Professional Documents
Culture Documents
MariTermAB
Page1(23)
20121009
1. Preamble
Containersaredesignedtocarrytheirfullpayload,includingaverticaldynamicaccelerationof
0.8g,uniformlydistributedovertheentirefloorarea.Itshouldhoweverbekeptinmindthatthis
isnottheonlystrengthrequirementthatinfluencethedesignofcontainers.AccordingtotheISO
standardcontainersarealsodesignedtowithstandthefollowingtestcriteria:
Sidewalltest
Toplifttest
Rigiditytests
Wheelloadtest
Therulesofthumbforcalculatingrequireddistributionofconcentratedloadspresentlyinuse
arebasedsolelyontheuniformlydistributedpayloadcriteria.Althoughcorrectfromthat
perspective,theyprovidesolutionswhichareclearlynotpracticalandthatarenotinlinewith
whatcanberegardedassufficientbasedonexperience.Ifothertestcriteriaforstrengtharealso
takenunderconsideration,itisshownthatdrycontainershaveacapacitytofacilitatedcargo
weightsclosetoorequaltothepayloadeveniftheweightisnotuniformlydistributedofthe
entirefloorarea.
Figure1.Exampleofunreasonablearrangementforloaddistributionbasedoncurrentlyapplied
rulesofthumb.
Thecurrentlyusedrulesofthumbmainlyconsidersdistributionofloadsinthelongitudinal
direction,whileitindrycontainerswouldbemoreefficienttodistributetheloadsinthe
transversedirection,therebytakingadvantageofthestrengthofthesidewallconstruction.
Inthispaper,thebendingmomentcapacityoftypicalcontainersidesdesignedaccordingtothe
standardhasbeeninvestigated.Furthermore,thestrengthoftypicaltransversebeamsinthe
containerfloorshasalsobeeninvestigatedandacomparisonbetweenthestrengthrequiredto
facilitateauniformlydistributedpayloadandthewheelloadproducedbyaforklifthavebeen
made.Typicalcontainerdesignshavebeenanalysedbothgloballyandlocallywithcalculations.
Loaddistributedincontainers
MariTermAB
Page2(23)
20121009
Eachsideofacontainercanbeconsideredtobeabeamwithathinwebconsistingofthe
corrugatedsidewallandtopandbottomflangesconsistingofprofilesdesignedtostiffenthe
construction.
The20footcontaineraboveisstiffenedbyasolidbarof5012mminthetop.Modern
containersaretypicallystiffenedby60x60x3mmsquareprofile.Bothcontainertypesare
equippedwithabentprofileatthebottom,designedbothtostiffenthecontainerandtoprovide
supportfortheflooring.Examplesoftypicalsidestructuresof20and40footcontainersare
foundinfigure2aand2babove.
Loaddistributedincontainers
MariTermAB
Themaximumbendingstressinabeamisgivenby:
Page3(23)
20121009
Where:
Mallowed = Allowedbendingmoment
allowed
= Allowedstressinthematerialduetobending
I
= Momentofinertia
zmax
= Largestdistancefromthecentreofgravity
Sincethetestcriteriaspecifiesthatafterthetestthecontainershallshownopermanent
deflection,theallowedstressisgivenbytheyieldstressofthematerialinthecriticalcomponent.
Both20and40footcontainersaretypicallymadeofhighergradsteelwithayieldstrengthof
350N/mm2andanelasticlimitof345N/mm2.Thesolidbarintheolder20footcontaineris
howevermadeofnormalsteelgradewithayieldstrengthof250N/mm2.
Themomentofinertiacanbeconservativelyestimatedbythefollowingformula:
Where:
A1 = Areaoftopflange
A2 = Areaofbottomflange
h = Distancebetweentopandbottomflange(BetweenCGs)
hCG = DistancebetweenbottomflangeandCentreofGravity
hwall = Heightofsidewall
twall = Thicknessofsidewall
Duetothethicknessofonly1.6mm,thematerialinthecorrugatedsidewallplate,hasbeen
omittedfromcalculationofthemomentofinertiabelow.
