Push cursor key to find out the place of the data need to be modify
3. Input the final Modifiable Parameter
4. Push enter key to confirm input or move out the cursor key same as input confirm
Example : Modify Injection Position stage 3 from 500 to 100

Before
07/06/1999
INJECT 1
INJECT 2
INJECT 3
INJECT 4
HD. POS.
HD.PRS.1
HD.PRS.2
HD.PRS.3
HD.PRS.4
After
< INJ >
19:32:29
POS.
PRS.
SPD.
40
45
600.0
130
100
500.0
50
70
10.0
45
50
5.5 INJ.TIME:5.0SEC
PRS.
SPD.
TIME
40
50
3.8
35
45
2.0
30
43
0.9
20
40
0.3
07/06/1999
INJECT 1
INJECT 2
INJECT 3
INJECT 4
HD. POS.
HD.PRS.1
HD.PRS.2
HD.PRS.3
HD.PRS.4
SCREW POS.:789.9 mm
SCREW POS.:789.9 mm
press screen selector at once
< INJ >

19:32:29
POS.
PRS.
SPD.
40
45
600.0
130
100
100.0
50
70
10.0
45
50
5.5 INJ.TIME:5.0SEC
PRS.
SPD.
TIME
40
50
3.8
35
45
2.0
30
43
0.9
20
40
0.3
press cursor key To find out the place of the data need to be modify
ABC
ENTER
+ , -
+ , -
+ , -
press data key to input the right valve
press enter key to confirm input
Modification complete
5-6
Select function ON/OFF step

1. Open the page of the function that need to On / Off
2. Push cursor to find out the place of the function need to modify
3. Push enter key to change ON/OFF or controllable status
Example : Switch the ejection mode from OFF to Hold

Before
After
07/06/1999
EJECT
EJECT FWD.
EJECT RTN.
< EJECT >

PRS.
SPD.
66
45
50
50
EJECT TYP:OFF
BLOW
MOVE-SIDE
FIX-SIDE
07/06/1999
EJECT
EJECT FWD.
EJECT RTN.
19:32:29
STOP
3.8
EJECT TYP:HOLD
EJECT CT:10 TIMES
FUNT
ON
OFF
DELAY
0.5
1.2
BLOW
MOVE-SIDE
FIX-SIDE
TIME
3.0
3.8
FUNT
ON
OFF
EJECT CT:10 TIMES

DELAY
0.5
1.2
Press screen selector to choose screen
19:32:29
STOP
3.8
MOD POS.: 999.9mm
MOD POS.: 999.9mm
< EJECT >

PRS.
SPD.
66
45
50
50
press cursor key To find out the place of the data need to be modify
ENTER
press enter key to switch and confirm input
Modification Finish
5-7
TIME
3.0
3.8
Read / write step of module memory

1. Open the page of module memory
2. Move the cursor the "save number" and input one of "1~60" that you need to read/write in module
3. Move the cursor to MOLD NAME and input Name Of English /Number
4. Push 0~9 to input annotated module
5. Move the cursor to read/write place and push enter to confirm input
6. Push enter again to confirm input
Example : Saving operating data at memory 01
FILE NAME : DISK
Before
After
07/06/1999 < M.MEMORY > 19:32:29
ACES No.: 01
FILENAME : DISK
LOAD SAVE DELE
PAGE : 1/06
(No)
FILENAME
DATE
01
DISK
03/10/1999
02
03
04
05
06
07
08
09
10
07/06/1999 < M.MEMORY > 19:32:29

ACES No.: 01
FILENAME :
LOAD SAVE DELE
PAGE : 1/06
(No)
FILENAME
DATE
01
02
03
04
05
06
07
08
09
10
press screen selector at once
press cursor key to ACES field and input "01"
press cursor key to FILENAME field and input "DISK"

(to input "DISK", please refer to these steps list below)
ABC
press key at once, then press
to charge decided character
DEF
Repeat the step 3 & 4 to complete input characters "DISK"
press cursor key to SAVE field and press
ENTER
to confirm
(the computer will show "Please push <enter> again to confirm" )
If you confirm all data is correct, please repeat push
Saving Operating Data Procedure complete
5-8
ENTER
to confirm input
4. Manual Operation Description
Push
manual key at once
(Let machine return to Manual Mode)
Open mold action:

(1)
Push
key till the mold stop the final position
(Machine will co-operate with CORE and Robot devices automatically)

(2)
Release
, then stop output
Close mold action

(1)
Please close the emergency door(s) first
(2)
Push
key till the mold stop the final position
(Machine will co-operate with CORE and Robot devices automatically)

(3)
Release
, to stop the action
Nozzle advance
(1)
Push
key to make the table forward
(Manual operation will not affected by limiting switch)

(2)
Release
to stop the action
Nozzle retreat
(1)
Push
key to make the table backward
(Manual operation will not affected by limiting switch)

(2)
Release
to stop the action
Injection action
(1)
Push
to do injection motion
(Disable by actual temperature lower than "LO Limit" setting)
(2)
Release
to stop the action
5-9
Suck Back
(1)
Push
to do the suck back action

(2)
Release
to stop action
Auto Purge:
(1)
Push
key to start auto purge function , and LED will be ON

(2)
Repeat Push
key to stop purge action and LED will be OFF
Plasticization :
(1)
Push
key to start charging action. Push
again to stop
Ejector Retract :
(1)
Push
key to start ejector retraction
(active on mold opening end position only)

(2)
Release
to stop the action
Ejector Advance :
(1)
Push
key to start ejector retraction
(active on mold opening end position only)

(2)
Release
to stop the action
Core Function
(1)
Press
(2)
Release
core key at once to start function

core key to stop the action
CORE (1/2) IN :
(1)
Press
key to active Core "1/2" (unscrew) IN to the mold
(Enable on suitable position of movable platen only)

(2)
Release
to stop the action
5 - 10
CORE (1/2) OUT :

(1)
Press
key to active Core "1/2" (unscrew) OUT to the mold
(Enable on suitable position of movable platen only)

(2)
Release
to stop the action
Air Blowing :
(1)
Press
key to active air blow A & B valve
(2)
Release
to stop the action
Mold height adjustment function switch :

(1)
Press
key at once to switch ON the mold height adjustment function
(Clamping and Opening with switch to Slow Close and Open mode automatically)
(2)
Press
key at once to stop the action
Slow mold height adjustment function switch :

(1)
Press
key at once to switch ON the Slow mold height adjustment function
(2)
Press
key at once to stop
Mold adjustment retract (thickening) :
(1)
Press
key to active mold adjustment retract action
(2)
Release
or Push
RESET
to stop the action
(If M. MOLD ADJ. Function Is "ON", press above key once for move one gear (pulse))
Mold adjustment advance (thinning) :

(1)
Press
key to active mold adjustment advance action
(2)
Release
or Push
RESET
to stop the action
(If M. MOLD ADJ. Function Is "ON", press above key once for move one gear (pulse))
5 - 11
Manual Lubrication :
(1)
Press
key at once to start the lubrication at once
(2)
Press
key at once to stop
Motor :
(1)
Press
(2)
Press
MOTOR
MOTOR
key at once to start the motor
key at once to stop
Heater :
(1)
Press
HEATER
(2)
Press
HEATER
key at once to start heater
key at once to stop
Note.: 1. We system shut down, please wait one minute for re-start.
2. After motor started, please wait one minute for loading.
5 - 12
5. Operation mode Description
Manual mode :
(1)
press
once to take operation by manually keys
Semi-auto mode :
(1)
press
once to take operation at semi-auto mode
(2)
Open and close the front door to start semi-auto cycle
(3)
Until De-molding (ejection) complete, open and close the front door to re-start next cycle
(4)
press
at once to stop all action immediately and return to manual mode
Auto mode :
(1)
press
once to take operation under fully auto mode
(2)
Open and close the front door to start auto cycle
(3)
Until De-molding (ejection) complete, open and close the front door to re-start next cycle or
(4)
use interval timer, robot or photo sensor to recover
(5)
press
at once to stop all action immediately and return to manual mode
Note : Never LOAD data from memory under semi-auto or auto mode
5 - 13
Chapter 6
1.
2.
3.
4.
5.
6.
7.
8.
System Wiring
Power distribution diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . .6. -. .2

