Professional Documents
Culture Documents
Waste Management
K. Prakash1 and A. Sridharan2
Abstract: Large quantities of coal ashes are being produced by coal fired thermal power plants all over the world. Because of some of
their inherent properties, the coal ashes are proving to be potential hazardous materials causing environmental pollution. The need of the
day is to have practical engineering applications which involve the safe disposal of such so considered hazardous materials. Coal ashes
have been shown to have advantageous properties such as low specific gravity, lower compressibility, higher rate of consolidation, high
strength, high California Bearing Ratio, high volume stability, water insensitiveness to compaction, and pozzolanic reactivity. Coal ashes
can be used as better alternative materials of construction in addition to their bulk use in the field of Geotechnical Engineering.
Geotechnical Engineering Practice helps in the safe and effective disposal of coal ashes in bulk in a more ecofriendly way.
DOI: 10.1061/ASCEHZ.1944-8376.0000014
CE Database subject headings: Fly ash; Bottom ash; Geotechnical engineering; Material properties; Power plants; Solid wastes; Soil
stabilization; Tests; Waste management.
Introduction
Industrialization and urbanization are the two processes that are
going on unabated all over the world. Apart from the advantages
realized due to these processes, one has to look in to their negative impact on the global environment and on social life. Most
important ill effects due to these global processes are
Production of huge quantum of industrial waste by-products
and the problems related with their safe storage and disposal.
Scarcity of good land and materials for constructional activities, which include infrastructure development.
Any well planned developmental activity undertaken by any
public/private sector must consider these two aspects to the core.
The economic development of any country is directly related with
the energy production and consumption of that country and hence,
more thrust is being applied of late on the electrical power generation sector. Due to their inherent limitations, establishing either
the large scale hydroelectric power plants or nuclear power plants
is receiving lesser priority. In this context, the coal based thermal
power plants are being installed world wide, by default. The burning of pulverized coal in thermal power plants results in the production of huge quantum of coal ashes namely fly ash and bottom
ash. The wet disposal of these ashes separately or in combination
in storage ponds results in pond ashes. With the depletion of high
quality coal resources, low quality coals are also being used,
which increase the quantum of coal ashes generated. The current
world wide production of coal ashes is more than 700 million tons
1
Professor, Dept. of Civil Engineering, Sri Jayachamarajendra College
of Engineering, Mysore 570 006, India corresponding author. E-mail:
kprakash60@yahoo.com
2
Formerly, Professor in Civil Engineering, Indian Institute of Science,
Bangalore 560 012, India. E-mail: asridhran@yahoo.com
Note. This manuscript was submitted on January 6, 2009; approved
on March 10, 2009; published online on April 1, 2009. Discussion period
open until March 1, 2010; separate discussions must be submitted for
individual papers. This paper is part of the Practice Periodical of Hazardous, Toxic, and Radioactive Waste Management, Vol. 13, No. 4,
October 1, 2009. ASCE, ISSN 1090-025X/2009/4-239248/$25.00.
of which about 70% is fly ash. Huge quantum of coal ashes thus
generated coupled with their very low specific gravity has made
the ash handling and disposal problems very acute. The situation
in developing and even in some of the developed countries has
reached such a stage of considering coal ash storage and disposal
problem a national problem.
Any ill planned dry/wet storage of coal ashes leads to many
social and sociomedical problems in the region and pollutes the
environment of the region as well.
Atmospheric pollution:
a.
Being very light, fly ash particles get easily airborne,
thus polluting the atmosphere.
b. Fly ash particles in air can easily enter into the human
respiratory system. This leads to many health disorders
such as silicosis, bronchitis, and pneumonia.
c.
Due to the polluted atmosphere, the visibility even in
the day time gets affected. This poses serious threat to
vehicular traffic in the region, leading to accidents,
which otherwise could have been avoided.
Water pollution:
a.
Fly ash causes the pollution of both surface water and
ground water.
b. Water pollution in the region has a negative impact on
the aquatic and plant life of the region.
Soil pollution:
a.
The deposition of air borne fly ash particles affects the
top soil characteristics drastically.
b. The deposition of fly ash particles on the plants interferes with the metabolic activities of the plants and in
due course of time, this will lead to the destruction of
the plant life in the region.