Themomentofinertiaaswellasthemaximumallowedbendingmomentforthetwosidebeams
oftypical20and40footcontainersarecalculatedinthetablebelow:
Parameter/Dimension
20container
40container
2
A1
600mm
684mm2
2
A2
1582mm
1582mm2
h
2466mm
2442mm
hCG
1054mm
1054mm
hwall
2380mm
2332mm
twall
0mm
0mm
9
4
I
2.9510 mm
3.08109mm4
zmax
1418mm
1442mm
2
250N/mm
345N/mm2
allowed
Mallowed(for2sides)
1.03109Nmm=105tonm
1.47109Nmm=150tonm
Loaddistributedincontainers
Page4(23)
MariTermAB
20121009
Forasimplysupportedbeam,representingthecontainerrestingonitscornerfittings,subjected
toapointloadWthemaximuminnerbendingmomentcanbecalculatedbythefollowing
formula:
Where:
fdyn
T
W
l
= Factorfortakingaccountofdynamicvariationsintheverticalload,
fdyn=1.8
=Tareweightofcontainer
=Pointload
=Lengthofcontainer
Figure3.Theinnerbendingmomentforasimplysupportedbeamsubjectedtoapointload.
Basedonthisformulaandtheallowedbendingmomentscalculatedabove,themaximumpoint
loadsinthecentreoftypicalcontainershavebeencalculatedforboth20and40footcontainers,
seetablebelow.
Parameter/Dimension
20container
40container
Tareweight,T
2.25ton
3.75ton
Lengthofcontainer,l
6.0m
12.0m
Mallowed
105tonm
150tonm
Maximumpointload
37ton
27ton
2.2. Conclusions and recommendations regarding global strength
Duetosimilardesign,theglobalbendingstrengthof20and40footcontainersaresimilar.This
indicatesthatotherstrengthcriteriathantheuniformlydistributedpayloadgovernsthedesign
ofdrycontainersidewalls.
Furthermore,ithasbeenshownthatshortcargoesdoesnotgeneratingcriticalbendingmoments
neitherin20nor40footcontainers.
Loaddistributedincontainers
MariTermAB
Page5(23)
20121009
Thecontainersidesaretypicallyweldedtothebasestructurewithaweldthicknessofa=3mm.
Figure4.AfilletweldloadedintensionbyaforceF.
ThemaximumallowedforceFmaxforafilletweldisgivenby:
whereAistheeffectiveareaoftheweld,cistheseamfactorandfydisthemaximumallowed
stress.Thefollowingvalueshavebeenused:
c=1.2whichisforafilletweldintensionandwithaseamclassA:weldofordinaryclass
fyd=176N/mm2whichisforS235steelwithnormalsafetyclass.
TheeffectiveareaAistheproductofweldthicknessmultipliedbythelengthoftheweldl.
ThisgivesamaximumloadFperweldlengthof
Theallowablecargoweightqpermeteriscalculatedbyconsideringbothsidesofthecontainer
andtakingintoaccountthedynamicvariationofforcesintheverticaldirection:
48
/
.
Loaddistributedincontainers
Page6(23)
MariTermAB
20121009
Thecontainersidesaretypicallycorrugatedplatewithaminimumthicknessoft=1.6mm.The
stressinaplateloadedintensionistheforceFdividedbythecrosssectionarea.
Figure5.Plateloadedintension.
Foramaximumallowedstressofmax=345N/mm2thisgivesamaximumloadperunitlengthof
Theallowablecargoweightpermeterqiscalculatedbyconsideringbothsidesofthecontainer
andtakingintoaccountthedynamicvariationofforcesintheverticaldirection:
613 /
62.5
/
.
Fromthisitispossibletoconcludethatitistheweldratherthanthesideplatethatlimitsthe
maximumpointloadatthecontainerside.
Theminimumlengthofconcentratedloadsduetolocalstrengthcanthusbecalculatedas:
Where:
r
= Minimumlengthofdistributedload
P
= Weightofcargo
Loaddistributedincontainers
Page7(23)
MariTermAB
20121009
Ifbeams,laidontopoftheflooringandthesideprofiles,areusedtodistributetheloadtothe
containersides,therewillbelocalstressesinthesidewalls.Itisreasonabletoassumethatalso
somepartofthesidewallforwardandaftofthecontactsurfacewillcontributetocarrytheload.
Aconservativeassumptionisthattheloaddistributioninthesideplatewillbeasshownin
figure6,whereaisthecontactsurfacefromatransversalwoodenbeam(widthofbeam).
Figure6.Loaddistributioninthecontainerside.