Main box connector distribution diagram. . . . . . . . . . . . . . . . . .6. -. .3.
FA-1 KAD module connection . . . . . . . . . . . . . . . . . . . . . . . . 6. .-. 6
FA-2 TC module connection . . . . . . . . . . . . . . . . . . . . . . . . . .6. -. 8
FA-3 CLCD module connection . . . . . . . . . . . . . . . . . . . . . . . .6. -. 13
FA-4 IO module connection . . . . . . . . . . . . . . . . . . . . . . . . . . .6. -. 14
FA-6 IO3 module connection . . . . . . . . . . . . . . . . . . . . . . . . . . 6. .- 16
Transformer color of wiring . . . . . . . .. . . . . . . . . . . . . . . . . . .6. -. .20
..
6-1
1. Power distribution diagram

Emergency Stop SW
Transformer F-4
White
F-4
5A
220VAC
or 380V
L
N
Red
Yellow
5A
Black
Yellow
0V
200V
220V
380V
15V
0V
15V
E
1.5A
1.5A
1.5A
5A
8A
0V
24V
50V
0V
24V
50V
0V
21V
0V
21V
Purple
Coffee
Light-green
Ash
Pink
Blue
L
I
N
E
Yellow-Green
White
Wiring =1.25mm2
21V
21V
FPW-01
OUTPUT ELEMENT
POWER SOURCE
VO
GO
VI
GI
FILTER
L
O
A
D
Red
POWER
SUPPLY
VPE-3
Red
POWER BOARD
EMI
INPUT ELEMENT
POWER SOURCE
21V 21V
-12V 0V +12V 0V
5V
AC
IN
MAIN BOX
FBUS-05
How to select Pac and Fac power source of FPV-01 Amplifier board ?
There are AC 50V and AC 24V 2 kinds specification .
FPV-01 Amplifier board applicable specification like below :
(PRESSURE VALVE COIL) P = 1A 50 ohm
(FLOW VALVE) F = 1A 24 ohm
Please follow below formula :
V = I x R ; Voltage = Current x Resistance
For Example : Use YUKEN Pressure/Flow proportion valve ,
(Pressure Coil) P = 40 ohm , (Flow Coil)
F = 1A 10 ohm
Pac = 1A x 40 ohm = 40V ; Because 40V close 50V ,
So Pac please choose AC 50V. And Fac = 10V ,
Pac
So please choose Fac AC 24V.
AMPLIFIER POWER SOURCE
15V
0
15V
PRESSURE VALVE
FLOW VALVE
0-1A
FLOW VALVE
POW.SOURCE
Fac
FPV-01
AMPLIFIER
P+ P- F+ F- Vp+ Vp- Vf+ Vf201 202 203 204
0-1A
Refer VOLT
INPUT
Note:
1. The wiring from power supply to transformer : distance<60cm uses #14 (1.25mm) cable
If distant >60, uses 2.5mm cross section cable
2. The power line of power supply and controller must use the line with > 2.0 MM cross section cable
3. 10 pressure proportional valve : FPV-01 board JP1,JP2,JP3 shorted pin of 1&2, PAC=24VAC
4. 40 pressure proportional valve : FPV-01 board JP1,JP2,JP3 shorted pin of 2&3,PAC=50VAC
5. 10 flow proportional valve : FPV-01 board JP4,JP5,JP6 shorted pin of 1&2, PAC=24VAC
6. 40 flow proportional valve : FPV-01 board JP4,JP5,JP6 shorted pin of 2&3,PAC=50VAC
6-2
2. Main box connector distribution diagram
FA-1 KAD
FA-2 TC
J1
T6
FA3 CLCD
FA-4 IO
FA-6 IO3
J2
VPE-3
T8
T10
T2
J3
T1
T3
J4
T4
T7
T9
T11
T5
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
J1 is (FA-1 KAD board) keyboard socket connecting to operation panel

T2 is (FA-1 KAD board) pulsation and his power input
T3 is (FA-1 KAD board) channels of A/D 1&2
T4 is (FA-1 KAD board) channels of A/D 3&4 (option)
T5 is (FA-1 KAD board) 4 channels D/A output
T6 is (FA-2 TC) board 24VDC output of heater control
T7 is socket of 8 channels of thermocouple input at (FA-2 TC) board
J2 is (FA-3 CLCD) board down load PLC program port
J3 is (FA-3 CLCD) board monitor PLC program port
J4 is (FA-3 CLCD) board LCD socket connecting to operation panel
T8 are input ports 1-16 at (FA-4 IO) board "1
T9 are output ports 1-16 at (FA-4 IO) board "1
T10 are input ports 17-32 at (FA-6 IO3) board "2
T11 are output ports 17-32 at (FA-6 IO3) board "2
6-3
+5v
+5v
0
0
-12v
+12v
FA-1 KAD
FA-2N
J1
T6
FA3 CLCD
FA-4 IO
FA-6 IO3
J2
VPE-3
T8
T10
T2
J3
T1
T3
J4
T4
T7
T9
T11
T5
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
J1 is (FA-1 KAD board) keyboard socket connecting to operation panel

T2 is (FA-1 KAD board) pulsation and his power input
T3 is (FA-1 KAD board) channels of A/D 1&2
T4 is (FA-1 KAD board) channels of A/D 3&4 (option)
T5 is (FA-1 KAD board) 4 channels D/A output
T6 is (FA-2N) board 24VDC output of heater control
T7 is socket of 8 channels of thermocouple input at (FA-2 N) board
J2 is (FA-3 CLCD) board down load PLC program port
J3 is (FA-3 CLCD) board monitor PLC program port
J4 is (FA-3 CLCD) board LCD socket connecting to operation panel
T8 are input ports 1-16 at (FA-4 IO) board "1
T9 are output ports 1-16 at (FA-4 IO) board "1
T10 are input ports 17-32 at (FA-6 IO3) board "2
T11 are output ports 17-32 at (FA-6 IO3) board "2
6-4
+5v
+5v
0
0
-12v
+12v
Data bus bar diagram (FBUS-05)
T1
+5v
+5v
0v
SLOT 05
SLOT 04
SLOT 03
SLOT 02
SLOT 01
0v
If screw ditch flat Board on

behalf Release condition
Board can push/pull
push / pull handle
If screw ditch up Board on behalf

Lock conditionBoard can not
push/pull
Fix screw
(Before push/pull the board must be flat the screw
-12v
+12v
Enable insert or pull

Disable insert or pull
Note :
(1) T1 is terminal of power supply

(2) Slot 01 to Slot 05 are the Data Bus of Europe ISA 96 Type, please unplug the pin first,
and then pull / push the board.
6-5
3FA-1 KAD board AD/DA moduleHigh speed counter and Operate panel connection diagram
Keyboard inter face connection diagram
LCD
Operate
panel
D-SUB 37 PIN
JJ 11
J4
D-SUB 15 PIN
FA-1 KAD
Insert
to FA-3
CLCD
FA-3
CLCD
boardLCD(1)
LCD(1)
port
high speed counter input
wiring
T2
input element power "VI 24V+
150
RPM speed pulsing input
151
(GI-)
unscrewing 1 pulsing input

mold adjusting pulsing input
V1
CNT1
152
CNT2
153
CNT3
154
CNT4
T3
inj. potentiometer power

(V1)
inj. potentiometer signal (V1in)
inj. potentiometer common
(G1)
inj. potentiometer earthing (E1)
mold potentiometer power (V2)
mold potentiometer signal (V2in)
mold potentiometer com.
(G2)
mold potentiometer earthing (E2)
155
VS1
156
AD1+
157
AD1-
158
FG1
159
VS2
160
AD2+
161
AD2-
162
FG2
T4
ejector potent. power

