PDF

Electric Drives
and Controls
Hydraulics
Linear Motion and

Assembly Technologies
Rexroth IndraDrive
Supply Units and
Power Sections
Project Planning Manual
Pneumatics
Service
R911318790
Edition 01
Bosch Rexroth AG | Electric Drives

and Controls
Title
Rexroth IndraDrive | Project Planning Manual
Rexroth IndraDrive
Supply Units and
Power Sections
Type of Documentation
Document Typecode
Internal File Reference
Record of Revision
Copyright
Validity
Published by

DOK-INDRV*-HMV-S-D+HCS-PR01-EN-P
RS-dfb5157c0a6846ac0005d70aedbf4f52-3-en-US-4
Edition
Release Date
Notes
120-2400-B331-01/EN
2007/03
First edition
2007 Bosch Rexroth AG

Copying this document, giving it to others and the use or communication of the
contents thereof without express authourity, are forbidden. Offenders are liable
for the payment of damages. All rights are reserved in the event of the grant of
a patent or the registration of a utility model or design (DIN 34-1).
The specified data is for product description purposes only and may not be
deemed to be guaranteed unless expressly confirmed in the contract. All rights
are reserved with respect to the content of this documentation and the availa
bility of the product.
Bosch Rexroth AG
Bgm.-Dr.-Nebel-Str. 2 D-97816 Lohr a. Main
Telephone +49 (0)93 52/ 40-0 Fax +49 (0)93 52/ 40-48 85
http://www.boschrexroth.com/
Dept. BRC/EDY1 (RR/US/BB)
Note
This document has been printed on chlorine-free bleached paper.
Project Planning Manual | Rexroth IndraDrive
Electric Drives | Bosch Rexroth AG

and Controls
I/VI
Table of Contents
Table of Contents
Page
1
1.1
1.2
1.2.1
1.3
2
2.1
2.1.1
2.1.2
2.2
3
3.1
3.1.1
3.1.2
3.1.3
3.1.4
3.2
3.2.1
3.2.2
3.2.3
3.2.4
3.2.5
3.2.6
3.2.7
3.2.8
4
4.1
4.2
4.2.1
4.2.2
4.3
4.3.1
4.3.2
4.3.3
4.4
5
5.1
Introduction.................................................................................................................... 1
About this Documentation....................................................................................................................... 1
Reference Documentations ................................................................................................................... 1
Overview.............................................................................................................................................. 1
Your Feedback....................................................................................................................................... 3
Important Directions for Use ......................................................................................... 5

Appropriate Use ..................................................................................................................................... 5
Introduction.......................................................................................................................................... 5
Areas of Use and Application.............................................................................................................. 5
Inappropriate Use .................................................................................................................................. 6
Safety Instructions for Electric Drives and Controls ...................................................... 7

Safety Instructions - General Information............................................................................................... 7
Using the Safety Instructions and Passing them on to Others............................................................ 7
How to Employ the Safety Instructions................................................................................................ 7
Explanation of Warning Symbols and Degrees of Hazard Seriousness.............................................. 8
Hazards by Improper Use.................................................................................................................... 9
Instructions with Regard to Specific Dangers....................................................................................... 10
Protection Against Contact with Electrical Parts and Housings......................................................... 10
Protection Against Electric Shock by Protective Extra-Low Voltage................................................. 11
Protection Against Dangerous Movements....................................................................................... 11
Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting.............. 14
Protection Against Contact with Hot Parts......................................................................................... 14
Protection During Handling and Mounting......................................................................................... 14
Battery Safety.................................................................................................................................... 15
Protection Against Pressurized Systems........................................................................................... 15
General Specifications of the Components ................................................................. 17

Certifications ........................................................................................................................................ 17
Transport and Storage.......................................................................................................................... 19
Transporting the Devices .................................................................................................................. 19
Storing the Devices .......................................................................................................................... 19
Installation Conditions .......................................................................................................................... 20
Ambient and Operating Conditions ................................................................................................... 20
Positions of Normal Use and Mounting Positions ............................................................................. 21
General Information........................................................................................................................ 21
Brief Description of Positions of Normal Use and Mounting Positions........................................... 21
Compatibility with Foreign Matters ................................................................................................... 22
Capacity Utilization .............................................................................................................................. 22
Power Sections for Converters - IndraDrive C............................................................. 25

Types ................................................................................................................................................... 25
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Table of Contents
Page
5.2
5.2.1
5.2.2
5.2.3
5.2.4
5.2.5
5.3
5.3.1
5.3.2
5.3.3
5.3.4
5.3.5
6
6.1
6.2
6.2.1
6.2.2
6.2.3
6.2.4
6.2.5
6.3
6.3.1
HCS02 Power Sections ....................................................................................................................... 25

Brief Description, Usage and Structure............................................................................................. 25
Type Code and Identification............................................................................................................. 29
Type Code ..................................................................................................................................... 29
Identification................................................................................................................................... 31
Scope of Supply ............................................................................................................................... 32
Technical Data................................................................................................................................... 32
Ambient and Operating Conditions................................................................................................. 32
Mechanical System and Mounting.................................................................................................. 34
Basic Data Power Section HCS02................................................................................................. 40
Exemplary Data for Applications.................................................................................................... 49
Connections and Interfaces............................................................................................................... 57
Overview......................................................................................................................................... 57
Description of the Connection Points............................................................................................. 62
HCS03 Power Sections ....................................................................................................................... 62
Type Code and Identification............................................................................................................. 64
Type Code...................................................................................................................................... 64
Identification................................................................................................................................... 66
Scope of Supply ............................................................................................................................... 66
Technical Data................................................................................................................................... 67
Ambient and Operating Conditions................................................................................................. 67
Mechanical System and Mounting.................................................................................................. 68
Basic Data Power Section HCS03................................................................................................. 80
Exemplary Data for Applications.................................................................................................... 88
Connections and Interfaces............................................................................................................... 95
Overview......................................................................................................................................... 95
Description of the Connection Points............................................................................................. 98
Power Sections for Inverters - IndraDrive M................................................................ 99

Types ................................................................................................................................................... 99
HMS01 Power Sections ....................................................................................................................... 99
Type Code and Identification........................................................................................................... 101
Type Code.................................................................................................................................... 101
Identification................................................................................................................................. 103
Scope of Supply ............................................................................................................................. 104
Technical Data................................................................................................................................. 104
Ambient and Operating Conditions............................................................................................... 104
Mechanical System and Mounting................................................................................................ 107
Basic Data Power Section HMS01............................................................................................... 117
Exemplary Data for Applications.................................................................................................. 124
Connections and Interfaces............................................................................................................. 134
Overview....................................................................................................................................... 134
HMS02 Power Sections ..................................................................................................................... 140
Brief Description, Usage and Structure........................................................................................... 140

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Table of Contents
Page
6.3.2
6.3.3
6.3.4
6.3.5
6.4
6.4.1
6.4.2
6.4.3
6.4.4
6.4.5
7
7.1
7.2
7.2.1
7.2.2
7.2.3
7.2.4
7.2.5
7.3
7.3.1
7.3.2

Type Code.................................................................................................................................... 142
Identification................................................................................................................................. 143
Scope of Supply ............................................................................................................................. 143
Technical Data................................................................................................................................. 144
Basic Data Power Section HMS02............................................................................................... 150
Overview....................................................................................................................................... 159
Description of the Connection Points........................................................................................... 162
HMD01 Power Sections ..................................................................................................................... 162
Type Code.................................................................................................................................... 163
Identification................................................................................................................................. 165
Scope of Supply ............................................................................................................................. 166
Technical Data................................................................................................................................. 166
Basic Data Power Section HMD01............................................................................................... 173
Overview....................................................................................................................................... 183
IndraDrive M Supply Units......................................................................................... 187

Types ................................................................................................................................................. 187
HMV01.1E Supply Units, Infeeding ................................................................................................... 187
Type Code.................................................................................................................................... 188
Identification................................................................................................................................. 190
Scope of Supply ............................................................................................................................. 190
Technical Data HMV01.1E.............................................................................................................. 191
Basic Data Supply Unit HMV01, Infeeding................................................................................... 196
Overview....................................................................................................................................... 206
HMV01.1R Supply Units, Regenerative ............................................................................................. 209
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Table of Contents
Page
7.3.3
7.3.4
7.3.5
7.4
7.4.1
7.4.2
7.4.3
7.4.4
7.4.5
8
8.1
8.2
8.3
8.4
8.4.1
8.4.2
8.5
8.5.1
8.5.2
8.5.3
8.5.4
8.5.5
8.5.6
8.5.7
8.5.8
8.6
8.6.1
Type Code.................................................................................................................................... 210

Identification................................................................................................................................. 211
Scope of Supply ............................................................................................................................. 211
Technical Data HMV01.1R.............................................................................................................. 212
Basic Data Supply Unit HMV01, Regenerative............................................................................ 217
Overview....................................................................................................................................... 227
HMV02.1R Supply Units, Regenerative ............................................................................................. 230
Type Code.................................................................................................................................... 231
Identification................................................................................................................................. 233
Scope of Supply ............................................................................................................................. 233
Technical Data HMV02.1R.............................................................................................................. 234
Basic Data Supply Unit HMV02, Regenerative............................................................................ 239
Overview....................................................................................................................................... 249
Arrangement of the Connection Points......................................................................................... 252
Functions and Electrical Connection Points .............................................................. 255

Overview of Functions........................................................................................................................ 255
Electrical Connection Points Overview............................................................................................ 257
X1, Module Bus ................................................................................................................................. 258
X2, Serial Interface (RS232) .............................................................................................................. 259
General Information......................................................................................................................... 259
Connection Diagrams Serial Interface to PC .................................................................................. 260
X3, Mains Connection ........................................................................................................................ 260
Important Notes............................................................................................................................... 260
X3, Mains Connection HMV02.1R-W0015...................................................................................... 261
X3, Mains Connection HCS02.1E-W0012, -W0028........................................................................ 262
X3, Mains Connection HCS02.1E-W0054, -W0070 and HCS03.1E-W0070................................... 262
X3, Mains Connection HCS03.1E-W0100..0150 and HMV01.1R-W0018..0065; HMV01.1EW0030..0075................................................................................................................................... 263
X3, Mains Connection HCS03.1E-W0210....................................................................................... 264
X3, Mains Connection HMV01.1E-W0120 and HMV01.1R-W0120................................................ 264
X3, Mains Connection HCS04.1E-W0500 (Preliminary)................................................................. 265
X5, Motor Connection ........................................................................................................................ 266
Important Notes............................................................................................................................... 266

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Table of Contents
Page
8.6.2
8.6.3
8.6.4
8.6.5
8.6.6
8.6.7
8.6.8
8.7
8.7.1
8.7.2
8.8
8.8.1
8.8.2
8.8.3
8.9
8.10
8.10.1
8.11
8.11.1
8.11.2
8.11.3
8.12
8.13
8.14
8.15
8.16
8.17
8.18
8.19
8.20
8.21
8.22
X5, Motor Connection HCS02.1E-W0012, -W0028 and HMS01.1N-W0020, -W0036 and HMD01.1NW0012..0036 and HMS02.1N-W0028............................................................................................. 267
X5, Motor Connection HCS02.1E-W0054, -W0070 and HCS03.1E-W0070 and HMS01.1N-W0054, W0070 and HMS02.1N-W0054....................................................................................................... 268
X5, Motor Connection HMS01.1N-W0110....................................................................................... 268
X5, Motor Connection HCS03.1E-W0100..0150 and HMS01.1N-W0150..0210............................. 269
X5, Motor Connection HCS03.1E-W0210....................................................................................... 270
X5, Motor Connection HMS01.1N-W0350 (Preliminary)................................................................. 270
X5, Motor Connection HCS04.1E-W0500 (Preliminary).................................................................. 271
X6, Motor Temperature Monitoring and Motor Holding Brake ........................................................... 272
Important Notes............................................................................................................................... 272
Connection Point............................................................................................................................. 273
X9, External Braking Resistor ............................................................................................................ 275
Important Notes............................................................................................................................... 275
X9, External Braking Resistor HCS02.1E-W0054, -W0070............................................................ 275
X9, Externals Braking Resistor HCS03.1E-W0070...0210.............................................................. 276
X13, Control Voltage (24V, 0V) ......................................................................................................... 277
X13, Supply External Blower Unit HAB01 ......................................................................................... 278
General Information......................................................................................................................... 278
X14, Mains Voltage Synchronization ................................................................................................. 280
Connection Point............................................................................................................................. 280
Mains Synchronization HMV01 ...................................................................................................... 280
Mains Synchronization HMV02 ...................................................................................................... 281
X31, Messages Bb1, UD, WARN ...................................................................................................... 282
X32, Mains Contactor Control and DC Bus Short Circuit .................................................................. 284
X33, Acknowledge Messages of Mains Contactor ............................................................................ 286
X34, Contact for Controlling the External Mains Contactor ............................................................... 288
Terminal Block, 24 - 0V (24V Supply) ................................................................................................ 290
DC Bus Connection (L+, L-) .............................................................................................................. 291
XS1, Shield Connection Control Lines ............................................................................................... 293
XS2, Shield Connection Motor Cable ................................................................................................ 293
Ground Connection ............................................................................................................................ 294
Connection Point of Equipment Grounding Conductor, HMV ............................................................ 294
Equipment Grounding Conductor Connection HMS, HMD ................................................................ 296
Touch Guard at Devices ........................................................................................... 299
9.1
9.2
Cutouts............................................................................................................................................... 299
Mounting............................................................................................................................................. 300
10
Operation and Diagnosis........................................................................................... 301
10.1
10.1.1
10.1.2
Operation and Diagnosis at IndraDrive Supply Units......................................................................... 301

Control Panel................................................................................................................................... 301
Brief Description........................................................................................................................... 301
Functional Description.................................................................................................................. 301
Diagnostic Messages Displayed at IndraDrive M Supply Units....................................................... 305
HMV - Diagnostic Messages for Operating States and During the Initialization Phase............... 305
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Table of Contents
Page
10.2
10.2.1
10.2.2
11
11.1
11.1.1
11.1.2
11.2
11.2.1
11.2.2
11.2.3
12
12.1
12.2
12.3
12.4
HMV - Diagnostic Warning Messages.......................................................................................... 305

HMV - Diagnostic Error Messages............................................................................................... 306
HMV - Diagnostic Command Messages....................................................................................... 307
Operation and Diagnosis at IndraDrive Controllers............................................................................ 308
Control Panel................................................................................................................................... 308
Diagnostic Messages Displayed at Drive Controllers...................................................................... 308
Disposal and Environmental Protection..................................................................... 309

Disposal.............................................................................................................................................. 309
Products.......................................................................................................................................... 309
Packaging Materials........................................................................................................................ 309
Environmental Protection.................................................................................................................... 309
No Release of Hazardous Substances............................................................................................ 309
Materials Contained in the Products................................................................................................ 309
Electronic Devices........................................................................................................................ 309
Motors........................................................................................................................................... 309
Recycling......................................................................................................................................... 310
Service & Support...................................................................................................... 311

Helpdesk............................................................................................................................................. 311
Service Hotline.................................................................................................................................... 311
Internet................................................................................................................................................ 311
Helpful Information.............................................................................................................................. 311
Index.......................................................................................................................... 313

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Introduction
Introduction
1.1
About this Documentation

Personal injury and property damage caused by incorrect project plan
ning for applications, machines and installations!
Observe the contents of the reference documentations relevant to your drive
system (see chapter 1.2 Reference Documentations , page 1).
WARNING
In particular, take the Project Planning Manual Rexroth IndraDrive, Drive Sys
tem into account.
Purpose of Documentation
This documentation provides information on
how to configure Rexroth IndraDrive systems
considering the components
Changes in Comparison to Previ

ous Edition
HMV supply units
HMS, HMD, HCS02, HCS03 power sections

This documentation replaces the individual documentations of power sections
and supply units.
Chapter
Changes
The Project Planning Manuals of HCS02,
HCS03, HMS01, HMD01, HMS02, HMV01
and HMV02 were integrated in this Project
Planning Manual.
Functions and Electrical Connection

Points
reference to Project Planning Manual of

drive system removed for X14
Power Sections for Converters
preliminary technical data of HCS04 inclu

ded
Power Sections for Inverters
technical data of HMS01.1N-W0110 inclu

ded
Supply Units
technical data of HMV01.1R-W0120 inclu

ded
Operation and Diagnosis
lists of diagnostic messages for HMV sup

ply units included
Fig.1-1:
Changes
1.2
Reference Documentations
1.2.1
Overview
The following documentations contain detailed information on the
allowed applications, as well as the application, ambient and oper
ating conditions.
Reference Documentations - Drive Controllers
Title
Kind of documentation
Document typecode1)
Rexroth IndraDrive Drive System
DOK-INDRV*-SYSTEM*****-PRxx-EN-P
Rexroth IndraDrive Supply Units and Pow

er Sections
2/315

and Controls
Introduction
Title
Document typecode1)
Rexroth IndraDrive Drive Controllers

Control Sections
DOK-INDRV*-CSH********-PRxx-EN-P
Rexroth IndraDrive Additional Compo

nents
DOK-INDRV*-ADDCOMP****-PRxx-EN-P
1)
Fig.1-2:
In the document typecodes, "xx" is a wild card for the current edition of
the documentation (example: "PR01" is the first edition of a Project
Planning Manual)
Documentations - overview
The following documentations describe the firmware and contain

information on its scope of functions.
Reference Documentations - Firmware for Drive Controllers
Title
Document typecode1)
Rexroth IndraDrive Firmware for Drive

Controllers
Functional Description
DOK-INDRV*-MP*-02VRS**-FKxx-EN-P

Controllers

Controllers

Controllers
Parameter Description
DOK-INDRV*-GEN-**VRS**-PAxx-EN-P

Controllers
Troubleshooting Guide
DOK-INDRV*-GEN-**VRS**-WAxx-EN-P
Rexroth IndraDrive Integrated Safety

Technology
Functional and Application

Description
1)
Fig.1-3:
DOK-INDRV*-SI*-**VRS**-FKxx-EN-P
Planning Manual)
Reference Documentations - Motors

Title
Rexroth Connection Cables
Selection Data
Document typecode1)
DOK-CONNEC-CABLE*STAND-AUxx-EN-P
Rexroth IndraDyn A Asynchronous Motors
DOK-MOTOR*-MAD/MAF****-PRxx-EN-P
Rexroth IndraDyn H Frameless Synchro

nous Spindle Motors
DOK-MOTOR*-MBS-H******-PRxx-EN-P
Rexroth IndraDyn L Synchronous Linear

Motors
DOK-MOTOR*-MLF********-PRxx-EN-P
Rexroth IndraDyn S Synchronous Motors
DOK-MOTOR*-MSK********-PRxx-EN-P
Rexroth IndraDyn T Synchronous Torque

Motors
DOK-MOTOR*-MBT********-PRxx-EN-P
1)
Fig.1-4:
Planning Manual)

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3/315
Introduction
1.3
Your Feedback
Your experience is important for our improvement processes of
products and documentations.
Inform us about mistakes you discovered in this documentation and changes
you suggest; we would be grateful for your feedback.
Please send your remarks to:
Address for Your Feedback
Bosch Rexroth AG
Dept. BRC/EDY1
Brgermeister-Dr.-Nebel-Str. 2
D-97816 Lohr
e-mail: brcedy1-dokusupport-drives@boschrexroth.de

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Important Directions for Use
2.1
Appropriate Use
2.1.1
Introduction
Rexroth products represent state-of-the-art developments and manufacturing.
They are tested prior to delivery to ensure operating safety and reliability.
Personal injury and property damage caused by incorrect use of the

products!
WARNING
The products have been designed for use in the industrial environment and may
only be used in the appropriate way. If they are not used in the appropriate way,
situations resulting in property damage and personal injury can occur.
Rexroth as manufacturer is not liable for any damages resulting
from inappropriate use. In such cases, the guarantee and the right
to payment of damages resulting from inappropriate use are forfei
ted. The user alone carries all responsibility of the risks.
Before using Rexroth products, make sure that all the pre-requisites for an ap
propriate use of the products are satisfied:
2.1.2
Personnel that in any way, shape or form uses our products must first read
and understand the relevant safety instructions and be familiar with ap
propriate use.
If the products take the form of hardware, then they must remain in their
original state, in other words, no structural changes are permitted. It is not
permitted to decompile software products or alter source codes.
Do not mount damaged or faulty products or use them in operation.
Make sure that the products have been installed in the manner described
in the relevant documentation.
Areas of Use and Application

Drive controllers made by Rexroth are designed to control electrical motors and
monitor their operation.
Control and monitoring of the Drive controllers may require additional sensors
and actors.
The drive controllers may only used with the accessories and parts
specified in this documentation. If a component has not been spe
cifically named, then it may neither be mounted nor connected. The
same applies to cables and lines.
Operation is only permitted in the specified configurations and com
binations of components using the software and firmware as speci
fied in the relevant Functional Descriptions.
Drive controllers have to be programmed before commissioning, making it pos
sible for the motor to execute the specific functions of an application.
Drive controllers of the Rexroth IndraDrive line have been developed for use in
single- and multi-axis drive and control tasks.
To ensure application-specific use of Drive controllers, device types of different
drive power and different interfaces are available.
Typical applications include:
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handling and mounting systems,
packaging and food machines,
printing and paper processing machines and
machine tools.
Drive controllers may only be operated under the assembly and installation
conditions described in this documentation, in the specified position of normal
use and under the ambient conditions as described (temperature, degree of
protection, humidity, EMC, etc.).
2.2
Inappropriate Use
Using the Drive controllers outside of the operating conditions described in this
documentation and outside of the indicated technical data and specifications is
defined as "inappropriate use".
Drive controllers must not be used, if
they are subject to operating conditions that do not meet the specified
ambient conditions. This includes, for example, operation under water,
under extreme temperature fluctuations or extremely high maximum tem
peratures.
Furthermore, Drive controllers must not be used in applications which

have not been expressly authorized by Rexroth. Please carefully follow
the specifications outlined in the general Safety Instructions!

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7/315
Safety Instructions for Electric Drives and Controls
3.1
Safety Instructions - General Information
3.1.1
Using the Safety Instructions and Passing them on to Others

Do not attempt to install or commission this device without first reading all doc
umentation provided with the product. Read and understand these safety
instructions and all user documentation prior to working with the device. If you
do not have the user documentation for the device, contact your responsible
Bosch Rexroth sales representative. Ask for these documents to be sent im
mediately to the person or persons responsible for the safe operation of the
device.
If the device is resold, rented and/or passed on to others in any other form,
these safety instructions must be delivered with the device in the official lan
guage of the user's country.
WARNING
3.1.2
Improper use of these devices, failure to follow the safety instructions in

this document or tampering with the product, including disabling of safe
ty devices, may result in material damage, bodily harm, electric shock
or even death!
Observe the safety instructions!
How to Employ the Safety Instructions

Read these instructions before initial commissioning of the equipment in order
to eliminate the risk of bodily harm and/or material damage. Follow these safety
instructions at all times.
Bosch Rexroth AG is not liable for damages resulting from failure to ob

serve the warnings provided in this documentation.
Read the operating, maintenance and safety instructions in your language

before commissioning the machine. If you find that you cannot completely
understand the documentation for your product, please ask your supplier
to clarify.
Proper and correct transport, storage, assembly and installation, as well

as care in operation and maintenance, are prerequisites for optimal and
safe operation of this device.
Only assign trained and qualified persons to work with electrical installa
tions:
Only persons who are trained and qualified for the use and operation
of the device may work on this device or within its proximity. The
persons are qualified if they have sufficient knowledge of the assem
bly, installation and operation of the product, as well as an under
standing of all warnings and precautionary measures noted in these
instructions.
Furthermore, they must be trained, instructed and qualified to switch

electrical circuits and devices on and off in accordance with technical
safety regulations, to ground them and to mark them according to the
requirements of safe work practices. They must have adequate safe
ty equipment and be trained in first aid.
Only use spare parts and accessories approved by the manufacturer.
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Follow all safety regulations and requirements for the specific application
as practiced in the country of use.
The devices have been designed for installation in industrial machinery.
The ambient conditions given in the product documentation must be ob

served.
Only use safety-relevant applications that are clearly and explicitly ap

proved in the Project Planning Manual. If this is not the case, they are
excluded. Safety-relevant are all such applications which can cause dan
ger to persons and material damage.
The information given in the documentation of the product with regard to

the use of the delivered components contains only examples of applica
tions and suggestions.
The machine and installation manufacturer must
make sure that the delivered components are suited for his individual
application and check the information given in this documentation
with regard to the use of the components,
make sure that his application complies with the applicable safety
regulations and standards and carry out the required measures,
modifications and complements.
Commissioning of the delivered components is only permitted once it is

sure that the machine or installation in which they are installed complies
with the national regulations, safety specifications and standards of the
application.
Operation is only permitted if the national EMC regulations for the appli
cation are met.
The instructions for installation in accordance with EMC requirements can

be found in the section on EMC in the respective documentation (Project
Planning Manuals of components and system).
The machine or installation manufacturer is responsible for compliance
with the limiting values as prescribed in the national regulations.
Technical data, connection and installation conditions are specified in the

product documentation and must be followed at all times.
National regulations which the user must take into account
European countries: according to European EN standards
United States of America (USA):
National Electrical Code (NEC)
National Electrical Manufacturers Association (NEMA), as well as

local engineering regulations
regulations of the National Fire Protection Association (NFPA)
Canada: Canadian Standards Association (CSA)
Other countries:
International Organization for Standardization (ISO)
International Electrotechnical Commission (IEC)
3.1.3
Explanation of Warning Symbols and Degrees of Hazard Seriousness

The safety instructions describe the following degrees of hazard seriousness.
The degree of hazard seriousness informs about the consequences resulting
from non-compliance with the safety instructions:

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Warning symbol
Fig.3-1:
3.1.4
Signal word
Degree of hazard serious

ness acc. to ANSI Z
535.4-2002
Danger
Death or severe bodily harm

will occur.
Warning
Death or severe bodily harm

may occur.
Caution
Minor or moderate bodily

harm or material damage
may occur.
Hazard classification (according to ANSI Z 535)
Hazards by Improper Use

High electric voltage and high working current! Risk of death or severe
bodily injury by electric shock!
DANGER
Dangerous movements! Danger to life, severe bodily harm or material

damage by unintentional motor movements!
DANGER
High electric voltage because of incorrect connection! Risk of death or

bodily injury by electric shock!
WARNING
Health hazard for persons with heart pacemakers, metal implants and
hearing aids in proximity to electrical equipment!
WARNING
Hot surfaces on device housing! Danger of injury! Danger of burns!

CAUTION
Risk of injury by improper handling! Risk of bodily injury by bruising,
shearing, cutting, hitting or improper handling of pressurized lines!
CAUTION
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Risk of injury by improper handling of batteries!

CAUTION
3.2
Instructions with Regard to Specific Dangers
3.2.1
Protection Against Contact with Electrical Parts and Housings

This section concerns devices and drive components with voltages
of more than 50 Volt.
Contact with parts conducting voltages above 50 Volts can cause personal
danger and electric shock. When operating electrical equipment, it is unavoid
able that some parts of the devices conduct dangerous voltage.
High electrical voltage! Danger to life, electric shock and severe bodily
injury!
DANGER
Only those trained and qualified to work with or on electrical equipment

are permitted to operate, maintain and repair this equipment.
Follow general construction and safety regulations when working on pow

er installations.
Before switching on the device, the equipment grounding conductor must

have been non-detachably connected to all electrical equipment in ac
cordance with the connection diagram.
Do not operate electrical equipment at any time, even for brief measure
ments or tests, if the equipment grounding conductor is not permanently
connected to the mounting points of the components provided for this
purpose.
Before working with electrical parts with voltage potentials higher than
50 V, the device must be disconnected from the mains voltage or power
supply unit. Provide a safeguard to prevent reconnection.
With electrical drive and filter components, observe the following:

Wait 30 minutes after switching off power to allow capacitors to discharge
before beginning to work. Measure the electric voltage on the capacitors
before beginning to work to make sure that the equipment is safe to touch.
Never touch the electrical connection points of a component while power

is turned on. Do not remove or plug in connectors when the component
has been powered.
Install the covers and guards provided with the equipment properly before
switching the device on. Before switching the equipment on, cover and
safeguard live parts safely to prevent contact with those parts.
A residual-current-operated circuit-breaker or r.c.d. cannot be used for

electric drives! Indirect contact must be prevented by other means, for
example, by an overcurrent protective device according to the relevant
standards.
Secure built-in devices from direct touching of electrical parts by providing

an external housing, for example a control cabinet.

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For electrical drive and filter components with voltages of more than
50 volts, observe the following additional safety instructions.
High housing voltage and high leakage current! Risk of death or bodily
injury by electric shock!
DANGER
3.2.2
Before switching on, the housings of all electrical equipment and motors
must be connected or grounded with the equipment grounding conductor
to the grounding points. This is also applicable before short tests.
The equipment grounding conductor of the electrical equipment and the

devices must be non-detachably and permanently connected to the power
supply unit at all times. The leakage current is greater than 3.5 mA.
Over the total length, use copper wire of a cross section of a minimum of
10 mm2 for this equipment grounding connection!
Before commissioning, also in trial runs, always attach the equipment

grounding conductor or connect to the ground wire. Otherwise, high vol
tages may occur at the housing causing electric shock.
Protection Against Electric Shock by Protective Extra-Low Voltage

Protective extra-low voltage is used to allow connecting devices with basic in
sulation to extra-low voltage circuits.
All connections and terminals with voltages between 5 and 50 volts at Rexroth
products are PELV systems. 1) It is therefore allowed to connect devices
equipped with basic insulation (such as programming devices, PCs, notebooks,
display units) to these connections and terminals.
High electric voltage by incorrect connection! Risk of death or bodily

injury by electric shock!
WARNING
3.2.3
If extra-low voltage circuits of devices containing voltages and circuits of more

than 50 volts (e.g. the mains connection) are connected to Rexroth products,
the connected extra-low voltage circuits must comply with the requirements for
PELV. 2)
Protection Against Dangerous Movements

Dangerous movements can be caused by faulty control of connected motors.
Some common examples are:
improper or wrong wiring of cable connections
incorrect operation of the equipment components
wrong input of parameters before operation
malfunction of sensors, encoders and monitoring devices
defective components
software or firmware errors
Dangerous movements can occur immediately after equipment is switched on

or even after an unspecified time of trouble-free operation.
1)
Protective Extra-Low Voltage
2)
Protective Extra-Low Voltage
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The monitoring in the drive components will normally be sufficient to avoid faulty
operation in the connected drives. Regarding personal safety, especially the
danger of bodily harm and material damage, this alone cannot be relied upon
to ensure complete safety. Until the integrated monitoring functions become
effective, it must be assumed in any case that faulty drive movements will occur.
The extent of faulty drive movements depends upon the type of control and the
state of operation.

