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Extended Warehouse Management

Manufacturing Industry Solutions - Innovation and


Transformation Group

Manufacturing

Contact
To know more about our Extended Warehouse Management solutions, contact
manufacturing.solutions@tcs.com

About Tata Consultancy Services (TCS)


Tata Consultancy Services is an IT services, consulting and business solutions organization that
delivers real results to global business, ensuring a level of certainty no other firm can match.
TCS offers a consulting-led, integrated portfolio of IT and IT-enabled infrastructure, engineering
and assurance services. This is delivered through its unique Global Network Delivery ModelTM,
recognized as the benchmark of excellence in software development. A part of the Tata Group,
Indias largest industrial conglomerate, TCS has a global footprint and is listed on the National
Stock Exchange and Bombay Stock Exchange in India.

IT Services
Business Solutions
Outsourcing
All content / information present here is the exclusive property of Tata Consultancy Services Limited (TCS). The content / information contained here
is correct at the time of publishing. No material from here may be copied, modified, reproduced, republished, uploaded, transmitted, posted or
distributed in any form without prior written permission from TCS. Unauthorized use of the content / information appearing here may violate
copyright, trademark and other applicable laws, and could result in criminal or civil penalties.
Copyright 2012 Tata Consultancy Services Limited

TCS Design Services I M I 09 I 12

For more information, visit us at www.tcs.com

As organizations focus on customer satisfaction with renewed intensity, manufacturers are


setting up warehouses at multiple locations in order to reduce the lead time to
reach customers. Increasing warehouse efficiency is an area of critical importance
for manufacturers today. However, use of multiple applications for improving various
warehouse functions such as yard management, inventory management, cross docking, value
added services within warehouses can overwhelm the users and
impact productivity.
Increase in the use of third-party logistics (3PL) companies to manage warehouse operations
has limited the control organizations have over their inventory at these warehouses.
Additionally, these logistics service providers, as well as different partners such as clients and
transporters use their own IT applications, adding to the complexity of the supply chain.
Tata Consultancy Services (TCS) SAP Extended Warehouse Management (EWM) solution
streamlines and manages warehouse processes in a highly complex order
picking environment involving very large numbers and/or varieties of products.
Overview

n
n

During inbound and outbound goods movement,


manufacturing organizations find complex internal routing a
challenge within large warehouses. Managing this
movement becomes even more complex given the high
volume of products and variety of orders. Organizations need
to manage these workloads efficiently through optimal
utilization of storage space and resources in order to
accurately meet the requirements of demanding customers
and deliver on time.
Our SAP EWM solution enhances your present warehouse
capabilities and makes you ready for future challenges. Our
EWM expertise and capabilities bring you the benefits
beyond generic SAP Extended Warehouse Management (SAP
EWM) solutions.
SAP EWM is part of SAP SCM (Supply Chain Management),
designed for large and complex warehouses to handle high
volume materials and goods movements, vast product
differences, complex cross-docking requirements,
demanding order fulfillment and packaging requirements.
Our EWM solution addresses optimal utilization of large
storage space, efficient use of warehouse resources and
better integration with complex supply chain networks.
EWM is completely integrated with inventory management
and delivery processes in SAP ERP, resulting in control and
optimization of logistics execution processes.
Illustrative core functionalities of our ready to demonstrate
EWM solution are:
n

Complex multi-step put-away process with


deconsolidation

Wave picking management

Outbound process with Value Added Services (VAS)

Cross-docking
Slotting

CMYK

n
n

Kitting
RF functionalities
Labour Management
Warehouse Cockpit functionality

SAP EWM - Increase efficiency in Warehouse


TCS Ready to use solution for warehouse
Flexible & automated support of goods movement & manage inventory in complex warehouse
Cross Docking

Slotting &
Rearrangement

Benefits
EWM enables you to reduce overall warehousing cost as well as
ensure clearer visibility and control of all warehouse activities using a
monitoring cockpit. You can integrate mobile radio frequency devices
seamlessly with your warehouse processes without adding a
middleware and align them closely with the warehouse layout. EWM
facilitates:

Deconsolidation

Wave Picking

RF Solutions

SAP EWM
SAP SCM
Customer challenges

Solution Differentiators

TCS Accelerators

Integrate Warehousing & Logistics

Inter linked End-to-End


solution view

Plant in a Box End to End solution

Cross docking of goods

Efficient inbound and outbound processes


Complex multi-step put-away with deconsolidation helps you
efficiently handle process steps like unloading, unpacking,
deconsolidation (segregating materials from a packed unit), packing,
counting, inspection, re-packing, and re-labeling during the inbound
process.