Other effects:
a.
Vast area of cultivable land used for storing the coal
ashes either in the dry form or in the wet form in ash
ponds becomes useless in due course of time. This will
incur huge capital loss as well.
b. Being alkaline in nature, fly ash corrodes the structural
surfaces with which it comes in contact.
PRACTICE PERIODICAL OF HAZARDOUS, TOXIC, AND RADIOACTIVE WASTE MANAGEMENT ASCE / OCTOBER 2009 / 239
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Fly ash
%
Pond ash
%
3865
3775
SiO2
1644
1154
Al2O3
0.41.8
0.21.4
TiO2
320
335
Fe2O3
a
0.6
MnO
00.5
MgO
0.011.53
0.10.8
CaO
0.28
0.20.6
0.040.9
0.10.7
K 2O
0.090.43
0.050.31
Na2O
L.O.I.
0.23.4
0.17.91
Note: LOIloss on ignition at 950 C includes
a
Trace.
Bottom ash
%
Soils
%
2373
1327
0.21.8
311
a
0.3
0.10.7
0.10.8
a
0.56
a
0.3
0.6112.8
H2O +.
4361
1239
0.22
114
00.2
0.54
07
0.32
0.23
517
Some fly ashes are found to contain heavy metals adsorbed on to their surfaces.
The above discussions clearly demonstrate how the projects
such as coal based thermal power plants, which aim in improving
the economic status of a country pose serious threat to the very
civic life of the country itself. However, a proper planning, sensible execution, and good management of coal based thermal
power generation projects will help not only in minimizing the
coal ash storage/disposal problems, but also in achieving many
positives. This requires a better understanding of physical,
chemical, and engineering properties of coal ashes. This paper
intends to critically evaluate these properties in general, the beneficial properties in particular of coal ashes, which have been
hitherto considered as unwanted wastes and to suggest where exactly they can be effectively used in the field of geotechnical
engineering as a part of solid and hazardous waste management
projects.
Most of the experimental data discussed in this paper are the
outcome of the experimental investigation carried out at the Indian Institute of Science, Bangalore, on coal ashes procured from
various thermal power plants distributed all over India. Some of
the data documented in the geotechnical engineering literature
have also been made use of in the discussion.
Considering the huge quantum of coal ashes being produced,
the quantity of coal ashes being used in the nongeotechnical applications is negligible. Coal ashes appear to have attracted limited applications as construction materials except in some
developed countries. Limited applications of coal ashes in the
field of geotechnical engineering field hitherto can be attributed to
lack of better understanding of the beneficial physical, chemical,
and engineering properties of coal ashes and the advantages they
possess over fine-grained soils.
Chemical compositions of coal ashes and soils are essentially
similar Table 1 except for the fact that the type of the trace
elements present in coal ashes and soils can be quite different.
However, coal ashes differ from soils on certain counts which
favor their use as alternate/substitute materials to soil in the field
of geotechnical engineering.
Majority of the fine-grained soils are physicochemically active, which can be attributed to their unbalanced surface charges.
Some of the undesirable properties of these soils such as high
swell-shrink potential, high compressibility, low strength, and low
California Bearing Ratio CBR are essentially due to the surface
charges of fine-grained soils. These surface charges favor the de-
Country
Specific gravity
Reference
Fly ash
India
U.S.A.
U.K.
Canada
1.662.55
2.032.49
1.902.37
1.902.90
Thailand
2.272.45
India
U.K.
Poland
India
U.S.A.
1.642.66
2.102.24
1.902.31
1.472.19
2.282.78
Writers files
Martin et al. 1990
Sherwood 1975
Indraratna and Nutalaya
1991
Indraratna and Nutalaya
1991
Writers files
Skarzynska et al. 1989
Skarzynska et al. 1989
Writers files
Seals et al. 1972
Pond ash
Bottom
ash
240 / PRACTICE PERIODICAL OF HAZARDOUS, TOXIC, AND RADIOACTIVE WASTE MANAGEMENT ASCE / OCTOBER 2009
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!%
Type of
coal ash
Fresh samples
Aged samples
Vijayawada
FA
3,640
2,186
PA
220
BA
34
2
Ramagundam
FA
4,240
4,026
PA
85
BA
200
3
Farakka
FA
5,237
1,211
PA
119
BA
55
Note: FAfly ash; PApond ash; and BAbottom ash. Source: data
from writers files.