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Dangerous movements! Danger to life, risk of injury, severe bodily harm

or material damage!
DANGER
Ensure personal safety by means of qualified and tested higher-level

monitoring devices or measures integrated in the installation.
These measures have to be provided for by the user according to the
specific conditions within the installation and a hazard and fault analysis.
The safety regulations applicable for the installation have to be taken into
consideration. Unintended machine motion or other malfunction is possi
ble if safety devices are disabled, bypassed or not activated.
To avoid accidents, bodily harm and/or material damage:
Keep free and clear of the machines range of motion and moving parts.
Possible measures to prevent people from accidentally entering the
machines range of motion:
use safety fences
use safety guards
use protective coverings
install light curtains or light barriers
Fences and coverings must be strong enough to resist maximum possible

momentum.
Mount the emergency stop switch in the immediate reach of the operator.
Verify that the emergency stop works before startup. Dont operate the
device if the emergency stop is not working.
Isolate the drive power connection by means of an emergency stop circuit

or use a safety related starting lockout to prevent unintentional start.
Make sure that the drives are brought to a safe standstill before accessing
or entering the danger zone.
Additionally secure vertical axes against falling or dropping after switching

off the motor power by, for example:
mechanically securing the vertical axes,
adding an external braking/ arrester/ clamping mechanism or
ensuring sufficient equilibration of the vertical axes.
The standard equipment motor brake or an external brake controlled di

rectly by the drive controller are not sufficient to guarantee personal
safety!
Disconnect electrical power to the equipment using a master switch and

secure the switch against reconnection for:
maintenance and repair work
cleaning of equipment
long periods of discontinued equipment use
Prevent the operation of high-frequency, remote control and radio equip

ment near electronics circuits and supply leads. If the use of such devices
cannot be avoided, verify the system and the installation for possible mal
functions in all possible positions of normal use before initial startup. If
necessary, perform a special electromagnetic compatibility (EMC) test on
the installation.
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3.2.4
Protection Against Magnetic and Electromagnetic Fields During Oper

ation and Mounting
Magnetic and electromagnetic fields generated by current-carrying conductors
and permanent magnets in motors represent a serious personal danger to
those with heart pacemakers, metal implants and hearing aids.
Health hazard for persons with heart pacemakers, metal implants and
hearing aids in proximity to electrical equipment!
WARNING
3.2.5
Persons with heart pacemakers and metal implants are not permitted to
enter following areas:
Areas in which electrical equipment and parts are mounted, being

operated or commissioned.
Areas in which parts of motors with permanent magnets are being

stored, repaired or mounted.
If it is necessary for somebody with a pacemaker to enter such an area,

a doctor must be consulted prior to doing so. The noise immunity of pres
ent or future implanted heart pacemakers differs greatly so that no general
rules can be given.
Those with metal implants or metal pieces, as well as with hearing aids,
must consult a doctor before they enter the areas described above. Oth
erwise health hazards may occur.
Protection Against Contact with Hot Parts

Hot surfaces at motor housings, on drive controllers or chokes! Danger
of injury! Danger of burns!
CAUTION
3.2.6
Do not touch surfaces of device housings and chokes in the proximity of

heat sources! Danger of burns!
Do not touch housing surfaces of motors! Danger of burns!
According to the operating conditions, temperatures can be higher than

60 C, 140F during or after operation.
Before accessing motors after having switched them off, let them cool
down for a sufficiently long time. Cooling down can require up to 140 mi
nutes! Roughly estimated, the time required for cooling down is five times
the thermal time constant specified in the Technical Data.
After switching drive controllers or chokes off, wait 15 minutes to allow

them to cool down before touching them.
Wear safety gloves or do not work at hot surfaces.
For certain applications, the manufacturer of the end product, machine or

installation, according to the respective safety regulations, has to take
measures to avoid injuries caused by burns in the end application. These
measures can be, for example: warnings, guards (shielding or barrier),
technical documentation.
Protection During Handling and Mounting

In unfavorable conditions, handling and mounting certain parts and compo
nents in an improper way can cause injuries.

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Risk of injury by improper handling! Bodily injury by bruising, shearing,

cutting, hitting!
CAUTION
3.2.7
Observe the general construction and safety regulations on handling and

mounting.
Use suitable devices for mounting and transport.
Avoid jamming and bruising by appropriate measures.
Always use suitable tools. Use special tools if specified.
Use lifting equipment and tools in the correct manner.
If necessary, use suitable protective equipment (for example safety gog

gles, safety shoes, safety gloves).
Do not stand under hanging loads.
Immediately clean up any spilled liquids because of the danger of skidding.
Battery Safety
Batteries consist of active chemicals enclosed in a solid housing. Therefore,
improper handling can cause injury or material damage.
Risk of injury by improper handling!

CAUTION
Do not attempt to reactivate low batteries by heating or other methods (risk

of explosion and cauterization).
Do not recharge the batteries as this may cause leakage or explosion.
Do not throw batteries into open flames.
Do not dismantle batteries.
When replacing the battery/batteries do not damage electrical parts in

stalled in the devices.
Only use the battery types specified by the manufacturer.

Environmental protection and disposal! The batteries contained in
the product are considered dangerous goods during land, air, and
sea transport (risk of explosion) in the sense of the legal regulations.
Dispose of used batteries separate from other waste. Observe the
local regulations in the country of assembly.
3.2.8
Protection Against Pressurized Systems

According to the information given in the Project Planning Manuals, motors
cooled with liquid and compressed air, as well as drive controllers, can be par
tially supplied with externally fed, pressurized media, such as compressed air,
hydraulics oil, cooling liquids and cooling lubricating agents. Improper handling
of the connected supply systems, supply lines or connections can cause injuries
or material damage.
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Risk of injury by improper handling of pressurized lines!

CAUTION
Do not attempt to disconnect, open or cut pressurized lines (risk of explo

sion).
Observe the respective manufacturer's operating instructions.
Before dismounting lines, relieve pressure and empty medium.
Use suitable protective equipment (for example safety goggles, safety

shoes, safety gloves).
Immediately clean up any spilled liquids from the floor.

Environmental protection and disposal! The agents used to operate
the product might not be economically friendly. Dispose of ecolog
ically harmful agents separately from other waste. Observe the local
regulations in the country of assembly.

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General Specifications of the Components
4.1
Certifications
Declaration of Conformity
For IndraDrive components, there are declarations of conformity available

which confirm that the components have been designed according to the ap
plicable EN standards and EC Directives. If required, you can ask our sales
representative for the declarations of conformity.
Designation
Standard
CE conformity regarding Low-Voltage Direc

tive
EN61800-5-1
CE conformity regarding EMC product stand

ard
EN61800-3
listing according to UL standard (UL)

separation between control and power voltage
circuits
clearances and creepage distances
Fig.4-1:
UL 508 C
safe separation according to
EN61800-5-1
according to EN61800-5-1
Applied standards
Before making a high-voltage test and an applied-overvoltage with

stand test for the installation in which the components are used,
disconnect all connections to the devices or disconnect the plug-in
connections to protect the electronic components.
CE Label
C-UL-US Listing
Fig.4-2:
CE label
The devices have been marked with the following label:
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C-UL-US Listed Components
Fig.4-3:
C-UL-US label
For the numbers under which the components have been UL-listed, see the
respective Project Planning Manual, chapter "Technical Data - Applied Stand
ards".
The products have been listed by Underwriters Laboratories
Inc. (UL). For evidence of certification, see on the Internet under
http://www.ul.com under Certifications by entering the file number
or the Company name: Rexroth. The file number of the product
can be found in this documentation in the section Technical Data
- Information on Standards (this example applies to HCS02).
The control sections are included in the listing of the power sections.
The control sections are not listed separately.
For using the devices in the scope of C-UL, take the C-UL limit val
ues of the individual devices into account. The C-UL limit values
can be found in the corresponding documentation in the Technical
Data - UL Data section.
CCC (China Compulsory Certifica

tion)
The CCC mark of conformity comprises a compulsory certification of safety and

quality for certain products which are mentioned in the product catalog First
Catalogue of Products Subject to Compulsory Certification and the CNCA
document Application Scope for Compulsory Certification of Products acc. first
Catalogue and which are put into circulation in China. The compulsory certifi
cation has been existing since 2003.
CNCA is the responsible Chinese authority for certification directives. When a
product is imported in China, the certification will be checked at the customs by
means of the entries in a database. For compulsory certification, three criteria
are normally relevant:
1.
Customs tariff number (HS code) according to CNCA document Appli

cation Scope for Compulsory Certification of Products acc. first Cata
logue.

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2.
Scope of application according to CNCA document Application Scope for

Compulsory Certification of Products acc. first Catalogue.
3.
For the IEC product standard used, there must be a corresponding Chi
nese GB standard.
For Rexroth drive components described in this documentation, certification is

not yet required, thus they have not been CCC certified. Negative certifications
will not be issued.
4.2
Transport and Storage
4.2.1
Transporting the Devices

Ambient and operating conditions - Transport
Description
Symbol
Unit
Value
Ta_tran
-25...70
relative humidity
5...95
absolute humidity
g/m3
1...60
temperature range
climatic category
2K3 (IEC721)
moisture condensation1)
icing2)
shock test when out of operation
10g / 11ms (EN60068-2-27)

1) 2)
n: not allowed; z: allowed
Fig.4-4:
4.2.2
Ambient and operating conditions - Transport
Storing the Devices

Risk of damage to the components by extended storage!
CAUTION
Some devices contain electrolytic capacitors which may deteriorate during

storage.
When storing these devices for a longer period of time, operate them once a
year for at least 1 hour with power on:
HCS and HMV devices with mains voltage ULN
HMS, HMD, HLC devices with DC bus voltage UDC
Ambient and operating conditions - Storage

Description
Symbol
Unit
Value
temperature range
Ta_store
-25...55
relative humidity
5...95
absolute humidity
g/m3
1...29
climatic category
1K3 (IEC721)
moisture condensation1)
icing2)
n
1) 2)
Fig.4-5:
n: not allowed; z: allowed
Ambient and operating conditions - Storage
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4.3
Installation Conditions
4.3.1
Ambient and Operating Conditions

The drive controllers and their additional components have been designed for
control cabinet mounting!
The user must check that the ambient conditions, in particular the
control cabinet temperature, are complied with by calculating the
heat levels in the control cabinet and making the corresponding
measurements.
In the Technical Data of the individual components, the power dis
sipation is indicated as an important input value for calculating the
heat levels.
Ambient and operating conditions
Description
Symbol
Unit
degree of protection
IP20 (IEC529)
temperature during storage
see chapter Storing the Devices
temperature during transport
see chapter Transporting the Devices
allowed mounting position, for def

inition see chapter Positions of
Normal Use and Mounting Posi
tions
ambient temperature range
Value
see technical data of the individual components in chapter Power

Dissipation, Cooling and Distances
Ta_work
ambient temperature range during

operation with reduced nominal da Ta_work_red
ta1)
0...40
0...55
see fig. Capacity utilization at higher ambient temperature in

chapter Capacity Utilization
fTa
%/K
see technical data of the individual components
nominal data up to installation alti

tude
hnenn
1000
maximum installation altitude with

out additional overvoltage limiter
hmax_ohne
2000
maximum installation altitude3)
hmax
see fig. Capacity utilization at higher installation altitude in chapter

Capacity Utilization
reduced power data above instal

lation altitude at Ta < Ta_work_red 4)
hred
1000
relative humidity
5...95
absolute humidity
g/m3
1...29
derating at Ta_work < Ta < Ta_work_red

2)
4000
climatic category
3K3 (IEC721)
allowed pollution degree
2 (EN50178)
allowed dust, steam

vibration sine: amplitude (peakpeak) at 10...57 Hz5)
EN50178 tab. A.2

mm
0,15 15 %

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Description
Symbol
vibration sine: acceleration at

57...150 Hz6)
vibration noise (random) frequency
vibration noise (random) spectral
acceleration density, amplitude
vibration noise (random) rms value
of total acceleration
1)
2)
3)
4)
5) 6)
Fig.4-6:
4.3.2
Unit
Value
1 15 %
Hz
20...150 (IEC 68-2-36)
g2/Hz
0,005 3 dB (IEC 68-2-36)
1 (IEC 68-2-36)
observe derating
data to be derated: PDC_cont; PBD; Iout_cont
In the installation, install overvoltage limiter for transient overvoltages to
limit the voltage to 1 kV between the outer conductors and to 2.5 kV
between conductor-ground.
see following characteristic; observe derating
according to EN 60068-2-36
Ambient and operating conditions - Operation
Positions of Normal Use and Mounting Positions
General Information
The drive controllers and additional components may only be operated in the
allowed mounting positions. As a matter of principle, mounting position G1 is
allowed as the normal mounting position; the Technical Data apply to this po
sition.
The normal mounting position takes into account that the cooling system and
installed components, such as contactors, switches, capacitors and blowers,
work correctly.
a
g
Fig.4-7:
mounting surface
direction of gravitational force
Positions of normal use and mounting positions
Brief Description of Positions of Normal Use and Mounting Positions
G1: Normal mounting position. The natural convection supports the forced
cooling air current. This avoids the generation of pockets of heat in the
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drive controller. G1 is the
Rexroth IndraDrive components.
4.3.3
preferred
mounting
position
G2: 180 to normal mounting position
G3: turned by 90 from vertical to horizontal mounting position
G4: bottom mounting, mounting surface on bottom of control cabinet
G5: top mounting, mounting surface at top of control cabinet
for
Compatibility with Foreign Matters

All Rexroth controls and drives are developed and tested according to the stateof-the-art technology.
As it is impossible to follow the continuing development of all materials (e.g.
lubricants in machine tools) which may interact with our controls and drives, it
cannot be completely ruled out that any reactions with the materials used by
Bosch Rexroth might occur.
For this reason, before using the respective material a compatibility test has to
be carried out for new lubricants, cleaning agents etc. and our housings/our
housing materials.
4.4
Capacity Utilization
Where installation conditions differ, the following performance data are reduced
in accordance with the diagrams:
Drive controller:
allowed DC bus continuous power PDC_cont
braking resistor continuous power PBD
continuous current Iout_cont
Motor:
power
continuous torque at standstill
S1 continuous torques
short-time service torque MKB
If differing ambient temperatures and higher installation altitudes occur simul

taneously, both capacity utilization factors must be multiplied. The installation
altitude must only be taken into account once, deviating ambient temperatures
must be taken into account separately for motor and drive controller.
Use outside of the indicated installation conditions is not allowed,
even if the performance data are additionally reduced.
Capacity Utilization vs. Ambient
Temperature
As the ambient temperature increases, the capacity utilization of the compo

nents is reduced according to the figure below.

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fTa
Ta work
Ta work red
Fig.4-8:
Capacity Utilization vs. Installation

Altitude
capacity utilization factor

ambient temperature range for operation with nominal data
ambient temperature range for operation with reduced nominal data
Capacity utilization at higher ambient temperature
As the installation altitude increases, the capacity utilization of the components

is reduced according to the figure below.
f
hnenn
hmax_ohne
hmax
Fig.4-9:
capacity utilization factor

maximum installation altitude for operation with nominal data
maximum installation altitude for operation with reduced nominal data
without using an overvoltage limiter
maximum installation altitude for operation with reduced nominal data
when using an overvoltage limiter
Capacity utilization at higher installation altitude

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Power Sections for Converters - IndraDrive C
5.1
Types
Converter
HCS02
Types
W0012
Features
W0028
1.5 kW to 11 kW
W0054
continuous currents up to 28
A
W0070
W0070
HCS03
compact modular design
W0100
25 kW to 85 kW
W0150
continuous currents up to
145 A
W0210

HCS04 (in preparation)
Fig.5-1:
HCS02 Power Sections
5.2.1
Brief Description, Usage and Structure

Usage
up to 160 kW
200 A
Types
5.2
Brief Description
W0500
The compact converters HCS02 are part of the Rexroth IndraDrive C product
range and are used to operate single axes.
The different types are used as follows:
Type
HCS02.1E-Wxxxx-NNNN
HCS02.1E-Wxxxx-NNNV
HCS02.1E-Wxxxx-LxxN
blower control depending on load
Fig.5-2:
Usage of HCS02
Usage
Operation of a three-phase a.c. motor
(asynchronous or synchronous motor) in
the power range from 1.5 kW to 11 kW.
Applications with operation at partial load
and requirement of a low degree of noise
development.
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Structure, Block Diagrams
1
2
Fig.5-3:
power section
control section
Basic structure of the drive controller

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HCS02.1E-W0012-NNNN; -LNNN
1)
2)
3)
4)
Fig.5-4:
mains input with rectifier

braking resistor circuit; charging current limitation
DC bus capacitances
inverter stage with output to motor
HCS02.1E-W0012-NNNN , -LNNN - block diagram
HCS02.1E-W0012-NNNV
1)
2)
3)
4)
5)
Fig.5-5:

optional integrated control voltage supply
DC bus capacitances
HCS02.1E-W0012-NNNV - block diagram
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HCS02.1E-W0028-NNNN; -LNNN
1)
2)
3)
4)
5)
Fig.5-6:

DC bus capacitances
DC bus connection
HCS02.1E-W0028-NNNN; -LNNN - block diagram
HCS02.1E-W0028-NNNV
1)
2)
3)
4)
5)
6)
Fig.5-7:

DC bus capacitances
DC bus connection
HCS02.1E-W0028-NNNV - block diagram

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HCS02.1E-W0054/70-NNNN; -LNNN
1)
2)
3)
4)
5)
6)
Fig.5-8:

optional external braking resistor
DC bus capacitances
DC bus connection
HCS02.1E-W0054/70-NNNN; -LNNN - block diagram
HCS02.1E-W0054/70-NNNV
1)
2)
3)
4)
5)
6)
7)
Fig.5-9:
5.2.2

DC bus capacitances
DC bus connection
HCS02.1E-W0054/70-NNNV - block diagram
Type Code and Identification
Type Code
The following figure illustrates the basic structure of the type code.
Our sales representative will help you with the current status of
available versions.
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Fig.5-10:
Type code HCS02

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Identification
Type Plate Arrangement
1
2
Fig.5-11:
power section type plate

control section type plate
Type plate arrangement
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Type Plate
1
2
3
4
5
6
7
device type
part number
serial number
bar code
country of manufacture
production week, 04W12 meaning year 2004, week 12
hardware index
Fig.5-12:
5.2.3
Type plate - power section (example of an HCS02 power section)
Scope of Supply
The scope of supply of the HCS02 power section includes
5.2.4
1 touch guard
1 connector X3, X5, X6, X13, X9 each (for designs W0054 and W0070)
1 brochure with safety instructions (in 5 languages)
Technical Data

General Information
Conditions for transport and storage: see chapter 4.2 Transport and Storage,
page 19.
Installation conditions: see chapter 4.3 Installation Conditions , page 20.
This chapter contains:
limit values for use in the scope of C-UL
applied standards (CE conformity, UL listing)
UL Data
Ambient and operating conditions - UL ratings
Description
Symbol
Unit
HCS02.1EW0012-_-03
pollution degree (UL)
HCS02.1EW0070-_-03
Use in a pollution degree 2 environment

ISCCR
rated input voltage, power (UL)3)

maximum input current (UL)4)
HCS02.1EW0054-_-03
Use 60/75 C copper wire only, use class 1 wire only or equivalent
field wiring material (UL)1)
short circuit current rating, SCCR,

symmetrical amperes (UL)2)
HCS02.1EW0028-_-03
IL_cont
A rms
42000
200...500
10,0
16,0
20,0
32,0

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Description
Symbol
Unit
maximum output voltage (UL)
Uout
maximum output current (UL)
Iout_max
1)
2)
3)
4)
Fig.5-13:
HCS02.1EW0012-_-03
HCS02.1EW0028-_-03
HCS02.1EW0054-_-03
HCS02.1EW0070-_-03
22,0
28,0
530
4,5
11,5
find value for tightening torque in project planning manual, Electrical

Connection Points
Suitable for use on a circuit capable of delivering not more than this
SCCR value, 600 V AC or less. The drive series shall be used with listed
AC input line fuses or listed circuit breakers specified in this documen
tation.
HMS, HMD, HLB, HLC: DC bus L+, L-; HMV, HCS: mains input
L1, L2, L3
at PDC_cont
HCS - Ambient and operating conditions - UL ratings
Information on Standards
Applied standards
Description
Symbol
Unit
HCS02.1EW0012-_-03
HCS02.1EW0028-_-03
CE conformity regarding Low-Volt

age Directive
HCS02.1EW0054-_-03
HCS02.1EW0070-_-03
EN61800-5-1
CE conformity regarding EMC

product standard
EN61800-3
high-voltage test, test rate
100% (EN61800-5-1)
high-voltage and insulation test,

test rate
100% (EN61800-5-1)
listing according to UL standard

(UL)
UL 508 C
UL files (UL)
E 134201
listing according to CSA standard

(UL)
Canadian National Standard(s) C22.2 No. 14-05
Fig.5-14:
HCS - Applied standards
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Mechanical System and Mounting

Dimensional Drawings
Dimensions HCS02.1E-W0012
A
B
Fig.5-15:
minimum mounting clearance (when using accessory HAS02.1); plus

additional clearance for cable
minimum mounting clearance; plus additional clearance for cable
Dimensional drawing HCS02.1E-W0012

and Controls
35/315
A
B
Fig.5-16:

36/315

and Controls
A
B
Fig.5-17:

Dimensional drawing HCS02.1E-W0054 and HCS02.1E-W0070

and Controls
37/315
Dimensions, Mass, Insulation

Data for mass, dimensions, sound pressure level, insulation
Description
Weight
Symbol
Unit
HCS02.1EW0012-_-03
HCS02.1EW0028-_-03
HCS02.1EW0054-_-03
HCS02.1EW0070-_-03
3,80
6,70
6,80
kg
2,90
(UL)1)
mm
290
Device depth (UL)2)
mm
(UL)3)
mm
insulation resistance at DC 500 V
Ris
MOhm
capacitance against housing
CY
nF
2 x 100
average sound pressure level (ac

curacy class 2) at PDC_cont 4)
LP
dB (A)
<70
Device height
Device width
1) 2) 3)
4)
352
206
65
105
1,00
8,00
housing dimension; see also related dimension sheet

according to DIN EN ISO 11205; comparative value at distance 1 m, out
of cabinet; HCS types with order code -L***: load-dependent
Fig.5-18:
HCS - Data for mass, dimensions, sound pressure level, insulation
Power Dissipation, Cooling, Distances

Data for cooling and power dissipation
Description
HCS02.1EW0028-_-03
Ta_work
0...40
0...55
%/K
2,0
fTa
allowed mounting position

cooling
HCS02.1EW0054-_-03
Unit

ta1)
2)
HCS02.1EW0012-_-03
Symbol
HCS02.1EW0070-_-03
G1
f
type3)
volumetric capacity of forced cool

ing4)
m3/h
allowed switching frequencies5)
fs
kHz
approx. 24
approx. 40
4, 8, 12, 16
power dissipation at Iout_cont = 0 A;

fs = fs (min.)6)
Diss_0A_fsmi

fs = fs (max.)7)
Diss_0A_fsma
power dissipation at continuous

current Iout_cont and DC bus power
PDC_cont respectively (UL)8)
PDiss_cont
minimum distance on the top of the

device9)
dtop
mm
25
35
85
70
110
195
185
80,00
130,00
270,00
300,00
P
x
80
38/315

and Controls
Description
HCS02.1EW0012-_-03
Symbol
Unit
minimum distance on the bottom of

the device10)
dbot
mm
temperature rise with minimum dis

tances dbot; dtop; PBD
12

tances dbot; dtop; cooling air current
fails; PBD
80
1)
2)
3)
4)
5)
6) 7)
8)
9) 10)
Fig.5-19:
HCS02.1EW0028-_-03
HCS02.1EW0054-_-03
80
40
90
50
100
110
observe derating
n: natural convection; f: forced cooling
HLR: see following note regarding cooling
also depending on firmware and control section; see parameter de
scription "P00001, Switching frequency of the power output stage"; see
"P-0-4058, Amplifier type data"
plus dissipation of braking resistor (at HMV, HCS) and control section
(at HMx, HCS); find interim values by interpolation to P_Diss_cont
(at HMx, HCS)
see fig. "Air intake and air outlet at drive controller"
HCS - Data for cooling and power dissipation
Property damage due to temperatures higher than 105 C!

Comply with indicated minimum distances!
CAUTION
HCS02.1EW0070-_-03

and Controls
39/315
A
B
C
dtop
dbot
Fig.5-20:
Power Dissipation vs. Output Cur

rent
air intake
air outlet
mounting surface in control cabinet
distance top
distance bottom
Air intake and air outlet at drive controller
The figure below illustrates the connection between power dissipation and out
put current, depending on the switching frequency fs which was set at the drive
controller. See also Parameter Description "P-0-0001, Switching frequency of
the power output stage".
In addition, take the power at the braking resistor and the power
consumption of the control section into account. Both powers are
not contained in the figure.
40/315

and Controls
Fig.5-21:
Power dissipation vs. output current
Basic Data Power Section HCS02

General Information
This section contains
data for control voltage supply
data for mains voltage supply
data of DC bus
data of built-in braking resistor and requirements on an external braking

resistor
data of inverter
data for cooling and power dissipation

The order of the data tables below follows the energy flow in the
drive controller - from mains connection to motor output.
Control Voltage
Data for control voltage supply
Description
HCS02.1EW0012-_-03
HCS02.1EW0028-_-03
HCS02.1EW0054-_-03
Symbol
Unit
rated control voltage input (UL)1)
UN3
24 20 %
recommended Ctrl voltage when

using motor holding brake with mo
tor cable length < 50 m2)
UN3
24 5 %

tor cable length > 50 m3)
UN3
26 5 %
maximum ripple content4)
HCS02.1EW0070-_-03

and Controls
41/315

HCS02.1EW0012-_-03
HCS02.1EW0028-_-03
HCS02.1EW0054-_-03
Description
Symbol
Unit
maximum allowed voltage for

1 ms5)
UN3_max
33,00
inrush current at 24V supply
IEIN3
2,80
pulse width of IEIN3
tEIN3Lade
ms
15
input capacitance
CN3
mF
1.2 x 0.47
rated power consumption control

voltage input without holding brake,
without control section at
UN3 = DC 24 V (UL)6)
PN3
internal control voltage (optional)7)
Ucontr_int
1) 2) 3)
4)
5)
6)
7)
12
14
HCS02.1EW0070-_-03
23
24 10 %
observe supply voltage for motor holding brakes
absolute voltage values must be within UN3
see following note regarding overvoltage
find value for control section in project planning manual
value only with HCS02, HCS03: Types with order code -***V
Fig.5-22:
HCS - Data for control voltage supply
Overvoltage of more than 33 V has to be discharged by means of

the appropriate electrical equipment of the machine or installation.
This includes:
Control Voltage Block Diagram
24V power supply units that reduce incoming overvoltage to

the allowed value.
Overvoltage limiters at the control cabinet input that limit ex

isting overvoltage to the allowed value. This, too, applies to
long 24V lines that have been run in parallel to power cables
and mains cables and can absorb overvoltage by inductive or
capacitive coupling.
The control voltage applied via connection X13 acts according to the block di
agram below.
BR
LT
ST
ZK
int. SMPS
Fig.5-23:
circuit for brake control

power section, e.g. HCS02
control section, e.g CSB01
DC bus
internal switching power supply unit, for types HCS0x.1E-Wxxxx-NxxV
Block diagram of internal control voltage
42/315

and Controls
Mains Voltage
Data for mains voltage supply
Description
input frequency (UL)
HCS02.1EW0028-_-03
HCS02.1EW0054-_-03
Unit
fLN
Hz
50...60
Hz
Hz/s
tolerance input frequency (UL)

maximum allowed mains frequen
cy change
HCS02.1EW0012-_-03
Symbol
fLN/t
rotary field condition

ISCCR
A rms
42000
ULN_nenn
3 AC 400
mains voltage single-phase
ULN
200...250
mains voltage three-phase at TN S,

TN C, TT mains
ULN
200...500
mains voltage three-phase at IT

mains
ULN
200...230
mains voltage three-phase at Cor

ner-grounded-Delta mains2)
ULN
200...230
10
40
nominal mains voltage
tolerance ULN (UL)

minimum inductance of the mains
supply (inductance of mains
phase)3)
Lmin
assigned type of mains choke, type

of mains filter combination
minimum short circuit power of the
mains for failure-free operation4)
HCS02.1EW0070-_-03
HNL01.1E-100 HNL01.1E-060
0-N00200-N0032A-500-NNNN
A-500-NNNN
HNL01.1E-1000-N0012-A-500NNNN
Sk_min
MVA
0,2
0,4
0,6
0,8
1,4...4,3
3,5...10,7
6,3...19,3
9,9...27,5
0,75
0,76
0,64
0,56
I
maximum inrush current5)
L_trans_max_
on
maximum allowed ON-Off cycles

per minute6)
power factor TPF (L) at PDC_cont

with mains choke; ULN_nenn
TPF

without mains choke; ULN_nenn 7)
TPF
power factor TPF (L) at 10%

PDC_cont without mains choke;
ULN_nenn 8)
(single-phase); ULN = 1 AC 230 V
0,70
0,60
TPF10
0,40
TPF
0,40

and Controls
43/315

HCS02.1EW0054-_-03
HCS02.1EW0070-_-03
7,30
13,30
18,50
3,50
8,50
11,00
16,00
10,0
16,0
20,0
32,0
HCS02.1EW0028-_-03
16; gL
20; gL
25; gL
35; gL
3RT1016
3RT1025
3RT1026
3RT1034
1,5
2,5
AWG 12
AWG 10
Symbol
power factor of fundam. compo

nent DPF at PDC_cont with mains
choke9)
cosh1
0,95

nent DPF at PDC_cont without mains
choke10)
cosh1
0,97
mains connection power at

PDC_cont; ULN_nenn with mains choke
SLN
kVA
3,50

PDC_cont; ULN_nenn without mains
choke
SLN
kVA
IL_cont
recommended mains fuse at nom.

data with mains choke; ULN_nenn
Unit
HCS02.1EW0012-_-03
Description
recommended mains contactor at

nom. data with mains choke;
ULN_nenn 12)
required wire size according to
IEC 60364552; at IL_cont 13)
ALN

UL 508 A (internal wiring); at IL_cont
(UL)14)
ALN
1)
2)
3)
4)
5)
6)
7) 8)
9) 10)
11)
12)
13)
14)
Fig.5-24:
mm2
AWG 14
tation.
mains voltage > ULN: use a transformer with grounded neutral point,
dont use autotransformers!
otherwise use mains choke HNL
HMV0x.xR: Rsc=100; HMV0x.xE, HCS0x.xE: Rsc=50
depending on mains input voltage ULN; HMV01.1R see following note;
HMV: constant current charge, HCS: resistance charge; minimum of
250.000 load cycles
without external capacities on DC bus
find interim values by interpolation
c: leading reactive; i: reactive
at PDC_cont
i: mains contactor integrated
copper wire; PVC-insulation (conductor temperature 70 C); installation
method B2; Table B52-4; Ta 40 C
copper wire; PVC-insulation (conductor temperature 90 C); Table
13.5.1; Ta 40 C
HCS - Data for mains voltage supply
44/315

and Controls

Qualitative characteristic TPF vs. DC bus power PDC_cont
1
2
characteristic with mains choke

characteristic without mains choke
Fig.5-25:
DC Bus
Data of power section - DC bus
Description
HCS02.1EW0012-_-03
HCS02.1EW0028-_-03
HCS02.1EW0054-_-03
Symbol
Unit
UDC
ULN x 1,41
UDC_nenn
CDC
mF
tentl_ZK
sec.
storable energy of internal DC bus

capacitance4)
WDC
Ws
DC resistance in DC bus (L+ to L-)

at UDC = 750 V
RDC
ohm
rated power (t > 10 min) at

fs = 4 kHz; output frequency
fout > fout_still; ULN_nenn; control factor
a0>0,8; with mains choke5)
PDC_cont
kW
2,10

a0>0,8; without mains choke6)
PDC_cont
kW
2,10
changing PDC_cont and PDC_max vs.

mains input voltage; ULN ULN_nenn
fP_DC_lo
%/V
DC bus voltage range1)

nominal value of regulated DC bus
voltage2)
capacitance in DC bus
maximum discharge time from
UR_DC_On to DC 50 V3)
0,14
0,27
HCS02.1EW0070-_-03
0,54
0,68
57,00
95,00
5,10
10,00
14,00
5,10
7,00
9,00
tbd
19,00
38,00
tbd
0,25

and Controls
45/315

HCS02.1EW0012-_-03
Description
Symbol
Unit

mains input voltage; ULN > ULN_nenn
fP_DC_hi
%/V
maximum allowed DC bus power at

ULN_nenn = ULN_nenn; with mains
choke7)
PDC_max
kW
5,00

ULN_nenn = ULN_nenn; without mains
choke8)
PDC_max
kW
5,00
HCS02.1EW0028-_-03
HCS02.1EW0054-_-03
HCS02.1EW0070-_-03
10,00
16,00
19,00
8,00
12,00
14,00
0,20
balancing factor for PDC_cont (for

parallel operation at common DC
bus) with mains choke
0,80

bus) without mains choke
0,50
monitoring value maximum DC bus

voltage, switch-off threshold9)
DC_limit_max
monitoring value minimum DC bus

voltage, undervoltage threshold10)
DC_limit_min
charging resistor continuous power
PDC_Start
kW
0,05
0,15
0,35
0,50
maximum allowed external DC bus

capacitance
CDCext
mF
5,00
7,00
13,00
9,00
13,00
charging time at maximum allowed

CDCext external DC bus capacitance
at ULN_nenn
maximum allowed DC bus charg
ing energy to external capacitors
900
t
lade_DC_Cex
sec.
tbd
Wmax
1)
2)
3)
4)
5) 6)
7) 8)
9)
10)
Fig.5-26:
kWs
1,00
5,00
depending on mains input voltage ULN

only devices with regulated DC bus voltage
without other device on DC bus
at ULN_nenn to UR_DC_On
observe factors f Ta; f P_DC; HMV: without fs; without fout
observe factors f Ta; f P_DC
HMV: see also troubleshooting guide for E8025, F2817
HMV: see also troubleshooting guide for E2026, F2026; HCS: Depend
ing on parameter setting, see parameter description "P00114, Under
voltage threshold"
HCS - Data of power section - DC bus
46/315

and Controls
fP_DC_hi
fP_DC_lo
factor in range ULN>ULNnenn

factor in range ULNULNnenn
Characteristic of DC bus continuous power PDC versus mains connec

tion voltage ULN
Fig.5-27:
Single-Phase Mains Connection
Single-phase mains connection

