Professional Documents
Culture Documents
Annexure 2(a)
HFO Engine Specification
Technical Specification
3 MAN Gensets 18V48/60TS plus mechanical & electrical auxiliaries
Date 2012-02-21
Page i
Revision History
Revision
Description
Date
Author
5301959-01-B001
2012-02-21
Nikhil Ghag
Date 2012-02-21
Page ii
Table of Contents
1
1.1
1.2
Design data
Performance data
1
4
Diesel engine
2.1
2.2
2.3
6
6
8
Generating set
10
3.1
3.2
Connecting elements
Genset
11
12
Mechanical scope
4.1
4.2
4.3
Electrical scope
5.1
Miscellaneous
6.1
6.2
7.1
Services
8.1
8.2
8.3
8.4
8.5
34
35
37
37
40
43
9.1
9.2
43
46
10
10.1
11
11.1
11.2
11.3
11.4
Applicable standards
General guidelines
Drawings
Division of Works
12
General information
12.1
12.2
12.3
15
15
18
21
22
22
30
30
30
31
31
34
48
48
49
49
49
50
50
51
51
52
57
Date 2012-02-21
Page iii
1.1
1.1.1
Site conditions
1.1.2
Generating sets
Electrical
system
23 m
29 C
10 C
40 C
Generating sets
Under consideration of your request, this quotation provides for 3 generating
sets based on the MAN 18V48/60TS engine.
Number of generating sets
3
Engine type
18V48/60TS
-1
Engine speed
500 min
Lube oil pump
engine driven
HT cooling water pump
engine driven
LT cooling water pump
engine driven
The offered equipment is based on the following electrical values:
Operation mode
GRID ONLY
Frequency
50 Hz
Power factor cos phi (lagging)
0.8
Medium voltage
11 kV
Low voltage
400 V
Date 2012-02-21
Page 1 of 58
1.1.3
Foundation
Lube oil
Cooling method
Heavy fuel oil
Intake air
Power house
ventilation
Date 2012-02-21
Page 2 of 58
Permissible
frequency limits
105
Continuous power
Load [%]
100
95
90
-6
-4
-2
Load
application
Date 2012-02-21
Page 3 of 58
1.2
Site Reference
conditions
Measuring
tolerances
Performance data
The values given here are for information only and without guarantee.
Our stated performance data is based on the design data as per section 1.1
and calculated for the following reference conditions:
Air Inlet temperature (before air inlet filter)
35 C
Air Inlet pressure (before air inlet filter)
1011 mbar
Charge air temperature before cylinder
54 C
Exhaust gas back pressure
30 mbar
Intake air pressure loss
20 mbar
In case the site conditions / technical parameters at performance test are
different from the site reference conditions defined above, the performance
guarantees will be adapted in accordance to MAN standard procedure.
Tolerances in the measuring equipment shall be considered additionally and
are not included in the guarantee figures stated below. Tests will be done
according to ISO 15550:2002 (ISO 3046-3:1989).
1.2.1
1.2.2
1.2.3
Date 2012-02-21
Page 4 of 58
2
General
description
Technical data
Continuous
development
Diesel engine
The MAN engine 18V48/60TS is a
four stroke, medium speed Diesel
engine, two-stage turbocharged and
charge air cooled. The engine is prepared for operation on HEAVY FUEL.
Compared to other medium speed
engines, covering the same power
range, the 18V48/60TS produces high
power from a compact, efficient design.
The technical data is summarised in the following table:
Cylinder bore
Piston stroke
Engine speed
Piston speed
Mean effective pressure
Power per cylinder
Power of the engine (at crankshaft)
480 mm
600 mm
-1
500 min
10.00 m/s
23.21 bar
1050 kW/cyl
18900 kW m
The engine familiy has a well proven service record in marine propulsion,
marine auxiliary genset and stationary power generation. 48/60TS engines
from MAN have been in service since 1989 and are subject to continuous
development to ensure reliability under the most severe service conditions.
Each 18V48/60TS engine is engineered to optimise its performance to ensure
that your individual requirements are met.
Outline
dimensions
5355 mm
13148 mm
4700 mm
255000 kg
The dimensions and weight stated correspond to the engine only. All given masses
are without lube oil and cooling water. Dimensions and weights are given for guidance only and are subject to change without notice.