Themaximumcargoweightthatcanbecarriedbytransversebeamslaidontopoftheflooring
andsideprofilesofthecontainermaythenbecalculatedbethefollowingformula:
3
3 48
144
Where:
q
= Maximumloadpermeter,q=48ton/m
n = Numberofbeams
a
= Widthofbeamsinmeter
Theformulaaboveisvalidprovidedthatthelongitudinaldistancesbetweenthebeamsareat
least2timestheirwidth.
Loaddistributedincontainers
MariTermAB
Page8(23)
20121009
Thecontainerflooristypicallymadebyplywoodwhichissupportedbytransversebeamsmade
ofsteel,anditcanbeseenasastiffenedplate.However,asaconservativeapproach,the
strengthoftheplywoodboardshasbeendisregardedinthisanalysis.Thetransversebeamsare
typicallyspacedsome280mmapartinthelongitudinaldirection.
Therearetwostrengthcriteriathattheflooringmustbeabletowithstand:
Thepayloadofthecontainerhomogeneouslydistributedovertheentirefloorarea,taking
intoaccountthedynamicloadvariationsintheverticaldirectionduringseatransport(i.e.
testloadingwith2timesthecargoweight).
Manoeuvringtestwithaforkliftwherethewheelsareseparatedbyadistanceof760mm
andtheloadoneachwheelis2.73ton.Theprintareaofthewheelsistobenomorethan
100x180mm.
(Itshouldbenotedthatmostcontainersappearstobetestedbyusingaforkliftwithanaxleload
of7.26tons,seealsoSecondDraftofthePackingCode,paragraph7.1.2.5)
Thedesignbendingmomentinthetransversedirectionpermeterofthecontainerfloorduetoa
homogeneousloadcanbecalculatedbythefollowingformula:
Figure7.Homogeneouslydistributedloadoverthecontainerfloor.
Where:
fdyn
P0
B
L
= Factorfortakingaccountofdynamicvariationsintheverticalload,
fdyn=2
= Payload
= Floorwidth
= Floorlength
Loaddistributedincontainers
Page9(23)
MariTermAB
20121009
Basedonthisformulathedesignbendingmomentpermeterlengthofthecontainerhasbeen
calculatedforboth20and40footcontainersinthetablebelow:
Parameter/Dimension
20container
40container
Payload,P0
28.0ton
29.0ton
Lengthofcontainer,L
6.0m
12.0m
Widthofcontainer,B
2.m
2.3m
Designbendingmoment,mfloor1 2.7tonm/m
1.4tonm/m
Thedesignbendingmomentinthetransversedirectionpermeterofthecontainerfloorbased
ontheforkliftmanoeuvringtestcanbecalculatedbythefollowingformula:
Figure8.Twopointloadsfromthewheelsoftheforklift.
Where:
Pwheel = Loadoneachwheel,Pwheel=2.73ton
leffective = Effectivelengthofcontainerfloorthattakeuptheloadfromtheforklift
wheels.
Thistestcriterionisidenticalforboth20and40footcontainers.
Itisreasonabletoassumethattheplywoodflooringiscapableofdistributingtheloadovernot
morethan3individualfloorbeams,eachloadedwith33%oftheloadfromthecargo.Witha
distancebetweenthefloorbeamsof0.28m,thefollowingdesignbendingmomentpermeterof
containerlengthcanbecalculated:
. .
2.5
/
.
Itshouldbenotedthatmostcontainersaretestedwithanevenheavierforklift(7.26tons)and
thereissomeuncertaintyofhowtheloadisspreadovertheadjacentbeamsinthecontainer
floor.Itcanbeconcludedthattheforklifttestrequiresastrengthinthecontainerfloorthatis
veryclosetothatoftheuniformlydistributedloadina20footcontainer.Giventhenearidentical
constructionofflooringsforboth20and40footcontainersitcanbeassumedthatthesame
dimensioningmomentof2.7tonm/mcanbeusedinbothcases.
Loaddistributedincontainers
MariTermAB
Page10(23)
20121009
5. Bedding Arrangements
Shortornarrowcargoesmayoverloadthefloorstructure.Thismaybepreventedeitherbyusing
longitudinalsupportbeamsunderneaththecargotodistributetheloadovermoretransverse
flooringbeams,orbytheuseoftransversebeams,todistributetheloadtowardsthestrongside
structuresofthecontainer.