Single-phase mains connection is carried out via the connections
L1 and L2.
Observe that the max. allowed DC bus power PDC_max is limited to
the specified continuous power PDC_cont.
Data of power section with single-phase mains connection
Description
continuous power (t > 10 min)
Symbol
Unit
ULN
PDC_cont
Fig.5-28:
HCS02.1EW0012-_-03
HCS02.1EW0028-_-03
HCS02.1EW0054-_-03
HCS02.1EW0070-_-03
200...250
50...70
100...160
150...250
260...400
HCS - Data of power section with single-phase mains connection
Braking Resistor
Data of built-in braking resistor
Symbol
Unit
HCS02.1EW0012-_-03
HCS02.1EW0028-_-03
HCS02.1EW0054-_-03
HCS02.1EW0070-_-03
braking resistor continuous power1)
PBD
kW
0,05
0,15
0,35
0,50
braking resistor peak power at

UDC = 850 V2)
PBS
kW
4,00
10,00
18,00
25,00
ohm
180
72
40
28
ohm
188
75
40
31
Description
nominal braking resistance

maximum braking resistance at
PBD
braking resistor switch-on thresh
old - mains voltage independent3)
RDC_Bleed
er
RDC_Bleed
er
UR_DC_On_f
820

and Controls
47/315
Description
Symbol

old - mains voltage dependent4)
R_DC_On_v
Unit
HCS02.1EW0012-_-03
HCS02.1EW0028-_-03
HCS02.1EW0054-_-03
HCS02.1EW0070-_-03
maximum allowed duty cycle at

Tcycl
EDrel
0,25
minimum allowed cycle time
Tcycl
20,00
33,00
26,00
25,00
maximum regenerative power to be

absorbed
WR_max
kWs
1,00
5,00
9,00
13,00
balancing factor for PBD (for parallel

operation at common DC bus)
0,50
0,80
f
cooling of internal braking resistor5)

1)
2)
3) 4)
observe derating factor f Ta; 0 kW when ext. braking resistor is used

0: no internal braking resistor; 0 kW when ext. braking resistor is used
factory setting; with HCS see parameter description "P-0-0833, Braking
resistor threshold" and "P-0-0860, Converter configuration"; with HMV
see X32
5)
Fig.5-29:
HCS - Data of built-in braking resistor
Requirements on external braking resistor

Description
Symbol
Unit
HCS02.1EW0012-_-03
HCS02.1EW0028-_-03
HCS02.1EW0054-_-03
HCS02.1EW0070-_-03
minimum required resistance value RDC_Bleed

of external braking resistor1)
er
ohm
40,0
28,0
minimum required peak power of

external braking resistor at
UDC = 850 V2)
kW
18,00
25,00
HLR01.1N-01
K8-N40R0;
HLR01.1N-03
K8-N40R0
HLR01.1N-02
K4-N28R0;
HLR01.1N-05
K5-N28R0
PBS
assigned braking resistor type

HLR013)
1) 2)
3)
see parameter description "P00858, Data of external braking resistor"

see also project planning manual "Additional Components"; see param
eter description "P00858, Data of external braking resistor"
Fig.5-30:
HCS - Requirements on external braking resistor
Inverter
Data of power section - Inverter
Description
HCS02.1EW0012-_-03
HCS02.1EW0028-_-03
HCS02.1EW0054-_-03
Symbol
Unit
fs
kHz
4, 8, 12, 16
output voltage, fundamental wave

with open-loop operation
Uout_eff
~ UDC x 0,71

with closed-loop operation
Uout_eff
~ UDC * 0,71
HCS02.1EW0070-_-03
48/315

and Controls
Description
HCS02.1EW0012-_-03
HCS02.1EW0028-_-03
HCS02.1EW0054-_-03
HCS02.1EW0070-_-03
Symbol
Unit
rise of voltage at output with

ULN_nenn and 15 m motor cable
length phase-phase (1090%)2)
du/dt
kV/s
5,00

length phase-ground (1090%)3)
du/dt
kV/s
5,00
output frequency range at fs = 2 kHz
fout_2k
Hz
fout_4k
Hz
0...400
fout_8k
Hz
0..800
output frequency range at

fs = 12 kHz
fout_12k
Hz
0..1200

fs = 16 kHz
fout_16k
Hz
0...1600
maximum output current at

fs = 2 kHz
Iout_max2

fs = 4 kHz
Iout_max4
11,5
28,3
54,0
70,8

fs = 8 kHz
Iout_max8
11,5
28,3
54,0
70,8

fs = 12 kHz
Iout_max12
11,5
28,3
54,0
70,8

fs = 16 kHz
Iout_max16
11,5
28,3
54,0
70,8
allowed continuous output current

at fs = 2 kHz
Iout_cont2

at fs = 4 kHz
Iout_cont4
4,5
12,0
20,6
28,0

at fs = 8 kHz
Iout_cont8
4,5
9,2
20,6
21,4

at fs = 12 kHz4)
Iout_cont12
4,0
5,1
13,8
14,1

at fs = 16 kHz5)
Iout_cont16
2,8
4,4
11,1
10,5

at fs = 2 kHz; output frequency
fout < fout_still
fout < fout_still
I
out_cont0Hz_
I
out_cont0Hz_
4
4,5
9,7
20,2

and Controls
49/315
Description
Symbol

fout < fout_still
out_cont0Hz_

fout < fout_still 6)
out_cont0Hz_

out_cont0Hz_
output frequency threshold to de

tect motor standstill8)
fout_still
Unit
HCS02.1EW0012-_-03
HCS02.1EW0028-_-03
HCS02.1EW0054-_-03
HCS02.1EW0070-_-03
3,3
5,6
13,1
11,9
1,2
2,3
7,5
6,7
0,7
2,1
6,1
4,2
I
8
I
12
I
16
Hz
2...4
assigned output filters at nom. da

ta; fs = 4 kHz
tbd
1)
2) 3)
4) 5) 6) 7)
8)
Fig.5-31:

guide value, see following note
see parameter description "P00556, Config word of axis controller",
load-depending reduction of PWM frequency fs
see following note regarding reduction output current
HCS - Data of power section - Inverter
Observe that the load is almost independent of the power section

used.
Especially when using standard motors , make sure that they com
ply with the occurring voltage load.
Observe the information contained in the chapter Third-Party Mo
tors at IndraDrive Controllers in the Project Planning Manual of the
drive system.
Depending on the electric output frequency, the output current is
reduced for thermal protection of the power section.
The output current is reduced, when the electric output frequency
has fallen below the threshold to detect motor standstill.
Exemplary Data for Applications

General Information
examples of allowed current profiles
examples of allowed performance profiles
data for selecting standard motors
50/315

and Controls
Current Profiles
Examples of allowed current profiles
HCS02.1EW0054-_-03
HCS02.1EW0070-_-03
24,29
41,66
56,56
3,63
9,72
16,66
22,62
9,07
15,06
33,59
34,77
base load current at Iout_peak_1;

Iout_base1_8
fs = 8 kHz; t = 0,4 s; T = 4 s; K = 2,5
3,63
6,02
13,43
13,91

Iout_base_1; fs = 12 kHz; t = 0,4 s;
T = 4 s; K = 2,54)
6,03
8,42
21,96
23,12
2,41
3,37
8,78
9,25
4,25
7,29
17,77
17,16
1,70
2,92
7,11
6,86
Description
HCS02.1EW0012-_-03
HCS02.1EW0028-_-03
Symbol
Unit
Iout_peak1_2

Iout_base1_2
fs = 2 kHz; t = 0,4 s; T = 4 s; K = 2,5

T = 4 s; K = 2,52)
Iout_peak1_4
9,07

Iout_base1_4
fs = 4 kHz; t = 0,4 s; T = 4 s; K = 2,5

T = 4 s; K = 2,53)
Iout_peak1_8

T = 4 s; K = 2,51)

fs = 12 kHz; t = 0,4 s; T = 4 s; K = 2,5
T = 4 s; K = 2,55)
fs = 16 kHz; t = 0,4 s; T = 4 s; K = 2,5
I
out_peak1_12
I
out_base1_12
I
out_peak1_16
I
out_base1_16

Iout_base_3; fs = 2 kHz; t = 2 s; T = 20 s; Iout_peak3_2
K = 2,06)

Iout_base3_2
fs = 2 kHz; t = 2 s; T = 20 s; K = 2,0

K = 2,07)
7,79
20,90
35,86
48,68

Iout_base3_4
fs = 4 kHz; t = 2 s; T = 20 s; K = 2,0
3,90
10,45
17,93
24,34

K = 2,08)
7,79
13,55
30,54
31,36

Iout_base3_8
fs = 8 kHz; t = 2 s; T = 20 s; K = 2,0
3,90
6,77
15,27
15,68

and Controls
51/315
Description
Iout_base_3; fs = 12 kHz; t = 2 s;
T = 20 s; K = 2,09)
fs = 12 kHz; t = 2 s; T = 20 s; K = 2,0
T = 20 s; K = 2,010)
fs = 16 kHz; t = 2 s; T = 20 s; K = 2,0
Symbol
I
out_peak3_12
I
out_base3_12
I
out_peak3_16
I
out_base3_16
Unit
HCS02.1EW0012-_-03
HCS02.1EW0028-_-03
HCS02.1EW0054-_-03
HCS02.1EW0070-_-03
5,57
7,56
19,88
20,81
2,78
3,78
9,94
10,40
3,90
6,55
16,06
15,42
1,95
3,27
8,03
7,71

Iout_base4_2
fs = 2 kHz; t = 60 s; T = 5 min; K = 1,5

T = 5 min; K = 1,511)
Iout_peak4_2

T = 5 min; K = 1,512)
Iout_peak4_4
5,22
14,79
25,13
33,74

Iout_base4_4
fs = 4 kHz; t = 60 s; T = 5 min; K = 1,5
3,48
9,86
16,76
22,49

T = 5 min; K = 1,513)
Iout_peak4_8
5,22
10,25
22,97
24,33

Iout_base4_8
fs = 8 kHz; t = 60 s; T = 5 min; K = 1,5
3,48
6,83
15,32
16,22

T = 5 min; K = 1,514)
4,32
5,71
14,88
16,10
2,88
3,81
9,92
10,74
3,02
4,95
12,00
11,93
2,01
3,30
8,00
7,95

fs = 12 kHz; t = 60 s; T = 5 min;
K = 1,5
T = 5 min; K = 1,515)
fs = 16 kHz; t = 60 s; T = 5 min;
K = 1,5
I
out_peak4_12
I
out_base4_12
I
out_peak4_16
I
out_base4_16

T = 10 min; K = 1,116)
Iout_peak5_2

fs = 2 kHz; t = 60 s; T = 10 min;
K = 1,1
Iout_base5_2
52/315

and Controls
Symbol
Unit
HCS02.1EW0012-_-03
HCS02.1EW0028-_-03
HCS02.1EW0054-_-03
HCS02.1EW0070-_-03

T = 10 min; K = 1,117)
Iout_peak5_4
4,70
12,75
21,82
29,55

fs = 4 kHz; t = 60 s; T = 10 min;
K = 1,1
Iout_base5_4
4,27
11,59
19,84
26,87

T = 10 min; K = 1,118)
Iout_peak5_8
4,70
9,46
21,79
22,20

fs = 8 kHz; t = 60 s; T = 10 min;
K = 1,1
Iout_base5_8
4,27
8,60
19,81
20,18
4,14
5,27
14,10
14,68
3,76
4,79
12,82
13,35
2,89
4,57
11,37
10,87
2,63
4,15
10,33
9,88
Description

T = 10 min; K = 1,119)
fs = 12 kHz; t = 60 s; T = 10 min;
K = 1,1
T = 10 min; K = 1,120)
fs = 16 kHz; t = 60 s; T = 10 min;
K = 1,1
I
out_peak5_12
I
out_base5_12
I
out_peak5_16
I
out_base5_16
1) 2) 3) 4) 5) 6) see definition profile UEL_I_e

7) 8) 9) 10)
11) 12) 13)
14) 15) 16)
17) 18) 19)
20)
Fig.5-32:
Current Profile UEL_I_e
HCS - Examples of allowed current profiles
The following current profiles have been defined for converters and inverters.

and Controls
53/315
Profile
Current profile UEL_I_e
Explanation
The characteris
tic data of the
profile are used
to select convert
ers and inverters
for operation with
standard motors
and servo drives.
Fig.5-33:
Definition of current profiles
Performance Profiles
Examples of allowed performance profiles
Symbol
Unit
HCS02.1EW0012-_-03
HCS02.1EW0028-_-03
HCS02.1EW0054-_-03
HCS02.1EW0070-_-03
maximum DC bus power at

ULN_nenn; Ta Ta_work; t = 0,4 s;
T = 4 s; K = 2,5;
PDC_peak = PDC_max; without mains
choke1)
PDC_peak_1
kW
4,25
10,33
14,17
18,19

T = 4 s; K = 2,5;
PDC_peak = PDC_max; with mains
choke2)
PDC_peak_1
kW
20,24
28,30
DC bus power at ULN_nenn;

Ta Ta_work; t =0,4 s; T = 4 s; K = 2,5;
PDC_base_1
choke3)
kW
5,67
7,26

Ta Ta_work; t = 0,4 s; T = 4 s;
K = 2,5; PDC_peak = PDC_max; with
mains choke4)
PDC_base_1
kW
8,11
11,30

ULN_nenn; Ta Ta_work; t = 2 s;
T = 20 s; K = 2,0; without mains
choke5)
PDC_peak_3
kW
12,19
15,65

T = 20 s; K = 2,0; with mains
choke6)
PDC_peak_3
kW
17,41
24,34
Description
1,68
4,12
3,64
8,88
54/315

and Controls
Unit
HCS02.1EW0012-_-03
HCS02.1EW0028-_-03
HCS02.1EW0054-_-03
HCS02.1EW0070-_-03

Ta Ta_work; t = 2 s; T = 20 s; K = 2,0; PDC_base_3
without mains choke7)
kW
1,82
4,44
6,09
7,82

with mains choke8)
kW
8,70
12,17

T = 5 min; K = 1,5; without mains
choke9)
PDC_peak_4
kW
8,54
10,85

T = 5 min; K = 1,5; with mains
choke10)
PDC_peak_4
kW
12,20
16,87

Ta Ta_work; t = 60 s; T = 5 min;
K = 1,5; without mains choke11)
PDC_base_4
kW
5,70
7,23

K = 1,5; with mains choke12)
PDC_base_4
kW
8,14
11,25

PDC_peak_5
T = 10 min; K = 1.1; without mains
choke13)
kW
7,41
9,50

T = 10 min; K = 1.1; with mains
choke14)
PDC_peak_5
kW
10,59
14,78

K = 1.1; without mains choke15)
PDC_base_5
kW
6,74
8,64

Ta Ta_max; t = 60 s; T = 10 min;
PDC_base_5
kW
9,63
13,44
Description
Symbol
2,44
6,29
1,62
4,19
2,19
5,42
1,99
4,93
1) 2) 3) 4) 5) 6) see definition profile UEL_P_e

7) 8) 9) 10)
11) 12) 13)
14) 15) 16)
Fig.5-34:
Performance Profile UEL_P_e
HCS - Examples of allowed performance profiles
The following performance profiles have been defined for converters and in
verters.
Observe the allowed performance data PDC_peak and PDC_base in the
corresponding performance profile of the supply unit or converter.

and Controls
55/315
Profile
Performance profile UEL_P_e
Explanation
Characteristic of
the selection of
standard motors
and servo drives.
Fig.5-35:
Definition of performance profiles, infeeding supply units and converters
Operation With Standard Motors

General Information
Selecting Standard Motors
The tables below contain the nominal power Pnenn of standard motors which
can be operated at the respective drive controller. The data are subject to the
following conditions:
motor design:
4-pole standard motor (2 pole pairs) with rated voltage 3AC400V, 50Hz at
mains voltage ULN 3AC400V or
mains voltage ULN 3AC460V
assigned mains choke is used
operation at minimum switching frequency fs= fs (min.)
rotary field at output with fout>fout_still
ambient temperature TaTa_work
overload ratio K=PDC_peak/PDC_base according to performance profile

UEL_P_e
type of mains connection: individual supply

When choosing standard motors for HMS/HMD, additionally select
an appropriate HMV supply unit. Observe the performance data
PDC_peak and PDC_base in the performance profile UEL_P_e of the
supply unit.
56/315

and Controls
Operating Standard Motors at 3 AC 400 V

Selection of standard motors 3 AC 400V - Exemplary profiles
Symbol
Unit
HCS02.1EW0012-_-03
HCS02.1EW0028-_-03
HCS02.1EW0054-_-03
HCS02.1EW0070-_-03
nominal power standard motor

3 AC 400 V; 50 Hz; t > 10 min;
K = 1,0; fs = 4 kHz1)
PNenn
kW
1,50
4,00
7,50
11,00

3 AC 400 V; 50 Hz; t = 60 s;
T = 10 min; K = 1,1; fs = 4 kHz2)
PNenn
kW
1,50
4,00
7,50
11,00

3 AC 400 V; 50 Hz; t = 60 s;
T = 5 min; K = 1.5; fs = 4 kHz3)
PNenn
kW
1,10
4,00
5,50
11,00

3 AC 400 V; 50 Hz; t = 2 s; T = 20 s;
K = 2,0; fs = 4 kHz4)
PNenn
kW
1,10
3,00
5,50
7,50
Description
1) 2) 3) 4)
see definition profile UEL_P_e

HCS - Selection of standard motors 3 AC 400V - Exemplary profiles
Fig.5-36:

Symbol
Unit
HCS02.1EW0012-_-03
HCS02.1EW0028-_-03
HCS02.1EW0054-_-03
HCS02.1EW0070-_-03

3AC460V; 60 Hz; t > 10 min;
K = 1,0; fs = 4 kHz1)
PNenn
kW
1,50
4,00
7,50
11,00

3AC460V; 60 Hz; t = 60 s;
T = 10 min; K = 1,1; fs = 4 kHz2)
PNenn
kW
1,50
4,00
7,50
11,00

3AC460V; 60 Hz; t = 60 s;
T = 5 min; K = 1.5; fs = 4 kHz3)
PNenn
kW
1,50
4,00
7,50
11,00

3AC460V; 60 Hz; t = 2 s; T = 20 s;
K = 2,0; fs = 4 kHz4)
PNenn
kW
1,50
3,70
7,50
11,00
Description
1) 2) 3) 4)
Fig.5-37:
see definition profile UEL_P_e; 1 kW ~ 1,36 hp


and Controls
57/315
5.2.5
Connections and Interfaces
Overview
Overall Connection Diagram
X1, L+/LX9
Fig.5-38:
not available for HCS02.1E-W0012

not available for HCS02.1E-W0012 and W0028
Overall connection diagram
58/315

and Controls

Apart from the indicated connections, it is necessary to wire the Bb
contact at the control section for signaling the readiness for opera
tion of the drive controller (see Project Planning Manual for Control
Section).
Arrangement of the Connection Points

Connection points power section HCS02.1E-W0012 (front)
X13
XS1
Fig.5-39:
control voltage
shield connection control lines
Connection points power section HCS02.1E-W0012 (front)

and Controls
59/315

Connection points power section HCS02.1E-W0012 (bottom)
X3
X5
X6
XS2
Fig.5-40:
mains connection
motor connection
motor temperature monitoring, motor holding brake
shield connection motor cable
60/315

and Controls

Connection points power sections HCS02.1E-W0028, -W0054, W0070 (front)
X1
X13
XS1
L+, L-
Fig.5-41:
module bus
control voltage
shield connection control lines
DC bus
Connection points power sections HCS02.1E-W0028, -W0054, W0070

(front)

and Controls
61/315

X3
X5
X6
XS2
Fig.5-42:
mains connection
motor connection
62/315

and Controls

Connection points power sections HCS02.1E-W0054, -W0070 (bottom)
X3
X5
X6
X9
XS2
Fig.5-43:
mains connection
motor connection
external braking resistor
Connection points power sections HCS02.1E-W0054, -W0070 (bottom)
Lethal electric shock caused by live parts with more than 50 V!

Via the connection X3 (mains connection), connect the drive controller to the
equipment grounding conductor system.
DANGER
Description of the Connection Points

The connection points are described in detail in chapter 8 Functions and Elec
trical Connection Points , page 255.
Touch Guard
The touch guard is described in detail in chapter 9 Touch Guard at Devices ,

page 299.
5.3
HCS03 Power Sections
5.3.1

Brief Description
Usage
The compact converters HCS03 are part of the Rexroth IndraDrive C product
range and are used to operate single axes.

and Controls
63/315

Type
Usage
HCS03.1E-Wxxxx-NNNV
Operation of a three-phase a.c. motor

(asynchronous or synchronous motor).
HCS03.1E-Wxxxx-NNBV
HCS03.1E-Wxxxx-LNNV
HCS03.1E-Wxxxx-LNBV
blower control depending on load
Fig.5-44:
Usage of HCS03
1
2
power section
control section
Applications with operation at partial load

and requirement of a low degree of noise
development.
Fig.5-45:
64/315

and Controls

HCS03.1E-...-NNNV; -LNxV
1)
2)
3)
5)
6)
7)
Fig.5-46:

integrated control voltage supply
charging current limitation, for -W0210 with thyristors
DC bus capacitances
DC bus connection
HCS03.1E-...-NNNV - block diagram
HCS03.1E-...-NNBV; -LNBV
1)
2)
3)
4)
5)
6)
7)
8)
Fig.5-47:
5.3.2

integrated control voltage supply
charging current limitation, for -W0210 with thyristors
optional braking transistor
DC bus capacitances
DC bus connection
HCS03.1E-...-NNBV - block diagram
Type Code
The following illustrations show the general structure of the type
codes. Our sales representative will help you with the current status
of available versions.

and Controls
65/315
Fig.5-48:
Type code HCS03.1
66/315

and Controls
Identification
Type Plate
1
2

1
2
3
4
5
6
7
device type
part number
serial number
bar code
hardware index
Fig.5-49:
Fig.5-50:
5.3.3
Type plate arrangement
Scope of Supply
The scope of supply of the power section includes
1 touch guard
1 connector X3 (only for design W0070)
1 connector X5 (only for design W0070)

and Controls
67/315
5.3.4
1 connector X6
1 connector X9 (for designs -xxBx)
Technical Data

General Information
page 19.
UL Data
Description
Symbol
HCS03.1EW0070-_-05
Unit
HCS03.1EW0150-_-05
HCS03.1EW0210-_-05
Use 60/75 C copper wire only, use class 1 wire only or equivalent

HCS03.1EW0100-_-05

ISCCR
A rms
42000
400...500
IL_cont
Uout
Iout_max
1)
2)
3)
4)
Fig.5-51:
50,0
80,0
106,0
146,0
95,0
145,0
480
45,0
75,0

Connection Points
tation.
L1, L2, L3
at PDC_cont
HCS - Ambient and operating conditions - UL ratings
Applied standards
Description
age Directive
product standard
Symbol
Unit
HCS03.1EW0070-_-05
HCS03.1EW0100-_-05
HCS03.1EW0150-_-05
EN61800-5-1
EN61800-3
100% (EN61800-5-1)
HCS03.1EW0210-_-05
68/315

and Controls
Description
Symbol
Unit
HCS03.1EW0070-_-05
HCS03.1EW0100-_-05
HCS03.1EW0150-_-05

test rate
100% (EN61800-5-1)

(UL)
UL 508 C
UL files (UL)
E 227957

(UL)
HCS03.1EW0210-_-05
Fig.5-52:
HCS - Applied standards

Fig.5-53:

and Controls
69/315

Dimensional drawing HCS03.1E-W0070 with HAS02
Fig.5-54:
70/315

and Controls

Fig.5-55:

and Controls
71/315

Dimensional drawing HCS03.1E-W0100 and HCS03.1E-W150 with HAS02
Fig.5-56:
Dimensional drawing HCS03.1E-W0100 and HCS03.1E-W150 with

HAS02
72/315

and Controls

Fig.5-57:

and Controls
73/315

Fig.5-58:
74/315

and Controls

Boring dimensions HCS03.1E-W0070
Fig.5-59:

and Controls
75/315

Boring dimensions HCS03.1E-W0100 and HCS03.1-W0150
Fig.5-60:
Boring dimensions HCS03.1E-W0100 and HCS03.1-W0150
76/315

and Controls

Fig.5-61:
Dimensions, Mass, Insulation, Sound Pressure Level

Symbol
Unit
HCS03.1EW0070-_-05
Weight
kg
13,00
Device height (UL)1)
mm
490
Device depth (UL)2)
mm
262
Device width (UL)3)
mm
Description
125
HCS03.1EW0100-_-05
HCS03.1EW0150-_-05
20,00
225
HCS03.1EW0210-_-05
38,00
350

and Controls
77/315
Description
HCS03.1EW0070-_-05
HCS03.1EW0100-_-05
HCS03.1EW0150-_-05
Symbol
Unit
Ris
MOhm
11,00
CY
nF
2 x 100

LP
dB (A)
1) 2) 3)
4)
<70
HCS03.1EW0210-_-05
<75

Fig.5-62:
HCS - Data for mass, dimensions, sound pressure level, insulation

Description
HCS03.1EW0100-_-05
Ta_work
0...40
0...55
%/K
2,0
fTa

cooling
HCS03.1EW0150-_-05
Unit

ta1)
2)
HCS03.1EW0070-_-05
Symbol
HCS03.1EW0210-_-05
G1
f
type3)

ing4)
m3/h
fs
kHz
265,00
367,00
780,00
4, 8, 12, 16

fs = fs (min.)6)
Diss_0A_fsmi

fs = fs (max.)7)
Diss_0A_fsma

PDiss_cont

device9)
dtop
mm
80

the device10)
dbot
mm
100
P
-
800,00
950,00
1150,00
2000,00
78/315

and Controls
Description
HCS03.1EW0070-_-05
HCS03.1EW0100-_-05
HCS03.1EW0150-_-05
Symbol
Unit

30

fails; PBD
tbd
1)
2)
3)
4)
5)
6) 7)
8)
9) 10)
Fig.5-63:
observe derating
(at HMx, HCS)
HCS - Data for cooling and power dissipation

CAUTION
HCS03.1EW0210-_-05

and Controls
79/315
A
B
C
dtop
dbot
Fig.5-64:

rent
air intake
air outlet
distance top
distance bottom
80/315

and Controls
Fig.5-65:
Basic Data Power Section HCS03

General Information
data of DC bus

resistor
data of inverter

Control Voltage
Description
HCS03.1EW0070-_-05
HCS03.1EW0100-_-05
HCS03.1EW0150-_-05
Symbol
Unit
UN3
24 20 %

UN3
24 5 %

UN3
26 5 %
HCS03.1EW0210-_-05

and Controls
81/315

HCS03.1EW0070-_-05
HCS03.1EW0100-_-05
HCS03.1EW0150-_-05
Description
Symbol
Unit

1 ms5)
UN3_max
33,00
IEIN3
2,80
tEIN3Lade
ms
input capacitance
CN3
mF
1.2 x 0.47

UN3 = DC 24 V (UL)6)
PN3
Ucontr_int
1) 2) 3)
4)
5)
6)
7)
22
HCS03.1EW0210-_-05
25
30

Fig.5-66:
HCS - Data for control voltage supply

This includes:

the allowed value.

Mains Voltage
Description
HCS03.1EW0150-_-05
fLN
Hz
50...60
Hz
Hz/s
fLN/t

HCS03.1EW0100-_-05
Unit

cy change
HCS03.1EW0070-_-05
Symbol
ISCCR
A rms
42000
ULN_nenn
3 AC 400
ULN

TN C, TT mains
ULN
400...500
HCS03.1EW0210-_-05
82/315

and Controls
Description
HCS03.1EW0070-_-05
HCS03.1EW0100-_-05
HCS03.1EW0150-_-05
Symbol
Unit

mains
ULN

ULN
10
40
tolerance ULN (UL)

phase)3)
Lmin
HNL01.1E-057 HNL01.1E-036 HNL01.1E-024 HNL01.1E-017

1-N00502-N00800-N01060-N0146A-500-NNNN
A-500-NNNN
A-500-NNNN
A-500-NNNN

HCS03.1EW0210-_-05
Sk_min
MVA
1,1
2,80
2,0
2,7
3,8
I
L_trans_max_
5,70
17,00
on

per minute6)

TPF
0,85
0,83
0,81
0,78

TPF
0,57
0,59
0,61
0,62
0,94
0,93

ULN_nenn 8)
TPF10
0,40
TPF

choke9)
cosh1

choke10)
cosh1

SLN

choke
0,95
0,64
0,67
0,70
0,73
kVA
35,00
55,20
72,90
99,30
SLN
kVA
22,60
40,30
54,00
76,00
IL_cont
50,0
80,0
106,0
146,0
63; gR
100; aR
125; gR
200; gR

and Controls
83/315
Description
Symbol
Unit

ULN_nenn 12)
IEC 60364552; at IL_cont 13)
ALN

(UL)14)
ALN
1)
2)
3)
4)
5)
6)
7) 8)
9) 10)
11)
12)
13)
14)
Fig.5-67:
mm2
HCS03.1EW0070-_-05
HCS03.1EW0100-_-05
HCS03.1EW0150-_-05
HCS03.1EW0210-_-05
3RT1036
3RT1044
3RT1046
3RT1055
16
35
50
95
AWG 8
AWG 4
AWG 2
AWG 1/0
tation.
250.000 load cycles
at PDC_cont
13.5.1; Ta 40 C
HCS - Data for mains voltage supply
1
2
Fig.5-68:

84/315

and Controls
DC Bus
Description
HCS03.1EW0070-_-05
HCS03.1EW0100-_-05
HCS03.1EW0150-_-05
Symbol
Unit
UDC
ULN x 1,41
UDC_nenn
CDC
mF
tentl_ZK
sec.

capacitance4)
WDC
Ws

at UDC = 750 V
RDC
ohm

PDC_cont
kW
25,00

PDC_cont
kW
13,00

fP_DC_lo
%/V
0,25

fP_DC_hi
%/V
0,20

choke7)
PDC_max
kW
40,00

choke8)
PDC_max
kW
20,00

voltage2)
0,94
1,44
1,88
4,70
300,00
752,00
43,00
56,00
85,00
24,00
34,00
47,00
59,00
89,00
124,00
33,00
54,00
68,00
tbd
150,00
230,00
tbd

1,00

0,80
U

DC_limit_max

DC_limit_min
PDC_Start
HCS03.1EW0210-_-05
900
400
kW

and Controls
85/315
Description
Symbol
Unit

capacitance
CDCext
mF

at ULN_nenn
lade_DC_Cex

HCS03.1EW0070-_-05
HCS03.1EW0100-_-05
HCS03.1EW0150-_-05
HCS03.1EW0210-_-05
50 (HWI >01)
t
sec.
tbd
kWs
tbd
Wmax
1)
2)
3)
4)
5) 6)
7) 8)
9)
10)
Fig.5-69:
fP_DC_hi
fP_DC_lo
Fig.5-70:

voltage threshold"
HCS - Data of power section - DC bus


tion voltage ULN
86/315

and Controls
External Braking Resistor

Requirements on external braking resistor
Unit
HCS03.1EW0070-_-05
HCS03.1EW0100-_-05
HCS03.1EW0150-_-05
HCS03.1EW0210-_-05
minimum required resistance value RDC_Bleed

of external braking resistor1)
er
ohm
17,5
11,7
7,0
5,0
minimum required peak power of

external braking resistor at
UDC = 850 V2)
kW
Description
Symbol
PBS
tbd
assigned braking resistor type

HLR013)
HLR01.1N-030 HLR01.1N-047 HLR01.1N-078 HLR01.1N-1K

0-N17R5
0-N11R7
0-N07R0
08-N05R0
1) 2)
3)
see parameter description "P00858, Data of external braking resistor"

see also project planning manual "Additional Components"; see param
eter description "P00858, Data of external braking resistor"
Fig.5-71:
HCS - Requirements on external braking resistor
Inverter
Description
HCS03.1EW0070-_-05
HCS03.1EW0100-_-05
HCS03.1EW0150-_-05
HCS03.1EW0210-_-05
Symbol
Unit
fs
kHz
4, 8, 12, 16

Uout_eff
~ UDC x 0,71

Uout_eff
~ UDC * 0,71

du/dt
kV/s
5,00

du/dt
kV/s
5,00
fout_2k
Hz
fout_4k
Hz
0...400
fout_8k
Hz
0..800

fs = 12 kHz
fout_12k
Hz
0..1200

fs = 16 kHz
fout_16k
Hz
0...1600

fs = 2 kHz
Iout_max2

fs = 4 kHz
Iout_max4
70,0
100,0
150,0
210,0

fs = 8 kHz
Iout_max8
62,0
86,0
137,0
190,0

and Controls
87/315
Description
Symbol
Unit
HCS03.1EW0070-_-05
HCS03.1EW0100-_-05
HCS03.1EW0150-_-05
HCS03.1EW0210-_-05

fs = 12 kHz
Iout_max12
47,0
60,0
105,0
135,0

fs = 16 kHz
Iout_max16
34,0
50,0
86,0
105,0

at fs = 2 kHz
Iout_cont2

at fs = 4 kHz
Iout_cont4
45,0
73,0
95,0
145,0

at fs = 8 kHz
Iout_cont8
33,0
50,0
66,0
100,0

at fs = 12 kHz4)
Iout_cont12
24,0
37,0
48,0
72,0

at fs = 16 kHz5)
Iout_cont16
18,0
27,0
37,0
54,0

fout < fout_still
out_cont0Hz_

fout < fout_still
fout < fout_still
I
A
I
out_cont0Hz_
29,2
46,9
60,9
92,5
18,3
30,4
39,6
57,8
12,0
20,8
27,4
38,3
8,6
15,0
20,0
27,9
I
out_cont0Hz_
8
I
out_cont0Hz_
12

out_cont0Hz_

fout_still
I
16

ta; fs = 4 kHz
Hz
2...4
tbd
1)
2) 3)
4) 5) 6) 7)
8)
Fig.5-72:

HCS - Data of power section - Inverter
88/315

and Controls

used.
drive system.