(V3)
ejector potent. signal
(V3in)
ejector potent. common
(G3)
ejector potent. earthing
(E3)
carriage potent. power
(V4)
carriage potent. Signal
(V4in)
carriage potent. common (G4)
carriage potent. earthing
(E4)
163
163
VS3
164
164
AD3+
165
165
AD3-
166
166
FG3
FG3
167
167
VS4
168
168
AD4+
169
169
AD4-
170
170
FG4
FG4
T3
T5
D/A 1 + (ref.volt of amplifier)

D/A 1 - (ref.volt of amplifier)
D/A 2 + (ref.volt of amplifier)
D/A 2 - (ref.volt of amplifier)
D/A 3 + (spare)
D/A 3 - (spare)
D/A 4 + (spare)
D/A 4 - (spare)
201
202
203
204
205
206
207
208
6-6
DA1+
DA1DA2+
DA2DA3+
DA3DA4+
DA4T3
KB
FA-1 KAD board wiring diagram

high speed counter input
FPW-01
GI -
150
RPM speed pulsing input
151
(GI-)

mold adjusting pulsing input
NPN
Sensor
Injection potentiometer
2
2
1
Clamping potentiometer
2
2
1
153
154
1
2
3
Carriage
potentiometer
1
2
3
inj. potentiometer power

(V1)
inj. potentiometer signal (V1in)
inj. potentiometer common (G1)
inj. potentiometer earthing (E1)
mold potentiometer power (V2)
mold potentiometer signal (V2in)
mold potentiometer com.
(G2)
mold potentiometer earthing (E2)
155
ejector potent. power

(V3)
ejector potent. signal
(V3in)
ejector potent. common
(G3)
ejector potent. earthing
(E3)
carriage potent. power
(V4)
carriage potent. Signal
(V4in)
carriage potent. common (G4)
carriage potent. earthing
(E4)
Fac
FPV-01
amplifier
P/Q board
P+ P- F+ F- Vp+ Vp- Vf+ Vf-
Wiring to FA-1 KAD board

(reference voltage output)
CNT2
CNT3
CNT4
VS1
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
Proportional valve
reference voltage signal
50 51
CNT1
AD1+
AD1FG1
VS2
AD2+
AD2FG2
T4
Ejector
potentiometer
15V
0
15V
152
V1
T3
1
Pac
T2
input element power "VI 24V+
52 53
D/A 1 + (pro. Press.Valve signal)

D/A 1 - (pro. Press.Valve signal)
D/A 2 + (pro. Flow Valve signal)
D/A 2 - (pro. Flow Valve signal)
D/A 3 + (spare)
D/A 3 - (spare)
D/A 4 + (spare)
D/A 4 - (spare)
VS3
AD3+
AD3FG3
VS4
AD4+
AD4FG4
T3
T5
201
DA1+
202
DA1-
203
DA2+
204
DA2-
205
DA3+
206
DA3-
207
DA4+
208
DA4T3
Note (1) Rheostat (VR1-8) on FPV-01 amplifier are :

VR1
(F up) : ramp up regulator for flow current
VR5
(P up) : ramp up regulator for pressure current
VR2 (F down) : ramp down regulator for flow current
VR6 (P down) : ramp down regulator for pressure current
VR3 (F min) : adjustment of the bias of flow valve
VR7 (P min) : adjustment of the bias of pressure valve
(dead band)
(dead band)
VR4 (F max) : adjustment of maximum gain of flow valve VR8 (P max) : adjustment of maximum gain of pressure valve
(2) FPV-01 amplifier are well designed for most commonly proportional valve brand as
VICKERS, YUKEN, REXROTH & DAIKIN etc. .. Specific connection as follows,
* 10 pressure proportional valve : FPV-01 board JP1,JP2,JP3 shorted pin of 1&2, PAC=24VAC
* 40 pressure proportional valve : FPV-01 board JP1,JP2,JP3 shorted pin of 2&3,PAC=50VAC
* 10 flow proportional valve : FPV-01 board JP4,JP5,JP6 shorted pin of 1&2, PAC=24VAC
* 40 flow proportional valve : FPV-01 board JP4,JP5,JP6 shorted pin of 2&3,PAC=50VAC
6-7
4FA-2 TC Temperature control module connection diagram
connecting element
wiring
Barrel zone 1 output -24v (SSR)

Oil zone "8" output -24v (SSR)
301
DC24V+source (FPW-01"VO")
DC24V-source (FPW-01"GO")
302
303
304
305
306
307
308
T6
HT1
HT2
HT3
HT4
HT5
HT6
HT7
HT8
VO
VI
GO
GI
T 12
66
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
67
68
69
70
71
72
73
ALM1
ALM2
ALM3
ALM4
ALM5
ALM6
ALM7
ALM8
T7
(TC1+)
(TC1-)
(TC2+)
(TC2-)
(TC3+)
401
Thermocouple zone 3 (TC3-)

Thermocouple zone 4 (TC4+)
406

408
Thermocouple zone 1
Thermocouple zone 1
Thermocouple zone 2
Thermocouple zone 2
Thermocouple zone 3

Thermocouple zone 6
Thermocouple zone 7
Thermocouple zone 7
Thermocouple zone 8
(TC6-)
(TC7+)
(TC7-)
(TC8+)
TC1+
402
TC1-
403
TC2+
404
TC2-
405
TC3+
TC3-
407
TC4+
TC4-
409
TC5+
410
TC5-
411
TC6+
412
TC6-
413
TC7+
414
TC7-
415
TC8+
416
TC8-
6-8
FA-2 TC
FA-2 TC board wiring diagram

Heater connector output
read as
follow page
FPW-01
power board
output element power
21V
21V
VO
GO
VI
GI
wiring

301

304
VO
302
303
305
306
307
308
Barrel TC 2
Barrel TC 3
Barrel TC 4
Barrel TC 5
Barrel TC 6
Barrel TC 7
Oil tank TC 8
HT2
HT3
HT4
HT5
HT6
HT7
HT8
VI
GO
GI
T 12
66
67
68
69
70
71
72
73
Thermocouple zone 1
Thermocouple zone 1
Thermocouple zone 2
Thermocouple zone 2
Thermocouple zone 3
(TC1+)
(TC1-)
(TC2+)
(TC2-)
(TC3+)

Thermocouple zone 6
Thermocouple zone 7
Thermocouple zone 7
Thermocouple zone 8
(TC6-)
(TC7+)
(TC7-)
(TC8+)
Note: if the temperature zone is not applicable, please connect Tc+ & Tc- Short circuit,
then the temperature reading is equal to room temperature.
6-9
ALM1
ALM2
ALM3
ALM4
ALM5
ALM6
ALM7
ALM8
T7
Temperature Sensor line

+
HT1
input element power
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
Barrel TC 1
T6
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
TC1+
TC1TC2+
TC2TC3+
TC3TC4+
TC4TC5+
TC5TC6+
TC6TC7+
TC7TC8+
TC8-
FA-2N Temperature control module connection diagra

connecting element
wiring

301
302
303
304
305
306
307
308
VO
T6
HT1
HT2
HT3
HT4
HT5
HT6
HT7
HT8
24V
GO
GI
T 12
66
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
67
68
69
70
71
72
73
ALM1
ALM2
ALM3
ALM4
ALM5
ALM6
ALM7
ALM8
T7
(TC1+)
(TC1-)
(TC2+)
(TC2-)
(TC3+)
401

406

408
Thermocouple zone 1
Thermocouple zone 1
Thermocouple zone 2
Thermocouple zone 2
Thermocouple zone 3

Thermocouple zone 6
Thermocouple zone 7
Thermocouple zone 7
Thermocouple zone 8
(TC6-)
(TC7+)
(TC7-)
(TC8+)
402
403
404
405
407
409
410
411
412
413
414
415
416
6 - 10
TC1+
TC1TC2+
TC2TC3+
TC3TC4+
TC4TC5+
TC5TC6+
TC6TC7+
TC7TC8+
TC8-
FA-2N
FA-2N board wiring diagram

Heater connector output
read as
follow page
FPW-01
power board
21V
21V
VO
GO
VI
GI
wiring

