Professional Documents
Culture Documents
April 2007
PIP CVS02100
Site Preparation, Excavation,
and Backfill Specification
PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES
In an effort to minimize the cost of process industry facilities, this Practice has
been prepared from the technical requirements in the existing standards of major
industrial users, contractors, or standards organizations. By harmonizing these technical
requirements into a single set of Practices, administrative, application, and engineering
costs to both the purchaser and the manufacturer should be reduced. While this Practice
is expected to incorporate the majority of requirements of most users, individual
applications may involve requirements that will be appended to and take precedence
over this Practice. Determinations concerning fitness for purpose and particular matters
or application of the Practice to particular project or engineering situations should not
be made solely on information contained in these materials. The use of trade names
from time to time should not be viewed as an expression of preference but rather
recognized as normal usage in the trade. Other brands having the same specifications
are equally correct and may be substituted for those named. All Practices or guidelines
are intended to be consistent with applicable laws and regulations including OSHA
requirements. To the extent these Practices or guidelines should conflict with OSHA or
other applicable laws or regulations, such laws or regulations must be followed.
Consult an appropriate professional before applying or acting on any material
contained in or suggested by the Practice.
PRINTING HISTORY
March 1996 Issued
May 2001 Complete Revision
April 2007 Complete Revision
PIP CVS02100
Site Preparation, Excavation,
and Backfill Specification
Table of Contents
1. Introduction................................. 2
1.1 Purpose ............................................. 2
1.2 Scope................................................. 2
2. References .................................. 2
2.1 Process Industry Practices ................ 2
2.2 Industry Codes and Standards .......... 2
2.3 Government Regulations................... 3
3. Definitions ................................... 3
4. Requirements.............................. 4
4.1 General .............................................. 4
4.2 Materials – Fill and Backfill ................ 9
4.3. Construction..................................... 10
1. Introduction
1.1 Purpose
This Practice provides the requirements for site preparation, excavation, and backfill.
1.2 Scope
This Practice describes the requirements for excavation, placement, inspection, and
management of earthen and organic materials during the site preparation, excavation, and
backfill phase of a construction project.
This document is a complete revision of PIP CVS02100, and therefore revision markings
are not provided.
2. References
Applicable parts of the following Practices, industry codes and standards, and references shall be
considered an integral part of this Practice. The edition in effect on the date of contract award
shall be used, except as otherwise noted. Short titles are used herein where appropriate.
3. Definitions
engineer of record: Purchaser’s authorized representative with overall authority and
responsibility for the engineering design, quality, and performance of the civil works, structure,
foundations, materials, and appurtenances described in the contract documents. The engineer of
record shall be licensed as defined by the laws of the locality in which the work is to be
constructed, and be qualified to practice in the specialty discipline required for the work
described in the contract documents.
contract documents: Any and all documents, including design drawings, that purchaser or
engineer of record has transmitted or otherwise communicated, either by incorporation or by
reference, and made part of the legal contract agreement or purchase order between the purchaser
and the constructor
owner: The party who has authority through ownership, lease, or other legal agreement over the
project site
purchaser: The party who awards the contract to the constructor. The purchaser may be the
owner or the owner’s authorized agent.
constructor: The party responsible for supplying the materials, equipment, tools, supervision, and
labor for performing site preparation, excavation, fill, and backfill in accordance with the contract
documents. Unless otherwise noted, the term constructor shall apply also to the constructor’s
subcontractor(s) and vendor(s).
4. Requirements
4.1 General
4.1.1 Quality Control
4.1.1.1 General
4.1.1.4 Testing
1. Tests of gradation, plasticity, density, and moisture content shall be
performed for each type of fill material. These tests shall include the
following:
a. One standard sieve analysis in accordance with ASTM C136,
ASTM D422, or ASTM D1140
b. One liquid and plastic limit determination in accordance with
ASTM D4318
c. One Modified Proctor Test in accordance with ASTM D1557 or
one Standard Proctor Test in accordance with ASTM D698
7. Until the required dry density has been achieved, further placement
of fill shall not be permitted.
4.1.2 Submittals
4.1.2.1 The testing/inspection firm shall provide the following submittals to the
purchaser and constructor:
a. A statement attesting that the constructor’s work is in accordance
with the requirements of this Practice and the contract documents
b. Informal daily “pass” or “fail” reports
c. Formal weekly reports including all test logs and comments. These
formal reports shall include density and moisture content test logs,
indicating location of tests by coordinates and elevation and any
appropriate comments.
d. At earthwork completion, all density and moisture content test logs
and comments compiled and submitted for permanent project records
e. Sources and test results of all borrow materials used for fill
4.1.2.2 The constructor shall provide the following submittals to the purchaser.
Data shall include horizontal dimensions, elevations, size, and slope
gradients, as appropriate for the utility and as required by the purchaser:
a. Accurately recorded as-built locations of project-installed
underground utilities
b. Tie-in points/interferences encountered during project construction
4.1.2.3 The constructor shall notify the purchaser, in writing, not less than five
(5) days in advance of any blasting operation. Written approval shall be
furnished by the purchaser before proceeding with intended blasting
operations.