General Information
Current Profiles
HCS03.1EW0150-_-05
HCS03.1EW0210-_-05
100,00
150,00
210,00
28,00
40,00
60,00
84,00
56,29
78,09
116,46
169,54

Iout_base1_8
fs = 8 kHz; t = 0,4 s; T = 4 s; K = 2,5
22,52
31,24
46,58
67,81

T = 4 s; K = 2,54)
41,49
57,08
85,83
122,51
16,60
22,83
34,33
49,00
Description
HCS03.1EW0070-_-05
HCS03.1EW0100-_-05
Symbol
Unit
Iout_peak1_2

Iout_base1_2
fs = 2 kHz; t = 0,4 s; T = 4 s; K = 2,5

T = 4 s; K = 2,52)
Iout_peak1_4
70,00

Iout_base1_4
fs = 4 kHz; t = 0,4 s; T = 4 s; K = 2,5

T = 4 s; K = 2,53)
Iout_peak1_8

T = 4 s; K = 2,51)

fs = 12 kHz; t = 0,4 s; T = 4 s; K = 2,5
I
out_peak1_12
I
out_base1_12

and Controls
89/315
Description
T = 4 s; K = 2,55)
fs = 16 kHz; t = 0,4 s; T = 4 s; K = 2,5
Symbol
I
out_peak1_16
I
out_base1_16
Unit
HCS03.1EW0070-_-05
HCS03.1EW0100-_-05
HCS03.1EW0150-_-05
HCS03.1EW0210-_-05
31,31
42,79
65,24
92,58
12,52
17,12
26,10
37,03

K = 2,06)

Iout_base3_2
fs = 2 kHz; t = 2 s; T = 20 s; K = 2,0

K = 2,07)
66,15
91,81
135,86
210,00

Iout_base3_4
fs = 4 kHz; t = 2 s; T = 20 s; K = 2,0
33,07
45,91
67,93
105,00

K = 2,08)
47,56
63,92
95,46
148,43

Iout_base3_8
fs = 8 kHz; t = 2 s; T = 20 s; K = 2,0
23,78
31,96
47,73
74,22

T = 20 s; K = 2,09)
34,94
46,52
70,06
106,87
17,47
23,26
35,03
53,44
26,33
34,78
53,13
80,58
13,17
17,39
26,57
40,29

fs = 12 kHz; t = 2 s; T = 20 s; K = 2,0
T = 20 s; K = 2,010)
fs = 16 kHz; t = 2 s; T = 20 s; K = 2,0
I
out_peak3_12
I
out_base3_12
I
out_peak3_16
I
out_base3_16

Iout_base4_2
fs = 2 kHz; t = 60 s; T = 5 min; K = 1,5

T = 5 min; K = 1,511)
Iout_peak4_2

T = 5 min; K = 1,512)
Iout_peak4_4
47,66
75,04
108,03
162,72

Iout_base4_4
fs = 4 kHz; t = 60 s; T = 5 min; K = 1,5
31,77
50,02
72,02
108,48
90/315

and Controls
Symbol
Unit
HCS03.1EW0070-_-05
HCS03.1EW0100-_-05
HCS03.1EW0150-_-05
HCS03.1EW0210-_-05
Iout_peak4_8
34,02
51,94
75,38
112,29

Iout_base4_8
fs = 8 kHz; t = 60 s; T = 5 min; K = 1,5
22,68
34,62
50,26
74,86

T = 5 min; K = 1,514)
24,90
37,66
55,12
80,57
16,60
25,10
36,75
53,71
18,73
28,08
41,70
60,61
12,49
18,72
27,80
40,41
Description
T = 5 min; K = 1,513)

fs = 12 kHz; t = 60 s; T = 5 min;
K = 1,5
T = 5 min; K = 1,515)
fs = 16 kHz; t = 60 s; T = 5 min;
K = 1,5
I
out_peak4_12
I
out_base4_12
I
out_peak4_16
I
out_base4_16

T = 10 min; K = 1,116)
Iout_peak5_2

fs = 2 kHz; t = 60 s; T = 10 min;
K = 1,1
Iout_base5_2

T = 10 min; K = 1,117)
Iout_peak5_4
46,36
73,69
98,64
150,11

fs = 4 kHz; t = 60 s; T = 10 min;
K = 1,1
Iout_base5_4
42,14
66,99
89,67
136,47

T = 10 min; K = 1,118)
Iout_peak5_8
33,06
50,97
68,66
103,39

fs = 8 kHz; t = 60 s; T = 10 min;
K = 1,1
Iout_base5_8
30,05
46,34
62,42
93,99
24,20
36,95
50,13
74,09
22,00
33,59
45,57
67,36

T = 10 min; K = 1,119)
fs = 12 kHz; t = 60 s; T = 10 min;
K = 1,1
I
out_peak5_12
I
out_base5_12

and Controls
91/315
Description
T = 10 min; K = 1,120)
fs = 16 kHz; t = 60 s; T = 10 min;
K = 1,1
Symbol
I
out_peak5_16
I
out_base5_16
Unit
HCS03.1EW0070-_-05
HCS03.1EW0100-_-05
HCS03.1EW0150-_-05
HCS03.1EW0210-_-05
18,20
27,55
37,90
55,70
16,54
25,05
34,45
50,64

7) 8) 9) 10)
11) 12) 13)
14) 15) 16)
17) 18) 19)
20)
Fig.5-73:
HCS - Examples of allowed current profiles
Profile
Explanation
The characteris
tic data of the
profile are used
to select convert
ers and inverters
for operation with
standard motors
and servo drives.
Fig.5-74:
Examples of allowed performance profiles
Symbol
Unit
HCS03.1EW0070-_-05
HCS03.1EW0100-_-05
HCS03.1EW0150-_-05
HCS03.1EW0210-_-05

T = 4 s; K = 2,5;
choke1)
PDC_peak_1
kW
20,22
32,88
53,68
68,07

T = 4 s; K = 2,5;
choke2)
PDC_peak_1
kW
38,89
58,90
88,42
123,10
Description
92/315

and Controls
Unit
HCS03.1EW0070-_-05
HCS03.1EW0100-_-05
HCS03.1EW0150-_-05
HCS03.1EW0210-_-05

Ta Ta_work; t =0,4 s; T = 4 s; K = 2,5;
PDC_base_1
choke3)
kW
8,09
13,15
21,47
27,23

Ta Ta_work; t = 0,4 s; T = 4 s;
mains choke4)
PDC_base_1
kW
15,56
23,56
35,37
49,24

T = 20 s; K = 2,0; without mains
choke5)
PDC_peak_3
kW
19,20
30,18
48,64
68,07

choke6)
PDC_peak_3
kW
36,75
54,04
80,09
123,10

without mains choke7)
kW
9,56
15,09
24,30
34,03

with mains choke8)
kW
18,37
27,04
40,04
61,55

T = 5 min; K = 1,5; without mains
choke9)
PDC_peak_4
kW
13,78
24,66
38,65
52,74

choke10)
PDC_peak_4
kW
26,48
44,20
63,68
95,39

K = 1,5; without mains choke11)
PDC_base_4
kW
9,90
16,44
25,77
35,17

PDC_base_4
kW
17,65
29,46
42,45
63,59

PDC_peak_5
T = 10 min; K = 1.1; without mains
choke13)
kW
13,40
23,23
35,29
48,65

choke14)
kW
25,76
43,41
58,15
88,00
Description
Symbol
PDC_peak_5

and Controls
93/315
Symbol
Unit
HCS03.1EW0070-_-05
HCS03.1EW0100-_-05
HCS03.1EW0150-_-05
HCS03.1EW0210-_-05

K = 1.1; without mains choke15)
PDC_base_5
kW
12,16
22,03
32,10
44,24

PDC_base_5
kW
23,41
39,46
52,86
80,00
Description
1) 2) 3) 4) 5) 6) see definition profile UEL_P_e

7) 8) 9) 10)
11) 12) 13)
14) 15) 16)
Fig.5-75:
HCS - Examples of allowed performance profiles
verters.
Profile
Explanation
Characteristic of
the selection of
standard motors
and servo drives.
Fig.5-76:

General Information
motor design:
94/315

and Controls

UEL_P_e

supply unit.

Symbol
Unit
HCS03.1EW0070-_-05
HCS03.1EW0100-_-05
HCS03.1EW0150-_-05
HCS03.1EW0210-_-05

3 AC 400 V; 50 Hz; t > 10 min;
K = 1,0; fs = 4 kHz1)
PNenn
kW
18,50
37,00
45,00
75,00

3 AC 400 V; 50 Hz; t = 60 s;
T = 10 min; K = 1,1; fs = 4 kHz2)
PNenn
kW
18,50
30,00
45,00
75,00

3 AC 400 V; 50 Hz; t = 60 s;
T = 5 min; K = 1.5; fs = 4 kHz3)
PNenn
kW
15,00
22,00
37,00
55,00

3 AC 400 V; 50 Hz; t = 2 s; T = 20 s;
K = 2,0; fs = 4 kHz4)
PNenn
kW
15,00
22,00
37,00
55,00
Description
1) 2) 3) 4)

Fig.5-77:

Symbol
Unit
HCS03.1EW0070-_-05
HCS03.1EW0100-_-05
HCS03.1EW0150-_-05
HCS03.1EW0210-_-05

3AC460V; 60 Hz; t > 10 min;
K = 1,0; fs = 4 kHz1)
PNenn
kW
22,00
45,00
55,00
75,00

3AC460V; 60 Hz; t = 60 s;
T = 10 min; K = 1,1; fs = 4 kHz2)
PNenn
kW
22,00
37,00
55,00
75,00

3AC460V; 60 Hz; t = 60 s;
T = 5 min; K = 1.5; fs = 4 kHz3)
PNenn
kW
18,50
30,00
37,00
55,00

3AC460V; 60 Hz; t = 2 s; T = 20 s;
K = 2,0; fs = 4 kHz4)
PNenn
kW
18,50
22,00
37,00
55,00
Description
1) 2) 3) 4)
Fig.5-78:


and Controls
95/315
5.3.5
Overview
Fig.5-79:
Overall connection diagram
96/315

and Controls
Fig.5-80:
Connections at power section HCS03.1

and Controls
97/315

No
.
Description
Design
module bus X1
ribbon cable
no
The module bus connection is only neces

sary, if a converter of identical performance
or an inverter is connected to L+ and L-.
1.1
parking position X1
bars
yes (for compli

ance with UL
terms and utiliza
tion of integrated
safety technolo
gy)
Connection of an external 24 V supply is on

ly necessary, if an external mains contactor
or a holding brake is used. If connection with
bars is not possible, short twisted wires may
be used as an alternative.
control voltage; +24V and 0 V
Connection obli
Note on terminal description
gatory?
DC bus; L+ and L-
bars
no
Connection is only necessary, if two con

verters of identical performance are to be
linked via the DC bus or if an inverter is con
nected. If connection with bars is impossi
ble, lines may be used as an alternative.
equipment grounding conductor
joint bar
yes
If connection with joint bar is impossible,

lines may be used as an alternative.
motor (X5)
yes
4 connections: A1, A2, A3, equipment

grounding conductor
yes
Alternatively, shield connection can be real

ized via the mounting plate available as an
option.
motor temperature monitoring

and motor holding brake (X6)
shielded cable or
shielded motor ca
ble with integrated
connection cable
for X6
no
This connection is only required, if the motor

is equipped with temperature monitoring
function and/or holding brake and if these
functions are to be used.
mains
single cores or 4core non-metallicsheathed cable
yes
braking resistor
single cores
no
motor cable shield
shielded motor ca
ble
Fig.5-81:
Connections at power section HCS03.1
98/315

and Controls
X3
X5
X6
Fig.5-82:
mains
motor
motor temperature, motor holding brake
Connections at power section (bottom) HCS03.1E-W0070

Touch Guard

page 299.

and Controls
99/315
Power Sections for Inverters - IndraDrive M
6.1
Types
Inverter
Types
W0012
Features
W0028
HMS01.1N
W0054
W0070
145 A
W0110
W0150
W0210
W0012
HMD01.1N
W0020
A
W0036
Fig.6-1:
W0054
HMS01 Power Sections
6.2.1

Usage
minor mounting dimensions

than HMS01
Overview of inverter types
6.2
Brief Description
A
W0028
HMS02.1N
The HMS01 inverters are part of the Rexroth IndraDrive M product range and
are used to operate single axes.
Type
Usage
HMS01.1N-Wxxxx-NNNN
single-axis device
Operation of a three-phase a.c. mo

tor (asynchronous or synchronous
motor).
Fig.6-2:
Usage of HMS01
100/315

and Controls

1
2
Fig.6-3:
power section
control section

and Controls
101/315
1)
2)
Fig.6-4:
6.2.2

DC bus connection
HMS01 - block diagram
Type Code
available versions.
102/315

and Controls
Fig.6-5:
Type code HMS01

and Controls
103/315
Identification
1
2
3
Fig.6-6:

firmware type plate
Type plates at the drive controller
104/315

and Controls

Type Plate
1
2
3
4
5
6
7
device type
part number
serial number
bar code
hardware index
Fig.6-7:
6.2.3
Scope of Supply
6.2.4
1 x touch guard
1 connector X5 and X6 each
Technical Data

General Information
page 19.
UL Data
Description
Symbol
Unit
HMS01.1NW0020
HMS01.1NW0070

ISCCR

HMS01.1NW0054
Use copper 60/75 C only; class 1 or equivalent only

HMS01.1NW0036
IL_cont
A rms
42000
254...750
14,0
24,5
40,0
49,0

and Controls
105/315
Description
Symbol
Unit
Uout
Iout_max
1)
HMS01.1NW0020
HMS01.1NW0036
HMS01.1NW0054
HMS01.1NW0070
35,0
42,4
500
12,1
21,3

Connection Points
tation.
L1, L2, L3
at PDC_cont
2)
3)
4)
Fig.6-8:
HMS - Ambient and operating conditions - UL ratings

Description
Symbol
Unit
HMS01.1N-W0110
HMS01.1N-W0210

HMS01.1N-W0150

ISCCR
A rms
42000
254...750
IL_cont
Uout
Iout_max
1)
2)
3)
4)
Fig.6-9:
80,0
115,0
167,0
500
68,5
100,0
145,0

Connection Points
tation.
L1, L2, L3
at PDC_cont
Applied standards
Description
age Directive
product standard
Symbol
Unit
HMS01.1NW0020
HMS01.1NW0036
HMS01.1NW0054
EN61800-5-1
EN61800-3
100% (EN61800-5-1)

test rate
100% (EN61800-5-1)

(UL)
UL 508 C
HMS01.1NW0070
106/315

and Controls
Description
Symbol
Unit
HMS01.1NW0020
HMS01.1NW0036
UL files (UL)
HMS01.1NW0054
HMS01.1NW0070
E 134201

(UL)
Fig.6-10:
HMS - Applied standards
Applied standards
Description
Symbol
Unit
HMS01.1N-W0110

age Directive
HMS01.1N-W0150
HMS01.1N-W0210
EN61800-5-1

product standard
EN61800-3
100% (EN61800-5-1)

test rate
100% (EN61800-5-1)

(UL)
UL 508 C
UL files (UL)
E 134201

(UL)
Fig.6-11:

and Controls
107/315

HMS01.1N-W0020 and HMS01.1NW0036
A)
B)
C)
D)
Fig.6-12:
minimum mounting clearance (plus additional space for motor cable)

Note: Rexroth IndraDrive supply units require greater mounting clear
ance!
rear view!
dimensions for accessory HAS02.1 when motor cable run with 45
dimensions for accessory HAS02.1 when motor cable run horizontally
Dimensions HMS01.1N-W0020 and HMS01.1NW0036
108/315

and Controls

HMS01.1N-W0054
A)
B)
C)
D)
Fig.6-13:

ance!
rear view!
Dimensions HMS01.1N-W0054

and Controls
109/315

HMS01.1N-W0070
A)
B)
C)
D)
Fig.6-14:

ance!
rear view!
110/315

and Controls

HMS01.1N-W0110
A)
B)
C)
D)
E)
Fig.6-15:

ance!
rear view!
dimensions for accessory HAS02.1 when motor cable run vertically

and Controls
111/315

HMS01.1N-W0150
A)
B)
C)
D)
E)
Fig.6-16:

ance!
rear view!
112/315

and Controls

HMS01.1N-W0210
A)
B)
C)
D)
E)
Fig.6-17:

ance!
rear view!

and Controls
113/315

Description
Weight
Symbol
Unit
HMS01.1NW0020
HMS01.1NW0036
HMS01.1NW0054
HMS01.1NW0070
6,68
7,94
75
100
kg
(UL)1)
mm
440
Device depth (UL)2)
mm
262
(UL)3)
mm
Ris
MOhm
>50
CY
nF
2 x 68

LP
dB (A)
tbd
Device height
Device width
1) 2) 3)
4)
5,27
50

Fig.6-18:
HMS - Data for mass, dimensions, sound pressure level, insulation

Description
Symbol
Unit
HMS01.1N-W0110
HMS01.1N-W0150
HMS01.1N-W0210
Weight
kg
11,06
12,74
16,44
mm
440
Device depth (UL)2)
mm
262
Device width (UL)3)
mm
Ris
MOhm
>50
CY
nF
2 x 100

LP
dB (A)
1) 2) 3)
4)
125
150
200
76
tbd

Fig.6-19:

Description

HMS01.1NW0036
HMS01.1NW0054
Unit
Ta_work
0...40
0...55
%/K
2,0

ta1)
2)
HMS01.1NW0020
Symbol
fTa
G1
HMS01.1NW0070
114/315

and Controls
Description
Symbol
Unit
HMS01.1NW0020
HMS01.1NW0036
HMS01.1NW0054
f
cooling type3)
ing4)
m3/h
tbd
fs
kHz
4, 8, 12, 16

fs = fs (min.)6)
HMS01.1NW0070
P
Diss_0A_fsmi
60
40
90
110
120
130
260
330
165,00
210,00
420,00
485,00

fs = fs (max.)7)
Diss_0A_fsma

PDiss_cont

device9)
dtop
mm
80

the device10)
dbot
mm
100

40
50
40
50

fails; PBD
40
50
40
50
1)
2)
3)
4)
5)
observe derating
(at HMx, HCS)
6) 7)
8)
9) 10)
Fig.6-20:
HMS - Data for cooling and power dissipation

Description
Symbol
Unit
Ta_work
0...40
0...55
%/K
2,0

ta1)
2)

cooling type3)
fTa
HMS01.1N-W0110
HMS01.1N-W0150
G1
f
HMS01.1N-W0210

and Controls
115/315

Description
Symbol
Unit
HMS01.1N-W0110

ing4)
m3/h
165,00
fs
kHz
HMS01.1N-W0150
HMS01.1N-W0210
tbd
4, 8, 12, 16

fs = fs (min.)6)
Diss_0A_fsmi

fs = fs (max.)7)
Diss_0A_fsma

PDiss_cont

device9)
dtop
mm
80

the device10)
dbot
mm
100

35
45

fails; PBD
35
45
P
tbd
1)
2)
3)
4)
5)
6) 7)
8)
9) 10)
Fig.6-21:
rent
tbd
640,00
965,00
1570,00
observe derating
(at HMx, HCS)
116/315

and Controls
Fig.6-22:
Distances
CAUTION

and Controls
117/315
A
B
C
dtop
dbot
air intake
air outlet
distance top
distance bottom
Fig.6-23:
Basic Data Power Section HMS01

General Information
data of DC bus
data of inverter
Control Voltage
Description
HMS01.1NW0020
HMS01.1NW0036
HMS01.1NW0054
Symbol
Unit
UN3
24 20 %

UN3
24 5 %
HMS01.1NW0070
118/315

and Controls
Description
HMS01.1NW0020
HMS01.1NW0036
HMS01.1NW0054
Symbol
Unit
UN3
26 5 %

1 ms5)
UN3_max
33 (1ms)
IEIN3
tbd
tEIN3Lade
ms
tbd
input capacitance
CN3
mF
tbd

UN3 = DC 24 V (UL)6)
PN3
Ucontr_int

1) 2) 3)
4)
5)
6)
7)
10
15
HMS01.1NW0070
10
16

Fig.6-24:
HMS - Data for control voltage supply

Description
Symbol
Unit
UN3
24 20 %

UN3
24 5 %

UN3
26 5 %

1 ms5)
UN3_max
33 (1ms)
IEIN3
8,50
tbd
tEIN3Lade
ms
tbd
input capacitance
CN3
mF
1,00
tbd
HMS01.1N-W0110
HMS01.1N-W0150
HMS01.1N-W0210

and Controls
119/315

Description
Symbol
Unit
HMS01.1N-W0110
HMS01.1N-W0150
HMS01.1N-W0210

UN3 = DC 24 V (UL)6)
PN3
34
23
75
Ucontr_int
1) 2) 3)
4)
5)
6)
7)

Fig.6-25:

This includes:

the allowed value.

DC Bus
Description
HMS01.1NW0020
HMS01.1NW0036
HMS01.1NW0054
Symbol
Unit
UDC
254...750
CDC
mF

tentl_ZK

capacitance3)
WDC
Ws

at UDC = 750 V
RDC
ohm
continuous load kVA at cos=1
PDC
kW
120,00
maximum possible load kVA at

cos=1
PDC
kW
180,00
900

U
DC_limit_max
HMS01.1NW0070
120/315

and Controls
Description
Symbol
U
DC_limit_min
efficiency for nominal data
Unit
HMS01.1NW0020
HMS01.1NW0036
HMS01.1NW0054
HMS01.1NW0070
254
0,93
1)
2)
3)
4)
5)

voltage threshold"
Fig.6-26:
HMS - Data of power section - DC bus

Description
Symbol
Unit
UDC
254...750
CDC
mF

HMS01.1N-W0110
HMS01.1N-W0150
HMS01.1N-W0210
tentl_ZK

capacitance3)
WDC
Ws

at UDC = 750 V
RDC
ohm
PDC
kW
120,00

cos=1
PDC
kW
180,00
900
254

DC_limit_max

DC_limit_min
1)
2)
3)
4)
5)
Fig.6-27:
0,93
voltage threshold"

and Controls
121/315
Inverter
Description
HMS01.1NW0020
HMS01.1NW0036
HMS01.1NW0054
HMS01.1NW0070
Symbol
Unit
fs
kHz
4, 8, 12, 16

Uout_eff
~ UDC x 0,71

Uout_eff
~ UDC x 0,71

du/dt
kV/s
5,00

du/dt
kV/s
5,00
fout_2k
Hz
fout_4k
Hz
0...400
fout_8k
Hz
0...800

fs = 12 kHz
fout_12k
Hz
0...1200

fs = 16 kHz
fout_16k
Hz
0...1600

fs = 2 kHz
Iout_max2

fs = 4 kHz
Iout_max4
20,0
36,0
54,0
70,7

fs = 8 kHz
Iout_max8
20,0
36,0
54,0
70,7

fs = 12 kHz
Iout_max12
16,0
31,0
45,0
65,0

fs = 16 kHz
Iout_max16
11,0
24,0
35,0
51,0

at fs = 2 kHz
Iout_cont2

at fs = 4 kHz
Iout_cont4
12,1
21,3
35,0
42,4

at fs = 8 kHz
Iout_cont8
8,3
15,0
20,0
24,1

at fs = 12 kHz4)
Iout_cont12
5,0
9,5
12,0
14,4

at fs = 16 kHz5)
Iout_cont16
2,7
6,0
7,5
9,3
122/315

and Controls
Description
Symbol

fout < fout_still
out_cont0Hz_

fout < fout_still
out_cont0Hz_

fout < fout_still
out_cont0Hz_

Unit
HMS01.1NW0020
HMS01.1NW0036
HMS01.1NW0054
HMS01.1NW0070
I
A
I
A
8,1
14,2
23,4
28,3
5,5
10,0
13,4
16,1
3,3
6,4
8,2
9,6
1,8
4,0
5,1
6,2
I
8
I
out_cont0Hz_
12

out_cont0Hz_

fout_still
I
16
Hz
2...4

ta; fs = 4 kHz
1)

2) 3)
4) 5) 6) 7)
8)
Fig.6-28:
HMS - Data of power section - Inverter

Description
Symbol
Unit
fs
kHz
4, 8, 12, 16

Uout_eff
~ UDC x 0,71

Uout_eff
~ UDC x 0,71

du/dt
kV/s
5,00

du/dt
kV/s
5,00
fout_2k
Hz
fout_4k
Hz
0...400
fout_8k
Hz
0...800
HMS01.1N-W0110
HMS01.1N-W0150
HMS01.1N-W0210

and Controls
123/315

Description
Symbol
Unit
HMS01.1N-W0110
HMS01.1N-W0150
HMS01.1N-W0210

fs = 12 kHz
fout_12k
Hz
0...1200

fs = 16 kHz
fout_16k
Hz
0...1600

fs = 2 kHz
Iout_max2

fs = 4 kHz
Iout_max4
110,0
150,0
210,0

fs = 8 kHz
Iout_max8
110,0
150,0
210,0

fs = 12 kHz
Iout_max12
75,0
136,0
190,0

fs = 16 kHz
Iout_max16
60,0
106,0
155,0

at fs = 2 kHz
Iout_cont2

at fs = 4 kHz
Iout_cont4
68,5
99,7
150,7

at fs = 8 kHz
Iout_cont8
43,5
67,5
101,7

at fs = 12 kHz4)
Iout_cont12
32,0
48,4
72,6

at fs = 16 kHz5)
Iout_cont16
25,5
36,8
54,2

fout < fout_still
out_cont0Hz_

fout < fout_still
out_cont0Hz_

fout < fout_still
out_cont0Hz_

out_cont0Hz_

out_cont0Hz_
I
A
I
A
42,2
57,0
86,1
24,9
38,6
58,2
18,3
27,7
41,5
14,7
21,1
31,0
I
8
I
12
I
16
124/315

and Controls

Description
Symbol
Unit
fout_still
Hz
HMS01.1N-W0110
HMS01.1N-W0150
HMS01.1N-W0210
2...4

ta; fs = 4 kHz
1)

2) 3)
4) 5) 6) 7)
8)
Fig.6-29:

used.
drive system.

