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AuVitronics Limited

A PERFORMANCE DRIVEN COMPANY

Company Profile

COMPANY : AuVitronics Limited ( AVT )


Head Office:

Factory:

3rd Floor, House of Habib, Plot # 3, Block 7/8


Jinnah Co-operative Housing Society,
Shahrah-e-Faisal
Karachi . - Pakistan.

Plot Nos. 137, 138, 153 & 154


Sector " A " H.I.T.E , Hub
District Lasbella, Balochistan.

Phones : 34312030-40, 34312191-3,


34312322
Fax : 34312195
Email : avt@auvitronics.com , avt@hoh.net

Phones : 0853-303014, 302875,


302876 and 302438
Fax : 0853-303013
Email : avthub@super.net.pk

Website: www.auvitronics.com
www.avtdoors.com

GROUP / COMPANY
The House of Habib is the heir of a rich tradition of commerce and banking dating back to
1841. Beside Banking, the group activities range from automobile to audio media,
chemicals, ceramic tiles, jute products, auto parts etc. etc. The House of Habib manages
12 Public and a network of Private companies and has equity and technical collaboration
with British, Belgium, Japanese and Norwegian companies.
AVT was established by House of Habib in 1983 and is the pioneer in using modern
technology for the production of audio cassettes in Pakistan. The company has over 400
employees. AVT takes pride in providing significant employment to females, which
comprise over one third of the work force.
AVT entered the 21st century by diversifying into Plastic moulding parts and subassemblies, in collaboration with a Malaysian and Canadian company. Our high quality
products received outright acknowledgment from the auto makers and encouraged us to
further invest and induct 3,000 tons injection moulding machine, biggest moulding
machine in Pakistan, to improve production capability and product line to meet increase
demand of auto makers.

CORPORATE MOTTO
Customer trust based on prompt service and consistent high quality.
As with House of Habib companies our quality assurance philosophy is simple. Each and
every employee, not just one department within the company, shares the quality
responsibility. The team approach is the key to the manufacturing of consistent, high
quality products.

COMPANY'S STRENGTH

System certification through SGS for ISO 9001 : 2008 , ISO 14001 : 2004 and OHSAS
18001 : 2007.
Well-knitted and committed team of dedicated professional managers, staff and
skilled work force
Leadership & consistency in quality
Leaders in specialized injection moulding & assemblies.
Injection moulding of parts on machines ranging from 75 tons to 3000 tons.
Welding technology. i.e., hot Plate Welding, Vibration Welding, Ultrasonic,
Supersonic Welding.
State of art manufacturing facilities.
Part of a very strong financial and professional group.

TECHNICAL ASSISTANCE / COLLABORATION


Local
We have joined hands with a leading design company, namely Simcon International,
having world renowned state of art hardware and software, like Unigraphics, Solid edge,
Ansys, Image ware, Surface, Minoltas non-contact 3-D Digitizer etc. etc., for meeting all
our moulds / tools design requirement.
Foreign
1.

Koito Manufacturing Co. Ltd.

Japan

2.

Toyoda Gosei Co. Ltd.

Japan

3.

Cubic Company Limited

Japan

4.
5.

Murakami Corporation
EP Moulds & Dies

Japan
Malaysia

6.

Krauss Maffei I

Germany

7.

Ascends Industries

Taiwan

8.

Auto Korea

Korea

QUALITY ASSURANCE PHILOSOPHY & EQUIPMENT


Our products being supplied to Japanese and Korean O.E.Ms, speak volumes of our
commitments to meeting international quality standards. This is possible with the help of
wide range of quality assurance equipment and well trained workforce. Each stage of
operation, from development, purchasing, component manufacture, assembly process,
packing and shipping is subject to strict quality control.
Major Equipment
Make
Coordinate Measuring machine
Mitutoyo
Microscope with camera
Nikon
Muffle Furnace
Blue M. Electronics
Constant Temperature Bath
Blue M. Electronics
Vacuum Oven with vacuum pump
Blue M. Electronics
Electronic weighing scales
Metler Instruments
Fiber optic light source
Nikon
Microscopes with lens 20-160 times (fitted with solid state camera)Nikon
Climatic chamber with chart recorder
Blue M. Electronics
Digital storage Oscilloscope
Kikusui
Audio test generator
Leader
Audio test systems
Sound Technology
Audio test gauges
Engunity.