301

304
VO
302
303
305
306
307
308
Barrel TC 2
Barrel TC 3
Barrel TC 4
Barrel TC 5
Barrel TC 6
Barrel TC 7
Oil tank TC 8
HT2
HT3
HT4
HT5
HT6
HT7
HT8
24V
GO
GI
T 12
66
67
68
69
70
71
72
73
Thermocouple zone 1
Thermocouple zone 1
Thermocouple zone 2
Thermocouple zone 2
Thermocouple zone 3
(TC1+)
(TC1-)
(TC2+)
(TC2-)
(TC3+)

Thermocouple zone 6
Thermocouple zone 7
Thermocouple zone 7
Thermocouple zone 8
(TC6-)
(TC7+)
(TC7-)
(TC8+)
Note: if the temperature zone is not applicable, please connect Tc+ & Tc- Short circuit,
then the temperature reading is equal to room temperature.
6 - 11
ALM1
ALM2
ALM3
ALM4
ALM5
ALM6
ALM7
ALM8
T7
Temperature Sensor line

+
HT1
input element power
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
Barrel TC 1
T6
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
TC1+
TC1TC2+
TC2TC3+
TC3TC4+
TC4TC5+
TC5TC6+
TC6TC7+
TC7TC8+
TC8-
FA-2 TC/FA-2N board heater output connecting to solid state relay (SSR)
FA2-TC/FA-2N (heater output)
output power
(FPW-01)
VO
H
m/c
302
301
H1
+ IN
303
H2
-
+ IN
+ IN
305
304
H4
H3
-
H5
-
+ IN
+ IN
306
307
H6
-
+ IN
H7
-
+ IN
308
H8
+ IN
(OUT)
LOAD
(OUT)
LOAD
(OUT)
LOAD
(OUT)
LOAD
(OUT)
LOAD
(OUT)
LOAD
(OUT)
LOAD
(OUT)
LOAD
(zone1)
heater
(zone2)
heater
(zone3)
heater
(zone4)
heater
(zone5)
heater
(zone6)
heater
(zone7)
heater
(zone8)
heater
high
speed
fuse
(HRC)
R
S
T
FA-2 TC/FA-2N board heater output connecting to magnetic connecter (M/C)

(zone 1) 58
H1
(zone 2) 59
H2
(zone 3) 60
H3
(zone 4) 61
H4
(zone 5) 62
H5
(zone 6) 63
H6
FPW-01(VO power)
VO
6 5 4 3 2 1
VS
RELAY 04
Load Isolation
6A 6C 5A 5C 4A 4C 3A 3C 2A 2C 1A 1C
H m/c
6 - 12
MC1
R
MC2
R
MC3
R
MC4
R
MC5
MC6
R
M/C
Coil
Surge Killer
(RC)
5. FA-3 CLCD
module connection diagram
Editor (PLC
language)
FA-3 CLCD
9 PIN
J2
COM1
PLC program
input port
9 PIN
J3
COM2
Insert to FA1 KAD board

KB port
J4
*On Line Editing Extension*
6 - 13
D-SUB 15 PIN
LCD
Operate
panel
D-SUB 37 PIN
J1
LCD(1)
PLC program
monitor port
6. FA-4 I0 Input & Output interface module connection diagram

(Board "1" In 1-16, Out 101-116)
wiring
T8
FA-4 I0
input connecting electment

input element power "VI" 24V+
VI
( GI -)
Clamping end
Photo detector
Ejector advance end
( GI -)
(GI -)
(GI -)
Carriage forward end
(GI -)
Carriage backward end
(GI - )
(GI - )
(GI - )
Ejector retract end
front door switch

rear door
Data Key lock

(GI -)
Mold adj. thinning end (GI - )
M ld adj.
dj thickening
d
d (GI
Mold
end )(GI - )
Core 1 adv. end
Core 1 ret. end
Core 2 adv. end
Core 2 ret. end
Motor start complete
input element common
(GI - )
(GI - )
(GI - )
(GI - )
1
2
3
4
5
6
7
8
10
10
11
11
12
12
13
13
14
14
15
15
(GI - )
16
(GI -)
GI
16
17
JP1
18
A
T9
output connecting electment

output element power (VO" 24V)
VO
clamping valve
(24v+)
101
clamp protection valve
(24v+)
102
speed clamp valve
(24v+)
103
opening valve
(24v+)
104
opening buffer valve
(24v+)
105
carriage forward valve
(24v+)
106
injection valve
(24v+)
107
suck back valve
(24v+)
108
(24v+)
109
carriage backward valve (24v+)
110
ejector advance valve
(24v+)
111
ejector retract valve
(24v+)
112
mold adj. thinning valve (24v+)
113
mold adj. Thicken valve (24v+)
114
core 1 advance valve
115
plasticization valve
core 1 retract valve

OUTPUT COMMON
(24v+)
(24v+)
(GO-)
116
GO
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Every I/O board is the same, JP1 position decide I/O board NO. ; if JP1=00 (NO.1 board), IO point list is IN1~16 and OUT1~16
6 - 14
FA-4 I0 board(NO.1) wiring diagram

wiring
T8
input connecting electment
NPN
NPN
NPN
VI
GI
VO
GO

Clamping end
( GI -)
Photo detector
( GI -)
Ejector advance end
(GI -)
Ejector retract end
(GI -)
Carriage forward end
(GI -)
Carriage backward end (GI -)
front door switch
(GI -)
rear door
(GI -)
VI
Data Key lock

(GI -)
Mold adj. thinning end (GI -)
M
ld adj.
dj thickening
d
d (GI
Mold
end )(GI -)
Core 1 adv. end
(GI -)
Core 1 ret. end
(GI -)
Core 2 adv. end
(GI -)
Core 2 ret. end
(GI -)
Motor start complete
(GI -)
input element common (GI -)
10
10
11
11
12
12
13
13
14
14
15
15
16
16
17
GI
18
FPW-01
power board
T9
output connecting electment

output element power (VO" 24V)
clamping valve
(24v+)
clamp protection valve
(24v+)
speed clamp valve
(24v+)
opening valve
(24v+)
opening buffer valve
(24v+)
carriage forward valve
(24v+)
injection valve
(24v+)
suck back valve
(24v+)
plasticization valve
carriage backward valve
ejector advance valve
ejector retract valve
mold adj. thinning valve
mold adj. thicken valve
core 1 advance valve
OUTPUT COMMON
6 - 15
(24v+)
(24v+)
(24v+)
(24v+)
(24v+)
(24v+)
(24v+)
(24v+)
(GO-)
VO
101
102
103
104
105
106
107
108
109
10
110
11
111
12
112
13
113
14
114
15
115
16
116
17
GO
18
7. FA-6 I03 Input & Output interface module connection diagram

(Board "2" In 17-32, Out 117-132)
input element

motor over-load relay
(GI -)
hydraulic oil level low
(GI -)
lubrication oil level low (GI -)
lube oil pressure low
(GI -)
robot arm retract end
(GI -)
emergency stop
(GI -)
SPARE
(GI -)
SPARE
(GI -)
SPARE
(GI -)
SPARE
(GI -)
SPARE
(GI -)
SPARE
(GI -)
SPARE
(GI -)
SPARE
(GI -)
SPARE
(GI -)
SPARE
(GI -)
input element COMMON "GI-"
wiring
T10
FA-6 IO3
VI
17
18
19
20
21
22
23
24
25
10
26
11
27
12
28
13
29
14
30
15
31
16
32
17
GI
18
JP1
A
T11
output element
(VO"24
)
core 2 advance
valve
(24 2)retract valve
core
(24
)
air blowing
A valve
(24blowing
)
air
B valve
(24 )
plasticizing
back press
(24
)
robot activate signal m/c
(24 )
lubricating
pump
m/c
(24
)
alarm indicator
m/c
(24
)
alarm buzzer
m/c
(24 ) control
heating
m/c
(24 )contractor
motor
m/c
(24
)
photo detector
m/c
(24 )
SPARE
(24
d heater
)
nozzle
contractor
(24 )
SPARE
(24 d )
SPARE
(24
d element
)
output
COMMON "GO-"
VO
117
118
119
120
121
122
123
124
125
10
126
11
127
12
128
13
129
14
130
15
131
16
132
17
GO
18
Every I/O board is the same, JP1 position decide I/O board NO. ;
if JP1=10 (NO.2 board), IO point list is IN17~32 and OUT17~32
FA-6 I03 board 1 and 2 have the same physical circuit laying and
identify by the jumper setting of JP1
6 - 16
FA-6 I03 board(NO.2) wiring diagram

input element
wiring
T10

motor over-load relay
(GI -)
hydraulic oil level low
(GI -)
lubrication oil level low (GI -)
lube oil pressure low
(GI -)
robot arm retract end
(GI -)
emergency stop
(GI -)
SPARE
(GI -)
SPARE
(GI -)
NPN
NPN
SPARE
(GI -)
SPARE
(GI -)
SPARE
(GI -)
SPARE
(GI -)
SPARE
(GI -)
SPARE
(GI -)
SPARE
(GI -)
SPARE
(GI -)
input element COMMON "GI-"
VI
GI
VO
VI
17
18
19
20
21
22
23
24
25
10
26
11
27
12
28
13
29
14
30
15
31
16
32
17
GI
18
FPW-01
power board
GO