General Information
Current Profiles
Description
HMS01.1NW0020
HMS01.1NW0036
HMS01.1NW0054
HMS01.1NW0070
34,71
54,00
66,87
13,88
21,60
26,75
Symbol
Unit
Iout_peak1_2

Iout_base1_2
fs = 2 kHz; t = 0,4 s; T = 4 s; K = 2,5

T = 4 s; K = 2,52)
Iout_peak1_4
19,05

Iout_base1_4
fs = 4 kHz; t = 0,4 s; T = 4 s; K = 2,5
7,62

T = 4 s; K = 2,51)

and Controls
125/315
Symbol
Unit
HMS01.1NW0020
HMS01.1NW0036
HMS01.1NW0054
HMS01.1NW0070
Iout_peak1_8
13,22
24,83
34,39
38,76

Iout_base1_8
fs = 8 kHz; t = 0,4 s; T = 4 s; K = 2,5
5,29
9,93
13,76
15,50

T = 4 s; K = 2,54)
8,06
15,90
21,07
23,40
3,22
6,36
8,43
9,36
4,40
10,10
13,21
15,18
1,76
4,04
5,28
6,07
Description
T = 4 s; K = 2,53)

fs = 12 kHz; t = 0,4 s; T = 4 s; K = 2,5
T = 4 s; K = 2,55)
fs = 16 kHz; t = 0,4 s; T = 4 s; K = 2,5
I
out_peak1_12
I
out_base1_12
I
out_peak1_16
I
out_base1_16

K = 2,06)

Iout_base3_2
fs = 2 kHz; t = 2 s; T = 20 s; K = 2,0

K = 2,07)
17,28
31,32
52,93
60,94

Iout_base3_4
fs = 4 kHz; t = 2 s; T = 20 s; K = 2,0
8,64
15,66
26,46
30,47

K = 2,08)
11,93
22,27
30,67
35,04

Iout_base3_8
fs = 8 kHz; t = 2 s; T = 20 s; K = 2,0
5,96
11,14
15,33
17,52

T = 20 s; K = 2,09)
7,24
14,19
18,73
21,06
3,62
7,09
9,36
10,53
3,94
8,98
11,72
13,63
1,97
4,49
5,86
6,81

fs = 12 kHz; t = 2 s; T = 20 s; K = 2,0
T = 20 s; K = 2,010)
fs = 16 kHz; t = 2 s; T = 20 s; K = 2,0
I
out_peak3_12
I
out_base3_12
I
out_peak3_16
I
out_base3_16

Iout_base4_2
fs = 2 kHz; t = 60 s; T = 5 min; K = 1,5
126/315

and Controls

HMS01.1NW0054
HMS01.1NW0070
22,45
40,45
45,67
8,40
14,97
26,97
30,45
8,64
15,85
23,26
26,02

Iout_base4_8
fs = 8 kHz; t = 60 s; T = 5 min; K = 1,5
5,76
10,57
15,51
17,35

T = 5 min; K = 1,514)
5,22
10,04
14,16
15,56
3,48
6,69
9,44
10,37
2,83
6,33
8,85
10,05
1,89
4,22
5,90
6,70
Description
HMS01.1NW0020
Symbol
Unit

T = 5 min; K = 1,511)
Iout_peak4_2

T = 5 min; K = 1,512)
Iout_peak4_4
12,60

Iout_base4_4
fs = 4 kHz; t = 60 s; T = 5 min; K = 1,5

T = 5 min; K = 1,513)
Iout_peak4_8

fs = 12 kHz; t = 60 s; T = 5 min;
K = 1,5
T = 5 min; K = 1,515)
fs = 16 kHz; t = 60 s; T = 5 min;
K = 1,5
I
out_peak4_12
I
out_base4_12
I
out_peak4_16
I
out_base4_16
HMS01.1NW0036
-

T = 10 min; K = 1,116)
Iout_peak5_2

fs = 2 kHz; t = 60 s; T = 10 min;
K = 1,1
Iout_base5_2

T = 10 min; K = 1,117)
Iout_peak5_4
12,26
21,67
36,47
43,32

fs = 4 kHz; t = 60 s; T = 10 min;
K = 1,1
Iout_base5_4
11,15
19,70
33,16
39,38

T = 10 min; K = 1,118)
Iout_peak5_8
8,39
15,28
20,91
24,63

fs = 8 kHz; t = 60 s; T = 10 min;
K = 1,1
Iout_base5_8
7,63
13,89
19,01
22,39

and Controls
127/315
Description
T = 10 min; K = 1,119)
fs = 12 kHz; t = 60 s; T = 10 min;
K = 1,1
T = 10 min; K = 1,120)
fs = 16 kHz; t = 60 s; T = 10 min;
K = 1,1
Symbol
I
out_peak5_12
I
out_base5_12
I
out_peak5_16
I
out_base5_16
Unit
HMS01.1NW0020
HMS01.1NW0036
HMS01.1NW0054
HMS01.1NW0070
5,07
9,67
12,71
14,71
4,61
8,79
11,56
13,37
2,75
6,09
7,94
9,50
2,50
5,54
7,22
8,63

7) 8) 9) 10)
11) 12) 13)
14) 15) 16)
17) 18) 19)
20)
Fig.6-30:
HMS - Examples of allowed current profiles

Description
Symbol
Unit
Iout_peak1_2

Iout_base1_2
fs = 2 kHz; t = 0,4 s; T = 4 s; K = 2,5

T = 4 s; K = 2,52)
Iout_peak1_4
106,40
150,00
210,00

Iout_base1_4
fs = 4 kHz; t = 0,4 s; T = 4 s; K = 2,5
42,56
60,00
84,00

T = 4 s; K = 2,53)
Iout_peak1_8
67,91
107,09
156,29

Iout_base1_8
fs = 8 kHz; t = 0,4 s; T = 4 s; K = 2,5
27,16
42,84
62,52

T = 4 s; K = 2,54)
50,36
77,35
112,47
20,14
30,94
44,99
40,62
58,83
84,38

T = 4 s; K = 2,51)

fs = 12 kHz; t = 0,4 s; T = 4 s; K = 2,5
T = 4 s; K = 2,55)
I
out_peak1_12
I
out_base1_12
I
out_peak1_16
HMS01.1N-W0110
HMS01.1N-W0150
HMS01.1N-W0210
128/315

and Controls

Description
fs = 16 kHz; t = 0,4 s; T = 4 s; K = 2,5
Symbol
I
out_base1_16
Unit
HMS01.1N-W0110
HMS01.1N-W0150
HMS01.1N-W0210
16,25
23,53
33,75

K = 2,06)

Iout_base3_2
fs = 2 kHz; t = 2 s; T = 20 s; K = 2,0

K = 2,07)
95,87
140,83
208,94

Iout_base3_4
fs = 4 kHz; t = 2 s; T = 20 s; K = 2,0
47,93
70,41
104,47

K = 2,08)
60,73
96,70
142,91

Iout_base3_8
fs = 8 kHz; t = 2 s; T = 20 s; K = 2,0
30,36
48,35
71,45

T = 20 s; K = 2,09)
44,90
69,65
102,46
22,45
34,83
51,23
36,17
52,97
76,75
18,09
26,49
38,37

fs = 12 kHz; t = 2 s; T = 20 s; K = 2,0
T = 20 s; K = 2,010)
fs = 16 kHz; t = 2 s; T = 20 s; K = 2,0
I
out_peak3_12
I
out_base3_12
I
out_peak3_16
I
out_base3_16

Iout_base4_2
fs = 2 kHz; t = 60 s; T = 5 min; K = 1,5

T = 5 min; K = 1,511)
Iout_peak4_2

T = 5 min; K = 1,512)
Iout_peak4_4
70,02
106,73
162,71

Iout_base4_4
fs = 4 kHz; t = 60 s; T = 5 min; K = 1,5
46,68
71,16
108,47

T = 5 min; K = 1,513)
Iout_peak4_8
43,90
72,42
110,19

Iout_base4_8
fs = 8 kHz; t = 60 s; T = 5 min; K = 1,5
29,27
48,28
73,46

and Controls
129/315

Description
T = 5 min; K = 1,514)
fs = 12 kHz; t = 60 s; T = 5 min;
K = 1,5
T = 5 min; K = 1,515)
fs = 16 kHz; t = 60 s; T = 5 min;
K = 1,5
Symbol
I
out_peak4_12
I
out_base4_12
I
out_peak4_16
I
out_base4_16
Unit
HMS01.1N-W0110
HMS01.1N-W0150
HMS01.1N-W0210
32,34
52,00
78,67
21,56
34,67
52,45
26,01
39,54
58,83
17,34
26,36
39,22

T = 10 min; K = 1,116)
Iout_peak5_2

fs = 2 kHz; t = 60 s; T = 10 min;
K = 1,1
Iout_base5_2

T = 10 min; K = 1,117)
Iout_peak5_4
69,32
101,61
153,95

fs = 4 kHz; t = 60 s; T = 10 min;
K = 1,1
Iout_base5_4
63,02
92,38
139,95

T = 10 min; K = 1,118)
Iout_peak5_8
43,73
68,78
104,01

fs = 8 kHz; t = 60 s; T = 10 min;
K = 1,1
Iout_base5_8
39,75
62,53
94,56
32,21
49,37
74,19
29,28
44,88
67,45

T = 10 min; K = 1,119)
fs = 12 kHz; t = 60 s; T = 10 min;
K = 1,1
I
out_peak5_12
I
out_base5_12
130/315

and Controls

Description
T = 10 min; K = 1,120)
fs = 16 kHz; t = 60 s; T = 10 min;
K = 1,1
Symbol
I
out_peak5_16
I
out_base5_16
Unit
HMS01.1N-W0110
HMS01.1N-W0150
HMS01.1N-W0210
25,90
37,54
55,46
23,55
34,13
50,42

7) 8) 9) 10)
11) 12) 13)
14) 15) 16)
17) 18) 19)
20)
Fig.6-31:
Profile
Explanation
The characteris
tic data of the
profile are used
to select convert
ers and inverters
for operation with
standard motors
and servo drives.
Fig.6-32:

General Information
motor design:

UEL_P_e

and Controls
131/315

supply unit.

Symbol
Unit
HMS01.1NW0020
HMS01.1NW0036
HMS01.1NW0054
HMS01.1NW0070

3 AC 400 V; 50 Hz; t > 10 min;
K = 1,0; fs = 4 kHz1)
PNenn
kW
5,50
11,00
18,50
22,00

3 AC 400 V; 50 Hz; t = 60 s;
T = 10 min; K = 1,1; fs = 4 kHz2)
PNenn
kW
4,00
7,50
15,00
18,50

3 AC 400 V; 50 Hz; t = 60 s;
T = 5 min; K = 1.5; fs = 4 kHz3)
PNenn
kW
3,00
7,50
11,00
15,00

3 AC 400 V; 50 Hz; t = 2 s; T = 20 s;
K = 2,0; fs = 4 kHz4)
PNenn
kW
3,00
7,50
11,00
15,00
Description
1) 2) 3) 4)
Fig.6-33:
HMS - Selection of standard motors 3 AC 400V - Exemplary profiles

Description
Symbol
Unit
HMS01.1N-W0110
HMS01.1N-W0150
HMS01.1N-W0210

3 AC 400 V; 50 Hz; t > 10 min;
K = 1,0; fs = 4 kHz1)
PNenn
kW
tbd
55,00
75,00

3 AC 400 V; 50 Hz; t = 60 s;
T = 10 min; K = 1,1; fs = 4 kHz2)
PNenn
kW
tbd
45,00
75,00

3 AC 400 V; 50 Hz; t = 60 s;
T = 5 min; K = 1.5; fs = 4 kHz3)
PNenn
kW
tbd
37,00
55,00

3 AC 400 V; 50 Hz; t = 2 s; T = 20 s;
K = 2,0; fs = 4 kHz4)
PNenn
kW
tbd
37,00
55,00
1) 2) 3) 4)
Fig.6-34:
132/315

and Controls

Symbol
Unit
HMS01.1NW0020
HMS01.1NW0036
HMS01.1NW0054
HMS01.1NW0070

3AC460V; 60 Hz; t > 10 min;
K = 1,0; fs = 4 kHz1)
PNenn
kW
5,50
11,00
18,40
22,10

3AC460V; 60 Hz; t = 60 s;
T = 10 min; K = 1,1; fs = 4 kHz2)
PNenn
kW
5,50
11,00
18,40
22,10

3AC460V; 60 Hz; t = 60 s;
T = 5 min; K = 1.5; fs = 4 kHz3)
PNenn
kW
3,70
7,40
14,70

3AC460V; 60 Hz; t = 2 s; T = 20 s;
K = 2,0; fs = 4 kHz4)
PNenn
kW
3,70
7,40
14,70
Description
1) 2) 3) 4)
Fig.6-35:

Description
Symbol
Unit
HMS01.1N-W0110
HMS01.1N-W0150
HMS01.1N-W0210

3AC460V; 60 Hz; t > 10 min;
K = 1,0; fs = 4 kHz1)
PNenn
kW
36,80
55,20
91,90

3AC460V; 60 Hz; t = 60 s;
T = 10 min; K = 1,1; fs = 4 kHz2)
PNenn
kW
36,80
55,20
73,60

3AC460V; 60 Hz; t = 60 s;
T = 5 min; K = 1.5; fs = 4 kHz3)
PNenn
kW
22,10
36,80
55,20

3AC460V; 60 Hz; t = 2 s; T = 20 s;
K = 2,0; fs = 4 kHz4)
PNenn
kW
22,10
36,80
55,20
1) 2) 3) 4)
Fig.6-36:
verters.

and Controls
133/315
Profile
Explanation
Characteristic of
the selection of
standard motors
and servo drives.
Fig.6-37:
134/315

and Controls
6.2.5
Overview
Fig.6-38:
Connection diagram HMS01.1-Wxxxx

and Controls
135/315

Connection Points at HMS01.1N-W0020 and HMS01.1N-W0036
Connections at Power Section (Front)
1)
2)
3)
X1 in, X1 out
Fig.6-39:
control voltage
DC bus
module bus
Connections at power section (front) HMS01.1N-W0020 and

HMS01.1N-W0036
136/315

and Controls

Connections at Power Section (Bottom)
X5
X6
XS2
Fig.6-40:
motor connection
motor temperature monitoring and motor holding brake
shield connection (motor power cable)
Connections at power section (bottom) HMS01.1N-W0020, -W0036

and Controls
137/315
Connection Points at HMS01.1N-W0054 and HMS01.1N-W0070

1)
2)
3)
X1 in, X1 out
Fig.6-41:
control voltage
DC bus
module bus
Connections at power section (front) HMS01.1N-W0054 and W0070
138/315

and Controls

X5
X6
XS2
Fig.6-42:
motor connection
Connections at power section (bottom) HMS01.1N-W0054 and W0070

and Controls
139/315
Connection Points at HMS01.1N-W0110, HMS01.1N-W0150,

HMS01.1N-W0210 and HMS01.1N-W0350 (Preliminary)
1)
2)
3)
4)
5)
X1 in, X1 out
Fig.6-43:
control voltage
DC bus
plate for shield connection of motor cable (optional)
motor connection
module bus
Connections at power section (front) HMS01.1N-W0110, HMS01.1NW0150 and HMS01.1N-W0210
140/315

and Controls

X6
XS2
Fig.6-44:

Connections at power section (bottom) HMS01.1N-W0110, HMS01.1NW0150 and HMS01.1N-W0210

Touch Guard

page 299.
6.3
HMS02 Power Sections
6.3.1

Brief Description
Usage
The HMS02 inverters are part of the Rexroth IndraDrive M product range and
are used to operate single axes.
Type
Usage
HMS02.1E-Wxxxx-NNNN
single-axis device
Operation of a three-phase a.c. mo

tor (asynchronous or synchronous
motor).
Fig.6-45:
Usage of HMS02

and Controls
141/315

1
2
power section
control section
1)
2)

DC bus connection
Fig.6-46:
Fig.6-47:
HMS02 - block diagram
142/315

and Controls
6.3.2
Type Code
available versions.
Fig.6-48:
Type code HMS02

and Controls
143/315
Identification
HMS02.1N-W0028
1
2
3
Type Plate

firmware type plate
Fig.6-49:
1
2
3
4
5
6
7
device type
part number
serial number
bar code
hardware index
Fig.6-50:
6.3.3
HMS02.1N-W0054
Scope of Supply
144/315

and Controls
6.3.4
1 x touch guard
1 connector X5 and X6 each
Technical Data

General Information
page 19.
UL Data
Description
Symbol
Unit
HMS02.1N-W0028

HMS02.1N-W0054

ISCCR
A rms
42000
254...750
IL_cont
Uout
Iout_max
1)
2)
3)
4)
Fig.6-51:
18,4
30,7
500
15,0
25,0

Connection Points
tation.
L1, L2, L3
at PDC_cont
Applied standards
Description
age Directive
product standard
Symbol
Unit
HMS02.1N-W0028
HMS02.1N-W0054
EN61800-5-1
EN61800-3
100% (EN61800-5-1)

test rate
100% (EN61800-5-1)

and Controls
145/315

Description
Symbol
Unit
HMS02.1N-W0028
HMS02.1N-W0054

(UL)
UL 508 C
UL files (UL)
E 134201

(UL)
Fig.6-52:
146/315

and Controls

A)
B)
Fig.6-53:

ance!
rear view!

and Controls
147/315

A)
B)
Fig.6-54:

ance!
rear view!
148/315

and Controls

Description
Symbol
Unit
HMS02.1N-W0028
HMS02.1N-W0054
Weight
kg
3,50
5,00
mm
352
Device depth (UL)2)
mm
205
Device width (UL)3)
mm
Ris
MOhm
>8
CY
nF
2 x 68

LP
dB (A)
tbd
1) 2) 3)
4)
50
75

Fig.6-55:

Description
Symbol
Unit
Ta_work
0...40
0...55
%/K

ta1)
2)
fTa
HMS02.1N-W0028
HMS02.1N-W0054
G1
f
cooling type3)
ing4)
m3/h
17,20
tbd
fs
kHz
4, 8
4, 8, 12, 16
35
40
70
150
150,00
350,00

fs = fs (min.)6)
Diss_0A_fsmi

fs = fs (max.)7)
Diss_0A_fsma

PDiss_cont

device9)
dtop
mm
80

the device10)
dbot
mm
80
P
x

and Controls
149/315

Description
Symbol
Unit

65

fails; PBD
1)
2)
3)
4)
5)
6) 7)
8)
9) 10)
Fig.6-56:
rent
HMS02.1N-W0028
HMS02.1N-W0054
observe derating
(at HMx, HCS)
Fig.6-57:
150/315

and Controls
Distances
CAUTION
A
B
C
dtop
dbot
Fig.6-58:
air intake
air outlet
distance top
distance bottom
Basic Data Power Section HMS02

General Information
data of DC bus
data of inverter

and Controls
151/315
Control Voltage
Description
Symbol
Unit
UN3
24 20 %

UN3
24 5 %

UN3
26 5 %
--

1 ms5)
UN3_max
33 (1ms)
IEIN3
4,80
tEIN3Lade
ms
10
input capacitance
CN3
mF
1,20

UN3 = DC 24 V (UL)6)
PN3
Ucontr_int
1) 2) 3)
4)
5)
6)
7)
HMS02.1N-W0028
HMS02.1N-W0054
13
17

Fig.6-59:

This includes:

the allowed value.

DC Bus
Description
Symbol
Unit
UDC
CDC
mF
HMS02.1N-W0028
HMS02.1N-W0054
254...750
0,14
0,27
152/315

and Controls

Description
Symbol
Unit
WDC
Ws

at UDC = 750 V
RDC
ohm
PDC

cos=1
PDC

HMS02.1N-W0054
tentl_ZK

capacitance3)

HMS02.1N-W0028
U
DC_limit_max
U
DC_limit_min
<230k
900
254
1)
2)
3)
4)
5)

voltage threshold"
Fig.6-60:
Inverter
Description
Symbol
Unit
HMS02.1N-W0028
HMS02.1N-W0054
fs
kHz
4, 8
4, 8, 12, 16

Uout_eff
~ UDC x 0,71

Uout_eff
~ UDC x 0,71

du/dt
kV/s
5,00

du/dt
kV/s
5,00
fout_2k
Hz
fout_4k
Hz
0...400
fout_8k
Hz
0...800

fs = 12 kHz
fout_12k
Hz
0...1200

fs = 16 kHz
fout_16k
Hz
0...1600

and Controls
153/315

Description
Symbol
Unit

fs = 2 kHz
Iout_max2

fs = 4 kHz
Iout_max4
28,3
54,0

fs = 8 kHz
Iout_max8
28,3
54,0

fs = 12 kHz
Iout_max12
54,0

fs = 16 kHz
Iout_max16
40,0

at fs = 2 kHz
Iout_cont2

at fs = 4 kHz
Iout_cont4
13,8
25,0

at fs = 8 kHz
Iout_cont8
8,5
20,0

at fs = 12 kHz4)
Iout_cont12
12,7

at fs = 16 kHz5)
Iout_cont16
10,2

fout < fout_still
out_cont0Hz_

fout < fout_still
out_cont0Hz_

fout < fout_still
HMS02.1N-W0028
HMS02.1N-W0054
-
I
A
I
A
9,2
19,2
5,1
12,5
7,0
5,6
I
out_cont0Hz_
8
I
out_cont0Hz_
12
I
out_cont0Hz_
16
154/315

and Controls

Description
Symbol
Unit
fout_still
Hz
HMS02.1N-W0028
HMS02.1N-W0054
2...4

ta; fs = 4 kHz
1)
2) 3)
4) 5) 6) 7)
8)
Fig.6-61:


used.
drive system.

General Information
Current Profiles

and Controls
155/315
Profile
Explanation
The characteris
tic data of the
profile are used
to select convert
ers and inverters
for operation with
standard motors
and servo drives.
Fig.6-62:

Description
Symbol
Unit
Iout_peak1_2

Iout_base1_2
fs = 2 kHz; t = 0,4 s; T = 4 s; K = 2,5

T = 4 s; K = 2,52)
Iout_peak1_4
23,11
48,74

Iout_base1_4
fs = 4 kHz; t = 0,4 s; T = 4 s; K = 2,5
9,25
19,50

T = 4 s; K = 2,53)
Iout_peak1_8
14,13
31,93

Iout_base1_8
fs = 8 kHz; t = 0,4 s; T = 4 s; K = 2,5
5,65
12,77

T = 4 s; K = 2,54)
20,49
8,20
16,56
6,62

T = 4 s; K = 2,51)

fs = 12 kHz; t = 0,4 s; T = 4 s; K = 2,5
T = 4 s; K = 2,55)
fs = 16 kHz; t = 0,4 s; T = 4 s; K = 2,5
I
out_peak1_12
I
out_base1_12
I
out_peak1_16
I
out_base1_16

K = 2,06)
HMS02.1N-W0028
HMS02.1N-W0054
156/315

and Controls

Description
Symbol
Unit
HMS02.1N-W0028
HMS02.1N-W0054

Iout_base3_2
fs = 2 kHz; t = 2 s; T = 20 s; K = 2,0

K = 2,07)
21,88
43,44

Iout_base3_4
fs = 4 kHz; t = 2 s; T = 20 s; K = 2,0
10,94
21,72

K = 2,08)
13,35
29,04

Iout_base3_8
fs = 8 kHz; t = 2 s; T = 20 s; K = 2,0
6,67
14,52

T = 20 s; K = 2,09)
18,56
9,28
14,97
7,49

fs = 12 kHz; t = 2 s; T = 20 s; K = 2,0
T = 20 s; K = 2,010)
fs = 16 kHz; t = 2 s; T = 20 s; K = 2,0
I
out_peak3_12
I
out_base3_12
I
out_peak3_16
I
out_base3_16

Iout_base4_2
fs = 2 kHz; t = 60 s; T = 5 min; K = 1,5

T = 5 min; K = 1,511)
Iout_peak4_2

T = 5 min; K = 1,512)
Iout_peak4_4
14,84
33,90

Iout_base4_4
fs = 4 kHz; t = 60 s; T = 5 min; K = 1,5
9,89
22,60

T = 5 min; K = 1,513)
Iout_peak4_8
9,03
24,84

Iout_base4_8
fs = 8 kHz; t = 60 s; T = 5 min; K = 1,5
6,02
16,56

T = 5 min; K = 1,514)
15,81
10,54

fs = 12 kHz; t = 60 s; T = 5 min;
K = 1,5
I
out_peak4_12
I
out_base4_12

and Controls
157/315

Description
T = 5 min; K = 1,515)
fs = 16 kHz; t = 60 s; T = 5 min;
K = 1,5
Symbol
I
out_peak4_16
I
out_base4_16
Unit
HMS02.1N-W0028
HMS02.1N-W0054
12,74
8,49

T = 10 min; K = 1,116)
Iout_peak5_2

fs = 2 kHz; t = 60 s; T = 10 min;
K = 1,1
Iout_base5_2

T = 10 min; K = 1,117)
Iout_peak5_4
14,23
26,35

fs = 4 kHz; t = 60 s; T = 10 min;
K = 1,1
Iout_base5_4
12,93
23,95

T = 10 min; K = 1,118)
Iout_peak5_8
8,65
20,79

fs = 8 kHz; t = 60 s; T = 10 min;
K = 1,1
Iout_base5_8
7,87
18,90
13,21
12,00
10,63
9,66

T = 10 min; K = 1,119)
fs = 12 kHz; t = 60 s; T = 10 min;
K = 1,1
T = 10 min; K = 1,120)
fs = 16 kHz; t = 60 s; T = 10 min;
K = 1,1
I
out_peak5_12
I
out_base5_12
I
out_peak5_16
I
out_base5_16

7) 8) 9) 10)
11) 12) 13)
14) 15) 16)
17) 18) 19)
20)
Fig.6-63:
158/315

and Controls

General Information
motor design:

UEL_P_e

supply unit.

in preparation

in preparation

and Controls
159/315
6.3.5
Overview
Overall connection diagram with mains filter, mains choke, supply unit, power
section
HNS02
HNL02
HMV02
HMS02
Fig.6-64:
mains filter
mains choke
supply unit
power section
Overall connection diagram (mains filter, mains choke, supply unit, pow
er section)
160/315

and Controls

Connection diagram of power section
Fig.6-65:
Connection diagram HMS02.1-Wxxxx

and Controls
161/315
1)
2)
3)
X1 in, X1 out
Fig.6-66:
control voltage
DC bus
module bus
Connections at power section (front)
162/315

and Controls
X5
X6
XS2
Fig.6-67:
motor connection
Connections at power section (bottom)

Touch Guard

page 299.
6.4
HMD01 Power Sections
6.4.1

Brief Description
Usage
The HMD01 inverters are part of the Rexroth IndraDrive M product range and
are used to operate 2 single axes.
Type
Usage
HMD01.1E-Wxxxx-NNNN
double-axis device
Operation of two three-phase a.c.

motors (asynchronous or synchro
nous motors).
Fig.6-68:
Usage of HMD01

and Controls
163/315

1)
2)
Fig.6-69:
6.4.2
inverter stages with output to motor

DC bus connection
HMD - block diagram
Type Code
available versions.
164/315

and Controls
Fig.6-70:
Type code HMD01

and Controls
165/315
Identification
1
2
3
Type Plate

firmware type plate
Fig.6-71:
1
2
3
4
5
6
7
device type
part number
serial number
bar code
hardware index
Fig.6-72:
166/315

and Controls
6.4.3
6.4.4
Scope of Supply
1 touch guard
1 connector X5.1, X5.2, X6.1 and X6.2 each
Technical Data

General Information
page 19.
UL Data
Description
Symbol
Unit
HMD01.1N-W0012
HMD01.1N-W0036

HMD01.1N-W0020

ISCCR
A rms
42000
254..750VDC
IL_cont
Uout
Iout_max
1)
2)
3)
4)
Fig.6-73:
17,0
24,5
49,0
530
6,9
10,0
20,0

Connection Points
tation.
L1, L2, L3
at PDC_cont
HMD - Ambient and operating conditions - UL ratings
Applied standards
Description
age Directive
product standard
Symbol
Unit
HMD01.1N-W0012
HMD01.1N-W0020
EN61800-5-1
EN61800-3
100% (EN61800-5-1)

test rate
100% (EN61800-5-1)
HMD01.1N-W0036

and Controls
167/315

Description
Symbol
Unit
HMD01.1N-W0012
HMD01.1N-W0020

(UL)
UL 508 C
UL files (UL)
E 134201

(UL)
HMD01.1N-W0036
Fig.6-74:
HMD - Applied standards
168/315

and Controls

HMD01.1N-W0012
A)
B)
C)
D)
Fig.6-75:

ance!
rear view!
Dimensions HMD01.1N-W0012

and Controls
169/315

HMD01.1N-W0020
A)
B)
C)
D)
Fig.6-76:

ance!
rear view!
170/315

and Controls

HMD01.1N-W0036
A)
B)
C)
D)
Fig.6-77:

ance!
rear view!

and Controls
171/315
Dimensions, Mass, Insulation, Sound Pressure Level

Description
Symbol
Unit
HMD01.1N-W0012
HMD01.1N-W0020
HMD01.1N-W0036
Weight
kg
5,50
5,60
7,50
mm
440
Device depth (UL)2)
mm
262
Device width (UL)3)
mm
Ris
MOhm
>50
CY
nF
136,00

LP
dB (A)
tbd
1) 2) 3)
4)
50
75

Fig.6-78:
HMD - Data for mass, dimensions, sound pressure level, insulation

Description
Symbol
Unit
Ta_work
0...40
0...+55
%/K
2,0

ta1)
2)
fTa
HMD01.1N-W0012
HMD01.1N-W0020
HMD01.1N-W0036
G1
f
cooling type3)
ing4)
m3/h
tbd
fs
kHz
4, 8

fs = fs (min.)6)
Diss_0A_fsmi

fs = fs (max.)7)
Diss_0A_fsma

PDiss_cont

device9)
dtop
mm
80

the device10)
dbot
mm
100
2 x 35
2 x 10
2 x 15
2 x 50
2 x 10
2 x 25
2 x 95
2 x 135
2 x 205
P
x
172/315

and Controls

Description
Symbol
Unit

40
45

fails; PBD
40
45
1)
2)
3)
4)
5)
6) 7)
8)
9) 10)
Fig.6-79:
HMD01.1N-W0012
HMD01.1N-W0020
HMD01.1N-W0036
observe derating
(at HMx, HCS)
HMD - Data for cooling and power dissipation

CAUTION
A
B
C
dtop
dbot
Fig.6-80:
air intake
air outlet
distance top
distance bottom

and Controls
173/315

rent
Fig.6-81:
Basic Data Power Section HMD01

General Information
data of DC bus
data of inverter
Control Voltage
Description
Symbol
Unit
HMD01.1N-W0012
HMD01.1N-W0020
UN3
24 20 %

UN3
24 5 %
HMD01.1N-W0036
174/315

and Controls

Description
Symbol
Unit
UN3
26 5 %

1 ms5)
UN3_max
33 (1ms)
IEIN3
tbd
tEIN3Lade
ms
tbd
input capacitance
CN3
mF
tbd

UN3 = DC 24 V (UL)6)
PN3
Ucontr_int

1) 2) 3)
4)
5)
6)
7)
HMD01.1N-W0012
HMD01.1N-W0020
17
HMD01.1N-W0036
11

Fig.6-82:
HMD - Data for control voltage supply

This includes:

the allowed value.

DC Bus
Description
Symbol
Unit
UDC
254..750
CDC
mF

HMD01.1N-W0012
HMD01.1N-W0020
tentl_ZK

capacitance3)
WDC
Ws

at UDC = 750 V
RDC
ohm
PDC
kW
120,00
HMD01.1N-W0036

and Controls
175/315

Description
cos=1
Symbol
Unit
PDC
kW
180,00
900
254

DC_limit_max

DC_limit_min
HMD01.1N-W0012
HMD01.1N-W0020
HMD01.1N-W0036
0,93
1)
2)
3)
4)
5)

voltage threshold"
Fig.6-83:
HMD - Data of power section - DC bus
Inverter
Description
Symbol
Unit
fs
kHz
4, 8

Uout_eff
~ UDC x 0,71

Uout_eff
~ UDC x 0,71

du/dt
kV/s
5,00

du/dt
kV/s
5,00
fout_2k
Hz
fout_4k
Hz
0..400
fout_8k
Hz
0...800

fs = 12 kHz
fout_12k
Hz

fs = 16 kHz
fout_16k
Hz

fs = 2 kHz
Iout_max2

fs = 4 kHz
Iout_max4
12,0
20,0
36,0

fs = 8 kHz
Iout_max8
12,0
20,0
36,0
HMD01.1N-W0012
HMD01.1N-W0020
HMD01.1N-W0036
176/315

and Controls

Description
Symbol
Unit

fs = 12 kHz
Iout_max12

fs = 16 kHz
Iout_max16

at fs = 2 kHz
Iout_cont2

at fs = 4 kHz
Iout_cont4
6,9
10,0
20,0

at fs = 8 kHz
Iout_cont8
3,7
6,1
13,0

at fs = 12 kHz4)
Iout_cont12

at fs = 16 kHz5)
Iout_cont16

fout < fout_still
out_cont0Hz_

fout < fout_still
out_cont0Hz_

fout < fout_still
HMD01.1N-W0012
HMD01.1N-W0020
HMD01.1N-W0036
--
I
2
I
A
4,4
7,0
13,7
1,7
4,1
8,9
I
out_cont0Hz_
8
I
out_cont0Hz_
Hz
2..4
12

out_cont0Hz_

fout_still
I
16

ta; fs = 4 kHz
1)
2) 3)
4) 5) 6) 7)
8)
Fig.6-84:

HMD - Data of power section - Inverter

and Controls
177/315

used.
drive system.

General Information
Current Profiles
Description
Symbol
Unit
Iout_peak1_2

Iout_base1_2
fs = 2 kHz; t = 0,4 s; T = 4 s; K = 2,5

T = 4 s; K = 2,52)
Iout_peak1_4
11,66
17,38
33,44

Iout_base1_4
fs = 4 kHz; t = 0,4 s; T = 4 s; K = 2,5
4,67
6,95
13,38

T = 4 s; K = 2,53)
Iout_peak1_8
6,35
10,76
22,14

Iout_base1_8
fs = 8 kHz; t = 0,4 s; T = 4 s; K = 2,5
2,54
4,31
8,86

T = 4 s; K = 2,54)

T = 4 s; K = 2,51)

fs = 12 kHz; t = 0,4 s; T = 4 s; K = 2,5
I
out_peak1_12
I
out_base1_12
HMD01.1N-W0012
HMD01.1N-W0020
HMD01.1N-W0036
178/315

and Controls

Description
T = 4 s; K = 2,55)
Symbol
I
Unit
HMD01.1N-W0012
HMD01.1N-W0020
HMD01.1N-W0036

K = 2,06)

Iout_base3_2
fs = 2 kHz; t = 2 s; T = 20 s; K = 2,0

K = 2,07)
10,50
15,44
30,13

Iout_base3_4
fs = 4 kHz; t = 2 s; T = 20 s; K = 2,0
5,25
7,72
15,07

K = 2,08)
5,67
9,52
19,79

Iout_base3_8
fs = 8 kHz; t = 2 s; T = 20 s; K = 2,0
2,84
4,76
9,89

T = 20 s; K = 2,09)

Iout_base4_2
fs = 2 kHz; t = 60 s; T = 5 min; K = 1,5

T = 5 min; K = 1,511)
Iout_peak4_2

T = 5 min; K = 1,512)
Iout_peak4_4
8,01
11,72
23,37

Iout_base4_4
fs = 4 kHz; t = 60 s; T = 5 min; K = 1,5
5,34
7,81
15,58

T = 5 min; K = 1,513)
4,29
7,19
15,23

fs = 16 kHz; t = 0,4 s; T = 4 s; K = 2,5

fs = 12 kHz; t = 2 s; T = 20 s; K = 2,0
T = 20 s; K = 2,010)
fs = 16 kHz; t = 2 s; T = 20 s; K = 2,0
out_peak1_16
I
out_base1_16
I
out_peak3_12
I
out_base3_12
I
out_peak3_16
I
out_base3_16
Iout_peak4_8

and Controls
179/315

Description
Unit
HMD01.1N-W0012
HMD01.1N-W0020
HMD01.1N-W0036

Iout_base4_8
fs = 8 kHz; t = 60 s; T = 5 min; K = 1,5
2,86
4,79
10,16

T = 5 min; K = 1,514)

fs = 12 kHz; t = 60 s; T = 5 min;
K = 1,5
T = 5 min; K = 1,515)
fs = 16 kHz; t = 60 s; T = 5 min;
K = 1,5
Symbol
I
out_peak4_12
I
out_base4_12
I
out_peak4_16
I
out_base4_16

T = 10 min; K = 1,116)
Iout_peak5_2

fs = 2 kHz; t = 60 s; T = 10 min;
K = 1,1
Iout_base5_2

T = 10 min; K = 1,117)
Iout_peak5_4
7,25
10,49
20,93

fs = 4 kHz; t = 60 s; T = 10 min;
K = 1,1
Iout_base5_4
6,59
9,54
19,02

T = 10 min; K = 1,118)
Iout_peak5_8
3,87
6,43
13,60

fs = 8 kHz; t = 60 s; T = 10 min;
K = 1,1
Iout_base5_8
3,52
5,84
12,36

T = 10 min; K = 1,119)
fs = 12 kHz; t = 60 s; T = 10 min;
K = 1,1
I
out_peak5_12
I
out_base5_12
180/315

and Controls

Description
T = 10 min; K = 1,120)
fs = 16 kHz; t = 60 s; T = 10 min;
K = 1,1
Symbol
I
out_peak5_16
I
out_base5_16
Unit
HMD01.1N-W0012
HMD01.1N-W0020
HMD01.1N-W0036

7) 8) 9) 10)
11) 12) 13)
14) 15) 16)
17) 18) 19)
20)
Fig.6-85:
HMD - Examples of allowed current profiles
Profile
Explanation
The characteris
tic data of the
profile are used
to select convert
ers and inverters
for operation with
standard motors
and servo drives.
Fig.6-86:

General Information
motor design:

UEL_P_e

and Controls
181/315

supply unit.