Differentmodelsforestimatingthestressinthewoodensupportbeamsandtheirrequired
bendingstrengthhavebeenproposed.Ifthewoodenbeamsaretocarrythefullloadofthe
cargobythemselves,abothendssuspendedbeamrestingonlyonitsendscanbeused,see
below.
Rigidcargo
Flexiblecargo
Loadingofbothendssuspendedbeamscarryingtheweightofthecargowithouthelpfromthe
floor.
Itishowevernotlikelythatthewoodenbeamsaresostiffthattheydontgetcontactwiththe
floorbeneaththemandsupportatotherpointsthantheends.Furthermore,thepurposeofthe
beamisrathertosupplementthestrengthofthefloorandspreadtheloadofthecargoovera
widerare.Optimally,thewoodenbeamswouldspreadthefootprintofthecargoevenlyoverthe
entirefloorareaunderneathit,asillustratedinthefigurebelow.
Rigidcargo
Flexiblecargo
Loadingofbeamswhichdistributethecargoweightevenlyovertheirentirelength.
Themodelaboveissuitableforflexiblecargo,butduetotherelativeflexibilityofwood
comparedtosteel,thewoodenbeamshavealimitedcapacitytospreadtheloadoveragreat
lengthwhensubjectedtothepointloadsresultingfromrigidcargo.
Loaddistributedincontainers
MariTermAB
Page11(23)
20121009
Deflectionofbeamwithrigidcargo,supportedbyuniformlydistributedloadfromunderneath.
Theredlineintheillustrationaboveshowsthedeflectionofthebeam.Ascanbeseenforthe
rigidcargocase,thebeamwoulddeflectupwardsatthecentreifsubjectedtoauniformly
distributedloadfrombelow,atleastforwiderigidcargoes.Thismeansthattherewouldbelittle
pressurebetweenthewoodenbeamandtheflooratthecentreandattheends.Thus,amore
realisticmodelforrigidcargoesisgivenbelow:
Deflectionofbeamwithrigidcargo,supportedbyvariablydistributedloadbasedonthecontact
pressurebetweenthewoodenbeamandthecontainerfloor.Thecontactpressureisbasedonthe
deflectionofthewoodenbeamandthecontainerfloor.
Theaboverealisticmodeltakescareofthefactthatwoodenbeamsdeflectmorethanthesteel
beamsofacontainerfloor.However,asthismodelistoocomplextobaseanyregulationson,it
issuggestedtouseasimplifiedmodelwherethecontactforceisuniformlydistributedbut
concentratedaroundthesupportpointsofthecargo:
Simplifiedmodelwiththeloadconcentratedaroundthesupportpointsofthecargo.
Loaddistributedincontainers
Page12(23)
MariTermAB
20121009
Cargoeswithsmallerwidththantheinnerwidthofthecontainermaybesupportedfrom
underneathbylongitudinalbeamsinordernottooverloadthetransversefloorbeams.Bythis,
theweightofthecargoisdistributedtoagreaternumberoffloorbeams.
Thenthismethodisused,thebeamsshouldbeplacedatthesidesofthecargo,therebyloading
thetransversbeamsascloseaspossibletothesideofthecontainer.
Figure10.Narrowcargoplacedonlongitudinalsupportbeams.