(VO"24
)
core 2 advance
valve
(24v+)
(24v+)
air blowing A valve
(24v+)
air blowing B valve
(24 )
plasticizing
back press.
(24v+)
robot activate signal m/c (24v+)
lubricating pump
m/c
(24 )indicator
alarm
m/c
(24
)
alarm buzzer
m/c
please see follow page of
external power control
T11
output element
(24
) control
heating
m/c (24v+)
motor contractor
m/c (24v+)
photo detector
m/c (24v+)
SPARE
(24 d heater
)
nozzle
contractor (24v+)
SPARE
(24 d )
SPARE
(24
d element
)
output
COMMON "GO-"
6 - 17
VO
117
118
119
120
121
122
123
124
125
10
126
11
127
12
128
13
129
14
130
15
131
16
132
17
GO
18
FA-6 IO3 module connecting to external power control wiring
(122)
(123)
(124)
(125)
(126)
FPW-01(GO)
GO
(127)
6 5 4 3 2 1 G
RELAY 05
isolation Relay board
6A 6C 5A 5C 4A 4C 3A 3C 2A 2C 1A 1C
Load 1
Load 2
R
Load 3
R
Load 4
Load 5
loading
contractor
coil
Load 6
Load 1 : lube pump (122)

Load 2 : indicator (123)
Load 3 : buzzer (124)
Load 4 : heater (125)
Load 5 : motor (126)
Load 6 : nozzle (129)
surge killer
(RC)
N
Note .: Please make sure of voltage specification of output device before connection
(121)
FPW-01(GO)
GO
RELAY 05
6 5 4 3 2 1 G
isolation Relay board
1A - 1C : robot activate signal

2A - 2C : spare relay connector
6A 6C 5A 5C 4A 4C 3A 3C 2A 2C 1A 1C
Note: 1. Please make sure of voltage specification of output device before connecting
2. Relay 05 board employ GO" (DCV-) for COMMON port to control 24V output elements.
6 - 18
FA-4 IO Input & Output interface module wiring diagram

(Optional board "3" In 33-48, Out 133-148)
The Input and Output Card (FA-4 IO) of FA-type system is the same in basic wiring.
It depends on the jumper pin selector (JP1). (Please see below)
element
wire
S5,S6
input element power "
VI
F4-IO
VI
INPUT# 33 ~ 48
optional input
port 33 ~ 48
input element COMMON GI
GI
output element power "VO
VO
JP 1
A B
"GO
B
Board ""
Input 01 ~ 16
Output 101 ~116
OUTPUT# 133 ~ 148
optional output
port 133 ~ 148
output COMMON
Board ""
Input 17 ~ 32
Output 117 ~132
GO
Board ""
Input 33 ~ 48
Output 133 ~148
S7,S8
Note : 1. FA-4 IO board 1, 2 & 3 have the same physical circuit laying and identify by the jumper setting of JP1
2. Any power of I/O board and system can not be connected together. (even if the annotated voltage is the same )
If the voltage is unstable / variable, it will cause eddy current to damage system. (like VI, VO, GI, GO)
6 - 19
8. Transformer color of wiring
Transformer F-4
White
Blue
Orange
0V
200V
220V
Red
Yellow
Black
Yellow
380V
15V
0V
15V
Green/Yellow
1.5A
1.5A
1.5A
5A
E
8A
6 - 20
0V
24V
50V
Purple
Coffee
Blackish Green
0V Ash
24V Pink
50V Light Blue
0V White
21V White
0V Red
21V Red
Chapter 5 operation and Control

1. Inspection Procedure of Controller . . . . . . . . . . . . . . . . . . . . . . . .7. - 2
2. Calibration Procedure of Machine . . . . . . . . . . . . . . . . . . . . . . . .7. -. 3
3. Inspection and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7. - 4
4. Alarm Message Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7. - 5
7-1
1. Inspection Procedure of controller

Initial check procedure of controller
Re-check the wiring of each power, to make sure the wiring is connect (include GND)
Make sure the connection of Input & Output equipment is correct
Make sure that there are NO any sundries on fan and main board
Unplug the board of FA-1~FA-6 in main box, then prepare to turn on the power
First, turn on the single power to check every power supply is correct
Under the correct power supply, shut down the power and then plug the FA4,FA6 IO board
After turn ON the power, set the FA1, FA2 in controller
Turn on the power again to check the relative power light is on correctly
Shut down the power, then plug the FA-3 CLCD board, recheck every board are plugged tightly and correctly
,and screws is on right locking position '' ''
Turn on the power and stay 2 min, then check if there is any elements working anomalously or over-heating
To check the input wiring and switch is mapped to the LED on FA-4 IO board
The direction of reading from potentiometer is correct
Check heater, accontactor, and thermal line are correct, then prepare to turn on the 3-phase power
Note : If you want to do any modification or the circuit, you must to shut down the power.
(Include the installation of FA-1~FA-6 board)
7-2
2. Calibration procedure of mechanic and hydraulic parts.

To check the mechanic and hydraulic parts are installed properly and the wiring is tight
Fuel the hydraulic oil to tank
Unplug the screws of the potentiometer to prevent damage caused by the starting of motor
Connect two 2A ampere meters in series at pressure & flow proportional valve
Adjust the knob of relief value to minimum position
Start the motor and stay 5 min. (check the direction of Motor)
Use Preset mode to regulating the amplifier (proportional valve)
Start every motion step by step under the setting parameter : PRS. 30%, SPD. 50%
While inspection every motion, if you find the input command and output motion is not correspondent
Please check:
1. the motion of display and keyboard is correspondent?
2. if the display and the keyboard are mapped to the output led of FA-4 board. It means the wiring of solenoid
(hydraulic values) is not correct
The stroke of potentiometer is settled, in factory, it is not necessary for users to adjust anymore
To proceed the adjustment that defined by yourself
7-3
3. Controller inspection and elemental maintenance
Please prepare a normal board to inspect the machine. It is hard for user to repair and calibrate the board to
find the bug by charging the board step by step.
If the 5 board (FA-1~FA-6) is working properly, please check :
Check every wiring is connected tightly and robustly
The power supply that used is the same as we propose. And the wiring is confirmed correct
The GND line is connected tightly and qualifiedly. (To decrease the resistance, please select the bigger
section of wiring)
Check every board, connection plug and PC plug are plugged tightly and properly
I/O, potentiometer and proportional value are connected correctly (there is not short circuit or open circuit)
Sundries will cause short or bad contacted in board
The temperature of electric box is less than 65
Potentiometer inspection:
Loose the screw of potentiometer
To measure the voltage of 1,3 terminal
Move the potentiometer slowly to check the output voltage is stable and proportional or not
Output inspection:
inspection of proportional valves: observe the current meter to check the output current is correspond to command
I/O inspection : please refer to wiring diagram
You can find the reason why fuse burned by inspecting the condition of fuse. (see below)
Normal
Overload
Short
7-4
4. Alarm Message Table