Description
Symbol
Unit
HMD01.1N-W0012
HMD01.1N-W0020
HMD01.1N-W0036

3 AC 400 V; 50 Hz; t > 10 min;
K = 1,0; fs = 4 kHz1)
PNenn
kW
3,00
4,00
7,50

3 AC 400 V; 50 Hz; t = 60 s;
T = 10 min; K = 1,1; fs = 4 kHz2)
PNenn
kW
2,20
4,00
7,50

3 AC 400 V; 50 Hz; t = 60 s;
T = 5 min; K = 1.5; fs = 4 kHz3)
PNenn
kW
2,20
3,00
7,50

3 AC 400 V; 50 Hz; t = 2 s; T = 20 s;
K = 2,0; fs = 4 kHz4)
PNenn
kW
2,20
3,00
7,50
1) 2) 3) 4)

HMD - Selection of standard motors 3 AC 400V - Exemplary profiles
Fig.6-87:

Description
Symbol
Unit
HMD01.1N-W0012
HMD01.1N-W0020
HMD01.1N-W0036

3AC460V; 60 Hz; t > 10 min;
K = 1,0; fs = 4 kHz1)
PNenn
kW
3,70
5,50
11,00

3AC460V; 60 Hz; t = 60 s;
T = 10 min; K = 1,1; fs = 4 kHz2)
PNenn
kW
2,20
3,70
11,00

3AC460V; 60 Hz; t = 60 s;
T = 5 min; K = 1.5; fs = 4 kHz3)
PNenn
kW
2,20
3,70
7,40

3AC460V; 60 Hz; t = 2 s; T = 20 s;
K = 2,0; fs = 4 kHz4)
PNenn
kW
2,20
3,70
7,40
1) 2) 3) 4)
Fig.6-88:

HMD - Selection of standard motors 3 AC 460V - Exemplary profiles
verters.
182/315

and Controls
Profile
Explanation
Characteristic of
the selection of
standard motors
and servo drives.
Fig.6-89:

and Controls
183/315
6.4.5
Overview
Fig.6-90:
Connection diagram HMD01
184/315

and Controls

Connection Points at HMD01.1N-W0012, HMD01.1N-W0020 and
HMD01.1N-W0036
1)
2)
3)
X1 in, X1 out
Fig.6-91:
control voltage
DC bus
module bus

and Controls
185/315

Connections at power section (bottom) HMD01.1N-W0012, HMD01.1NW0020, -W0036
X5.1, X5.2
X6.1, X6.2
XS2
Fig.6-92:
motor connection
Connections at power section (bottom)

Touch Guard

page 299.

and Controls

and Controls
187/315
IndraDrive M Supply Units
7.1
Types
Supply unit
Characteristic
Type
HMV01.1E
infeeding
W0030
W0075
Features
to supply HMS01 and HMD01 drive
controllers
W0120
HMV01.1R
regenerative
W0018
W0045
to supply HMS01 and HMD01 drive

controllers
W0065
W0120
HMV02.1R
regenerative
Fig.7-1:
W0015
Overview
7.2
HMV01.1E Supply Units, Infeeding
7.2.1

Brief Description
Usage
to supply HMS02 drive controllers
HMV supply units are used to supply modular HMS and HMD devices.
The different types can be used as follows:
Type
HMV01.1E
Fig.7-2:
Usage
infeeding
to supply HMS01 and HMD01 drive controllers
Usage of supply units
188/315

and Controls

Structure
1
2
3
Fig.7-3:
7.2.2
interfaces for signal processing

control panel
power connections incl. control voltage
Basic design
Type Code
available versions.

and Controls
189/315
Fig.7-4:
Type code
190/315

and Controls
Identification
Type Plate
Fig.7-5:
Type plate at device
1
2
3
4
5
6
7
device type
part number
serial number
bar code
hardware index
Fig.7-6:
7.2.3
Scope of Supply
1 touch guard

and Controls
191/315
7.2.4
1 connector X14 (only HMV01.1R), X31, X32 and X33 each
1 joint bar to connect the equipment grounding conductor to a neigh

boring device
1 standard control panel each
Technical Data HMV01.1E

General Information
page 19.
UL Data
Description
Symbol
Unit
HMV01.1E-W0030
HMV01.1E-W0120

HMV01.1E-W0075

ISCCR
A rms
42000
380...480
IL_cont
Uout
Iout_max
1)
2)
3)
4)
Fig.7-7:
51,0
128,0
204,0
435...710 dc
30,0
75,0
120,0

Connection Points
tation.
L1, L2, L3
at PDC_cont
HMV - Ambient and operating conditions - UL ratings
Applied standards
Description
age Directive
product standard
Symbol
Unit
HMV01.1E-W0030
HMV01.1E-W0075
EN61800-5-1
EN61800-3
100% (EN61800-5-1)
HMV01.1E-W0120
192/315

and Controls

Description
Symbol
Unit
HMV01.1E-W0030
HMV01.1E-W0075

test rate
100% (EN61800-5-1)

(UL)
UL 508 C
UL files (UL)
E 134201

(UL)
HMV01.1E-W0120
Fig.7-8:
HMV - Applied standards

and Controls
193/315

Dimensions
A)
*)
Fig.7-9:
minimum mounting clearance

plus additional clearance for mains connection cable (the required clear
ance depends on the minimum bending radius of the connected mains
connection cable)
Dimensions
194/315

and Controls

Device
L1
[mm]
[mm]
HMV01.1E-W0030
150
100
HMV01.1E-W0075
250
200
HMV01.1E-W0120
350
300
Fig.7-10:
Dimensions
Mass, Sound Pressure Level, Insulation

Description
Weight
Symbol
Unit
HMV01.1E-W0030
HMV01.1E-W0075
HMV01.1E-W0120
13,50
22,00
32,00
kg
(UL)1)
mm
440
Device depth (UL)2)
mm
262
(UL)3)
mm
Ris
MOhm
tbd
CY
nF
tbd

LP
dB (A)
tbd
Device height
Device width
1) 2) 3)
4)
150
250
350

Fig.7-11:
HMV - Data for mass, dimensions, sound pressure level, insulation

Description
Symbol
Unit
Ta_work
0...+40
0...55
%/K
2,0

ta1)
2)
fTa
HMV01.1E-W0030
HMV01.1E-W0075
HMV01.1E-W0120
cooling type3)
ing4)

PDiss_cont

device6)
dtop
mm
330

the device7)
dbot
mm
130
150,00
340,00
500,00

and Controls
195/315

Description
Symbol
Unit

65

fails; PBD
1)
2)
3)
4)
5)
6) 7)
Fig.7-12:
HMV01.1E-W0030
HMV01.1E-W0075
HMV01.1E-W0120
observe derating
(at HMx, HCS)
HMV - Data for cooling and power dissipation
Distances
CAUTION
A
B
C
dtop
dbot
Fig.7-13:
air intake
air outlet
distance top
distance bottom
196/315

and Controls
Basic Data Supply Unit HMV01, Infeeding

General Information
data of DC bus

resistor

drive controller - from mains connection to DC bus output.
Control Voltage
Description
Symbol
Unit
UN3
24 5 %

UN3
24 5 %

UN3
26 5 %

1 ms5)
UN3_max
28,80
IEIN3
tEIN3Lade
ms
input capacitance
CN3
mF

UN3 = DC 24 V (UL)6)
PN3
Ucontr_int
1) 2) 3)
4)
5)
6)
7)
Fig.7-14:
HMV01.1E-W0030
HMV01.1E-W0075
5,00
5,50
15
HMV01.1E-W0120
10,00
50
tbd
25
30
55

HMV - Data for control voltage supply

and Controls
197/315

This includes:

the allowed value.

Mains Voltage
Description
Symbol
Unit
fLN
Hz
50...60
Hz
Hz/s

cy change
fLN/t
HMV01.1E-W0030

HMV01.1E-W0075
-ISCCR
A rms
42000
ULN_nenn
3 AC 400
ULN
--

TN C, TT mains
ULN
380...480

mains
ULN
200...230

ULN
200...230
10
40
tolerance ULN (UL)

phase)3)
Lmin

Sk_min
MVA
HNL01.1E-0400N0051-A-480
HNL01.1E-0200N0125-A-480
HNL01.1E-0100N0202-A-480
1,6
3,4
5,4
I
maximum inrush
current5)
L_trans_max_
I L_cont
on

per minute6)
HMV01.1E-W0120
1
TPF
0,88
198/315

and Controls

Description
Symbol
Unit
HMV01.1E-W0030
HMV01.1E-W0075
HMV01.1E-W0120
TPF
0,64
TPF10
0,40
TPF

choke9)
cosh1
0,97

choke10)
cosh1
0,97

SLN
kVA
35,00
86,00
tbd

choke
SLN
kVA
31,00
68,00
108,00
IL_cont
51,0
128,0
204,0
63
160
250

ULN_nenn 8)

ULN_nenn 12)

and Controls
199/315

Description
Symbol
Unit
HMV01.1E-W0030
HMV01.1E-W0075
HMV01.1E-W0120

IEC 60364552; at IL_cont 13)
ALN
mm2
10
50
95

(UL)14)
ALN
AWG 6
AWG 1
AWG 4/0
1)
2)
3)
4)
5)
6)
7) 8)
9) 10)
11)
12)
13)
14)
Fig.7-15:
tation.
250.000 load cycles
at PDC_cont
13.5.1; Ta 40 C
HMV - Data for mains voltage supply
1
2
Fig.7-16:

200/315

and Controls
DC Bus
Data of supply unit - DC bus
Description
voltage2)
Symbol
Unit
HMV01.1E-W0030
UDC
ULN x 1,41
UDC_nenn
CDC
mF
1,41
HMV01.1E-W0075
HMV01.1E-W0120
3,76
5,64
tentl_ZK

capacitance4)
WDC
Ws
tbd

at UDC = 750 V
RDC
ohm
tbd

PDC_cont
kW
30,00
75,00
120,00

PDC_cont
kW
18,00
45,00
72,00

fP_DC_lo
%/V
0,0025

fP_DC_hi
%/V
0,0025

choke7)
PDC_max
kW
45,00
112,50
180,00

choke8)
PDC_max
kW
45,00
112,50
180,00

tbd

tbd
U

DC_limit_max

DC_limit_min
PDC_Start
900
0,75*sqr2*U<t>LN</t>
kW
--
tbd

and Controls
201/315

Description
Symbol
Unit

capacitance
CDCext
mF

at ULN_nenn
lade_DC_Cex

HMV01.1E-W0030
HMV01.1E-W0075
HMV01.1E-W0120
150,00
t
t
Wmax
kWs
1)
2)
3)
4)
5) 6)
7) 8)
9)
10)
--
tbd

voltage threshold"
Fig.7-17:
HMV - Data of supply unit - DC bus
fP_DC_hi
fP_DC_lo

Fig.7-18:

tion voltage ULN
Braking Resistor
Description
Symbol
Unit
HMV01.1E-W0030
HMV01.1E-W0075
HMV01.1E-W0120
PBD
kW
1,50
2,00
2,50

UDC = 850 V2)
PBS
kW
36,00
90,00
130,00
ohm
14
RDC_Bleed
er
202/315

and Controls

Description
PBD
Symbol
RDC_Bleed
er
UR_DC_On_f
Unit
HMV01.1E-W0030
HMV01.1E-W0075
HMV01.1E-W0120
ohm
16
820
ULN * 1,41 + 80V
R_DC_On_v

Tcycl
EDrel
tbd
Tcycl
tbd

absorbed
WR_max
kWs

100,00
250,00
500,00
tbd
f

1)
2)
3) 4)
5)
Fig.7-19:

see X32
HMV - Data of built-in braking resistor

General Information
Performance Profiles of Infeeding
Supply Units
The following performance profiles have been defined for infeeding supply
units.

and Controls
203/315
Profile
performance profile WZM_HS_KB_e
Explanation
The characteris
tic data of the
profile are used
to select infeed
ing and regener
ative supply
units.
Characteristic of
applications in
machine tools,
short-time oper
ation of the main
spindle.
performance profile WZM_HS_Fr_e

The characteris
tic data of the
profile are used
to select infeed
ing supply units.
Characteristic of
main spindles in
milling ma
chines.
performance profile WZM_SA_acc_e

The characteris
tic data of the
profile are used
to select infeed
ing supply units.
Characteristic of
servo drives at
machine tools.
204/315

and Controls

Profile
performance profile DRM_S1_acc_e
Explanation
The characteris
tic data of the
profile are used
to select infeed
ing and regener
ative supply
units.
Characteristic of
starting and op
eration at print
ing machines.
performance profile UEL_P_e

The characteris
tic data of the
profile are used
to select infeed
ing and regener
ative supply
units.
Characteristic of
applications us
ing standard mo
tors in overload
operation.
Fig.7-20:
Definitions of performance profiles, infeeding supply units
Examples of allowed performance profiles, supply units HMV....E

Description
DC bus power at ULN_nenn; t = 132 s;
T = 300 s; without mains choke1)
ULN_nenn; t = 132 s; T = 300 s; with
out mains choke2)
T = 300 s; with mains choke3)
mains choke4)
t = 60 s; without mains choke5)
ULN_nenn; t = 3 s; t = 60 s; without
mains choke6)
Symbol
P
DC_base_10
P
DC_peak_10
P
DC_base_10
P
DC_peak_10
P
DC_base_11
P
DC_peak_11
Unit
HMV01.1E-W0030
kW
kW
HMV01.1E-W0075
HMV01.1E-W0120
0,0
24,30
kW
60,70
97,20
0,0
kW
40,50
97,50
162,00
kW
9,00
22,50
36,00
kW
39,60
94,50
180,00

and Controls
205/315

Description
t = 60 s; with mains choke7)
ULN_nenn; t = 3 s; t = 60 s; with mains
choke8)
DC bus power at ULN_nenn; t = 0.2 s;
ULN_nenn; t = 0.2 s; T = 4 s; without
mains choke10)
ULN_nenn; t = 0.2 s; T = 4 s; with
mains choke12)
ULN_nenn; t = 60 s; T = 900 s; without
mains choke14)
mains choke16)
Symbol
P
DC_base_11
P
DC_peak_11
P
DC_base_12
P
DC_peak_12
P
DC_base_12
P
DC_peak_12
P
DC_base_13
P
DC_peak_13
P
DC_base_13
P
DC_peak_13
Unit
HMV01.1E-W0030
HMV01.1E-W0075
HMV01.1E-W0120
kW
16,50
41,20
66,00
kW
45,00
112,50
180,00
kW
kW
45,00
kW
112,50
180,00
0,0
kW
45,00
112,50
180,00
kW
16,20
40,50
64,80
kW
36,00
72,00
180,00
kW
27,00
67,50
108,00
kW
45,00
101,20
180,00
1) 2) 3) 4)
5) 6) 7) 8)
9) 10) 11) 12)
13) 14) 15)
16)
Fig.7-21:
0,0
see definition profile WZM_HS_KB_e

see definition profile WZM_HS_Fr_e
see definition profile WZM_SA_acc_e
see definition profile DRM_S1_acc_e
HMV....E - Examples of allowed performance profiles
206/315

and Controls
7.2.5
Overview
Fig.7-22:
Connection diagram

and Controls
207/315

Connections HMV01.1E-W0030 and HMV01.1E-W0075
X33
X32
X31
X2
X1
X3
1)
2)
3)
Fig.7-23:
acknowledge messages of mains contactor

mains contactor control and DC bus short circuit (ZKS)
connection for messages
RS232
module bus
mains connection
control panel
control voltage
DC bus
Connections HMV01.1E-W0030 and HMV01.1E-W0075
208/315

and Controls

Connections HMV01.1E-W0120
X33
X32
X31
X2
X1
X3
1)
2)
3)
4)
5)
Fig.7-24:

RS232
module bus
mains connection
control panel
control voltage
DC bus
connection point of equipment grounding conductor (with joint bar to
neighboring device)
connection point of equipment grounding conductor (mains)
Connections HMV01.1E-W0120

and Controls
209/315

Touch Guard

page 299.
7.3
HMV01.1R Supply Units, Regenerative
7.3.1

Brief Description
Usage
Type
HMV01.1R
Structure
Usage
regenerative
to supply HMS01 and HMD01 drive controllers
Fig.7-25:
1
2
3

control panel
Fig.7-26:
Basic design
210/315

and Controls
7.3.2
Type Code
available versions.
Fig.7-27:
Type code

and Controls
211/315
Identification
Type Plate
Fig.7-28:
1
2
3
4
5
6
7
device type
part number
serial number
bar code
hardware index
Fig.7-29:
7.3.3
Scope of Supply
1 touch guard
212/315

and Controls
7.3.4
1 connector X14 (only HMV01.1R), X31, X32 and X33 each
1 joint bar to connect the equipment grounding conductor to a neigh

boring device
1 standard control panel each
Technical Data HMV01.1R

General Information
page 19.
UL Data
Description
Symbol
Unit
HMV01.1RW0018
HMV01.1RW0065
HMV01.1RW0120

HMV01.1RW0045

ISCCR
A rms
42000
380...480
IL_cont
Uout
Iout_max
1)
2)
3)
4)
Fig.7-30:
26,0
65,0
94,0
181,0
65,0
120,0
750 dc
18,0
45,0

Connection Points
tation.
L1, L2, L3
at PDC_cont
Applied standards
Description
age Directive
product standard
Symbol
Unit
HMV01.1RW0018
HMV01.1RW0045
HMV01.1RW0065
EN61800-5-1
EN61800-3
HMV01.1RW0120

and Controls
213/315
Description
Symbol
Unit
HMV01.1RW0018
HMV01.1RW0045
HMV01.1RW0065
100% (EN61800-5-1)

test rate
100% (EN61800-5-1)

(UL)
UL 508 C
UL files (UL)
E 134201

(UL)
HMV01.1RW0120
Fig.7-31:
214/315

and Controls

Dimensions
A)
*)
Fig.7-32:
minimum mounting clearance

plus additional clearance for mains connection cable (the required clear
ance depends on the minimum bending radius of the connected mains
connection cable)
Dimensions

and Controls
215/315
Device
L1
[mm]
[mm]
HMV01.1R-W0018
175
125
HMV01.1R-W0045
250
200
HMV01.1R-W0065
350
300
Fig.7-33:
Dimensions

Symbol
Unit
HMV01.1RW0018
HMV01.1RW0045
HMV01.1RW0065
HMV01.1RW0120
Weight
kg
13,50
20,00
31,00
34,50
mm
440
Device depth (UL)2)
mm
262
Device width (UL)3)
mm
Ris
MOhm
tbd
CY
nF
tbd

LP
dB (A)
tbd
Description
1) 2) 3)
4)
175
250
350

Fig.7-34:

Description
HMV01.1RW0045
HMV01.1RW0065
Unit
Ta_work
0...+40
0...55
%/K
2,0

ta1)
2)
HMV01.1RW0018
Symbol
fTa
HMV01.1RW0120
G1
f
cooling type3)
ing4)
m3/h

PDiss_cont

device6)
dtop
mm
tbd
290,00
680,00
800,00
330
2000,00
216/315

and Controls
Description
HMV01.1RW0018
HMV01.1RW0045
HMV01.1RW0065
Symbol
Unit

the device7)
dbot
mm

65

fails; PBD
65
1)
2)
3)
4)
5)
6) 7)
Fig.7-35:
130
334
observe derating
(at HMx, HCS)
Distances
CAUTION
HMV01.1RW0120

and Controls
217/315
A
B
C
dtop
dbot
Fig.7-36:
air intake
air outlet
distance top
distance bottom
Basic Data Supply Unit HMV01, Regenerative

General Information
data of DC bus

resistor

218/315

and Controls
Control Voltage
Description
HMV01.1RW0018
HMV01.1RW0045
HMV01.1RW0065
HMV01.1RW0120
Symbol
Unit
UN3
24 5 %

UN3
24 5 %

UN3
26 5 %

1 ms5)
UN3_max
28,80
IEIN3
tEIN3Lade
ms
15
2000
input capacitance
CN3
mF
10,00
1,00

UN3 = DC 24 V (UL)6)
PN3
Ucontr_int
1) 2) 3)
4)
5)
6)
7)
5,50
31
7,00
7,50
41
108
13,00
224

Fig.7-37:

This includes:

the allowed value.

Mains Voltage
Description
HMV01.1RW0018
HMV01.1RW0045
HMV01.1RW0065
Symbol
Unit
fLN
Hz
50...60
Hz
HMV01.1RW0120

and Controls
219/315
Description
Symbol
Unit

cy change
fLN/t
Hz/s
HMV01.1RW0018
HMV01.1RW0045
-ISCCR
A rms
42000
ULN_nenn
3 AC 400

TN C, TT mains
ULN
380...480

mains
ULN
200...230

ULN
200...230
10
40
tolerance ULN (UL)

phase)3)
Lmin
HNL01.1R-098 HNL01.1R-059 HNL01.1R-054

0-C00260-C00650-C0094HNL01.1R-030
A-480;
A-480;
A-480;
0-C0180HNL01.1R-420 HNL01.1R-630 HNL01.1R-300
A-480
0-S00260-S00650-S0094A-480
A-480
A-480


HMV01.1RW0120

HMV01.1RW0065
Sk_min
MVA
1,9
4,7
6,8
13,2
40,00
94,00
150,00
I L_cont
I
L_trans_max_
on

per minute6)

TPF
0,99

choke7)
cosh1
0,97

ULN_nenn 9)
SLN
kVA
19,00
47,00
68,00
132,00
IL_cont
26,0
65,0
94,0
181,0
35
80
125
224
3RT1064
220/315

and Controls
Symbol
Unit
HMV01.1RW0018
HMV01.1RW0045
HMV01.1RW0065
HMV01.1RW0120

IEC 60364552; at IL_cont 10)
ALN
mm2
16
35
95

(UL)11)
ALN
AWG 10
AWG 6
AWG 3
AWG 3/0
Description
1)
tation.
250.000 load cycles
at PDC_cont
13.5.1; Ta 40 C
2)
3)
4)
5)
6)
7)
8)
9)
10)
11)
Fig.7-38:
In the switch-on sequence of the supply unit, the supplying mains

is loaded with the current IL_trans_max_on for the purpose of analysis.
When the supplying mains is unloaded, voltage peaks can occur at
the mains components (e.g. mains filters), e.g. caused by the leak
age inductance of the mains transformer.
If you have 3 or more HMV supply units at the common supply
mains, switch them on one after the other, with a delay of at least
0.5 sec. so that the inrush currents are not added!
DC Bus
Description
voltage2)
HMV01.1RW0018
HMV01.1RW0045
Symbol
Unit
UDC
UDC_nenn
750
CDC
mF
0,70
1,88
tentl_ZK

capacitance4)
WDC
Ws
tbd

at UDC = 750 V
RDC
ohm
HMV01.1RW0065
HMV01.1RW0120
2,82
4,95

and Controls
221/315
Description
Symbol
Unit
HMV01.1RW0018
HMV01.1RW0045
HMV01.1RW0065
HMV01.1RW0120

PDC_cont
kW
18,00
45,00
65,00
120,00

PDC_cont
kW
--

fP_DC_lo
%/V
0,0025

fP_DC_hi
%/V

choke7)
PDC_max
kW
162,00
180,00

choke8)
PDC_max
kW
45,00
112,00
--



U
DC_limit_max
900
0,75 x 1,41 x ULN

DC_limit_min
PDC_Start
kW

capacitance
CDCext
mF
150,00
222/315

and Controls
Description
at ULN_nenn
Symbol
Unit
HMV01.1RW0018
HMV01.1RW0045
HMV01.1RW0065
HMV01.1RW0120
t
lade_DC_Cex
t
Wmax
kWs
1)
2)
3)
4)
5) 6)
7) 8)
9)
10)
tbd

voltage threshold"
Fig.7-39:
fP_DC_hi
fP_DC_lo

Fig.7-40:

tion voltage ULN
Braking Resistor
Description
HMV01.1RW0018
HMV01.1RW0045
HMV01.1RW0065
HMV01.1RW0120
Symbol
Unit
PBD
kW

UDC = 850 V2)
PBS
kW
36,00
90,00
130,00
--
ohm
19
--
RDC_Bleed
er
0,40
--

and Controls
223/315
Description
PBD
Symbol
RDC_Bleed
er
UR_DC_On_f
Unit
HMV01.1RW0018
HMV01.1RW0045
HMV01.1RW0065
HMV01.1RW0120
ohm
21
--
820
--
R_DC_On_v
--
ULN * 1,41 + 80V
--

Tcycl
EDrel
tbd
--
Tcycl
tbd
--

absorbed
WR_max
kWs

80,00
100,00
150,00
--

1)
2)
3) 4)
5)
--
Fig.7-41:
--

see X32

General Information
Performance Profiles of Regenera
tive Supply Units
The following profiles have been defined for regenerative supply units.
224/315

and Controls
Profile
Explanation
The characteris
tic data of the
profile are used
to select infeed
ing and regener
ative supply
units.
Characteristic of
applications in
machine tools,
short-time oper
ation of the main
spindle.
performance profile WZM_HS_Fr_r
The characteris
tic data of the
profile are used
to select regen
erative supply
units.
Characteristic of
main spindles in
milling ma
chines.
performance profile WZM_SA_acc_r
The characteris
tic data of the
profile are used
to select regen
erative supply
units.
Characteristic of
servo drives at
machine tools.

and Controls
225/315

Profile
Explanation
The characteris
tic data of the
profile are used
to select infeed
ing and regener
ative supply
units.
Characteristic of
starting and op
eration at print
ing machines.
performance profile DRM_S1_acc_r
The characteris
tic data of the
profile are used
to select regen
erative supply
units.
Characteristic of
deceleration at
printing ma
chines.

The characteris
tic data of the
profile are used
to select infeed
ing and regener
ative supply
units.
Characteristic of
applications us
ing standard mo
tors in overload
operation.
Fig.7-42:
Definitions of performance profiles, regenerative supply units
226/315

and Controls

Examples of allowed performance profiles, supply units HMV....R
Description
mains choke2)
choke4)
mains choke6)
mains choke8)
Symbol
P
DC_base_14
P
DC_peak_14
P
DC_base_15
P
DC_peak_15
P
DC_base_16
P
DC_peak_16
P
DC_base_17
P
DC_peak_17
1) 2) 4)
3)
5) 6) 8)
7)
Fig.7-43:
Unit
HMV01.1RW0018
HMV01.1RW0045
kW
HMV01.1RW0065
HMV01.1RW0120
kW
21,60
45,00
68,20
tbd
kW
3,60
9,00
13,00
24,00
kW
45,00
103,50
133,20
tbd
kW
kW
45,00
112,50
162,50
tbd
kW
16,20
40,50
58,50
108,00
kW
32,40
63,00
97,50
tbd

see definition profile WZM_HS_Fr_r
see definition profile WZM_SA_acc_r
see definition profile DRM_S1_acc_r
HMV....R - Examples of allowed performance profiles

and Controls
227/315
7.3.5
Overview
Fig.7-44:
Connection diagram
228/315

and Controls

Connections HMV01.1R-W0018, -W0045, -W0065
X33
X32
X31
X2
X14
X3
X1
1)
2)
3)
Fig.7-45:

RS232
mains voltage synchronization
mains connection
module bus
control panel
control voltage
DC bus
Connections HMV01.1R-W0018, -W0045, -W0065

and Controls
229/315

Connections HMV01.1R-W0120
X34
X33
X32
X31
X2
X14
X13
X3
X1
1)
2)
3)
4)
Fig.7-46:
contact for external mains contactor

RS232
voltage connection for blower unit
mains connection
module bus
control panel
control voltage
DC bus
connection point of equipment grounding conductor (mains)
Connections HMV01.1R-W0120
230/315

and Controls

Touch Guard

page 299.
7.4
HMV02.1R Supply Units, Regenerative
7.4.1

Brief Description
Usage
Type
HMV02.1R
Fig.7-47:
Usage
regenerative
to supply HMS02 drive controllers

and Controls
231/315

Structure
1
2
3
Fig.7-48:
7.4.2

control panel
Basic design
Type Code
available versions.
232/315

and Controls
Fig.7-49:
Type code

and Controls
233/315
Identification
Type Plate
Fig.7-50:
1
2
3
4
5
6
7
device type
part number
serial number
bar code
hardware index
Fig.7-51:
7.4.3
Scope of Supply
1 x touch guard
1 x connector X31, X32 and X33 each
234/315

and Controls
7.4.4
1 x joint bar to connect the equipment grounding conductor to a neigh

boring device
1 x standard control panel each
1 x brochure with safety instructions (in 5 languages)
Technical Data HMV02.1R

General Information
page 19.
UL Data
Description
Symbol
Unit
HMV02.1R-W0015


ISCCR
A rms
42000
380...480
IL_cont
23,0
Uout
750 dc
Iout_max
20,0
1)
2)
3)
4)
Fig.7-52:

Connection Points
tation.
L1, L2, L3
at PDC_cont
Applied standards
Description
age Directive
product standard
Symbol
Unit
HMV02.1R-W0015
EN61800-5-1
EN61800-3
100% (EN61800-5-1)

and Controls
235/315

Description
Symbol
Unit
HMV02.1R-W0015

test rate
100% (EN61800-5-1)

(UL)
UL 508 C
UL files (UL)
E 134201

(UL)
Fig.7-53:
236/315

and Controls

Dimensions
A
B
Fig.7-54:
minimum mounting clearance (plus additional clearance for mains con

nection cable (the required clearance depends on the minimum bending
radius of the connected mains connection cable))
rear view!
Dimensional drawing

and Controls
237/315

Description
Symbol
Unit
HMV02.1R-W0015
Weight
kg
9,50
mm
352
Device depth (UL)2)
mm
205
Device width (UL)3)
mm
150
Ris
MOhm
5,00
CY
nF
2x 470

LP
dB (A)
75
1) 2) 3)
4)

Fig.7-55:

Description
Symbol
Unit
HMV02.1R-W0015
Ta_work
0..+40
0...55
%/K
2,7

ta1)
2)
fTa
G1
f
cooling type3)
ing4)
m3/h
115,00

PDiss_cont
500,00

device6)
dtop
mm
80

the device7)
dbot
mm
80
238/315

and Controls

Description
Symbol
Unit
HMV02.1R-W0015

65

fails; PBD
65
1)
2)
3)
4)
5)
6) 7)
Fig.7-56:
observe derating
(at HMx, HCS)
Distances
CAUTION
A
B
C
dtop
dbot
Fig.7-57:
air intake
air outlet
distance top
distance bottom

and Controls
239/315
Basic Data Supply Unit HMV02, Regenerative

General Information
data of DC bus

resistor

Control Voltage
Description
Symbol
Unit
HMV02.1R-W0015
UN3
24 5 %

UN3
24 5 %

UN3
26 5 %

1 ms5)
UN3_max
33,00
IEIN3
5,50
tEIN3Lade
ms
15
input capacitance
CN3
mF
10,00

UN3 = DC 24 V (UL)6)
PN3
27
Ucontr_int
1) 2) 3)
4)
5)
6)
7)
Fig.7-58:

240/315

and Controls

This includes:

the allowed value.