Source of
coal ash
Sl. No.
S
5
[
Z
Y
&%
N
!O!P
!O!@
!O #
!O&&
!O P
!O&!
!O%%
!OQ
H
HSF
.N
&
\ !OQ
HSF .N
\
"
!O #4
A+136 BC,13,1; D
Fig. 1. Compaction curves of typical fly ashes adapted from Sridharan et al. 2001
1995. While class F fly ashes are pozzolanic, class C fly ashes
have both pozzolanic and cementations properties. The fly ashes
are known for their pozzolanic value as they are sources of reactive silica available in them in the amorphous form and/or as
aluminate in the crystalline form Singh 1996. The pozzolanic
reactivity or lime reactivity is normally expressed as the compressive strength of standard mortar cubes prepared using coal ashes
and tested under specified conditions IS:1727 1967. The lime
reactivity of some typical Indian coal ashes are presented in Table
3. Fly ashes exhibit greater lime reactivity than the pond and
bottom ashes due to their high reactive silica content. Table 3 also
indicates that the lime reactivity reduces with aging.
The engineering performance of fly ashes improves with time,
by virtue of the pozzolanic reaction. This property is responsible
for them to exert lower lateral pressure on retaining structures,
lower over burden pressures on foundation soils; to experience
reduced secondary settlements and permeability and to have an
increased shear strength and CBR with time.
the normalized mode. Table 4 shows the compaction characteristics of typical Indian coal ashes. Table 5 represents the compaction characteristics of coal ashes documented in the literature. The
study of Tables 4 and 5 along with Fig. 2 suggests that the compaction curves and compacted dry unit weights are insensitive to
the water content variation during compaction. Studies of
McLaren and Digioia 1987 indicated less variation between the
results from standard Proctor and modified Proctor compaction
tests. These observations are of primary importance in that the
field compaction does not require much compaction control. This
facilitates the coal ashes to be effectively used in the construction
of pavements and embankments. However, if the fly ash is of
pozzolanic type i.e., class C, then care should be exercised to
avoid delay between mixing and compacting the fly ash in the
field, as the delayed compaction results in lower dry unit weights
and higher optimum moisture content OMC Sivapulliah et al.
1998.
Compaction Characteristics
Shear Strength
wn = wm
Gm
Gstd
S
5
[
&%
Z
Y
X
I
H
HSF
.N
&
N
!O!P
!O!@
!O #
!O&&
!O P
!O&!
!O%%
dn = dm
Gstd
Gm
!%
"
!OQ
\ !O#
%4
PRACTICE PERIODICAL OF HAZARDOUS, TOXIC, AND RADIOACTIVE WASTE MANAGEMENT ASCE / OCTOBER 2009 / 241
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Type of
coal ash
Rihand
FA
2.29
PA
2.13
BA
2.19
FA
2.21
PA
2.45
BA
2.17
FA
2.01
PA
2.10
Kahalgoan
Raebareli
d min kN/ m3
w
%
w
%
d kN/ m3
10.3
0.1
14.1
11.9
0.09
163
13.3
0.1
14.0
16.5
0.08
17.4
9.5
2.9
10.2
11.5
2.4
12.3
10.7
0.1
14.0
12.8
0.08
16.8
12.2
0.1
13.4
13.2
0.09
14.5
10.3
0.1
12.4
12.6
0.08
15.1
9.1
0.5
12.8
12.0
0.4
16.9
9.4
1.8
10.2
11.9
1.4
12.9
parenthesis represent the normalized values.
d kN/ m3
6.5
5.6
12.2
9.8
15.3
12.6
6.0
5.0
14.9
13.8
20.7
17.0
8.8
6.7
24.4
19.3
Source: data
Optimum state
w
%
13.6
17.9
15.7
15.5
13.7
18.2
17.0
14.6
9.7
32.0
11.7
26.4
12.7
22.3
15.2
18.6
11.4
29.4
12.3
27.2
10.8
26.0
13.2
21.3
12.5
20.6
16.5
15.6
9.6
39.9
12.1
31.6
from writers files.