Kitting

Modernize & Optimize warehouse


and material flow management
Planning & Optimizing
warehouse tasks
Resource management
optimization & cost efficiency

Lab solution based on


Industry challenges

Pre configured Template


Ready to use BPML & BPP

Compressed time to Go-live


with ready solutions
Pool of experienced SAP
warehouse experts

Accurate execution of customer requirements


Value Added Services (VAS) support specifications involved in
customized packing and labeling requirements and provide
instructions to operators to execute the requirements efficiently.
Kitting supports delivery of materials in sets based on customer
requirements.

The TCS Advantage

Optimal utilization of storage space and resources


Slotting ensures that the right products are stored at the right
locations in the warehouse. For example, fast moving products can
be stored in golden-zone so that they can be accessed easily by the
operators. This can result in reduced travel distance as well as time
and increased productivity. Wave management helps you shorten the
overall loading time by grouping similar orders.

TCS has been the foremost Global Services Partner for SAP from
Asia since 2006, offering SAP services for over 15 years now. The
strategic partnership spans from co-innovation to go-to-market
initiatives in multiple areas. Leveraging this alliance, we have
access to SAP organizations, expertise and stakeholders to
successfully deliver on various SAP projects and engagements.
Additionally, we have a dedicated SAP Center of Excellence (CoE).

Improved logistics
EWM integrates your warehouse with third-party logistics service
providers for route determination, picking, packing and loading.
Cross-docking can optimize your inbound and outbound logistics
and reduce your transportation time by mapping incoming goods to
outbound area.

The TCS team has extensive knowledge and understanding of


warehouse activities, requirements and challenges. Our team of
consultants has been a part of various engagements spanning
the entire range of functions in service parts management,
including warehouse management, for multiple global
manufacturers.

Customer centric ready solution for


real life warehousing challenges
Domain & ERP expertise

Industry Best Practices Based TCS Model for Extended Warehouse Management

Our EWM is a pre-configured solution which uses real-case


scenarios based on our experience of several customer
engagements in varied areas in manufacturing. Using these
scenarios, you can experience the solution and test it before you
decide to deploy it. This capability allows you to de-risk your
investment in the solution. The ready-to-use solution kit with
accelerators ensures faster turnaround time for solution
realization.

As organizations focus on customer satisfaction with renewed intensity, manufacturers are


setting up warehouses at multiple locations in order to reduce the lead time to
reach customers. Increasing warehouse efficiency is an area of critical importance
for manufacturers today. However, use of multiple applications for improving various
warehouse functions such as yard management, inventory management, cross docking, value
added services within warehouses can overwhelm the users and
impact productivity.
Increase in the use of third-party logistics (3PL) companies to manage warehouse operations
has limited the control organizations have over their inventory at these warehouses.
Additionally, these logistics service providers, as well as different partners such as clients and
transporters use their own IT applications, adding to the complexity of the supply chain.
Tata Consultancy Services (TCS) SAP Extended Warehouse Management (EWM) solution
streamlines and manages warehouse processes in a highly complex order
picking environment involving very large numbers and/or varieties of products.
Overview

n
n

During inbound and outbound goods movement,


manufacturing organizations find complex internal routing a
challenge within large warehouses. Managing this
movement becomes even more complex given the high
volume of products and variety of orders. Organizations need
to manage these workloads efficiently through optimal
utilization of storage space and resources in order to
accurately meet the requirements of demanding customers
and deliver on time.
Our SAP EWM solution enhances your present warehouse
capabilities and makes you ready for future challenges. Our
EWM expertise and capabilities bring you the benefits
beyond generic SAP Extended Warehouse Management (SAP
EWM) solutions.
SAP EWM is part of SAP SCM (Supply Chain Management),
designed for large and complex warehouses to handle high
volume materials and goods movements, vast product
differences, complex cross-docking requirements,
demanding order fulfillment and packaging requirements.
Our EWM solution addresses optimal utilization of large
storage space, efficient use of warehouse resources and
better integration with complex supply chain networks.
EWM is completely integrated with inventory management
and delivery processes in SAP ERP, resulting in control and
optimization of logistics execution processes.
Illustrative core functionalities of our ready to demonstrate
EWM solution are:
n

Complex multi-step put-away process with


deconsolidation

Wave picking management

Outbound process with Value Added Services (VAS)

Cross-docking
Slotting

CMYK

n
n

Kitting
RF functionalities
Labour Management
Warehouse Cockpit functionality

SAP EWM - Increase efficiency in Warehouse


TCS Ready to use solution for warehouse
Flexible & automated support of goods movement & manage inventory in complex warehouse
Cross Docking