Mains Voltage
Description
Symbol
Unit
HMV02.1R-W0015
fLN
Hz
50...60
Hz
Hz/s

cy change
fLN/t

ISCCR
A rms
42000
ULN_nenn
3 AC 400

TN C, TT mains
ULN
380...480

mains
ULN
200...230

ULN
200...230
10
50
tolerance ULN (UL)

phase)3)
Lmin

HNL02.1R-0980-C0023-A-480
Sk_min
MVA
1,6
I L_cont
I
L_trans_max_
on

per minute6)
1
TPF
0,99

and Controls
241/315

Description
Symbol

choke7)
cosh1

Unit
HMV02.1R-W0015
0,97
SLN
kVA
15,75
IL_cont
23,0
35

ULN_nenn 9)

IEC 60364552; at IL_cont 10)
ALN

(UL)11)
ALN
mm2
AWG 10
1)
tation.
250.000 load cycles
at PDC_cont
13.5.1; Ta 40 C
2)
3)
4)
5)
6)
7)
8)
9)
10)
11)
Fig.7-59:
DC Bus
Description
voltage2)
capacitance4)
Symbol
Unit
HMV02.1R-W0015
UDC
UDC_nenn
750
CDC
mF
0,70
Ws
198,00
tentl_ZK
WDC
242/315

and Controls

Description
Symbol
Unit
HMV02.1R-W0015

at UDC = 750 V
RDC
ohm

PDC_cont
kW
15,00

PDC_cont
kW

fP_DC_lo
%/V
0,0025

fP_DC_hi
%/V

choke7)
PDC_max
kW
30,00

choke8)
PDC_max
kW



DC_limit_max

DC_limit_min

capacitance
900
600
PDC_Start
kW
CDCext
mF
50,00

and Controls
243/315

Description
at ULN_nenn
Symbol
Unit
HMV02.1R-W0015
kWs
13,70
t
lade_DC_Cex
t
Wmax
1)
2)
3)
4)
5) 6)
7) 8)
9)
10)

voltage threshold"
Fig.7-60:
fP_DC_hi
fP_DC_lo

Fig.7-61:

tion voltage ULN
Braking Resistor
Description
Symbol
Unit
HMV02.1R-W0015
PBD
kW
0,30

UDC = 850 V2)
PBS
kW
33,00
ohm
16
ohm
17

PBD
RDC_Bleed
er
RDC_Bleed
er
244/315

and Controls

Description
Symbol
Unit
HMV02.1R-W0015
UR_DC_On_f
820
ULN x 1,41 + 80
R_DC_On_v

Tcycl
EDrel
1,20
Tcycl
134,00

absorbed
WR_max
kWs
40,00


1)
2)
3) 4)
5)
Fig.7-62:

see X32

General Information
Performance Profiles of Regenera
tive Supply Units
The following profiles have been defined for regenerative supply units.

and Controls
245/315
Profile
Explanation
The characteris
tic data of the
profile are used
to select infeed
ing and regener
ative supply
units.
Characteristic of
applications in
machine tools,
short-time oper
ation of the main
spindle.
performance profile WZM_HS_Fr_r
The characteris
tic data of the
profile are used
to select regen
erative supply
units.
Characteristic of
main spindles in
milling ma
chines.
performance profile WZM_SA_acc_r
The characteris
tic data of the
profile are used
to select regen
erative supply
units.
Characteristic of
servo drives at
machine tools.
246/315

and Controls

Profile
Explanation
The characteris
tic data of the
profile are used
to select infeed
ing and regener
ative supply
units.
Characteristic of
starting and op
eration at print
ing machines.
performance profile DRM_S1_acc_r
The characteris
tic data of the
profile are used
to select regen
erative supply
units.
Characteristic of
deceleration at
printing ma
chines.

The characteris
tic data of the
profile are used
to select infeed
ing and regener
ative supply
units.
Characteristic of
applications us
ing standard mo
tors in overload
operation.
Fig.7-63:
Definitions of performance profiles, regenerative supply units

and Controls
247/315

Examples of allowed performance profiles, supply units HMV....R
Description
mains choke2)
choke4)
mains choke6)
mains choke8)
Symbol
P
DC_base_14
P
DC_peak_14
P
DC_base_15
P
DC_peak_15
P
DC_base_16
P
DC_peak_16
P
DC_base_17
P
DC_peak_17
Unit
HMV02.1R-W0015
kW
kW
15,00
kW
3,00
kW
30,00
kW
kW
30,00
kW
9,00
kW
15,00

T = 4 s; K = 2,5;
choke9)
PDC_peak_1
kW
25,00

Ta Ta_work; t = 0,4 s; T = 4 s;
mains choke10)
PDC_base_1
kW
10,00

choke11)
PDC_peak_3
kW
22,00

with mains choke12)
kW
11,00

choke13)
PDC_peak_4
kW
16,00

PDC_base_4
kW
10,60
248/315

and Controls

Description
Symbol
Unit
HMV02.1R-W0015

choke15)
PDC_peak_5
kW
15,00

PDC_base_5
kW
13,60
1) 2) 4)
3)
5) 6) 8)
7)
9) 10) 11) 12)
13) 14) 15)
16)
Fig.7-64:

see definition profile WZM_HS_Fr_r
see definition profile WZM_SA_acc_r
see definition profile DRM_S1_acc_r
HMV....R - Examples of allowed performance profiles

and Controls
249/315
7.4.5
Overview
section
HNS02
HNL02
HMV02
HMS02
Fig.7-65:
mains filter
mains choke
supply unit
power section
er section)
250/315

and Controls

section
HNS02
HNL02
HMV02
HMS02
Fig.7-66:
mains filter
mains choke
supply unit
power section
er section)

and Controls
251/315

Overall Connection Diagram of Supply Unit
Fig.7-67:
Connection diagram
252/315

and Controls
XS1
X33
X32
X31
X2
X14
X1
1)
2)
3)
4)
5)
Fig.7-68:
shield connection for control lines

RS232
module bus
control panel
control voltage
DC bus
connection of equipment grounding conductor
mains connection
Connections HMV02.1R

and Controls
253/315

Touch Guard

page 299.

and Controls

and Controls
255/315
Functions and Electrical Connection Points
8.1
Overview of Functions
The table below shows the most important hardware functions which the com
ponents provide.
Functions
Available at component
Connec
tion point
Description /
X1
Information on the status of the drive controllers

is exchanged via the module bus.
properties
General
data exchange via module bus HMS01; HMS02; HMV01;
HMV02; HCS021) ; HCS03;

HCS04
commissioning and service in HMV01; HMV02; control sec X2

terface
tions
serial interface RS232
24V supply
integrated control voltage sup HCS02.1E--NxxV (optional ply
equipment)
24V supply is generated from the DC bus via a

switching power supply unit.
UDC > 200V
HCS03.1E--xxxV
24V supply is generated from the DC bus via a

switching power supply unit.
UDC > 300V
plug with screw flange con

nection
HCS02
X13
screw connection
HMS01; HMS02; HMV01;

HMV02; HCS03; HCS04
+24V; 0V
Provides the option to loop through the supply

via contact bars.
message ready for operation

(Bb)
HMV01; HMV02
X31
Floating contact which shows the status of the

drive controller.
message DC bus (UD)
HMV01; HMV02
X31
Floating contact which shows the status of the DC

bus of the supply unit.
message warning (WARN)
HMV01; HMV02
X31
Floating contact which shows the status of the

drive controller.
X14
used for synchronizing regeneration stage with

supply mains at X3
Message contacts
Mains input
for supply with mains voltage, HMV01.1R
infeeding and regenerative HMV02.1R
for supply with mains voltage, HMV01.1E
infeeding HCS02.1E
HCS03.1E
HCS04.1E
input mains voltage synchro HMV01.1R
nization HMV02.1R
1)
256/315

and Controls

Functions
plug with screw flange con HCS02.1E-W00120070

nection HCS03.1E-W0070
screw connection
HCS03.1E-W01000210
Connec
tion point
Description /
properties
X3
X3
Mains contactor and its control

integrated mains contactor
HMV012)
external mains contactor
HCS02; HCS03; HCS041)

HMV01.1R-W0120
HMV02.1R
contact for controlling the ex HMV01.1R-W0120

ternal mains contactor
X34
input for N/O contact (EIN)
HMV013)
X32
connection for ON switch of mains connection
input for N/C contact (AUS)
HMV014)
X32
connection for OFF switch of mains connection
X33
1 N/O contact and 1 N/C contact
integrated feedback contacts HMV with integrated mains

contactor
inputs for feedback contacts
HMV without integrated mains X33

contactor
for 1 N/O contact and 1 N/C contact
HMV; HMS; HMD; HCS5)
Provides the option to loop through the supply

via contact bars.
DC bus functions
connection for DC bus
terminal
block
L+; L-
controlled DC bus voltage
HMV01.1R
HMV02.1R
input DC bus short circuit

(ZKS)
HMV01.1E
X32
Input via which the ZKS stage can be controlled.
X9
connection for HLR braking resistors
X32
This input determines how the switch-on thresh

old of the built-in braking resistor is generated.
HLB01.1C, D
Braking resistor
built-in braking resistor
HCS02; HMV01; HMV02
connection external braking

resistor
HCS02.1E-W00540070
braking resistor switch-on

threshold
HMV01.1E
HCS03.1E-W00700210
braking resistor switch-on

HCS02.1E-Wxxxx-A-03threshold active, in spite of
NxxV
failure of external 24V supply HCS03.1E-Wxxxx-A-05-xxBV
supply from DC bus via integrated switching pow

er supply unit
Motor output
2)
not available for HMV01.1R-W0120
3)
4)
5)

and Controls
257/315

Functions
Connec
tion point
Description /
input motor temperature mon HCS; HMS; HMD

itoring
X6
input (per axis) used to connect sensor of motor

temperature evaluation
output for controlling motor

holding brake via electronic
contact
HMS01; HMD01; HCS03;

HCS041)
X6
output (per axis) via which motor holding brake

can be controlled
output for controlling motor

holding brake via electrome
chanic contact
HCS02; HMS02
X6
output (per axis) via which motor holding brake

can be controlled
plug with screw flange
HCS02.1E-W00120070
X5
properties
HCS03.1E-W0070
screw connection
HCS03.1E-W0100W0210
X5
HMV01
Others
supply external blower unit
HAB01
HMV01.1R-W0120
X13
blower control depending on

cooling system load
HCS02.1E-Wxxxx-A-03-LxxN HCS03.1E-Wxxxx-A-05-LxxV
system-internal connection
reduces noise development in operation under
partial load
mechanical receptacle for

HCS03.1E-W0070210
braking resistor HLR01 at the
top
allows ventilating braking resistor HLR in outlet

air of converter
mechanical receptacle for

HCS03.1E-W0070210
mains filter HNK01 and motor
filter HMF01 at the bottom
allows ventilating mains filter HNK01 and motor

filter HMF01 in supply air of converter
Fig.8-1:
8.2
Functions
Electrical Connection Points Overview
Connection point
X1
At component
Brief description
HCS03; HCS04; HMS01; HMS02; HMD01;

HMV01; HMV02; HLB01
module bus
HCS026)
connection in drive system
X2
HMV01; HMV02
commissioning and service interface
X3
HCS02; HCS03; HCS04; HMV01; HMV02
mains connection
X5
HMS01; HMS02; HCS02; HCS03; HCS04
inverter output
connection to motor
X5.1
HMD01
inverter output
X5.2
X6
connection to motor
HMS01; HMS02; HCS02; HCS03; HCS04
connection for temperature monitoring and hold

ing brake
connection to motor
6)
not available at HCS02.1E-W0012
258/315

and Controls

Connection point
X6.1
At component
Brief description
HMD01
connection for temperature monitoring and hold

ing brake
X6.2
connection to motor
X9
HCS02.1E-W0054
connection external braking resistor
HCS02.1E-W0070
HCS03.1E-Wxxxx-xxBx
X13
HCS02.1E
control voltage (24V, 0V)
X13
HMV01.1R-W0120
system-internal connection
supply of external blower unit HAB01
X14
HMV01.1R
HMV02.1R
HNS02
X31
HMV01; HMV02; HLB01
messages Bb1, UD, WARN

UD not available for HLB01
X32
HMV01; HMV02
mains contactor control and DC bus short circuit

(ZKS)
X32
HLB01
DC bus short circuit control, clear errors, braking

resistor switch-on threshold
X33
HMV01; HMV02
X34
HMV01.1R-W0120
contact for controlling the external mains contac

tor
HNS02
converter from D-Sub to terminal blocks for con

nections optional safety technology modules L1,
S1 at control sections
HMV01; HMV02; HMS01; HMS02; HMD01;

HCS03
control voltage supply
HMV01; HMV02; HMS01; HMS02; HMD01;

HCS03
DC bus connection
X41.1; X41.2
+24V; 0V
L+; L-
HCS027)
XS1
HCS02
connections integrated in terminal block

connections integrated in terminal block
shield connection, control lines
cable shields
ground connection
all
connection of housing to ground potential
all
equipment grounding conductor connection of

the component
Fig.8-2:
8.3
Electrical connection points overview
X1, Module Bus

Function, Pin Assignment
The module bus is an internal system connection used for data exchange be
tween the drive controllers.
7)
not available at HCS02.1E-W0012

and Controls
259/315

View
Notes on Installation
Fig.8-3:
Identification
Function
X1 in
to plug in module bus connector
X1 out
passes module bus connection to

neighboring drive controller
X1, module bus
Keep ribbon cable in parking position, when neighboring device is not connec
ted
8.4
X2, Serial Interface (RS232)
8.4.1
General Information
The serial interface (RS232) is required for programming, parameterization and
diagnosis during commissioning and servicing.
Connec
tion point
Type
No. of
poles
Stranded
wire
Description
Figure
[mm]
X2
MiniDin,
female
(device)
Fig.8-4:
Pin Assignment
n.c.
Features
0,250,5
serial interface
Connections
Pin
Signal
RTS
request to send
CTS
clear to send
TxD
transmit data
GND
reference potential
RxD
receive data
Vcc
supply voltage
n.c.
n.c.
n.c.
n.c.
Fig.8-5:
Feature
Function
not connected
Pin assignment of serial interface

Unit
Min.
number of nodes
allowed cable length
transmission rates
Typ.
Max.
1
m
kBaud
15
9,6
115
260/315

and Controls

Feature
Unit
connection
Typ.
Max.
galvanically connected to control section

supply
allowed voltage difference be

tween reference potentials of
control section and data end de
vice
Fig.8-6:
Min.
Features of serial interface
The accessory HAS05.1-005 makes available a converter from

RS232 to RS485. For its description, see chapter Accessories of
Project Planning Manual for Rexroth IndraDrive, Drive System.
8.4.2
Connection Diagrams Serial Interface to PC
Serial Interface to PC With 9-Pin

SUB-D
Fig.8-7:
(KA000041) Connection of serial interface to PC with 9-pin D-SUB
For direct connection to the serial interface, use our cable

IKB0041 .
Serial Interface to PC With 25-Pin
SUB-D
Fig.8-8:
(KA100001) Connection of serial interface to PC with 25-pin D-SUB
8.5
X3, Mains Connection
8.5.1
Important Notes
Exclusively operate the drive controller with plugged on connector!
DANGER

and Controls
261/315

The indicated connection cross sections are the cross sections which can be
connected. Dimension the required cross section of the connecting lines ac
cording to the determined phase current ILN.
Damage to the drive controller

You have to provide strain relief for the terminal connectors of the drive con
troller in the control cabinet or use the optionally available connection accessory
HAS02.
CAUTION
8.5.2
X3, Mains Connection HMV02.1R-W0015
View
Identifica
tion
Function 3-phase operation
L1
connection to supply mains (L1)
L2
L3

connection of equipment grounding conductor of drive con
troller
Screw connection at connector
Unit
Min.
Max.
tightening torque
Nm
1,5
1,7
connection cable
mm2
1,5
stranded wire
AWG
16
10
occurring current load and minimum required

connection cross section
see Technical Data of device used (IL_cont, IL_max and ALN)
occurring current load
see Technical Data of device used (ULN)
Fig.8-9:
Function, pin assignment, properties
262/315

and Controls
8.5.3
X3, Mains Connection HCS02.1E-W0012, -W0028
View
Identifica
tion
L1
L2
connection to supply mains

(L2)
connection to neutral conduc

tor supply mains
L3

(L3)
n.c.

troller
Unit
Min.
Max.
tightening torque
Nm
0,5
0,6
mm2 /
AWG
1,5 / 16
4 / 10

stranded wire
occurring voltage load
Fig.8-10:
8.5.4
X3, Mains Connection HCS02.1E-W0054, -W0070 and HCS03.1EW0070
View
Identifica
tion
L1
Function 1-phase operation 1)
L2

(L2)
connection to neutral conduc

tor supply mains
L3

(L3)
n.c.

troller
Unit
Min.
Max.
tightening torque
Nm
1,5
1,7
mm2
1,5 / 16
16 / 6
/
AWG
stranded wire
1)
Fig.8-11:
only allowed with HCS02.1E drive controllers

and Controls
263/315
8.5.5
X3, Mains Connection HCS03.1E-W0100..0150 and HMV01.1RW0018..0065; HMV01.1E-W0030..0075
View
Identifica
tion
Function
L1
L2
L3

troller
Terminal block
Unit
Min.
Max.
screw thread
M6
tightening torque
Nm
connection cables
mm2
stranded wire with ring cable lug
5,5
6,5
116; 125; 135; 150
225; 235; 250
216 with accessories
AWG
16; 14; 12; 11

24; 22; 21
26 with accessories

Fig.8-12:
264/315

and Controls
8.5.6
X3, Mains Connection HCS03.1E-W0210
View
Identifica
tion
Function
L1
L2
L3

troller
Terminal block
Unit
Min.
Max.
screw thread
M10
tightening torque
Nm
connection cables
mm2
16
20
116; 125; 135; 150
225; 235; 250

AWG
16; 14; 12; 11

24; 22; 21
26 with accessories

Fig.8-13:
8.5.7
X3, Mains Connection HMV01.1E-W0120 and HMV01.1R-W0120

View
Identification
L1
L2
L3

connection of equipment grounding conductor of
drive controller
Terminal block
screw thread
Unit
Min.
Max.
M10

and Controls
265/315

View
Identification
tightening torque
Nm
connection cable
mm2

16
20
116; 125; 135; 150; 170; 1120
216 (with different angles)

225; 235; 250; 270; 2120
AWG
16; 14; 12; 11; 11/0; 12/0; 14/0

26 (with different angles)
24; 22; 21; 21/0; 22/0; 24/0

see Technical Data of device used (IL_cont, IL_max

and ALN)
occurring current load
Fig.8-14:
8.5.8
X3, Mains connection
X3, Mains Connection HCS04.1E-W0500 (Preliminary)

View
Identification
L1
L2
L3

connection of equipment grounding conductor of
drive controller
Terminal block
Unit
Min.
screw thread
Max.
through-hole for M10
tightening torque
Nm
mm2
16
20
1x16; 1x25; 1x35; 1x50; 1x70; 1x120

2x16; 2x25; 2x35; 2x50; 2x70; 2x120
AWG
1x6; 1x4; 1x2; 1x1; 1x1/0; 1x2/0; 1x4/0

2x6; 2x4; 2x2; 2x1; 2x1/0; 2x2/0; 2x4/0


and ALN)
Fig.8-15:
X3, mains connection
266/315

and Controls
8.6
X5, Motor Connection
8.6.1
Important Notes
DANGER
CAUTION
HAS02.
The connection cross section data refer to the line cross sections which can be
connected. Dimension the required cross section of the connecting lines ac
cording to the occurring current load by the motor which is used.

CAUTION
Coding of the Connectors
HAS02.
For optimum shield contact of the motor power cable, use our
accessory HAS02, where possible.
For the connection between drive controller and motor use our
ready-made motor power cables, where possible (see docu
mentation Rexroth Connection Cables - Selection Data).
When using NFD03.1 mains filters, the maximum allowed con

ductor cross section is limited to 4 mm2.
For selecting the motor cables, observe the information con

tained in the section Connection Cables to Motor in the
documentation Rexroth IndraDrive Drive System - Project
Planning Manual .
At the HMD power sections with two inverter outputs, the outputs
have been coded, i.e. provided with a coding section. This avoids
accidentally interchanging the two cables.
Coding
X5.1: coding section at pin 2

For ready-made Rexroth motor power cables, you therefore have
to change the coding of the male connector at the motor power ca
ble for X5.2, i.e. put the coding section at the male connector (not
at the female connector at the drive controller) from pin 1 to pin 2.
For X5.1, you do not need to change the coding of the male con
nector at the motor power cable.

and Controls
267/315
Fig.8-16:
8.6.2
Coding of X5.1 and X5.2
X5, Motor Connection HCS02.1E-W0012, -W0028 and HMS01.1NW0020, -W0036 and HMD01.1N-W0012..0036 and HMS02.1N-W0028
View
Identifica
tion
Function
A1
for power connection U1 at motor
A2
for power connection V1 at motor
A3
for power connection W1 at motor

for equipment grounding conductor of motor
Unit
Min.
Max.
tightening torque
Nm
0,5
0,6
connection cable
mm2
1,5
stranded wire
AWG
16
10

see Technical Data of device used (Iout)
see Technical Data of device used (Uout)
short circuit protection
A1, A2, A3 against each other and each of them against

ground
Fig.8-17:
268/315

and Controls
8.6.3
X5, Motor Connection HCS02.1E-W0054, -W0070 and HCS03.1EW0070 and HMS01.1N-W0054, -W0070 and HMS02.1N-W0054
View
Identifica
tion
Function
A1
A2
A3

Unit
Min.
Max.
tightening torque
Nm
1,5
1,7
connection cable
mm2
1,5
16
stranded wire
AWG
16


ground
Fig.8-18:
8.6.4
X5, Motor Connection HMS01.1N-W0110
View
Identifica
tion
Function
A1
A2
A3

Terminal block
Unit
Min.
screw thread
tightening torque
Max.
M6
Nm
5,5
6,5

and Controls
269/315

connection cable
116; 125; 135
mm2
216; 225; 235

AWG
16; 14; 12; 11

26; 24; 22; 21


ground
Fig.8-19:
8.6.5
X5, Motor Connection HCS03.1E-W0100..0150 and HMS01.1NW0150..0210
View
Identifica
tion
Function
A1
A2
A3

Terminal block
Unit
Min.
Max.
screw thread
M6
tightening torque
Nm
connection cables
mm2
5,5
6,5
116; 125; 135; 150
225; 235; 250
AWG
16; 14; 12; 11

24; 22; 21
26 with accessories


ground
Fig.8-20:
270/315

and Controls
8.6.6
X5, Motor Connection HCS03.1E-W0210
View
Identifica
tion
Function
A1
A2
A3

Terminal block
Unit
Min.
Max.
screw thread
M10
tightening torque
Nm
connection cables
mm2
16
20
116; 125; 135; 150
225; 235; 250

AWG
16; 14; 12; 11

24; 22; 21
26 with accessories


ground
Fig.8-21:
8.6.7
X5, Motor Connection HMS01.1N-W0350 (Preliminary)

View
Identification
Function
A1
A2
A3


and Controls
271/315

View
Identification
Terminal block
Unit
Function
Min.
screw thread
Max.
M10
tightening torque
Nm
connection cables
mm2
16
20
116; 125; 135; 150; 170; 1120

216, 225; 235; 250; 270; 2120
AWG
16; 14; 12; 11; 11/0; 12/0; 14/0

26; 24; 22; 21; 21/0; 22/0; 24/0


and ALN)
A1, A2, A3 against each other and each of them

against ground
Fig.8-22:
8.6.8
X5, motor connection
X5, Motor Connection HCS04.1E-W0500 (Preliminary)

View
Identification
Function
A1
A2
A3

Terminal block
Unit
Min.
screw thread
Max.
through-hole for M10
tightening torque
Nm
connection cables
mm2
16
20
116; 125; 135; 150; 170; 1120

216; 225; 235; 250; 270; 2120
AWG
16; 14; 12; 11; 11/0; 12/0; 14/0

26; 24; 22; 21; 21/0; 22/0; 24/0


and ALN)
Fig.8-23:
X5, motor connection
272/315

and Controls
8.7
X6, Motor Temperature Monitoring and Motor Holding Brake
8.7.1
Important Notes
DANGER
Dangerous movements! Danger to personnel from falling or dropping
axes!
The standard motor holding brake provided or an external motor holding brake
controlled directly by the drive controller are not sufficient on their own to guar
antee the safety of personnel!
DANGER
Personnel safety must be achieved using higher-ranking, fail-safe procedures:
Function
Dangerous areas should be blocked off with protective fences or grids
Additionally secure vertical axes against falling or dropping after switching

off the motor power by, for example:
mechanically securing the vertical axes
providing external braking/catching/clamping mechanisms
ensuring sufficient equilibration of the vertical axes
The connection point X6 contains the connections for monitoring the motor
temperature and for controlling the motor holding brake.
Via an integrated contact element, the power section switches the
voltage of the 24V supply (connection X13 at HCS02 power sec
tions) to the output for controlling the motor holding brake.
Make sure the voltage supply for the motor holding at the motor
brake is sufficient. You have to take into account that voltage drops
on the supply line. Use connecting lines with the highest possible
cross section of the single strands.
An external contact element is required, if motor holding brakes with
higher currents than the allowed current load are to be supplied at
X6.
Coding of the Connectors
At the HMD power sections with two inverter outputs, the outputs
have been coded, i.e. provided with a coding section. This avoids
accidentally interchanging the two cables.
Coding

For ready-made Rexroth motor power cables, you therefore have
to code the male connector at the motor power cable accordingly
for X6.1 and X6.2:
for connector X6.1: cut off plastic pin 4 at connector
for connector X6.2: cut off plastic pin 1 at connector

and Controls
273/315
Fig.8-24:
8.7.2
Coding of X6.1 and X6.2
Connection Point
View
Connec
tion
Signal name
Function
MotTemp+
MotTemp-
input motor temperature eval

uation
+24V
0V
Spring terminal (connector)
Unit
Min.
Max.
connection cable solid wire
mm2
0,5
1,5
connection cable stranded wire
mm2
0,5
1,5
AWG
20
16
HCS02.1E-W0012; W0028; W0054; W0070
HCS03.1E-W0070; W0100; W0150; W0210
HCS04.1E
tbd
HMS01.1N-W0020; W0036
1,6
HMS01.1N-W0054; W0070
output for controlling the mo

tor holding brake
current load capacity X6.3, X6.4:
274/315

and Controls

HMS01.1N-W0110; W0150; W0210
2,5
HMS02.1N-W0028; W0054
HMD01.1N-W0012; W0020; W0036
1.5 per axis
ms
50
time constant of load

number of switching actions at max. time con
stant of load
switching frequency
250.000
Hz
0,5
X6.3 against X6.4 (output for controlling the motor holding

brake)
overload protection
X6.3 against X6.4 (output for controlling the motor holding

brake)
integrated contact element for controlling the mo

tor holding brake:
HCS02.1E
electromechanical contact
HMS02.1N
HCS03.1E
electronic contact
HCS04.1E
HMS01.1N
HMD01.1N
Fig.8-25:
Function, pin assignment
Fig.8-26:
Motor temperature monitoring and motor holding brake connection
Connection Diagram

and Controls
275/315
8.8
X9, External Braking Resistor
8.8.1
Important Notes
DANGER
Keep in mind that you have to parameterize the external braking
resistor in the drive controller to protect the drive controller and the
braking resistor against overload.
See also Parameter Description of the firmware used
P-0-0860, Converter configuration and
P-0-0858, Data of external braking resistor
8.8.2
X9, External Braking Resistor HCS02.1E-W0054, -W0070

X9 is used to connect an external braking resistor which is controlled via the

internal switch.
For HCS02 devices, the connection X9 is contained in all designs,
except for-W0012 and -W0028.
For HCS03 devices, the connection X9 is contained in the design xxBV.
View
Connec
tion
Signal name
Function
n.s.
connection braking resistor
n.s.
Screw terminal (connector)
Unit
Min.
Max.
connecting line
mm2
2,5
stranded wire
AWG
14
10
Nm
1,5
1,7
tightening torque
current load
peak value: 30
r.m.s. value: 15
voltage load
to be ensured by means of appropriate fusing elements in the

mains connection at X3
n.s.
Fig.8-27:
n.s.
not specified
Maximum allowed line length to external braking resistor: 5 m

Twist unshielded lines.
276/315

and Controls
Danger by insufficient installation!

Protect the lines with the appropriate fusing elements in the supply feeder.
For the connecting lines at X9, use at least the cross section of the lines for
mains connection at X3.
CAUTION
8.8.3
X9, Externals Braking Resistor HCS03.1E-W0070...0210

X9 is used to connect an external braking resistor which is controlled via the

internal switch.
For HCS03 devices, the connection X9 is contained in the design xxBV.
View
Screw terminal (connector)
Connec
tion
Signal name
Function
n.s.
n.s.
Unit
Min.
Max.
HCS03.1E-W0070
connecting line
mm2
16
stranded wire
AWG
tightening torque
Nm
1,5
1,7
HCS03.1E-W0100, -W0150
connecting line
mm2
25
stranded wire
AWG
tightening torque
Nm
2,0
2,5
HCS03.1E-W0210
connecting line
mm2
50
stranded wire
AWG
tightening torque
Nm
8,0
9,0
HCS03.1E
voltage load
to be ensured by means of appropriate fusing elements in the

mains connection at X3
n.s.
Fig.8-28:
n.s.
not specified
Maximum allowed line length to external braking resistor: 5 m

Twist unshielded lines.

and Controls
277/315
Danger by insufficient installation!

Protect the lines with the appropriate fusing elements in the supply feeder.
For the connecting lines at X9, use at least the cross section of the lines for
mains connection at X3.
CAUTION
8.9
X13, Control Voltage (24V, 0V)

The external 24V supply is applied via connection point X13 for
the power section of the drive controller
the brake control via X6
the control section of the drive controller with the optional modules, except
for such optional modules (e.g. safety technology S1) which require their
own power supply.
Assignment
Connec
tion
Signal name
Function
+24V
+24V
0V
0V
Spring terminal (connector)
Unit
Min.
Max.
connection cross section solid wire
mm2
1,0
1,5
connection cross section stranded wire
mm2
1,0
1,5
AWG
18
16
power supply and looping

through
reference potential for power
supply and looping through
power consumption
see PN3 (see index entry with reference to the corresponding

page)
voltage load capacity
see UN3 (see index entry with reference to the corresponding

page)
current load capacity at loop-through contact
polarity reversal protection
within the allowed voltage range by internal protective diode
Fig.8-29:
Requirements on the connection to the 24V supply:
minimum cross section: 1 mm2
maximum allowed inductance: 100 H (2 twisted single strands, 75 m

long)
parallel line routing where possible
The control voltage supply is routed to the connection X13 from above.
278/315

and Controls
Fig.8-30:
lines to control voltage supply
Control voltage supply at X13
The input 0V is connected in conductive form with the housing po

tential. It is therefore impossible to use an insulation monitor at
+24V and 0V against housing.
8.10
X13, Supply External Blower Unit HAB01
8.10.1
General Information
Description
Via this connection, the external blower unit (HAB01) of HMV01.1RW0120

devices is supplied with voltage (24V, 0V). The connection is situated at the
bottom of the device (see figure below).
Risk of damage by overheating!

CAUTION
Always operate HMV01.1R-W0120 supply units with the external blower unit
HAB01.
Do not operate any other loads at connection X13.

and Controls
279/315
Fig.8-31:
Connection
Fig.8-32:
Connection at the bottom of the device

Signal name
1
24V
0V
Function
power supply for external
blower unit HAB01
280/315

and Controls
8.11
X14, Mains Voltage Synchronization
8.11.1
Connection Point
Description
Technical Properties
This connection point only exists for regenerative supply units. The connection
point is used to connect the mains voltage for mains voltage synchronization
and for preloading the DC bus.
View
Fig.8-33:
Data
Connec
tion
Function
mains connection
phase L3 before
choke
max. 530 V current load

max. 5 A
mains connection
phase L2 before
choke

max. 5 A
mains connection
phase L1 before
choke

max. 5 A

Unit
Level
Min. re
quired
number of poles
Typ.
Max. al
lowed
type
STECK - LE 7,62 M PC 4,0 / 3G
design
male connector at device
mm2
1,5
mm2
1,5
2,5
AWG
14
12
Nm
0,5
0,6
tightening torque
Fig.8-34:
8.11.2
Note
Technical properties
Mains Synchronization HMV01

The synchronizing voltage has to be picked off before the mains choke and
after the mains filter. Power voltage and synchronizing voltage connection have
to be in phase (see figure).
The synchronizing voltage has to be connected to the input for mains voltage
synchronization (X14) of the supply unit.

and Controls
281/315
1)
2)
3)
4)
for fusing of connection X14 see note below

in-phase connection required
mains choke
mains filter
Fig.8-35:
Synchronizing voltage HMV01.1R
Install slow 5 A fuses in the supply line to connection X14.