ERROR ALARM
CODE MESSAGE
00
NON-FACTORY
MESSAGE
NV-RAM chip no load password
DEFAULT
01
CPU BOARD NOT
No insert FA-3 CLCD board
SOLUTION
Contact your supplier,
take password and load it.
Insert theFA-3 CLCD board
READY
02
03
04
RTC CHIP ERROR

NV-RAM CHIP ERROR
TEMP. BOARD NOT
RTC CHIP ERROR (Timer)

NV-RAM CHIP ERROR
No insert FA-2 TC board
Change RTC chip of FA-3 board
Temperature board error
Change FA-2 TC board
No insert FA-1 KAD board
Insert theFA-1 KAD board
FA-1 AD analog input board error

No insert FA-1 KAD board
Change FA-1 KAD board

Insert theFA-1 KAD board
Zone 1 thermocouple fail
Change zone 1 thermocouple
Zone 1 thermocouple reverse
Exchange zone 1
thermocouple ,
Exchange zone 2
thermocouple ,
Exchange zone 3
thermocouple ,
Exchange zone 4
thermocouple ,
Exchange zone 5
thermocouple ,
Change NV-RAM chip

Insert theFA-2 TC board
READY
05
TEMP. BOARD
ERROR
06
PANEL BOARD NOT

READY
07
08
ANALOG I/P ERROR

ANALOG I/P NOT
READY
16
ZONE 1 THERMO.
FAIL
17
ZONE 2 THERMO.
FAIL
18
ZONE 3 THERMO.
FAIL
19
ZONE 4 THERMO.
FAIL
20
ZONE 5 THERMO.
FAIL
21
ZONE 6 THERMO.
FAIL
22
ZONE 7 THERMO.
FAIL
23
ZONE 8 THERMO.
FAIL
24
ZONE 1 THERMO.
REV.
25
ZONE 2 THERMO.
REV.
26
ZONE 3 THERMO.
REV.
27
ZONE 4 THERMO.
REV.
28
ZONE 5 THERMO.
REV.
7-5
ERROR ALARM
CODE MESSAGE
29
ZONE 6 THERMO.
MESSAGE
REV.
30
ZONE 7 THERMO.
REV.
31
ZONE 8 THERMO.
REV.
32
ZONE 1 TEMP. TOO

LOW
33
ZONE 2 TEMP. TOO

LOW
34
ZONE 3 TEMP. TOO

LOW
35
ZONE 4 TEMP. TOO

LOW
36
ZONE 5 TEMP. TOO

LOW
37
ZONE 6 TEMP. TOO

LOW
38
ZONE 7 TEMP. TOO

LOW
39
ZONE 8 TEMP. TOO

LOW
40
ZONE 1 TEMP. TOO

HIGH
41
ZONE 2 TEMP. TOO

HIGH
Zone 1 temperature less low than

low alarm limit
low alarm limit
low alarm limit
low alarm limit
low alarm limit
low alarm limit
low alarm limit
low alarm limit
SOLUTION
Exchange zone 6
thermocouple ,
Exchange zone 7
thermocouple ,
Exchange zone 8
thermocouple ,
(1)Check zone1 heater, is it broke
(2)Waiting zone1 heating to
set value
set value
set value
set value
set value
set value
set value
set value
Zone 1 temperature more than high alarm limi (1)Check thermocouple fix position
(2)Check cylinder and screw
there are no rub
(3)During PID autotuning, please
wait 10 minute to be return
there are no rub
(3)During PID auto-tuning, please
7-6
ERROR ALARM
CODE MESSAGE
42
ZONE 3 TEMP. TOO

HIGH
43
ZONE 4 TEMP. TOO

HIGH
44
ZONE 5 TEMP. TOO

HIGH
45
ZONE 6 TEMP. TOO

HIGH
46
ZONE 7 TEMP. TOO

HIGH
47
ZONE 8 TEMP. TOO

HIGH
48
49
CLOSE ALARM
MOLD CLOSE
PROTECT
50
51
OPEN ALARM
NZ. UNIT FWD.
MESSAGE
SOLUTION
there are no rub
(1)Check
thermocouple fix position
Zone 4 temperature more than high alarm limi
there are no rub
there are no rub
there are no rub
there are no rub
there are no rub
Inter protect timer over
Check hydraulic or machine parts
Protect timer reach but not arrive lock-up
Lock-up position too smaller or
position
protect timer set too short
ALARM
52
NZ. UNIT RTN.
53
54
SUCK BACK ALARM


(1)Pour the materials and recharge
(2)Protect timer is too small
ALARM
CHARGE NOT MADE
7-7
ERROR ALARM
CODE MESSAGE
55
56
DETECTOR ON
57
EJECT RTN. ALARM
58
FRONT GATE
EJECT FWD. ALARM
CLOSED
MESSAGE
SOLUTION
PHOTOSENSOR RAY BLOCK

Inter protect timer over and tests before
other actions
RELEASE THE BLOCK UP PARTS
Semi-auto cycle finish, and alarm to

notify operator take out product
Open the door and take out the

product; and prepare working

next semi-auto cycle

59
60
ROBOT ALARM
61
LOT END ALARM
62
INJ. OVER PACKING
63
DROP DETECT FAIL
65
INJ. SHORT SHOT
67
OIL TEMP. OVER
6
6
7
7
7
CORE 1 IN ALARM
8
9
0
1
2
75
76
78
GATE OPENED
CORE 1 OUT ALARM

CORE 2 IN ALARM
CORE 2 OUT ALARM
MOTOR OVER
OIL LEVEL TOO LOW
AUTO-ADJ END
SCHEDULE END
ALARM
79
80
81
PURGE END
83
NZ. DOOR OPENED
ROBOT NOT IN POS.

CYCLE TIME OVER
Robot not ready, IN20 not ON

Machine is already ready for automatic cycle. Close the front and rear door,
starts the automatic cycle
PC is waiting for door close to touch off
automatic cycle.
Open and close door one time
Package set = Package account
to touch off next package
calculation cycle.
When injection finish but PC check is over
(1) Regulate the injection 4
position or reduce INJ. LO position
injection low limit (INJ. LO) position.
(2) Change to Timer function
injection.
Check the mold then close
After ejection 10 seconds,
the door.
electric photo nothing pass .
When injection finish but PC check is not
(1) Regulate the injection 4
position or add INJ. UP position.
reach injection up limit (INJ. UP) position.
(2) Change to Timer function
injection.
Oil temperature (TC zone 8) over
Shut down machine waiting oil
cool then re-start the machine.
Incorrect action order
Check the action order
Motor over load.
(1)Wait 3 Minutes and reset OL.
IN 16 = ON
(2)Check motor.
Input point = ON
Clear all leakage and full oil.
Auto mold adjustment is finish.
Press RESET key.
Total set = Total account
Open and close door one time
to touch off next total
calculation cycle.
Auto page complete.
Press RESET key.
Robot not in position. IN 20 = OFF
Check robot.
Cycle time over, but machine cycle not finish. (1)Check hydraulic or machine parts
First, injection and then
(2)Increase the cycle time.
Nozzle door not close.
Close the nozzle door.
CHECK THE ROBOT FUNCTION
7-8
ERROR ALARM
CODE MESSAGE
MESSAGE
84
CHARGE END
Screw position is more then charge 3 position.
85
Without material
87
THIN ALARM
88
THICK ALARM
90
TEMP. ERROR
Mold adjust forward alarm.

Mold adjust backward alarm.
Before or during injection, PC will pre-check
temperature value, if there is temperature alarm,
91
THIN LIMIT ALARM
92
THICK LIMIT ALARM
93
OPEN END
PC will stop injection and show alarm.

Mold adjust backward to terminal position.
IN 9 = ON
Mold adjust backward to terminal position.
IN 10 = ON
Already in mold open finish position.
94
CLOSE END
Already in mold close finish position.
95
96
97
CORE 1 IN END
CHARGE END
Already in core1 in finish position.

Already in core1 out finish position.
Already in charge finish position.
98
EJECT FWD. END
Already in eject forward finish position.
99
EJECT RTN. END
Already in eject backward finish position.
CORE 2 IN END
Already in core2 in finish position.