Ifthecargoisrestingon2beamsplacedunderneaththeoutermostpartsofthecargo,the
transversebeamsinthecontainerflooraresubjectedto2pointloadsandtheresultingbending
momentinthefloorstructureinthetransversedirectioncanbecalculatedbythefollowing
formula:
Where:
fdyn = Factorfortakingaccountofdynamicvariationsintheverticalload,
fdyn=1.8
P
= Cargoweight
B = Floorwidth
s
= Distancebetweenlongitudinalsupportbeams
Thisbendingmomentshouldbelessorequaltothedesignbendingmomentofthefloor
structure:
Loaddistributedincontainers
Page13(23)
MariTermAB
20121009
Where:
mfloor= 2.7tonm/m
r
= Lengthoflongitudinalsupportbeams[m]
Therequiredlengthoflongitudinalsupportbeamscanthusbecalculatedas(withtheweightin
tonandthelengthsinmeters):
0.17
ByproposalofHermannKapstherequiredsectionmodulusofthesupportbeams(calculatedasa
bothendsuspendedbeam)isgivenby:
Where:
W = Sectionmodulusofbeams[cm3]
rcargo = Lengthofcargo[m]
n
= Numberofsupportbeams
= Permissiblebendingstressinbeam[kN/cm2]
Alternativelytherequiredsectionmodulusforthesupportbeams(ifconsideredtobeuniformly
supportedfromunderneathovertheentirelength)couldbecalculatedby:
9.81 1000
8
221
Where:
W
= Sectionmodulusofsupportbeams[cm3]
n
= Numberofsupportbeams
P
= Cargoweight,[ton]
fdyn = Factorfortakingaccountofdynamicvariationsintheverticalload,
fdyn=1.8
rbeams = Lengthofsupportbeams,[m]
rcargo = Lengthofcargo,[m]
allowed= Allowedstressininsupportbeams,[kN/cm2]
allowed=2.4kN/cm2
Forwood:
Forsteel:
allowed=18kN/cm2
Loaddistributedincontainers
Page14(23)
MariTermAB
20121009
Example
Twocoilsaretobeloadedonlongitudinalwoodensupportbeamsina20footcontainer.The
coilsare1.3mwide,hasgotadiameterof1.3mandweigh10tonseach.Assumethatthecoils
restonwedgesseparatedbyadistanceof0.9minthelongitudinaldirection.
Figure11.Coilsloadedonlongitudinalsupportbeams.
Theminimumlengthofthebeamsisgivenby
0.17
0.17 10 2.3 1.3
Therequiredsectionmodulusofthesebeamsbecomes
Alternatively,thesectionmodulusbecomes:
221
1.7
205
221
.
.
164
Beamswithadimensionsof45(10cm12.5cm)haveasectionmodulusofW=208cm3).
Loaddistributedincontainers
Page15(23)
MariTermAB
20121009
Ifnarrowcargoesareinsteadplacedontransversesupportbeamswithalengthequaltothe
innerwidthofthecontainer,boththebeamsandtheflooringstructurewillhelpsupportthe
cargo.
Figure12.Narrowcargoplacedontransversesupportbeamswithawidthequaltotheinner
widthofthecontainer.
Eventhoughweightofthecargomightnotbefullydistributedtothewholelengthofthe
woodenbeam,itisnonethelessrecommendedthattheyinallcasesstretchovertheentire
widthofthecontainer.
Rigidcargoes
Thebendingmomentinthewoodenbeamsandthefloorbeamsduetotheloadfromarigid
cargoandthedistributedloadbetweenthetwoelementsareillustratedbelow.
Loaddistributedincontainers
Page16(23)
MariTermAB
20121009
Thebendingmomentinthefloorbeamcanbecalculatedaccordingtothefollowingformula:
2
2
With:
themomentcanbecalculatedas:
Themomentinthefloorbeamshouldasamaximumequaltheallowablemomentderivedin
Chapter4.Inparallelwiththeforklifttestcriteriathiseffectivelengthcanbeestimatedby
assumingthateachtransversewoodenbeamdistributestheloadoverthreefloorbeams,which
arespaced0.28mapart.
Where:
n
= Numberoftransversesupportbeams
fdyn = Factorfortakingaccountofdynamicvariationsintheverticalload,
fdyn=1.8
P
= Cargoweight[m]
B = Floorwidth[m]
s
= Widthofcargo[m]
mfloor= Strengthofthecontainerfloor,2.7tonm/m
leffective = Contributinglengthofcontainerfloor[m],takenasminimumof
Beamsspacedlessthan0.84mapart:
leffective=
0.56
r
= Lengthofcargo[m]
leffectiveisthelengthofcontainerfloorthatthewoodenbeamsareabletodistributetheloadfrom
thecargoto.Inparallelwiththeforklifttestcriteriathiseffectivelengthcanbeestimatedby
assumingthateachtransversewoodenbeamdistributestheloadoverthreefloorbeams,which
arespaced0.28mapart.Alternatively,ifthewoodenbeamsarespacedcloserthan3x0.28
=0.84metersapart,theeffectivelengthshouldbetakenasthelengthofthecargoplus2x0.28=
0.56m.