d kN/ m3
w
%
d kN/ m3
14.9
17.2
14.4
17.9
10.4
12.6
13.5
16.2
12.2
13.2
11.2
13.7
13.0
17.1
10.2
12.9
20.7
17.9
20.7
16.6
36.8
30.4
24.5
20.4
30.6
28.3
29.3
24.0
25.7
19.5
42.0
33.3
14.6
16.9
14.3
17.8
10.7
12.9
13.2
15.8
12.1
13.1
11.6
14.2
12.9
17.0
10.1
12.7
Country
OMC
%
d min kN/ m3
Fly ash
India
8.015.5
U.K.
Canada
Thailand
Pond ash
India
7.815.8
Bottom ash
India
7.612.6
U.S.A.
8.8913.29
Note: The values of dry unit weight and OMC, except for fly ash from
d max kN/ m3
Reference
15.559.9
9.217.1
25
12.56
12.9137.21
10.2320.22
12.4215.16
16.0117.98
14.636.8
12.217.1
21.358.1
7.713.7
14.223.2
12.9817.10
U.K., are normalized values.
Writers files
Sherwood 1975
Indraratna and Nutalaya 1991
Indraratna and Nutalaya 1991
Writers files
Writers files
Seals et al. 1972
Table 6. Typical Values of Shear Strength Parameters of Indian Coal Ashes at Different States Adapted from Sridharan et al. 1998
Loose state
Source of coal ash
Raebareli
Type
eloose
dry
degrees
res
degrees
FA
2.36
31
PA
1.38
32
BA
2.60
32
Vijayawada
FA
1.53
33
PA
1.39
33
BA
1.98
34
Badarpur
FA
1.52
32
PA
2.59
33
BA
2.09
34
Note: FAfly ash; PApond ash; BAbottom ash; and
Compacted state
sat
degrees
e at 95% d max
c
kPa
29
30
0.66
23
30
30
0.96
16
31
31
1.51
17
32
31
0.58
16
31
32
1.03
13
32
33
1.12
10
31
30
1.01
26
32
31
1.25
14
33
33
1.38
19
the values indicated are from box shear tests.
degrees
c
kPa
degrees
34
31
32
37
33
34
32
30
31
00
00
00
00
00
00
00
00
00
33
30
31
35
32
33
32
29
30
242 / PRACTICE PERIODICAL OF HAZARDOUS, TOXIC, AND RADIOACTIVE WASTE MANAGEMENT ASCE / OCTOBER 2009
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Table 7. Shear Strength Parameters of Compacted and Saturated Coal Ashes from Triaxial Shear Tests
Consolidated drained tests Consolidated undrained tests
Placement condition
cd
degrees
ccd
kPa
FA
PA
BA
3343
00
cu
ccu
00
056
027
2639
2836
2435
c
kPa
1696
28101
2855
Thailand
Raichur
Vijayawada
FA
class C
FA
Testing condition
Compacted at
OMC
Compacted at 0.95% d max,
on the dry side
Compacted at 0.95% d max,
on the dry side
FA
PA
BA
4
Raichur
PA
-do5
Badarpur
PA
-doBA
6
Kahalgoan
PA
-doBA
7
Davanagere
Black cotton soil
-do8
Heavy clay
Compacted at OMC
Note: FA:fly ash; PApond ash; and BAbottom ash.
280
References
Indraratna and Nutalaya 1991
6.9
3.5
Krishna 2001
20.6
10.5
6.8
10.1
11.1
11.3
8.9
9.7
4.15
7.8
0.2
0.9
6.0
4.4
8.5
4.6
5.9
1.83
Writers files
Writers files
Writers files
Writers files
Writers files
HMSO 1957
PRACTICE PERIODICAL OF HAZARDOUS, TOXIC, AND RADIOACTIVE WASTE MANAGEMENT ASCE / OCTOBER 2009 / 243
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Table 9. Cc as a Function of Placement Void Ratio Adapted from Yudbir and Honjo 1991
Placement void ratio
Placement condition
Cc
Comments
0.31.0
1.02.0
2.03.0
0.1 0.7
to
0.225 0.15
0.225 0.16
to
0.4 0.21
0.4 0.21
to
0.625 0.26
Lin 1972; Yudhbir and Honjo 1991. Their values along with the
placement conditions are more meaningful while judging their
suitability in the field than just their numerical values as depicted
in Table 9.