Already in core2 out finish position.
No motor start finish signal.
10
10
10
10
10
0
1
2
3
4
CORE 1 OUT END
CORE 2 OUT END

PRE-SUCK ALARM
INJ. ALARM
MOTOR NOT WORK
MADE
motor starting.
After motor ON, but Input point not

feedback to PC.
Mold not in finish position, but there is
press EJECTOR key.
HEATER NOT WORK
When execute injection, but heater key no ON.
10 5
10 6
MOTOR STARTING
10 7
MOLD OPEN NOT
MOTOR START FAIL
SOLUTION
Injection in advance and then
execute charge.
(1)Check hydraulic or machine
parts.
(2)Full hopper.
or press "Reset" key

or press "Reset" key

(1)Check Heater.
(2)Check Thermocouple.
Change appropriate depth mold.
Change appropriate depth mold.
Please execute another action
don't press MOLD OPEN key.
don't press MOLD CLOSE key.
Press RESET key.
Press RESET key.
don't press CHARGE key.
don't press EJECT FWD. key.
don't press EJECT RTN. key.
Press RESET key.
Press RESET key.
Press MOTOR key and waiting

for it finish.
Waiting motor start finish.
(1)Check Input point wiring.
(2)Check motor contactor.
(1)Mold open to finish position a
nd then press EJECTOR key.

(2)Check hydraulic or machine parts
10 8
7-9
Press HEATER key to set ON.
ERROR ALARM
CODE MESSAGE
10 9
11 0
EMG. STOPPING
CORE 1 OUT NOT
MESSAGE
Input point = ON
Core1 not go to back limit switch position.
MADE
11 1
CORE 2 OUT NOT
SOLUTION
Release Emergency button.
(1)Check core1 limit switch.
(2)Check hydraulic or machine parts
Core2 not go to back limit switch position
MADE
(1)Check core2 limit switch.

(2)Check hydraulic or machine parts.
11 2
LOCK-UP ALARM
Mold lock-up monitor timer reach but

clamp finish limit switch not ON.
11 3
EJ. RTN. NOT MADE
Input point = OFF ejector not backward
11 4
SEM_AUTO CYC. OK
11 5
SUCK O.K
to position.
To notify operator this semi-auto cycle
already finish, hurry up take out product.
Already in suck finish position.
11 6
AUTOCG FUN. OFF
When execute auto purge, but
11 7
11 8
DEFECT END ALARM
(1)Regulate lock-up timer.

(2)Adjust clamp finish limit
switch position.
(1)Check ejector limit switch.
(2)Check hydraulic or machine parts.
Finish work procedure and

continue next cycle.
don't press EJECT FWD. key.
Please set AUTO PURGE = ON.
AUTO PURGE = OFF of PURGE page function.
FAIL SET = FAIL ACCOUNT
MOLD ADJ. FUN. OFF
When execute mold adjustment, but the panel
USE MANUAL TO
CLOSE MOLD
key MOLD USE = OFF.

It is not in mold clamp finish position when
you execute mold auto adjustment.
12 0
CORE HAS USE
You have select core function.
12 1
PROTECT SCREW
Screw protect timer not finish.
12 2
IDLEING
Heater mode cause manual selection or alarm,
12 3
SCHEDULE END
11 9
Clear FAIL ACCOUNT

Please set MOLD USE = ON.
(1)Mold close finish in advance
and then work mold auto
adjustment.
In CORE page set
CORE1 or 2 = OFF.
(1)Waiting timer reach.
(2)Set timer PROTECT = 0
Set HEAT TYP. = NORMAL
so go to idleing mode.(Hold temperature mode)
12 4
12 5
Total set = Total account and shut down

machine.
Reset TOTAL account value.
ALARM
LOT END
Package set = Package account and shut down
Reset PACKAGE account value.
SHUTDOWN
machine.
DEFECT END
Fail set = Fail account and shut down machine.
Reset FAIL account value.
Parameter vary in matter, manual mode use

only.Auto and semi- auto mode is stop.
please notify to machinery

supplier to handle it.
SHUTDOWN
12 6
ERROR
7 - 10

1. Product Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8. - 2
2. Services Centre Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8. .- 5
8-1
1. Product Introduction
(1) M type (high-level) multi-function industrial process controller
I. PC-BASE hardware configuration, expandable to optional main unit box
II. 10.4", 640 X 480 pixel, color, TFT wide view angle LCD, VGA standard display
III. Ethernet monitoring data treatment
IV. 48-point input, 48-point output hardware circuit (upgradeable to 128X128)
V. 5 channel 12 bits A/D, 4 channel 12 bitsD/A and 3 axis 16 bit encoder input interface
VI. Ladder programming, curve, PID control, QA etc. powerful software control functions
(2) MA type (precision) plastic processing machine controller

I. 8.4", 640 X 480 pixel , color, TFT wide wide view angle LCD, VGA standard display
II. PC-BASE hardware configuration
III. 32-point input, 32-point output and 4 channel 12 bits D/A, 5 chaannels 12 bits A/D (upgradeable 64 X 64 I/O)
IV. Ladder programming, PID temperature control algorithm and several software control functions
(3) FA type (standard) plastic processing machine controller

I. 5.7", 320X240 pixel, mono LCD display
II. 16-bit high speed CPU
III. 32-point input, 32-point output and 2 sets of D/A, 2 sets of A/D (other options available)
IV. 12-screen data exchange treatment, over 50 warning messages, 100 data memory functions
(4) FC series plastic processing machine controller

I. 5.7", 320*240 pixel color TFT LCD and touch-screen human machine interface
II. 16-bit high speed CPU
III. 32-point input /32-point output and 2 unit D/A, 2 unit A/D (other options available)
IV. 12-screen data exchange treatment, over 50 warning messages, 100 data memory functions
(5) TC5 series temperature controller for mold

I. TC-5000 series use HMI monitoring and can control as many as 200-point temperature zones
II. TC5E controller has options of zero and phase angle output modes, compatible with commercially
standard controllers
III. TC5M controller uses single piece 2-zone control, with communication and current detection functions, HMI to
monitor and set up as many as 200-point temperature zones.
IV. TC5F controller uses TC5E advanceantage and adds RS485 communication interface and current display.
(6) TC5V multiple-stage timing controller

I. 3 timing control modes available, including pressure-hold mode, providing multiple signal input /output selections
8-2
(7) VERDURE/HAMADA TC2 series temperature controller

I. C.E. international certification, best seller in Taiwan
II. Logic digital input, analog precision output control, with control-loop check
III. Upgradeable up to five auxiliary outputs, flexible machine dimension (48 X 96 mm)
(8) VERDURE TC series temperature controller

I. Numerical or turn-knob input setup, proportional output monitoring
II. Options available for several auxiliary temperature control output
III. Heater broken check, flexible machine dimension
(9) ARICO P series temperature controller

I. Numerical PID parameter setup, proportional monitoring output
II. Options available for several auxiliary temperature control outputs
III. Heater broken check, international machine dimension, LCD tri-color display
(10) ARICO V series temperature controller

I. PV/SV dual line display, plug-pull installation
II. PID automatic algorithm, auto or manual output function
III. 4 sets of output: primary/secondary output and alarm 1/2
(11) ARICO S series temperature controller

I. PID-AT algorithms temperature control precision
II. Simple structure, simple replacement
III. Manual/auto output function, hot plug-pull design
(12) Solid state relay

I. 12~32 VDC, 200~280 VAC and VR input selection
II. 3 AMP to 40 AMP AC load output selection
III. High efficiency alloy heatsink, accommodating 1~4 solid state relays
(13) Temperature sensing wire

I. Japan compensating wire, alloy soldered probe
II. Many types of probes available, custom-made available
(14) Other industrial process controllers and circuit boards

I. Hydraulic proportional valve amplifier
II. Cold hot water/oil pump controller
III. Automatic feeder controller
8-3
The Asia-Pacific Exclusive Agent for Italy GEFRAN products

Linear position transducer (potentiometer)
1. Puller type potentiometer (LT series)
(1) Measurement range 50~900 mm, linear precision 0.05%
(2) Displacement end speed 5 M/S, usage life over 25,000,000 times
(3) Industrial protection level IP 60, usage temperature range -30C ~100C
2. Slider type potentiometer (PK series)