Date 2012-02-21
Page 5 of 58
2.1
Item
010
Qty Description
2.2
Engine System
2.2.1
Engine System
MJA10 AV010
2.2.2
010.202
2.2.3
010.220.010
MJV21 AP050
2.2.4
010.230.010
Lubrication system
Engine attached lube oil pump(s)
Capacity approx. 504 m/h including pressure control valve and connecting
pipe between pumps
2.2.5
3
2.2.6
010.290.420
MJG32 AP030
010.250.030
Engines 18V48/60TS, suitable for operation on heavy fuel oil, as per following
detailed Technical Specification
MJG31 AP030
010.230.020
Date 2012-02-21
Page 6 of 58
Item
Qty Description
2.2.7
010.330.020
Date 2012-02-21
Page 7 of 58
2.3
Design features
Fuel injection
system
Speed control
Turbo charging
and charge-air
cooling
2 exhaust gas turbocharger, type TCA88 and TCA77 mounted at the FREE
END. Lube oil run down tank, decoupled from turbocharger. Washing device
(wet) for the exhaust gas turbine and compressor.
2 Charge-air cooler in fresh water and two-stage design; with counter flanges,
standard design for top removalAir pipe sound insulated between compressor
and charge air cooler (including air intake casing)
Exhaust gas piping on the engine, uncooled, thermally insulated and lagged
Platform
Operation and
control
Date 2012-02-21
Page 8 of 58
Thermocouples for measuring the exhaust gas temperature after each cylinder,
before and after turbocharger, with terminal box and cabling on the engine.
Compressed air starting equipment with main starting valve and with starting
valve on each cylinder of one cylinder bank
Lubricating and
cooling
Cylinder lubrication oil pump with attached electrical motor (IP 55)
Forced-feed lubrication for all bearing points of running gear, camshaft, timing
gear, governor drive and turbocharger
Pressure control valve for engine lube oil
Cylinders, cylinder heads, fuel injection valves, and charge-air cooler are
water-cooled, pistons are oil cooled
Flywheel and
turning gear
Engine painting
The outer surface of the engine is covered with paint white aluminium RAL
9006. Painting consists of one finishing coat, approx. 20 m.
Acceptance
Calculation
Date 2012-02-21
Page 9 of 58
3
General
description
Generating set
Our generating sets are designed for power generation in continuous, durable
and safe operation. The area of application comprises ranges from supplies of
basic loads in public mains or coverage of peak loads to isolated applications
for industrial consumers.
The engine is rigidly mounted on a steel frame, acting as the lubricating oil
service tank, which is resiliently seated on a simple concrete foundation by
spring isolators. The alternator is connected to the engine by a flexible
coupling, rigidly mounted and grouted onto a separate and elevated concrete
foundation.
This genset design is prerequisite for our simple, small, single-floor power
house concept to get short assembly and commissioning periods at low cost.
Outline
dimensions
6530 mm
18558 mm
4700 mm
375000 kg
The dimensions and weight stated correspond to the complete unit including alternator. The total weight varies depending on the alternator make. All given masses
are without lube oil and cooling water. Dimensions and weights are given for guidance only and are subject to change without notice. The length of the genset unit
depends on the alternator make.
Date 2012-02-21
Page 10 of 58
Qty Description
Item
3.1
3.1.1
Connecting elements
Coupling arrangement
020.010.010
Flexible coupling
The flexible coupling is mounted between engine flywheel and alternator shaft.
The scope includes a connection hub for the alternator shaft and fixing bolts for
connection to the flywheel.
A standard coupling is used. Size and rubber quality are determined by the
torsional vibration calculation.
020.010.040
3.1.2
020.020.020
3.1.3
Engine seating
Engine seating
Set of foundation bolts for ridgid seating of the engine.
Pipe adapters
020.030.025
020.030.080
020.030.090
3.1.4
020.035.010 -1
020.035.020 -1
020.035.030 -1
Miscelleanous piping
consisting of lube oil, cooling water and starting air piping for the turbo charger
unit off engine, including steel structure for T/C support
Date 2012-02-21
Page 11 of 58
Qty Description
Item
3.2
3.2.1
025.020.010 -1
MJA10 AG011
Genset
Alternator system
Three phase synchronous alternator
Design:
The stator frame is a rigid, welded steel structure construction. The stator core
is built of thin electric sheet steel laminations which are insulated on both sides
with heat-resistant inorganic resin. The radial cooling ducts in the stator core
insure uniform and effective cooling of the stator.