Loaddistributedincontainers
Page17(23)
MariTermAB
20121009
Thefactorx,whichindicateshowwidethewoodenbeamshavetobeabletodistributetheload,
canbecalculatedas:
Thebendingmomentinthecentreofthewoodenbeamcanbecalculatedas:
Thus,therequiredsectionmodulusofthewoodensupportbeamsforarigidcargocanbe
calculatedas:
Withlengthsinmetersandweightsintonandwiththematerialstrengthtobeinsertedin
kN/cm2,thebendingstrengthbecomes:
Where:
W
=
n
=
P
=
s
=
allowed=
Bendingstrength[cm3]
Numberofsupportbeams
Cargoweight,[ton]
Cargowidth,[m]
Allowedstressinthematerialduetobending,[kN/cm2]
allowed=2.4kN/cm2
Forwood:
Forsteel:
allowed=18kN/cm2
Furthermore,inordertosatisfythelocalstrengthofthesidewalls,seechapter3.3,theminimum
widthofthetransversebeamsshouldbecalculatedfromthefollowingformula:
Where:
a
= Widthofbeams,[m]
P = Cargoweight,[ton]
q
= Maximumloadpermeter,q=63.4ton/m
n = Numberofbeams
Thegapbetweenthebeamsshouldbeatleast2timestheirwidth.
Loaddistributedincontainers
Page18(23)
MariTermAB
20121009
Flexiblecargoes
Thebendingmomentinthewoodenbeamsandthefloorbeamsduetotheloadfromaflexible
cargoandthedistributedloadbetweenthetwoelementsareillustratedbelow.
Thebendingmomentinthefloorbeamcanbecalculatedaccordingtothefollowingformula:
Themomentinthefloorbeamshouldasamaximumequaltheallowablemomentderivedin
Chapter4.Inparallelwiththeforklifttestcriteriathiseffectivelengthcanbeestimatedby
assumingthateachtransversewoodenbeamdistributestheloadoverthreefloorbeams,which
arespaced0.28mapart.
Where:
n
= Numberoftransversesupportbeams
fdyn = Factorfortakingaccountofdynamicvariationsintheverticalload,
fdyn=1.8
P
= Cargoweight[m]
B = Floorwidth[m]
s
= Widthofcargo[m]
mfloor= Strengthofthecontainerfloor,2.7tonm/m
leffective = Contributinglengthofcontainerfloor[m],takenasminimumof
Beamsspacedlessthan0.84mapart:
leffective=
0.56
r
= Lengthofcargo[m]
leffectiveisthelengthofcontainerfloorthatthewoodenbeamsareabletodistributetheloadfrom
thecargoto.Inparallelwiththeforklifttestcriteriathiseffectivelengthcanbeestimatedby
assumingthateachtransversewoodenbeamdistributestheloadoverthreefloorbeams,which
arespaced0.28mapart.Alternatively,ifthewoodenbeamsarespacedcloserthan3x0.28
Loaddistributedincontainers
Page19(23)
MariTermAB
20121009
=0.84metersapart,theeffectivelengthshouldbetakenasthelengthofthecargoplus2x0.28=
0.56m.
Thefactorx,whichindicateshowwidethewoodenbeamshavetobeabletodistributetheload,
canbecalculatedas:
Thebendingmomentinthecentreofthewoodenbeamcanbecalculatedas:
Therequiredsectionmodulusofthewoodensupportbeamsforarigidcargocanbecalculated
as:
Withlengthsinmetersandweightsintonandwiththematerialstrengthtobeinsertedin
kN/cm2,thebendingstrengthbecomes:
Where:
W
=
n
=
P
=
s
=
allowed=
Bendingstrength[cm3]
Numberofsupportbeams
Cargoweight,[ton]
Cargowidth,[m]
Allowedstressinthematerialduetobending,[kN/cm2]
Forwood:
allowed=2.4kN/cm2
Forsteel:
allowed=18kN/cm2
Furthermore,inordertosatisfythelocalstrengthofthesidewalls,seechapter3.3,theminimum
widthofthetransversebeamsshouldbecalculatedfromthefollowingformula:
Where:
a
= Widthofbeams,[m]
P = Cargoweight,[ton]
q
= Maximumloadpermeter,q=63.4ton/m
n = Numberofbeams
Thegapbetweenthebeamsshouldbeatleast2timestheirwidth.
Loaddistributedincontainers
Page20(23)
MariTermAB
20121009
Example
Steelrodsaretobeloadedontransversewoodenbeamsina20footcontainer.Thepayloadis,
P=20tonandthewidthofthecargo,s=2m.Thesteelrodsarerestingon5beams.