Slotting &
Rearrangement

Benefits
EWM enables you to reduce overall warehousing cost as well as
ensure clearer visibility and control of all warehouse activities using a
monitoring cockpit. You can integrate mobile radio frequency devices
seamlessly with your warehouse processes without adding a
middleware and align them closely with the warehouse layout. EWM
facilitates:

Deconsolidation

Wave Picking

RF Solutions

SAP EWM
SAP SCM
Customer challenges

Solution Differentiators

TCS Accelerators

Integrate Warehousing & Logistics

Inter linked End-to-End


solution view

Plant in a Box End to End solution

Cross docking of goods

Efficient inbound and outbound processes


Complex multi-step put-away with deconsolidation helps you
efficiently handle process steps like unloading, unpacking,
deconsolidation (segregating materials from a packed unit), packing,
counting, inspection, re-packing, and re-labeling during the inbound
process.

Kitting

Modernize & Optimize warehouse


and material flow management
Planning & Optimizing
warehouse tasks
Resource management
optimization & cost efficiency

Lab solution based on


Industry challenges

Pre configured Template


Ready to use BPML & BPP

Compressed time to Go-live


with ready solutions
Pool of experienced SAP
warehouse experts

Accurate execution of customer requirements


Value Added Services (VAS) support specifications involved in
customized packing and labeling requirements and provide
instructions to operators to execute the requirements efficiently.
Kitting supports delivery of materials in sets based on customer
requirements.

The TCS Advantage

Optimal utilization of storage space and resources


Slotting ensures that the right products are stored at the right
locations in the warehouse. For example, fast moving products can
be stored in golden-zone so that they can be accessed easily by the
operators. This can result in reduced travel distance as well as time
and increased productivity. Wave management helps you shorten the
overall loading time by grouping similar orders.

TCS has been the foremost Global Services Partner for SAP from
Asia since 2006, offering SAP services for over 15 years now. The
strategic partnership spans from co-innovation to go-to-market
initiatives in multiple areas. Leveraging this alliance, we have
access to SAP organizations, expertise and stakeholders to
successfully deliver on various SAP projects and engagements.
Additionally, we have a dedicated SAP Center of Excellence (CoE).

Improved logistics
EWM integrates your warehouse with third-party logistics service
providers for route determination, picking, packing and loading.
Cross-docking can optimize your inbound and outbound logistics
and reduce your transportation time by mapping incoming goods to
outbound area.

The TCS team has extensive knowledge and understanding of


warehouse activities, requirements and challenges. Our team of
consultants has been a part of various engagements spanning
the entire range of functions in service parts management,
including warehouse management, for multiple global
manufacturers.

Customer centric ready solution for


real life warehousing challenges
Domain & ERP expertise

Industry Best Practices Based TCS Model for Extended Warehouse Management

Our EWM is a pre-configured solution which uses real-case


scenarios based on our experience of several customer
engagements in varied areas in manufacturing. Using these
scenarios, you can experience the solution and test it before you
decide to deploy it. This capability allows you to de-risk your
investment in the solution. The ready-to-use solution kit with
accelerators ensures faster turnaround time for solution
realization.

Extended Warehouse Management


Manufacturing Industry Solutions - Innovation and
Transformation Group

Manufacturing

Contact
To know more about our Extended Warehouse Management solutions, contact
manufacturing.solutions@tcs.com

About Tata Consultancy Services (TCS)


Tata Consultancy Services is an IT services, consulting and business solutions organization that
delivers real results to global business, ensuring a level of certainty no other firm can match.
TCS offers a consulting-led, integrated portfolio of IT and IT-enabled infrastructure, engineering
and assurance services. This is delivered through its unique Global Network Delivery ModelTM,
recognized as the benchmark of excellence in software development. A part of the Tata Group,
Indias largest industrial conglomerate, TCS has a global footprint and is listed on the National
Stock Exchange and Bombay Stock Exchange in India.

IT Services
Business Solutions
Outsourcing
All content / information present here is the exclusive property of Tata Consultancy Services Limited (TCS). The content / information contained here
is correct at the time of publishing. No material from here may be copied, modified, reproduced, republished, uploaded, transmitted, posted or
distributed in any form without prior written permission from TCS. Unauthorized use of the content / information appearing here may violate
copyright, trademark and other applicable laws, and could result in criminal or civil penalties.
Copyright 2012 Tata Consultancy Services Limited

TCS Design Services I M I 09 I 12

For more information, visit us at www.tcs.com

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