The rotor consists of a forged steel shaft, a hub and sheet steel poles fixed on
the hub. The pole laminations are pressed together with steel bars fixed to the
end plates.
The windings, epoxy resin impregnated, are provided with very strong bracing
which withstands all expected mechanical and electrical shocks and vibrations.
Engine-independent, self lubricated bearing design, to avoid possible lube oil
contamination by the engine.
The alternator is self-ventilated and needs no external forced air flow. The
surrounding air is used for cooling. The cooling air is drawn in through air filters
and blown out to the surrounding environment.
Rated technical data:
Output approx.
22988 kVA
Voltage
11 kV
Current approx.
1207 A
Frequency
50 Hz
Power factor
0,8
Temperature rise stator/rotor
F/F
Insulation class
F
Mounting design
IM1101 or IM7301
Protection class alternator
IP23
Protection class terminal box
IP54
Cooling method
IC0A1 (Air cooled)
Operation
S1, continuous
Operation mode
Grid parallel
Applicable standard
IEC 60034
The alternator is optimized for voltage-stability in case of load variation.
Accessories:
Anti-condensation heater
Pt100 sensors for winding temperature detection
Pt100 element and lubrication oil sight-glass for monitoring, for each
bearing
Main terminal box (terminals U/V/W/N) and auxiliary terminal box (for
accessories) inclusive suitable cable glands for bottom entry
Brushless self-excitation system including rotating diodes and protection
Date 2012-02-21
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Item
Qty Description
against overvoltage
Droop current transformer installed in main terminal box
Star point current transformers for protection purposes installed in main
terminal box
Painting similar to engine colour
Foundation bolts
Final series test report according to manufacturers standard is included.
025.020.050
3.2.2
Foundation system
025.030.010
025.030.030
025.030.050
3.2.3
Genset addons
025.035.010
025.035.060
Date 2012-02-21
Page 13 of 58
Item
Qty Description
3.2.4
025.040.010
025.040.020
025.040.050
Date 2012-02-21
Page 14 of 58
Qty Description
Item
4.1
4.1.1
030.020.010 -1
Lube oil replenishing and flow rate measuring device consisting of:
Oval gear meter including pulse trigger
Solenoid valve
GBK37 AT020
030.020.280
MJV28 AN010
MJV23 CF010
030.020.160
MJG32 AP040
030.020.150
Mechanical scope
Date 2012-02-21
Page 15 of 58
Qty Description
Item
4.1.2
030.030.035
030.030.050
030.030.060
MJG31 AP020
030.030.040
MJG31 AA010
MJG31 BB010
4.1.3
030.040.050
MJG32 AA025
030.040.063
MJG32 AA010
030.040.066
MJG32 AA015
4.1.4
030.050.010 -1
MJG31 AC020
Date 2012-02-21
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Item
Qty Description
4.1.5
030.110.140
4.1.6
030.120.010
MJQ61 AC020
030.120.050
4.1.7
030.130.020
030.130.030
4.1.8
030.160.010
Insulation
Insulation material for exhaust gas duct inside powerhouse
for heat insulation of the exhaust gas adapter, compensator and duct inside
power house, with jacketing, supplied loose.
Date 2012-02-21
Page 17 of 58
Qty Description
Item
4.2
4.2.1
040.010.020
MJV23 AA010
040.010.040
MJV23 AP060
4.2.2
040.030.010 -1
MJG31 AC010
4.2.3
040.040.010
GBK35 AP010
GBK35 BB050
040.040.020
EGD51 AP040
040.010.030
Date 2012-02-21
Page 18 of 58
Item
Qty Description
4.2.4
040.045.010
MJG32 AP020
4.2.5
040.050.070
Heavy fuel oil pressure limiting valve for installation in piping for heavy fuel oil
inside the engine room.
4.2.6
EPN54 AC201
040.060.015
END55 AA040
040.060.010
EGD53 AA010
040.050.080
Date 2012-02-21
Page 19 of 58
Item
040.060.040
Qty Description
1
END55 AP030
040.060.050
EGD53 AP020
040.060.060
EGD53 AT050
040.060.080
4.2.7
040.070.010
Compressor module
consisting of 2 compressors with eletric motor, 30 bar pressure, capacity 172
m/h each at 20C and 1013 mbar barometric pressure, with suction filter, air
cooled, intermediate and final cooler, oil and water traps, electro-magnetic
water drain and switch and control device.