MANUFACTURING FACILITIES
* Injection Moulding
* Blow Moulding
* Cubic Printing
* Slitting
* High speed Digital Recording

* Bake painting facility & UV drying system


* Design & Fabrication of dies & moulds, jigs &
fixtures.
* Polyurethane moulding
* Precision assembly of components

PRODUCTS

Manufacturer of high quality audio cassette, both pre-recorded and blank.


Range of auto parts manufacturing includes interior and exterior parts, comprising
bumpers, radiator grill, garnishes, scuff plates, duct quarter vents, lamps assemblies,
wheel caps, inside & outside door handles, reservoir tanks, etc.
Range of Hydrographic Cubic Printed parts comprising, Panel instrument cluster
finish, Panel console upper & Switch sets power window.
Range of assembly of precision parts, comprise manual & electrical mirror.
Steering wheel, using polyurethane material.
Door Panels comprise high pressure injection moulded outer skin with reaction
injected moulded Polyurethane. Frames and Windows are made from extruded wood
plastic.

ENVIRONMENTAL HIGHLIGHTS
AVT manufacturing process and products are environment friendly. All plastic waste is
very carefully recycled before disposal. All liquid, gas and fumes effluents are precisely
controlled through Environment Manufacturing System ISO 14001 : 2004.

FUTURE PLANS
We aim to expand our product range with emphasis on plastic related items / parts for
automobiles etc. In pursuance of our objective, we would like to enter into T.A Agreement
with renowned manufactures.
We plan to introduce new technologies such as Plastic Chrome plating, Expanded Poly
Propylene moulding, Besides Metalizing, BMC moulding, Silicon coating etc. for reflector
and lamps.
We plan to put up above facilities in new plant located at PQA.
Being low cost quality conscious manufacturer. We are fully geared up to become a
reliable supplier of Auto parts to OEMs.

MAJOR CUSTOMERS

Audio cassettes manufacturing facilities have been closed as this media is no more in
demand.

Automotive parts are supplied to customers only, as under :


Indus Motors Company.
Dewan Farooque Motors Limited.
Atlas Honda Limited.
Sigma Motors.
Thal Engineering.
Procon Engineering.

PRODUCT RANGE

HEAD LAMP

REAR COMBINATION LAMP

BACKUP LAMP

SIDE TURN SIGNAL

REAR LICENSE PLATE LAMP

RESERVE TANK

RESERVE TANK

WASHER TANK

PIPE FUEL FILLER

ASH RECEPTACLE

GARNISH FRONT DOOR


BRACKET

HANDLE OUTSIDE

HANDLE OUTSIDE

HANDLE INSIDE

HANDLE OUTSIDE

HANDLE INSIDE

HANDLE ASSEMBLE

FRONT TURN SIGNAL

OUTSIDE

PRODUCT RANGE

AUDIO CASSETTE

GARNISH FRONT PILLAR

WHEEL CAP

PLATE FRONT DOOR SCUFF

GLOVE COMPARTMENT

GARNISH ROOF SIDE INNER

PLATE REAR DOOR SCUFF

GARNISH CENTER PILLAR


PILLAR UPPER

GARNISH CENTER
PILLAR LOWER

STEERING WHEEL
COROLLA 3 SPOKE

STEERING WHEEL
COROLLA 4 SPOKE

STEERING WHEEL
LANDROVER

STEERING WHEEL
IMV-HILUX

DUCT ASSEMBLY
QUARTER VENT

COVER STEREO OPENING

BACK VIEW MIRROR

OUTER MIRROR MANUAL

OUTER MIRROR ELECTRICAL

PRODUCT RANGE

INTERIOR PARTS

BOX CONSOLE RR

PANEL SUB ASSY


INSTRUMENT LWR

PANEL ASSY PACKAGE


TRAY TRIM

PRODUCT RANGE

HEATING & VENTILATING PARTS

ENGINE COMPARTMENT PARTS

PRODUCT RANGE

HYDROGRAPHIC PRINTING PARTS

EXTERIOR PARTS

MANUFACTURING FACILITIES ( KOITO LAMP PLANT )

General View

Photometric Testing

Head Lamp Assembly Line

Sealent Application

Vibration Welding

Annealing Furnace

MANUFACTURING FACILITIES (MOULDING)