Connect the connections X3 and X14 in phase:
8.11.3
X3.L1 in phase with X14.1
Mains Synchronization HMV02

For mains synchronization, the output X14 of the HNS02 mains filter has to be
connected to the input for mains voltage synchronization X14 of HMV02.1R.
282/315

and Controls
Fig.8-36:
8.12
Synchronizing voltage HMV02.1R
X31, Messages Bb1, UD, WARN

View
Fig.8-37:
View
The connection point X31 provides message signals on the status of the supply
unit. The messages have been designed as floating contacts.

and Controls
283/315

Pin assignment
Connec
tion
Signal
name
Function
Bb1_2
N/O contact signals readiness for

connecting the external mains
contactor
Bb1_1
Closed with:
readiness for operation of supply
unit
Open with:
UD_2
UD_1
error messages F2800 to

F2899
error messages F8069 and

F8070
warnings E2800 to E2899
N/O contact signals status of DC

bus voltage UDC
Closed with:
DC bus voltage in specified range
WARN_2
WARN_1
Fig.8-38:
N/C contact signals warning

states
Open with:
overload at integrated brak

ing resistor
overtemperature at supply
unit
Include the Bb1 contact in the control circuit for mains connection.
When Bb1 contact opens, the mains contactor must interrupt the
power supply.
See also chapter Control Circuits for the Mains Connection in the
documentation "Rexroth IndraDrive - Drive System - Project Plan
ning Manual".
Data
Unit
Min.
number of poles
Typ.
Max.
type
spring terminal
design
pins at device
mm2
0,5
1,5
mm2
0,5
1,5
AWG
20
16
current load capacity
DC30
minimum load of contacts
mA
10
284/315

and Controls

Data
Unit
contact resistance at minimum

load
Min.
8.13
Fig.8-39:
106
For the application prototypes of the supply units, the WARN con
tact had been realized as N/O contact. As of the following hardware
indices (HWIs), the WARN contact is realized as N/C contact:
HMV01.1E-W0030: as of HWI -14
HMV01.1R-W0018: as of HWI -17
X32, Mains Contactor Control and DC Bus Short Circuit

View
Max.
mOhm
number of mechanical switching

cycles
Typ.
Fig.8-40:
View
Is used to connect the signals for controlling
the mains contactor
the ZKS device (ZKS = DC bus short circuit)
the braking resistor switch-on threshold

and Controls
285/315

Pin assignment
Connec
tion
Signal
name
Function
24V_IF
0V
Supply of circuits for DC bus short

circuit and mains contactor con
trol
24V
Output (24 V)
Connected to connection X32.3,
it is used to switch the braking re
sistor switch-on threshold
braking re Input at HMV01.1E:

sistor
connected to 24 V (X32.2):
switch-on
activates fixed threshold
threshold
(independent of mains volt
age)
not connected: activates

variable threshold (depend
ing on mains voltage)
Switch-on thresholds: see Tech

nical Data, table Data of integra
ted braking resistor
EIN2
EIN1
HMV01.1E
HMV01.1R
HMV02.1R
Connection for N/O contact to

control the mains contactor
(switch-on)
The input is edge-controlled
Fig.8-41:
AUS2
AUS1
ZKS
Connection for N/C contact to

control the mains contactor
(switch-off)
Controls the ZKS device:
not connected: ZKS active
connected to 24 V: ZKS not

active
Connection point X32
Include the Bb1 contact in the control circuit for mains connection.
When Bb1 contact opens, the mains contactor must interrupt the
power supply.
See also chapter Control Circuits for the Mains Connection in the
documentation Rexroth IndraDrive - Drive System - Project Plan
ning Manual.
Data
number of poles
Unit
Min.
Typ.
9
type
spring terminal
design
pins at device
Max.
286/315

and Controls

Data
Unit
Min.
mm2
0,5
1,5
mm2
0,5
1,5
AWG
20
16
current consumption (X32.9,

X32.1)
Fig.8-42:
8.14
Typ.
Max.
0,1
DC30
X33, Acknowledge Messages of Mains Contactor

View
Fig.8-43:
View
The function of connection point X33 depends on the supply unit:

1.
Supply units with integrated mains contactor (HMV01.1, except for

HMV01.1R-W0120; HMV02.1): Provides message signals on the status
of the integrated mains contactor of supply units. The floating contacts are
mechanically connected to the integrated mains contactor.
2.
Supply units without integrated mains contactor (HMV01.1R-W0120): Re

ceives message signals on the status of the external mains contactor.
Pin assignment
Connec
tion
Signal
name
Function
Supply units with integrated mains contactor

4
A) N/O contact
closed with mains contactor

picked up
B) N/C contact
open with mains contactor picked

up
Supply units without integrated mains contactor

and Controls
287/315

Pin assignment
Connection Diagram
Properties
Connec
tion
Signal
name
Function
A) connection for N/O contact
feedback from external mains

contactor
B) connection for N/C contact
feedback from external mains

contactor
Fig.8-44:
K1
L, N

supply voltage of control circuit for mains connection
Supply units without integrated mains contactor
Fig.8-45:
Data
X34 connection diagram - block diagram

Unit
Min.
number of poles
Typ.
4
type
spring terminal
design
pins at device
Max.
288/315

and Controls

Data
Unit
Min.
mm2
0,5
1,5
mm2
0,5
1,5
AWG
20
16
Max.
peak current when switching on
DC30
mA

load
10
mOhm
1000

cycles
106
number of switching actions at

max. time constant of load
100.000
ms
50
pick up delay
ms
10
drop out delay
ms
10
Fig.8-46:
8.15
Typ.
Properties
X34, Contact for Controlling the External Mains Contactor

View
Fig.8-47:
View
The contact at X34 is used to control the external mains contactor of supply
units without integrated mains contactor (e.g. HMV01.1R-W0120). The contact
is included in the control circuit for mains connection.
Pin assignment
Fig.8-48:
Connec
tion
Signal
name
Function
N/O contact

and Controls
289/315

Connection Diagram
K1
L, N
Properties
Fig.8-49:
Data

supply voltage of control circuit for mains connection
X34 connection diagram - block diagram

Unit
Min.
number of poles
Typ.
Max.
type
spring terminal
design
pins at device
mm2
0,5
1,5
mm2
0,5
1,5
AWG
20
16
DC1
AC2
peak current when switching on
DC30
AC250

load
mA
mOhm
10
1000
290/315

and Controls

Data
Unit
Min.

cycles
8.16
Max.
106
number of switching actions at

max. time constant of load
Typ.
100.000
ms
50
pick up delay
ms
10
drop out delay
ms
10
Fig.8-50:
Properties
Only use mains contactors with overvoltage limiter at the contactor coil (e.g.
mains contactor 3RT1456-6AP36 with overvoltage limiter 3RT1956-1CD00 by
Siemens).
Terminal Block, 24 - 0V (24V Supply)

Connection of external 24V supply:
24V supply of HMS, HMD, HCS power sections (not at HCS02)
for the power section of the drive controller
for brake control via X6
for the control section of the drive controller with the optional modules,
except for such optional modules (e.g. safety technology S1) which require
their own power supply
24V supply of HMV supply units
for the integrated electronics
for the 24V interface of the mains connection for ON/OFF control
View
Identifica Function
tion
+24V
power supply
connection to neighboring devices with contact bars from the
HAS01.1 accessory
0V
reference potential for power supply

connection to neighboring devices with contact bars from the
HAS01.1 accessory
Screw connection
Unit
Min.
Max.
Nm
5,5
6,5
M6 thread at device (terminal block)

tightening torque
power consumption
see PN3 (see index entry with reference to the corresponding

page)
see UN3 (see index entry with reference to the corresponding

page)
polarity reversal protection
within the allowed voltage range by internal protective diode
Fig.8-51:

and Controls
291/315

Connection Diagram
A
B
Fig.8-52:
cable (to source of control voltage supply)

contact bars
Connection points and connections of control voltage
Requirements on the connection to the 24V supply:
maximum allowed inductance of 100 H (2 twisted single strands, 75 m

long)
parallel line routing where possible

The input 0V is connected in conductive form with the housing po
tential. It is therefore impossible to use an insulation monitor at
+24V and 0V against housing.
8.17
DC Bus Connection (L+, L-)

Wait at least 30 minutes after switching off power to allow discharging. To

shorten the waiting time until voltage has fallen below 50 V, you can use
a discharging device (see chapter Appendix in this documentation).
Check whether voltage has fallen below 50 V before touching live parts!
WARNING
The DC bus connection connects
several drive controllers to one another
a drive controller to additional components

HCS02.1E-W0012 drive controllers do not have a DC bus connec
tion.
292/315

and Controls

View
Identifica Function
tion
L+
L-
Screw connection
connection points for homopolar connection of involved DC

bus connections via contact bars
Unit
Min.
Max.
Nm
5,5
6,5
M6 thread at device (terminal block)

tightening torque
via fusing elements connected in the incoming circuit to the

mains connection
overload protection
via fusing elements connected in the incoming circuit to the

mains connection
Fig.8-53:
Fig.8-54:
Contact bars
If in special cases it is not possible to use the contact bars provided to establish
the connection, the connection must be established using the shortest possible
(2 2 m, as a maximum) and twisted wires.
Damage caused by voltage arcing!

CAUTION
Insulate ring terminals and connecting lines with a heat-shrinkable sleeve. Af

terwards only strip the insulation of the contact surface of the ring terminal.

and Controls
293/315

The cross section of the lines must be at least 10 mm2, but mustn't be smaller
than the cross section of the supply feeder at mains connection X3.
The dielectric strength of the single strand must be at least 750 V (e.g. strand
type H07).
8.18
XS1, Shield Connection Control Lines

Risk of damage caused by high temperature of the outgoing air!
Observe outlet temperatures at the top of the drive controllers.
CAUTION
Always connect the shields with the largest possible metal-to-metal
contact surface.
Fig.8-55:
Function
8.19
Shield connection XS1 (control lines)
Connection point for the shields of lines connected to the control section and
of which the connectors do not have their own shield connection.
XS2, Shield Connection Motor Cable

Risk of damage to the drive controller caused by too long screws!
CAUTION
Exclusively use screws of a maximum length of 12 mm for the thread of shield

connection XS2.
The connection consists of an M6 thread and is used for mounting the shielding
plate for shield connection of the motor power cable (accessory HAS02.1).
294/315

and Controls
8.20
Ground Connection
The ground connection of the housing is used to provide functional safety of
the drive controllers and protection against contact in conjunction with the
equipment grounding conductor.
Ground the housings of the drive controllers:
1.
Connect the bare metal back panel of the drive controller in conductive
form to the mounting surface in the control cabinet. To do this use the
supplied mounting screws.
2.
Connect the mounting surface of the control cabinet in conductive form to

the equipment grounding system.
Damage to the devices by voltage arcing!
For applications with static charging (e.g. printing, packaging), a ground

ing principle similar to the one for the TNC mains must be complied with.
For mains unequal TNC, it is therefore necessary to install an isolating
transformer (UK 2,5%).
The grounding impedance (measured at connection point of machine)

must always be smaller than 8 ohm.
CAUTION
8.21
Connection Point of Equipment Grounding Conductor, HMV

Via the joint bar on the front connect the drive controller to the supply unit.
DANGER
Via the joint bar on the front connect the drive controller to the neighboring drive
controller.
Connect the equipment grounding conductor connection of the supply unit to
the equipment grounding conductor system of the control cabinet.
Check the continuity of the equipment grounding conductors from the mains
connection to the connected motors.
Cables for connecting the equipment grounding conductor must
have at least the cross section (wire size) of the mains supply feed
er. If the cross sections (wire sizes) of the mains supply feeder are
smaller than 10 mm2 (AWG 8), the equipment grounding conductor
must be at least 10 mm2 (AWG 8).

and Controls
295/315
1
2
joint bar
equipment grounding conductor connection at supply unit
1
2
joint bar
equipment grounding conductor connection at supply unit
Fig.8-56:
Fig.8-57:
Design
Equipment grounding conductor connection at the supply unit or neigh

boring device
Equipment grounding conductor connection at the HMV01.1-W0120

supply unit or neighboring device
The equipment grounding conductor is connected with screws:

HMV01.1E-W0030, -W0075
HMV01.1E-W0120
HMV01.1R-W0018, -W0045, -W0065
HMV01.1R-W0120
HMV02.1R-W0015
M6 25
Fig.8-58:
Design
M10
296/315

and Controls

Tightening Torque
HMV01.1E-W0030, -W0075
HMV01.1E-W0120
HMV01.1R-W0018, -W0045, -W0065
HMV01.1R-W0120
HMV02.1R-W0015
6 Nm
Fig.8-59:
8.22
18 Nm
Tightening torque
Equipment Grounding Conductor Connection HMS, HMD

DANGER
Connect the drive controller to the equipment grounding system of the control
cabinet.
Supplying device with connection for joint bar:
Via the joint bar on the front, connect the drive controller to the supplying
device.
Supplying device without connection for joint bar:
Via a separate connection line, connect the drive controller to the equip
ment grounding system of the control cabinet.
Via the joint bar on the front, connect the drive controller to the neighboring
drive controller.
Connect the equipment grounding conductor connection of the supplying de
vice to the equipment grounding system of the control cabinet.
Check the continuity of the equipment grounding conductors from the mains
connection to the connected motors.
The wire for connecting the equipment grounding conductor must
have at least the cross section (wire size) of the mains supply feed
er. If the cross sections (wire sizes) of the mains supply feeder are
smaller than 10 mm2 (AWG 8), the equipment grounding conductor
must be at least 10 mm2 (AWG 8).
1
2
Fig.8-60:
joint bar
connection to equipment grounding system
Equipment grounding conductor connection for supply via HMV01,

HMV02, HCS03

and Controls
297/315
1
2
Fig.8-61:
Design, Tightening Torque
joint bar
connection to equipment grounding system
Equipment grounding conductor connection for supply via HCS02
The joint bars are connected with screws:

Device
Design
Tightening torque
M6 25
6 Nm
HMS01.1N
HMS02.1N
HMD01.1N
Fig.8-62:
Data of connection point

and Controls

and Controls
299/315
Touch Guard at Devices
9.1
Cutouts
WARNING
The appropriate touch guard must be mounted for each device following
connection work.
Never mount a damaged touch guard.
Immediately replace a damaged touch guard by an undamaged touch

guard.
Keep the cutouts at the touch guard as small as possible. Only remove
the cutouts if necessary.
Type 1
Type 2
Fig.9-1:
Cutouts at the touch guard
If the DC bus and the control voltage are connected by means of contact
bars, only cutout A may be removed from the touch guard.
If the DC bus and the control voltage are connected by means of cables
(e.g. in the case of multiple-line arrangement), the cutouts A, B and C may
be removed from the touch guard.
At the first and last device in a line of interconnected devices, you must
not remove any cutout at the outer side of the touch guard.
300/315

and Controls
9.2
Mounting
Fig.9-2:
Touch guard at device
The touch guard is fixed to the device with screws.

Tightening Torque
max. 2,8 Nm

and Controls
301/315
10
10.1
Operation and Diagnosis at IndraDrive Supply Units
10.1.1
Control Panel
Brief Description
Rexroth IndraDrive supply units have a standard control panel with an 8digit
display and four keys.
Fig.10-1:
Standard control panel with display and keys
Displays
The display automatically shows:
phases during device initialization
operating states
activated commands
diagnostic command messages
warnings
diagnostic error messages
Display During Device Initialization
P2
P3
Fig.10-2:
phase 2
phase 3
Display during device initialization
302/315

and Controls

Display of Operating States
Diagnostic Command Messages
Warnings and Diagnostic Error

Messages
bb
Bb
charg
Lb
ready for operation

ready for operation, mains voltage applied
DC bus charging
ready for power output
A)
B)
displays currently active command

displays number of diagnostic command message
A)
B)
displays error class and warning class

displays error number and warning number
Fig.10-3:
Fig.10-4:
Fig.10-5:
Display of operating states
Diagnostic command messages
Warnings and diagnostic error messages
Priorities of Display
The displays have different priorities because it is impossible to have various
displays at the same time.
The current drive status is displayed with highest priority.

and Controls
303/315
E)
D)
C)
B)
A)
Fig.10-6:
error messages (highest priority)

warnings
diagnostic command messages
commands
operating status (lowest priority)
Priority of displays with examples
Complete Diagnostic Message Text

Call complete diagnostic message text for diagnostic message currently dis
played:
initial state: standard display (e.g. "VM F8057")
press key "v" or "^"
The diagnostic message text is displayed in the form of a marquee text. After
the marquee text was completely displayed, the standard display appears
again.
B)
A)
Fig.10-7:
current diagnostic message (marquee text)

standard display
Calling complete diagnostic message text
304/315

and Controls
Extended Displays
Call extended displays (see also figure below):
initial state: standard display (e.g. "VM Lb")
simultaneously press "Enter" and "Esc" keys for at least 8 seconds
press "Enter" key
press "v" or "^" key until desired display appears
press "Enter" key
Fig.10-8:
Calling extended displays
There are the following extended displays:
1.1 ErrBuff: error memory; with the "v" or "^" key you can browse the
memory
1.2 DiagBuf: diagnostic message memory; with the "v" or "^" key you can
browse the memory
1.3 Lfcnt: operating hours counter control section
1.4 Lfcnt: operating hours counter power section (only for HMV01.1R)
1.5 FW-***: type designation of the firmware active in the device
Setting the Language

Set language in which diagnostic message texts are displayed (see also figure
below):
initial state: standard display (e.g. "VM Lb")
simultaneously press "Enter" and "Esc" keys for at least 8 seconds

and Controls
305/315
press "^" key
press "Enter" key
press "Enter" key
with "v" or "^" key select the desired language
Fig.10-9:
10.1.2
Setting the language
Diagnostic Messages Displayed at IndraDrive M Supply Units
HMV - Diagnostic Messages for Operating States and During the Initialization Phase
For detailed descriptions of the diagnostic messages mentioned in
this chapter, see Troubleshooting Guide of the firmware documen
tation.
Display
VM P0
VM P1
VM P2
VM P3
VM Bb
VM bb
VM Lb
VM I Lb
VM Lb
VM charg
VM lb
VM ZKS
VM AF
Fig.10-10:
Diagnostic message number Diagnostic message

A0000
Communication phase 0
A0001
A0002
A0003
Control and power sections
A0012
ready for operation
A0013
Ready for power on
Supply module in voltage
A0500
control
Supply module in current
A0501
control
A0502
Supply module in operation
A0503
DC bus charging active
A0510
Test run for voltage control
DC bus quick discharge ac
A0520
tive
A0800
Unknown operating mode
Initialization and operating states HMV
HMV - Diagnostic Warning Messages

tation.
306/315

and Controls
Display
VM E2026
VM E2050
VM E2061
VM E2810
VM E2816
VM E2819
VM E2820
VM E8025
VM E8057
Fig.10-11:

Undervoltage in power sec
E2026
tion
Device overtemp. Prewarn
E2050
ing
E2061
Device overload prewarning
Drive system not ready for
E2810
operation
E2816
tion
E2819
Mains failure
Braking resistor overload
E2820
prewarning
Overvoltage in power sec
E8025
tion
Device overload, current lim
E8057
it active
Diagnostic warning messages HMV
HMV - Diagnostic Error Messages

tation.
Display
VM PL
VM F2018
VM F2022
VM F2026
VM F2077
VM F2087
VM F2110
VM F2802
VM F2814
VM F2815
VM F2816
VM F2817
VM F2818
VM F2819
VM F2820
VM F2821
VM F2833
VM F2834

PL Load parameter default
F2009
values
Device overtemperature
F2018
shutdown
Device temperature monitor
F2022
defective
F2026
tion
Current measurement trim
F2077
wrong
Module group communica
F2087
tion error
Error in non-cyclical data
F2110
communic. of power section
F2802
PLL is not synchronized
F2814
Undervoltage in mains
F2815
Overvoltage in mains
Softstart fault power supply
F2816
unit
Overvoltage in power sec
F2817
tion
F2818
Phase failure
F2819
Mains failure
F2820
Braking resistor overload
Error in control of braking re
F2821
sistor
F2833
Ground fault in motor line
F2834
Contactor control error

and Controls
307/315

Display
VM F2835

F2835
Mains contactor wiring error
DC bus balancing monitor
F2836
error
F2837
Contactor monitoring error
F2840
Error supply shutdown
Overcurrent in mains-side
F2860
power section
F2890
Invalid device code
F2891
Incorrect interrupt timing
Hardware variant not sup
F2892
ported
F8057
Device overload shutdown
F8069
+/-15Volt DC error
F8070
+24Volt DC error
Connection error mains
F8813
choke
F9001
Error internal function call
F9003
Watchdog
F9004
Hardware trap
VM F2836
VM F2837
VM F2840
VM F2860
VM F2890
VM F2891
VM F2892
VM F8057
VM F8069
VM F8070
VM F8813
VM F9001
VM F9003
VM F9004
Fig.10-12:
Diagnostic error messages HMV
HMV - Diagnostic Command Messages

tation.
Diagnostic command messages HMV
Display
VM C01
VM C0101
VM C0102
VM C02
VM C0201
VM C0202
VM C0203
VM C0212
VM C04
VM C0401
VM C05
VM C08

C0100
transition check
Invalid parameters (->
C0101
S-0-0021)
Limit error in parameter (->
C0102
S-0-0021)
Exit parameterization level
C0200
procedure command
Invalid parameters (C0201
>S-0-0423)
Parameter limit error (C0202
>S-0-0423)
Parameter calculation error
C0203
(->S-0-0423)
Invalid control section data (C0212
>S-0-0423)
Activate parameterization
C0400
level 1 procedure command
C0401
Switching not allowed
Reset class 1 diagnostics,
C0500
error reset
Load basic parameters com
C0800
mand
308/315

and Controls

Display
VM C0851
VM C0852
Fig.10-13:

Parameter default value in
C0851
correct (-> S-0-0021)
C0852
Locked with password
Diagnostic command messages HMV
10.2
Operation and Diagnosis at IndraDrive Controllers
10.2.1
Control Panel
For the detailed description of the standard control panel, see sec
tion Control Panels in the Functional Description of the firmware
documentation.
10.2.2
Diagnostic Messages Displayed at Drive Controllers

For detailed descriptions of all diagnostic messages displayed at
drive controllers, see Troubleshooting Guide of the firmware docu
mentation.

and Controls
309/315
Disposal and Environmental Protection
11
11.1
Disposal
11.1.1
Products
Our products can be returned to us free of charge for disposal. It is a precon
dition, however, that the products are free of oil, grease or other dirt.
Furthermore, the products returned for disposal mustn't contain any undue for
eign matter or foreign component.
Please send the products free domicile to the following address:
Bosch Rexroth AG
Electric Drives and Controls
Brgermeister-Dr.-Nebel-Strae 2
D-97816 Lohr am Main
11.1.2
Packaging Materials
The packaging materials consist of cardboard, wood and polystyrene. These
materials can be easily recycled in any municipal recycling system. For eco
logical reasons, please refrain from returning the empty packages to us.
11.2
Environmental Protection
11.2.1
No Release of Hazardous Substances

Our products do not contain any hazardous substances which may be released
in the case of appropriate use. Accordingly, our products will normally not have
any negative effect on the environment.
11.2.2
Materials Contained in the Products
Electronic Devices
Electronic devices mainly contain:
steel
aluminium
copper
synthetic materials
electronic components and modules
Motors
Motors mainly contain:
steel
aluminium
copper
brass
magnetic materials
electronic components and modules
310/315

and Controls
11.2.3
Recycling
Due to their high content of metal, most of the product components can be
recycled. In order to recycle the metal in the best possible way, the products
must be disassembled into individual modules.
Metals contained in electric and electronic modules can also be recycled by
means of special separation processes. The synthetic materials remaining after
these processes can be thermally recycled.
If the products contain batteries or accumulators, these have to be removed
before recycling and disposed of.

and Controls
311/315
Service & Support
12
Service & Support
12.1
Helpdesk
Our service helpdesk at our headquarters in Lohr, Germany, will assist you with
all kinds of enquiries.
Contact us:
By phone through the Service Call Entry Center,

Mo - Fr 7:00 am - 6:00 pm CET
+49 (0) 9352 40 50 60
By Fax
+49 (0) 9352 40 49 41
12.2
By email: service.svc@boschrexroth.de
Service Hotline
Out of helpdesk hours please contact our German service department directly:
+49 (0) 171 333 88 26
or
+49 (0) 172 660 04 06
Hotline numbers for other countries can be found in the addresses of each
region (see below).
12.3
Internet
Additional notes regarding service, maintenance and training, as well as the
current addresses of our sales and service offices can be found on
http://www.boschrexroth.com
Outwith Germany please contact our sales/service office in your area first.
12.4
Helpful Information
For quick and efficient help please have the following information ready:
detailed description of the fault and the circumstances
information on the type plate of the affected products, especially type co

des and serial numbers
your phone / fax numbers and e-mail address so we can contact you in
case of questions

and Controls

and Controls
313/315
Index
Index
Symbols
24V supply 277, 290
Ambient conditions 20
Appropriate use 5
Applications 5
Braking resistor
External 275
Switch-on threshold 284
Cables
IKB0041 260
Capacity utilization 22
CCC, China Compulsory Certification 18
CE label 17
Certifications 17
Commissioning interface 259
Compatibility with foreign matters 22
Connection
Braking resistor 275
Control voltage 277
DC bus 291
Equipment grounding conductor HMS, HMD
296
Ground 294
Shield (control lines) 293
Shield (motor cable) 293
Connection diagrams
RS 232 260
Serial interface 260
Connection point
Equipment grounding conductor HMV 294
Connections
Electrical, at converters 255
Electrical, at inverters 255
Electrical, at supply units 255
Control voltage 277, 290
Converters
Types 25
C-UL-US listing 17
Current profile
UEL_I_e 52, 91, 130, 154, 180
DC bus
Connection 291
DC bus short circuit 284
Declaration of conformity 17
Documentations
Overview 1
Equipment grounding conductor

Connection HMS, HMD 296
Equipment grounding conductor HMV
Connection point 294
Foreign matters
Compatibility with 22
Ground
Connection 294
Ground connection 294
HMV01
Mains synchronization 280
HMV02
Mains synchronization 281
HMV02, regenerative 230
Inappropriate use, 6
Consequences, exclusion of liability 5
Installation conditions 20
Inverters
Types 99
Mains connection, 260

Single-phase 46
Mains contactor
Acknowledge messages 286
External 288
Mains contactor control 284
Mains synchronization
HMV01 280
HMV02 281
Mains voltage synchronization 280
Messages Bb1, UD, WARN
X31 282
Module bus 258
Motor connection 266
Motor temperature monitoring and motor holding
brake 272
Motor holding brake 272
Motor temperature monitoring 272
Mounting positions 21
Operating conditions 20
314/315

and Controls
Index
Performance profile
Infeeding supply units 202
Regenerative supply units 223, 244
UEL_P_e 54, 93, 132, 181
Positions of normal use 21
Power sections HCS02 25
Power sections HCS03 62
Power sections HMD01 162
Power sections HMS01 99
Power sections HMS02 140
RS232 259
Safety instructions for electric drives 7

Scope of supply
Power section HCS02 32
Power section HCS03 66
Power section HMD 166
Power section HMS01 104
Power section HMS02 143
Supply unit HMV02-R 233
Supply units 190, 211
Serial interface (RS232) 259
Service interface 259
Shield
Connection (control lines) 293
Connection (motor cable) 293
Single-phase mains connection 46
Specifications
Of the components 17
Standard motors
Voltage load 49, 88, 124, 154, 177
State-of-the-art 5
Storage
Of the devices 19
Supply HAB01 278
Supply units
Overview - types 187
Supply units HMV01
Infeeding 187
Regenerative 209
Supply units HMV02
Regenerative 230
Technical data
Serial interface 259
Touch guard 299
Transport
Of the devices 19
Type code 29
Use
Appropriate use 5
Inappropriate use 6
VM AF 305
VM bb 305
VM Bb 305
VM C01 307
VM C0101 307
VM C0102 307
VM C02 307
VM C0201 307
VM C0202 307
VM C0203 307
VM C0212 307
VM C04 307
VM C0401 307
VM C05 307
VM C08 307
VM C0851 308
VM C0852 308
VM charg 305
VM E2026 306
VM E2050 306
VM E2061 306
VM E2810 306
VM E2818 306
VM E2819 306
VM E2820 306
VM E8025 306
VM E8057 306
VM F2018 306
VM F2022 306
VM F2026 306
VM F2077 306
VM F2087 306
VM F2110 306
VM F2802 306
VM F2814 306
VM F2815 306
VM F2816 306
VM F2817 306
VM F2818 306
VM F2819 306
VM F2820 306
VM F2821 306
VM F2833 306
VM F2834 306
VM F2835 307
VM F2836 307
VM F2837 307
VM F2840 307
VM F2860 307
VM F2890 307
VM F2891 307

and Controls
315/315
Index
VM F2892 307
VM F8057 307
VM F8069 307
VM F8070 307
VM F8813 307
VM F9001 307
VM F9003 307
VM F9004 307
VM I Lb 305
VM lb 305
VM Lb 305
VM P0 305
VM P1 305
VM P2 305
VM P3 305
VM PL 306
VM ZKS 305
X1
Module bus 258
X13 277
X13 - HMV 278
X14 280
X2
Serial interface (RS232) 259
X3 260
X31
Messages Bb1, UD, WARN 282
X32
Mains contactor control and DC bus short circuit
284
X33
Acknowledge messages of mains contactor 286
X34
Contact for controlling the external mains con
tactor 288
X5 266
X9 275
XS1 293
XS2 293

and Controls
Notes

and Controls
Bosch Rexroth AG
Electric Drives and Controls
P.O. Box 13 57
97803 Lohr, Germany
Bgm.-Dr.-Nebel-Str. 2
97816 Lohr, Germany
Phone +49 (0)93 52-40-50 60
Fax
+49 (0)93 52-40-49 41
service.svc@boschrexroth.de
www.boschrexroth.com
R911318790
Printed in Germany

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Bosch Rexroth AG | Electric Drives

Rexroth IndraDrive | Project Planning Manual

Project Planning Manual

2007 Bosch Rexroth AG

This document has been printed on chlorine-free bleached paper.

Project Planning Manual | Rexroth IndraDrive

Electric Drives | Bosch Rexroth AG

Important Directions for Use ......................................................................................... 5

Safety Instructions for Electric Drives and Controls ...................................................... 7

General Specifications of the Components ................................................................. 17

Power Sections for Converters - IndraDrive C............................................................. 25

Bosch Rexroth AG | Electric Drives

Rexroth IndraDrive | Project Planning Manual

HCS02 Power Sections ....................................................................................................................... 25

Power Sections for Inverters - IndraDrive M................................................................ 99

Project Planning Manual | Rexroth IndraDrive

Electric Drives | Bosch Rexroth AG

Type Code and Identification........................................................................................................... 142

IndraDrive M Supply Units......................................................................................... 187

Bosch Rexroth AG | Electric Drives

Rexroth IndraDrive | Project Planning Manual

Type Code.................................................................................................................................... 210

Functions and Electrical Connection Points .............................................................. 255

Project Planning Manual | Rexroth IndraDrive

Electric Drives | Bosch Rexroth AG

Touch Guard at Devices ........................................................................................... 299

Operation and Diagnosis........................................................................................... 301

Operation and Diagnosis at IndraDrive Supply Units......................................................................... 301

Bosch Rexroth AG | Electric Drives

Rexroth IndraDrive | Project Planning Manual

HMV - Diagnostic Warning Messages.......................................................................................... 305

Disposal and Environmental Protection..................................................................... 309

Service & Support...................................................................................................... 311

Project Planning Manual | Rexroth IndraDrive

Electric Drives | Bosch Rexroth AG

About this Documentation

This documentation provides information on

how to configure Rexroth IndraDrive systems

considering the components

Changes in Comparison to Previ

HMV supply units

HMS, HMD, HCS02, HCS03 power sections

Functions and Electrical Connection

reference to Project Planning Manual of

Power Sections for Converters

preliminary technical data of HCS04 inclu

Power Sections for Inverters

technical data of HMS01.1N-W0110 inclu

technical data of HMV01.1R-W0120 inclu

Operation and Diagnosis

lists of diagnostic messages for HMV sup

Rexroth IndraDrive Drive System

Project Planning Manual

Rexroth IndraDrive Supply Units and Pow

Project Planning Manual

Bosch Rexroth AG | Electric Drives

Rexroth IndraDrive | Project Planning Manual

Rexroth IndraDrive Drive Controllers

Project Planning Manual

Rexroth IndraDrive Additional Compo

Project Planning Manual