(1) Measurement range 100~2000MM, linear precision 0.05%
3. Small potentiometer (PA1 series)

4. Micro potentiometer (PY2 series)

(2) Usage life over 100,000,000 times, spring return, stainless steel head
5. Pressure sensor
(1) Output range 0~10 V/4~20 MA, precision 0.5%
(2) Power source range 10~30 VDC, measurement range 0~500 BAR
6. Industrial machinery controller

(1) HPC, CPU, ladder programming
(2) Italian and international certified production standards
Note: Since GEFRAN is a listed company in Italy and has a variety of product lines. If you are interested
in any product, please contact ARICO Technology Co., Ltd.Or agent for product information.
8-4
2. Services Centre Address

Headquarters
8F., No.1, Alley. 1, Lane 235, Baociao Rd., Sindian District, New Taipei City, Taiwan.
Zip Code: 23145
TEL: +886-2-2910-1266FAX: +886-2-2915-9434

Web site: www.arico.com.twE-mail: info@arico.com.tw
Taipei Factory
5F/6F., No.10, Lane 235, Baociao Rd., Sindian District, New Taipei City, Taiwan.
Zip Code: 23145
TEL: +886-2-2910-1077FAX: +886-2-2910-1056
Taichung Branch
No.95, Dalian N. St., Beitun Dist., Taichung City, Taiwan.
Zip Code: 40667
TEL: +886-4-2291-7011FAX: +886-4-2292-4021
Tainan Branch
No.240, Yan ping St., Yung kang District, Tainan City, Taiwan.
Zip Code: 71082
TEL: +886-6-253-9940FAX: +886-6-253-9945

Web site: www.gefran.com.tw
Hong Kong Exclusive Distributor: (Hong Kong)

RM.13, 8/F, Block C, Wah Lok Industrial Centre, 31~35 Shan Mei ST., Fotan, Hong Kong. China.
TEL: +852-2947 7913E-mail: verdure@hknet.com
South China Exclusive Distributor: (Dong Guan)

2nd Chang Wu industrial zone, Chiao Li, Chang Ping, Dong Guan City, Guangdong Province.
TE: +86-769-8390-2101-3
East China Exclusive Distributor: (Shanghai)

Room 2104, No.9, Lane 1283, Shanxi Rd(N.), Putuo District, Shanghai.
TEL: +86-21-6111-5256-9
8-5
PRC 200060
PRC 523586
Wiring Diagram of Control system

J2
panel
J3
panel
Input element
Add. from
00 ~ 15
(I/O PCB.#1)
6
7
8
9
10
11
12
13
14
15
35
36
Input element
Add. from
32 ~ 47
(I/O PCB.#3)
(Option)
37
38
39
40
41
42
43
44
45
46
47
High speed
Pulsing interface
A/D 1
input
A/D 2
input
A/D 3
input
A/D 4
input
1
2
V1
V1in
3
4
1
2
G1
E1
V2
V2in
3
4
G2
E2
1
2
V3
V3in
3
4
1
2
G3
E3
V4
V4in
3
4
G4
E4
1
2
3
4
5
S 1
4 (output)
(input)
S
34
1
2
3
4
5
6
7
8
7 (output)
S
T
33
1
2
3
4
5
6
7
8
32
8 (output)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
31
(T.C. input)
30
29
5 (spare)
28
4 (temp output)
27
Pro. Pressure valve
Pro. Flow valve
P+ P- F+ FPower board
(FPV-01)
Vp+
50
Vp-
51
Vf+
52
Vf-
53
T 3 (D/A-amp.)
T2
T 1 (power)
1 2 3 4 5 6 7 8
1 2
1 2 3 4 5 6
26
FA type controller
(Injection Molding Machine)
25
T 11
24
T 12 (A/D 1,2 in)
23
(input)
Input element
Add. from
16 ~ 31
(I/O PCB.#2)
22
T 13 (A/D 3,4 in)
21
S 2
20
(input)
19
S 5
18
(input)
17
S 6
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
16
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
100
101
102
103
104
Output element
Add. from
100 ~ 115
(I/O PCB.#1)
105
106
107
108
109
110
111
112
113
114
115
GO
GI
Potentiometer Input
Voltage Divider
VI
T 10 (output)
3 (output)
(input)
T 7
(input)
T 8
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
9 (output)
J1
panel
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
116
117
118
1
2
3
4
5
6
7
8
119
Add. 121~131 employ an

External power source
(not 24vdc) please make
connect with External
Relay 05 board to isolate
125
120
121
122
123
124
126
127
128
External Relay
Solenoid
of PCB Relay 05
129
130
131
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Output element
Add. from
116 ~ 131
(I/O PCB.#2)
132
133
134
135
136
Output element
Add. from
132 ~ 147
(I/O PCB.#3)
(Option)
137
138
139
140
141
142
143
144
145
146
147
TC1 +
TC1 TC2 +
TC2 TC3 +
TC3 -
Thermocouple
Input of
Zone 1 ~ 8
TC4 +
TC4 TC5 +
TC5 TC6 +
TC6 TC7 +
TC7 TC8 +
TC8 -
Spare Socker
Aux. contact
of output 125
H1
1
2
3
4
5
6
7
8
9
10
H2
Heater control output zone

1~8 SSR common 24vdc +
H3
H4
Employ an External power source

(not 24vdc) please make connect
with External Relay 04 board
to isolate
H5
H6
H7
H8
Switching Power
for computery
D/A Output
D/A 1 ~ 4
Power board
(FPW-01)
G I
GO
V I
VO
-12V
0V
+12
0V
5V
Power supplies
(VPE - 3)
Control
Panel
VO

Arico Fa1

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PREVIEW

* Specifications are subject to change without prior notice.

1. Standard Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2

Operating Panel Description

Screen Operation Description

Operation and Control

Maintenance and Trouble Shooting

Hardware Specification and mounting dimension

Keyboard + High speed Counter + A/D + D/A board

FA-2 TC/TC-2N Temperature control board

CPU Main board

Operation I/O board (standard for 2, available extend to 3)

Operation I/O board (standard for 2, available extend to 3)

Operation panel box

56's mechanical key, Oil / Dust protection PET membrane

320 X 240 dot back light LCD display

Operation Panel (Fig.3)

The hole of fix

FA type Control Box Installation

FA type Control Box dimension

FA type Operation Panel dimension

7 zones barrel temperature control (with H/L alarm)

PLC ladder program editor

4-stages injection control

Curve fitting for proportional output

2 stages suck back, 3 stages charge function

De-Molding (ejection) Unit

2 sets air blow function

4 stages opening control

* Specifications are subject to change without prior notice.

Chapter 1 System Specification

Chapter 2 Safety Precaution

Chapter 3 Operating Panel Description

Chapter 4 Screen Operation Description

Chapter 5 Operation and control

Chapter 6 System Wiring

Chapter 7 Maintenance and Trouble Shooting

Chapter 8 Services Review

1. Operating safety instruction

GND terminal must be connected to qualified terminal. (T/T system)

Electrical box must have good heat dissipation to prevent fire.

Cables must be appropriated and qualified. (include shield)

All electric elements must be avoided mechanic shock

(10) Please understanding the operation process before use.

Notes: 220v : 200v~250v is acceptable

Make sure of the machine stroke that you want to measure

1, 3 are connected to power, 2 is the output signal. Never connect 2 to power,

To eliminate surge, it is always recommended to use a filter in control line

Most of the electric elements must be grounded to prevent accident

Chapter 1 System Specification

Chapter 2 Safety Precaution

Chapter 3 Operating Panel Description

Chapter 4 Screen Operation Description

Chapter 5 Operation and control

Chapter 6 System Wiring

Chapter 7 Maintenance and Trouble Shooting

Chapter 8 Services Review

2. Operating Mode Selector

MANUAL : Operating machine by manual key

Push this key to start or stop motor(s)

Push this key to start or stop the heating

( please wait one minute before machine running)

Cursor moving direction