Module complete with three-phase motor 45 kW, flywheel and flexible coupling.
Equipment mounted on a skid for resilient mounting.
SCB71 BB010
040.070.030
SCA71 AT020
040.070.040
SCA71 AN010
040.070.060
QFA71 AA010
Date 2012-02-21
Page 20 of 58
Qty Description
Item
040.070.070
QFB72 AT020
040.070.080
QFB72 BB010
040.070.140 -1
4.3
4.3.1
060.005.010
MJR65 BS010
4.3.2
060.140.020
Date 2012-02-21
Page 21 of 58
5
Item
Qty Description
5.1
5.1.1
070.010 -1
5.1.2
070.020 -1
Electrical scope
Date 2012-02-21
Page 22 of 58
Item
Qty Description
Width:
approx. 800 mm
Height:
approx. 2000 mm
Depth:
approx. 600 mm
with panel fan incl. thermostat and filter for each panel
with panel light, incl. electrical outlet
with heating resistance humidity controlled
protective system IP 42
structural painted to RAL 7035
instruments: frame size: 96 x 96 mm, scale 90, class 1,5
labels: white, with black standard-type letters, design according to DIN EN
60439-1, IEC 60439-1 and ISO 8528, Part 4.
located in control room, cable insert from bottom
MEASURING:
1 Voltmeter
1 Voltmeter selector switch for generator, 3 positions
3 Ammeters
1 Power factor meter 0,5-1-0,5*
1 MW-meter for connecting on transducer*
1 MWh-meter with pulse output*
1 Measuring transducer for active power*
1 Measuring transducer for reactive power*
1 Measuring transducer for current*
1 Measuring transducer for voltage*
1 Measuring transducer for power factor*
1 Measuring transducer for frequency*
* can be integrated in one device
1 Set of test terminals for performance test
1 Set of measuring and control circuit MCBs
SYNCHRONISING:
1 Automatic synchronizing unit with black busbar possibility door mounted
1 Synchrocheck relais with black busbar possibility
1 Key selector switch "GCP-SCADA"
1 Selector switch for GCP synchronizing "AUTO-OFF-MANUAL"
1 LED synchronoscope with integrated synchronizing check relay
1 Double-voltmeter
1 Double-frequency meter
1 Push button "CB ON"
1 Push button "CB OFF"
1 Switch "frequency lower / 0 / frequency higher"
1 Switch "voltage lower / 0 / voltage higher"
Date 2012-02-21
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Item
Qty Description
1 Mimic diagram equipped with position indicator for generator circuit
breaker
1 Mimic diagram equipped with position indicator for alternator earthing CB
with push buttons "ON / OFF"
ALTERNATOR PROTECTION:
digital protection relays, with following protection functions:
Stator earth fault (59N)
Directional earth fault (67N), with cable current transformer
Over-current (51)
Short-circuit (50)
Negative sequence (46)
Differential current (87 G)
Loss of excitation (40)
Reverse power (32)
Over-/under-frequency (81)
Under-voltage (27)
Over-voltage (59)
Over-excitation (24)
Loss of excitation (40)
realized in AVR
realized in AVR as backup
CONTROL:
AC Supply input for panel equipment (fan, socket, anti-condensation
heating).
AC Supply input from UPS for control
Necessary set of mcbs
Necessary set of contactors, relays, transducers, terminals a.s.o.
Fault indication light on roof
Interface to external control with pot. free contacts, digital in/outputs, pot.
free analogue inputs according interface list.
All devices marked on device and mounting plate acc. circuit diagram.
1 Panel inside fixed list of mcbs and related functions.
Emergency stop push button with interlocking relays with connection to the
positively driven contacts and external reset terminals in ECP, function:
engine shut down
Spare terminals 10% of installed
PLC Part:
with Siemens Simatic S7-400
1 Power supply unit
1 CPU
1 Communication processor for industrial Ethernet
*Digital input boards with 32 inputs.
*Digital output boards with 32 outputs.
*Analogue input boards with 16 inputs.
Date 2012-02-21
Page 24 of 58
Item
Qty Description
1 PROFIBUS connection to ECP (Engine Control Panel)
1 Siemens Operator Panel
1 MPI connection from CPU to Operator Panel
*Number of boards as required (15 % spare).