75 TON TO 350 TON MOULDING

1680 TON MOULDING

700 TON TO 1000 TON MOULDING

3,000 TON MOULDING

MANUFACTURING FACILITIES

FINAL TESTING OF LAMPS

COMPONENT ASSEMBLY LADIES

CLIMATIC TESTING

DIGITAL RECORDING

COMPONENT ASSEMBLY GENTS

MANUFACTURING FACILITIES ( PAINTSHOP)

MANUFACTURING FACILITIES ( CUBIC PLANT )

MANUFACTURING FACILITIES ( PU PLANT )

STEERING WHEEL DEVELOPMENT


1

Start up of the process with


the help of 3D scanning of
the part

Point

cloud data from


Vivid 900 is translated
into surface by using
UG surfacer.

Part model and mould


parting surfaces are
generated by UG mould
Wizard

Tool path
generation and
mould surface
inspection

Finished Product

Mould Insert

CNC machining

STEERING WHEEL TESTING


CHEMICAL RESISTANCE

CHEMICAL RESISTANCE TEST

PEELING STRENGTH

APPLYI

GRIP WEAR RESISTANCE TESTSTRENGTH

HARDNESS TESTING

ENERGIZING CONFIRMATION TEST

MACHINE DESIGN & DEVELOPMENT


Contributing to the strengths of Auvitronics Ltd our strong Machine design and Development department is
constantly delivering Machine after machine.

HOT PLATE WELDING : JAR AND PUMP WASHER TANK


CAD MODEL HOT PLATE WELDING MACHINE

HOT PLATE WELDING MACHINE

TESTING FACILITIES DEVELOPMENT


DEVELOPMENT OF TESTING JIGS & FIXTURES FOR NEW COROLLA 065A

avt

Composite
Doors &
Windows

Innovative engineering and design results in products of exceptional performance and


convenience. avt doors are built with strength and safety features for maximum peace of mind .
avt composite doors comprise patent-pending features for maximum strength and stability. Innovative
3mm injection moulded skins are joined to a specially extruded aluminum frame, fitted with special hot
plate welded skin holders and subsequently filled with rigid polyurethane for high rigidity, strength,
thermal and accoustic insulation.

BUKHRA

CARVING

FLUSH

STEPPE

ROCK

avt wood plastic composite (WPC) windows create & opportunity to choose the exact style that
will enhance the look of your home. Every avt WPC window is custom built to your order.
Properties of Wood Plastic Composite (WPC)
>Water Resistant
>Termite Resistant
>Climate Resistant
>Can be Nailed
>Can be Plained
>Can be Cut by Saw

PICTURE (FIXED)

CASEMENT (HINGE)

HORIZONTAL SLIDER

FRAMES
Frames are available both in
wood plastic and powder
coated sheet metal.
Installation is easily possible
either by - PU Adhesive, Hole
Fast or Screws

Rubber Seal
Window Frame
2mm G.I.
Reinforcement
Beading

Installation by
PU Adhesive

Plastic injection molded and FRP Manhole Covers

avt
Green
Division

Where compromise on

Auvitronics Pedestrian and Vehicle grade manhole covers are produced with high pressure
injection molding technology using reinforced grade of Poly Propylene which is weather,
SO2, chemical and impact resistant .
Heavy duty range of truck grade Manhole Covers are produced in FRP for petrol pumps or
similar usage.
Awami is an economical version of pedestrian grade suitable for low usage areas like
narrow passageways and Overhead tanks.
SIZES

LOAD BEARING CAPACITIES


Awami Pedestrian Vehicle

Truck

12 X 12

150kg

250 kg

NA

18 X 18

150 kg

250 kg 1000 kg

NA

24 X 24

NA

250 kg 1000 kg

NA

NA

25 tons

900 mm Dia.

12x12

NA

NA

NA

18x18

Performance
Aesthetics
Environment
Economics

is not an option.

Features and benefits of alternate materials and technology are as under:


100 % water proof, rust proof and impact resistant.
Being resistant to SO2 and other chemicals, have much longer life.
High strength to weight ratio, hence light weight and easy to handle
Lockable safety feature for children.
Anti slip surface texture and aesthetically appealing.
Available in different load baring capacities and sizes to suit any
requirement.
Tested and certified by NED university, Material testing Laboratory.
Negligible scrap value, hence less prone to theft.

24x24

900mm Dia