The coefficient of consolidation cv of fly ashes is so high that
it is extremely difficult to record time-compression readings in the
laboratory consolidation testing to determine cv using curve fitting procedures. In addition, it is observed that the values of cv
Very loose
cv a
cm2 / s
Reference
0.082
0.143.25
0.9610
1.4310.15
9.51 103 19.03 103
9.5 104 6.34 103
3.2 104 7.61 103
India
FA
FA
PA
BA
Hong Kong
FA
U.K.
FA
Thailand
FA
a
cv calculated from measured coefficient of permeability using Eq. 3.
Table 11. Values of k for Coal Ashes from Different Countries
Country
India
Thailand
U.K.
Japan
U.S.A.
FA
PA
BA
FA
FA
FA class C
FA
FA
BA
Low carbon, high
calcium FA class-C
High carbon, low
calcium FA class-F
FA
BA
Poland
PA
Canada
FA
BA
Silt
k
cm/s
Reference
8 10 1.87 10
5 105 9.63 104
9.9 105 7.07 104
1.4 105 4.23 104
4.6 106 6 106
107
5 107 8 105
105 104
5 103 0.094
1 107 2 107
d max
6 105 2 106
d max
d max
In situ
Writers files
244 / PRACTICE PERIODICAL OF HAZARDOUS, TOXIC, AND RADIOACTIVE WASTE MANAGEMENT ASCE / OCTOBER 2009
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Table 12. Variation of k of Typical Indian Coal Ashes with Effective Consolidation Pressure
Coefficient of permeability - 104
mm/s
Effective consolidation pressure
kPa
Sl. No
Source
1
1
1
2
1
0
3
Korba
6.25
12.5
FA
0.91
0.72
0.67
PA
2.96
2.86
2.86
BA
3.20
2.87
2.78
Ramagundam
FA
1.06
0.80
0.75
PA
7.08
6.73
6.42
BA
4.40
4.29
3.94
Farakka
FA
1.65
1.65
1.52
PA
2.28
2.20
2.13
BA
7.07
6.74
6.16
Note: FAfly ash; PApond ash; and BAbottom ash. Source: data from writers files.
25
50
100
200
400
0.62
2.83
2.56
0.75
6.42
3.63
1.52
2.13
6.16
0.58
2.80
2.51
0.74
6.01
3.51
1.40
2.13
5.68
0.53
2.72
2.28
0.62
6.01
3.51
1.40
2.06
5.06
0.49
2.35
1.84
0.57
5.63
2.98
1.29
1.91
4.55
0.40
1.59
1.58
0.51
5.07
2.86
1.07
1.78
4.10
FSR =
Vd
Vk
where Vd is the equilibrium sediment volume of 10 g of ovendried soil passing 425 m sieve placed in a 100 ml jar containing
distilled water with an initial volume of soil-water mixture equal
to 100 ml after 24 h of equilibration, and Vk is the equilibrium
sediment volume of an identical soil sample in carbon tetra chloride or kerosene. Fine-grained soils can be classified as per the
criteria given in Table 13. The Indian fly ashes, pond ashes, and
bottom ashes have been observed to have FSRs in the ranges
0.5130.95, 0.6471.1 and 0.81.16, respectively, indicating negligible degree of expansivity or swell potential.
The shrinkability of soils is normally judged by their shrinkage
limit. The nonplastic nature of coal ashes does not allow their
shrinkage limit to be determined in the laboratory. However, it
can be inferred that they exhibit high shrinkage limit owing to
their uniform gradation Sridharan and Prakash 2000b.
Low to very low swell and shrink potential of coal ashes can
be taken the best advantage of in the construction of pavements,
embankments, dams, and as foundation base materials.