Figure14.Steelrodsloadedontransversesupportbeams.
Theeffectivelengthofthe5beamsbecomes:
l
3 0.28 3 5 0.28 4.2
Therequiredsectionmodulusforthesupportbeamsbecomes,
.
.
79
whichcorrespondtobeamswithadimensionsof34(7.5cm10cm,W=94cm3)
Loaddistributedincontainers
MariTermAB
Page21(23)
20121009
6. Conclusions
Ithasbeenfoundthatthesidesofacontainercantakeupmuchlargerbendingmomentsthan
whatiscreatedbythepayloadifitisuniformlydistributedandthusthetechniquetodistribute
concentratedloadsinadrycontainer,designedaccordingtothestandard,shouldbetotransfer
theloadtothesidesratherthanspreadingitoutinlongitudinaldirection.
Whennominatingtheminimumlengthofconcentratedcargoes,theglobalstrength,i.e.bending
ofthewholecontainerrestingonitscornerfittings,neednotbeconsideredforallpractical
applications.Onlythelocalstrength,i.e.tensioninthesidewalls,shouldbeconsidered.
Concentratedcargoweightswithlesserwidththanthecontainershouldbesupportedeitherby
longitudinalsupportbeams,therebytransferringtheloadtoagreaterpartoftheflooring
structure,orbytransversesupportbeamswhichtransferstheloadstothesidestructureofthe
container.Thelatteristoberegardedasthepreferredmethod.
Regardingthecapabilityoftheflooringtodistributeforcesinthetransversedirection,ithasbeen
foundthattherealstrengthrequiredbythewheelloadtestislargerthanwhattheuniformly
distributedpayloadrequiresfortypicalcontainers,especiallyfor40footcontainers.Dueto
nearlyidenticaldesign,thesameabilitytoresistbendingcanbeassumedforboth20and40foot
containerswhendesigningtherequiredsupportundertheloadtodistributeittothecontainer
sides.
Loaddistributedincontainers
MariTermAB
Page22(23)
20121009
7. Recommendations
Therequiredlengthoflongitudinalsupportbeamsfornarrowcargoescanthusbecalculatedas:
0.17
Where:
rbeams= Lengthofsupportbeams[m]
P = Cargoweight[ton]
B = Floorwidth[m]
s
= Distancebetweenlongitudinalsupportbeams[m]
ByproposalofHermannKapstherequiredsectionmodulusofthesupportbeamsisgivenby
Where:
W =Sectionmodulusofbeams[cm3]
rcargo = Lengthofcargo[m]
n
= Numberofsupportbeams
= Permissiblebendingstressinbeam[kN/cm2]
Alternativelytherequiredsectionmodulusforthesupportbeamscouldbecalculatedby
221
Where:
W
= Sectionmodulusofsupportbeams[cm3]
n
= Numberofsupportbeams
P
= Cargoweight,[ton]
fdyn = Factorfortakingaccountofdynamicvariationsintheverticalload,
fdyn=1.8
rbeams = Lengthofsupportbeams,[m]
rcargo = Lengthofcargo,[m]
allowed= Allowedstressininsupportbeams,[kN/cm2]
Forwood:
allowed=2.4kN/cm2
Forsteel:
allowed=18kN/cm2
Loaddistributedincontainers
Page23(23)
MariTermAB
20121009
Itissuggestedthattherequiredsectionmodulusforloadbearingtransversesupportbeamis
calculatedbythefollowingformulae:
Rigidcargo:
Flexiblecargo:
Where:
W
=
n
=
P
=
s
=
allowed=
Sectionmodulusofsupportbeams[cm3]
Numberofsupportbeams
Cargoweight,[ton]
Cargowidth,[m]
Allowedstressininsupportbeams,[kN/cm2]
Forwood:
allowed=2.4kN/cm2
Forsteel:
allowed=18kN/cm2
leffective = Contributinglengthofcontainerfloor[m],takenasminimumof
Beamsspacedlessthan0.84mapart:
leffective=
0.56
Inordertosatisfythelocalstrengthofthesidewalls,theminimumwidthofthetransverse
beamsshouldbecalculatedfromthefollowingformula:
Where:
P = Cargoweight[ton]
n = numberofbeams
a
= widthofbeams[m]
Thegapbetweenthebeamsshouldbeatleast2timestheirwidth.