4.1.2.4 If excavation bracing (i.e., shoring and sheeting) is required, the
constructor shall provide the following submittals to the purchaser:
a. Plans, sketches, and/or details
b. Supporting calculations prepared by a registered professional
engineer
c. Description of the materials and shoring system to be used
d. Indication of whether any components will remain after filling or
backfilling
e. Indication of the sequence and method of installation
4.1.2.5 If dewatering of an excavation is required, the constructor shall submit
proposed methods and details to the purchaser for review before
beginning excavation.
4.1.2.6 If required by an authority having jurisdiction, the constructor shall
provide a soil erosion control plan and/or a storm water runoff pollution
prevention plan. The plans shall be provided to the purchaser and the
appropriate authority.
4.1.3 Environmental
4.1.3.1 Contaminated Soils
1. Known contaminated soils within the construction limits shall be
managed in accordance with a contaminated soil management plan
provided by the owner before the start of excavation.
2. If unexpected soil contamination is encountered during the work, the
work shall be stopped and the owner shall be notified immediately.
4.1.3.2 Erosion/Sediment Control
1. All procedures and work shall be in accordance with local, state, and
federal regulations (e.g., terms of the NPDES General Permit for
Construction Activity, other USEPA documents such as Storm Water
Management for Construction Activities, or specific project permit).
2. All areas shall be maintained using temporary erosion and sediment
control measures during construction until the constructor is relieved
by the purchaser or until permanent measures are completed and
functioning in a satisfactory manner.
4.1.4 Safety
4.1.4.1 General
1. All work shall be in accordance with OSHA 29 CFR 1926 and any
other applicable federal, state, and local codes and with any safety
requirements of the owner.
2. Unless otherwise specified in the contract documents, a work permit
shall be obtained from the owner before performing any earthwork.
4.1.4.2 Rock Blasting
1. If rock blasting is required, a written rock-blasting safety plan shall
be submitted for owner’s approval.
2. Permits for blasting shall be obtained from authorities having
jurisdiction. Permits shall be provided at no additional cost to the
purchaser.
3. The constructor shall submit copies of blasting permits to the
purchaser and shall obtain written permission from the owner before
explosives are brought to the site or before drilling is started.
4. Explosives shall be stored, handled, and used in accordance with
local regulations and with the owner’s safety practices. These criteria
shall be addressed in the rock-blasting safety plan.
5. The constructor shall be responsible for all blasting operations.
4.1.5 Clean Up
4.1.5.1 Soil that is spilled or washed onto paved areas or streets shall be
removed daily from the surface.
4.1.5.2 Soil that is spilled or washed into drains, pipes, gutters, or ditches or onto
adjacent property shall be removed daily. Constructor shall provide
measures to prevent recurrence.
4.3. Construction
4.3.1 Site Preparation
4.3.1.1 Clearing and Grubbing
1. Clearing and grubbing shall consist of the removal and satisfactory
disposal of trees, stumps, roots, vegetation, logs, rubbish, and other
unsuitable material.
2. Except for trees and shrubs in areas designated in the contract
documents for preservation, areas designated for clearing and
grubbing shall be cleared.
3. During construction operations, trees, shrubs, and other landscape
features specifically designated in the contract documents for
preservation shall be carefully protected from abuse, marring, or
damage.
4. Trees and other vegetation outside the construction area shall not be
damaged in any manner.
5. Unless otherwise specified in the contract documents, trees, stumps,
and other vegetation in the areas designated for clearing and
grubbing shall be removed to the bottom of their root zone.
6. Depressions made by clearing and grubbing operations shall be filled
with suitable material and compacted to conform to the adjacent
surface of the original ground.
4.3.1.2 Stripping
1. Stripping shall consist of the excavation, removal, and satisfactory
disposal of all topsoil and soil containing organic material. Such
stripped materials shall not be used as structural fill material under
any circumstances.
2. Before any soil is removed, the area shall be cleared of all debris.
3. Unless otherwise directed by the engineer of record, topsoil shall be
removed to full-depth or as specified in the contract documents.
4. Reusable materials shall be stockpiled as necessary for the
constructor’s operations in areas approved by the purchaser.
4.3.1.3 Rough Grading
1. General area grading shall be completed to within a tolerance of
+0.20 feet (+60 mm) of the elevations shown in the contract
documents, but shall not be uniformly high or low.
2. Roads, parking areas, and building areas shall be excavated or filled
to subgrade elevations shown in the contract documents.
3. Rock encountered through cut sections shall be excavated to 1 foot
(0.3 m) below subgrade elevation and shall be backfilled to the
proper elevation.