Data link to Central Supervisory System / Common Control Panel: Ethernet
SOFTWARE:
consisting of:
Start/stop and monitoring program for genset auxiliaries (automatic /
manual)
Start and stop program for engine
Generator active power monitoring
Generator current monitoring
Generator voltage monitoring
Generator power factor monitoring
Generator frequency monitoring
Generator circuit breaker control / Synchronizing release
Engine load regulation
Engine analogue value monitoring
Storage of analogue values
Overload monitoring (> 100 % load, load reduction)
Alternator winding temperature protection
(49)
(alternator equipped with 6 Pt100 sensors)
Alternator bearing temperature protection
(39)
(bearing equipped with Pt100 sensor)
In case of trouble, the indication of arisen failures will be indicated in sequence
of incidence with additional indication of time, when it happened.
5.1.3
070.030 -1
Date 2012-02-21
Page 25 of 58
Item
Qty Description
structural painted to RAL 7035
instruments: frame size: 96 x 96 mm, scale 90, class 1,5
labels: white, with black standard-type letters,
design according to DIN EN 60439-1, IEC 60439-1 and ISO 8528, Part 4.
Located in control room, cable insert from bottom
MEASURING:
For 1 outgoing to step-up transformer:
Voltmeter
Voltmeter selector switch, 3 positions
3 Ammeter
1 Power factor meter 0,5-1-0,5*
1 MW-meter for connecting on transducer*
1 Measuring transducer for active power*
1 Measuring transducer for reactive power*
1 Measuring transducer for current*
1 Measuring transducer for voltage*
1 Measuring transducer for power factor*
1 Measuring transducer for frequency*
* can be integrated in one device
for 1 MV bus bar:
1 Voltmeter
1 Voltmeter selector switch, 3 positions
1 Measuring transducer for voltage
1 set of test terminals for performance test
1 set of measuring and control circuit MCBs
SYNCHRONISING
1 automatic synchronizing unit for outgoing to grid,
1 automatic synchronizing unit for LV circuit breaker to station transformer
1 Key selector switch "CCP-SCADA"
1 Selector switch for CCP synchronizing: "AUTO-OFF-MANUAL"
1 LED synchronoscope with integrated synchronizing check relay
1 Double-voltmeter
1 Double-frequency meter
1 Mimic diagram equipped with position indicator and push buttons ON/OFF
for each MV circuit breaker (except alternator CBs) and synchronisable LV
CBs
1 Control switch "frequency lower / 0 / frequency higher"
1 Control switch "voltage lower / 0 / voltage higher"
PROTECTION
Date 2012-02-21
Page 26 of 58
Item
Qty Description
1 multi function protection relay for station transformer, with:
Short-circuit (50)
Overcurrent (51)
Earth fault (50N/51N)
1 multi function protection relay for outgoing feeder to step-up transformer,
with:
Short-circuit (50)
Overcurrent (51)
Earth fault (50N/51N)
Over/under voltage (59/27)
Over/under frequency (81)
CONTROL:
consisting of:
AC supply input for panel equipment (fan, socket, anti-condensation
heating)
AC UPS input for control
Necessary set of mcbs with short circuit withstands 10kA for values <= 20A
and 15kA for values > 20A
Necessary set of contactors, relays, transducers, terminals a.s.o.
Horn for alarm door mounted, fault indication light on roof
Interface to external control with pot. free contacts, digital in/outputs, pot.
free analogue inputs according interface list
All devices marked on device and mounting plate acc. circuit diagram
1 Panel inside fixed list of mcbs and related functions
1 Set of push buttons: lamps test, horn off, reset etc.
1 Set of control lamps: common aux. fault etc.
1 Control equipment for detection of mains fault
PLC Part:
Hardware with Siemens Simatic S7-400
Consisting of:
1 Power supply unit
1 CPU41_
1 Communication processor for industrial ethernet
*Digital input boards with 32 inputs
*Digital output boards with 32 outputs
*Analogue input boards with 16 inputs
1 Siemens Operator Panel OP 677 19"
1 MPI connection from CPU to OP 677 19"
1 Profibus connection to CAP
1 Profibus connection to CAPP
Data link to Central Supervisory System: Ethernet.