Prakash and Sridharan 2006 have developed a geotechnical
classification system for coal ashes. This classification system
helps in judging the suitability of coal ashes belonging to different
groups for different field applications. Table 14 presents important
engineering properties of different groups of coal ashes at a
glance, which helps in selecting appropriate group of coal ashes
for a specific use in the field of geotechnical engineering.
Table 13. Soil Classification based on FSR Adapted from Sridharan and
Prakash 2000a
Free swell ratio
1.0
1.01.5
1.52.0
2.04.0
4.0
Clay type
Soil expansivity
Nonswelling
Mixture of swelling and nonswelling
Swelling
Swelling
Swelling
Negligible
Low
Moderate
High
Very high
PRACTICE PERIODICAL OF HAZARDOUS, TOXIC, AND RADIOACTIVE WASTE MANAGEMENT ASCE / OCTOBER 2009 / 245
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Table 14. Beneficial Engineering Properties of Coal Ashes Adapted from Prakash and Sridharan 2006
Engineering properties
Permeability
when compacteda
Group symbol
Shear strength
when compacted and
saturatedb
Compressibility
when compacted and
saturatedc
Soil Stabilization
The poor gradation with silt/sand sized particles of fly ashes and
their high to very high frictional strength even in the loose condition make them good mechanical admixtures in the field of soil
stabilization. Addition of fly ash to cohesive soil will increase the
strength of the resulting mix by virtue of the enhanced frictional
strength and pozzolanic reactions.
Fig. 3 shows the variation of CBR of a black cotton soil wL
= 56%; w P = 23%; and wS = 10.3%; clay size fraction= 45.9%,
which is an expansive soil, with the addition of different fly ash
contents to the soil. The addition of class F type of fly ash to the
soil has resulted in a mix having more CBR than those of soil and
fly ash alone. Both the curves, corresponding to soaked and unsoaked conditions of testing, exhibit two peaks.
The first peak represented by A and A corresponds to soil
stabilization. This peak is a consequence of the following mechanisms.
&!
*,0C+<3- BC,-)1)C,
KC+<3- BC,-)1)C,
S'
&
J'
*,0C+<3- BC,-)1)C,
KC+<3- BC,-)1)C,
&#
6J(; D
6J(; D
&!
"
"
"
&
"
&
246 / PRACTICE PERIODICAL OF HAZARDOUS, TOXIC, AND RADIOACTIVE WASTE MANAGEMENT ASCE / OCTOBER 2009
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Conclusions
The common understanding among the people is that the coal
ashes, which are by-products of thermal power generation industry, are waste materials which are harmful to the environment and
to the people of the region as well. However, the study of the
physical, chemical, and engineering properties of coal ashes
shows that the coal ashes are potential materials from the geotechnical engineering applications view point. The present paper
has discussed many properties of coal ashes which can be used
with advantage in various geotechnical engineering applications.
They are low specific gravity, lower compressibility, higher rate
of consolidation, higher frictional strength, higher CBR, negligible swell-shrink potential, water insensitiveness of compaction
characteristics, and pozzolanic reactivity.
The ever increasing demand for lands for constructional activities is responsible for the initiation of many land reclamation
projects. This requires the development of low-lying areas and
stabilization of lands containing soils with unfavorable properties
from the constructional activities view point. The beneficial properties of coal ashes discussed in this paper encourage their use as
Fill materials for low-lying areas.
Construction fill materials on weak compressible soils.
The ever increasing scarcity for good materials in various geotechnical engineering projects can also be overcome by the large
scale use of coal ashes as
Backfill materials in retaining structures;
Foundation base materials;
Subbase materials for pavements;
Construction of earth embankments; and
Mechanical admixtures in stabilizing expansive and cohesive
fine-grained soils.
It is hoped that the bulk use of coal ashes in various geotechnical engineering applications becomes a part of good and effective solid waste management projects taken up by both public and
private sector undertakings in various infrastructural development
programs.
Acknowledgments
The first writer thanks the Indian Academy of Sciences for providing the summer fellowship to him. The second writer wishes to
thank the Department of Science and Technology, Government of
India, for sponsoring the project on Characterization of fly ashes,
which was carried out at the Indian Institute of Science, Bangalore.
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