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Operation manual
Contents
2. Specification details.
3. Electric control.
4. Operation
5. Maintenance
6. Safety
7. trouble shooting.
8. appendix.
1. Structure and work principal.
7 8 9
1
2 NEKON
construction
TIMEREGUIATOR
(DIE-BACKING)
3 On
Off
POWER
AUTO MANUAL
Work Principal:
The annular piston pushes the sliding block sliding in the conical sliding path on the
inner wall of the annular cylinder, they taper fit with each other so when the sliding
blocks move forward, they also push the pressing dies into the axis direction which
press on the work piece.
2. Major specifications
rebar sizes for the couplers Ø12 -Ø40
Pressing die moving distance ±15MM
Hydraulic pressure 31.5Mpa
Pump capacity 90L/Min
Oil type 46# hydraulic oil
Oil Tank volume 480L
Cooling system Air cooling
Moter power 11kW
Power Supply 380V 50Hz
Machine weight (kg) 1800 kgs
Machine dimensions 1320x850x1500mm
3. Electric control
3.1 Control Panel:
1 2 7 8
NEKON
construction
3
MOTOR
4
On Off TIMEREGUIATOR
(DIE-BACKING)
CYLINDER
5
On
6 PRESS RELEASE
Off
POWER
AUTO MANUAL
1. Motor On 2.Motor Off 3.Release (dies open) 4.Press (Dies close) 5. Manual
mode 6. Automatic mode 7. Die release meter 8. Main power Switch
After finish the above initial check up, ensure the machine is in “manual mode”,
press the release button to move the sliding blocks backword to the end of its
position (biggest opening of the sliding blocks), then stop the motor and start
installing the pressing dies as follows:
Select the correct dies, check the dies are Move the sliding blocks to its max.
intact and no cracks, the handle is not loose, opening by manually operate the
to make sure they are in good condition. release button and then stop the motor.
Release the fixing bolts of the positioning Take out the positioning device.
device on the back of the machine.
4.5 Adjust the hydraulic pressure;Press down the red knob on the pressure meter
and at the same time turn the pressure indicator (hand) to the desired position, then
release holding down the red knob so the desired pressure is set.
4.6 Adjust the release timer;
It’s not necessary to let the pressing dies (sliding blocks) always return to their very
beginning position as this would waste time if the opening is already big enough to
receive the certain size of the coupler. The release timer is to set the time for the
cylinder to return so a proper time for the cylinder to return means once the opening
is big enough for the certain coupler, the pressing dies will stop open more and the
next press can start automatcically (This function works only in automatic mode).
Once the manual operation (pressing “press” button in manual mode) reaches the
satisfactory result of coupler pressing and the release timer is properly set, the
machine can enter into Automatic mode by pressing “automatic” button. In
Automatic mode, after put in the coupler and rebar in place in the machine, just
press the foot pedal then the pressing and release process shall complete
automatically.
L* L*
L L
D*
D*
d1
d1
D
D
d
d
f f
e e
L1 24V
LA
LB
L3 0.5mm2 thermal relay
LC Red
Circuit
AC380V breaker 1
0.4mm2 AC contactor
Red
0.5mm2
AC contactor SB1
emergency Blue
L2 stop
control
transformer 2
M
button with button wit
~ AC contactor relay
lamp Green lamp Red
pump motor
11KW
0V motor start/stop
motor start/stop
manual auto- Die Die electro release
matic close open connection time
(Press) (Release) pressure
gauge
24V
COM X01 X02 X03 X04 COM X05 X06 X07 X08 COM X09 X10 X11 X12
5 6 7
0V
24V 0V eletro-magnetic valve eletro-magnetic valve eletro-magnetic valve
HL3 HL4 HL5 HL6 Time relay relay2 relay3 for die close for die open for overflow valve
24V
indicator of indicator of relay of
automatic die open die close
indicator of indicator of release relay of
manual die close time die open
COM
COM
24V
1 2 3 4 0V X1 X2 X3 X4 X5 X6 Y1 Y2 Y3 Y4 Y5 5 6 0V 7 0V
24V Y1 24V Y2
COM X1 COM X2
Y5
24V
Start Stop
0V 3 0V 4
2 3 1 2
panel diagram
Appendix 3. Hydraulic diagram:
Check Valve
1DT 2DT
pressure gauge
4DT overflow
valve
air cooler
M3
motor air filter
M
shaft coupler
oil level
indicator
oil tank:480L