*Number of boards as required (15 % spare)
Date 2012-02-21
Page 27 of 58
Item
Qty Description
Software:
consisting of:
Control (switch ON/OFF, interlocking, release) of all motor operated circuit
breakers in MV switch gear and LV main distribution
Control of all plant auxiliaries acc. to power station design "AutomaticManual"
Plant power management acc. to remote or local demand
Load sharing program for load balance of the engines, including monitoring
of nominal load and reverse power
Control for start and stop of the gensets depending on load demand.
Island operation features
Load shedding program, in case of overload and underfrequency
Control for earthing resistors with selector switch "Automatic-Manual"
Mimic diagram for earthing CB with control lamp "ON"
Control for interlocking of earthing CBs (only one CB is on)
Mimic diagram for all motor driven CBs
5.1.4
070.040 -1
Date 2012-02-21
Page 28 of 58
Qty Description
Item
5.1.5
070.060.010 -1
Date 2012-02-21
Page 29 of 58
6
Item
170.010.010 -1
Miscellaneous
Qty Description
6.1
6.2
Documentation
Date 2012-02-21
Page 30 of 58
7
Item
Qty Description
7.1
7.1.1
015.010.010
Engine tools
Set of standard and special tools for the engine
required for servicing and inspection of the engine, consisting of:
BASIC TOOLS
Eye bolt, socket wrench insert with adapters, screw driver inserts, torque
spanners
HYDRAULIC TOOLS
Pneumatically driven hydraulic high-pressure pump with hyraulic bolt
tensioning devices
MEASURING TOOLS
Valve seats in the inlet and exhaust valve seat rings
Elongation of the connecting rod bolts
TOOLS FOR INJECTION
Adjusting device for the fuel injection pumps
Hydro pneumatic injection tester and cleaning tool for the fuel injection
valves
TOOLS FOR GOVERNOR
Tools for the speed governor
GENERAL
Piston ring expander
Cleaning device for the injection and starting valve seats in the cylinder
heads
DEVICES
Hydraulic lifting and lowering device for the main bearing caps
Supporting device for the running gear
Mounting and removing devices for:
Valves in the cylinder heads
Inlet and exhaust valve springs
Fuel injection pumps and their drive
Springs of the fuel injection pumps
Sealing rings of the fuel injection pump elements
Pistons including insertion bush
Cylinder liners
Fire ring
Connecting rod bearing caps
Crankshaft and connection rod bearing shells
Connecting rods
Suspension devices for:
Date 2012-02-21
Page 31 of 58
Item
Qty Description
Rocker arm casing
Cylinder head
Fuel injection pumps
Connection rod shank
MILLING AND GRINDING TOOLS
Milling device for the fuel injection valve seat in the cylinder heads
015.010.020
015.010.080
015.010.090
015.010.110
015.010.182
015.010.370
7.1.2
015.020.010
015.020.020
Date 2012-02-21
Page 32 of 58
Qty Description
Item
015.020.140
015.020.170
7.1.3
Plant tools
015.030.025
015.030.090
7.1.4
015.040.020 -1
Plant spares
Set of spare parts for alternator
consiting of:
1 Set of diodes; varistor (for one generator)
1 PC PT100 for bearing
Date 2012-02-21
Page 33 of 58
8
Item
Qty Description
8.1
8.1.1
205.010 -1
Services
Date 2012-02-21
Page 34 of 58
Qty Description
Item
8.2
Project engineering
8.2.1
System engineering
210.015.010 -1
System engineering
MAN will engineer the standard systems of the power plant and supply the
design data required for specification of the concerned equipment
Design of the lube oil, cooling water, fuel, intake air and exhaust gas
systems
Heat recovery system for auxiliary consumption
Adaption of the engine configuration to site conditions
The results of the system engineering are dimensioning data such as
consumption, pressures, flow rates, temperatures, etc. and technical
requirements at interfaces which will be used for ordering of the equipment.
MAN will execute P&I Diagrams of all mediums required for the operation of the
electrical power generating equipment (i.e. lube oil, cooling water, fuel)
including all relevant pipe sizes.
210.015.020 -2
8.2.2
210.020 -1
Date 2012-02-21
Page 35 of 58
Item
Qty Description
8.2.3
210.022 -1
8.2.4
210.033.010
8.2.5
210.040 -1
3D modelling
3D modelling
Based on the engineering services mentioned above MAN Diesel & Turbo will
execute a 3D modelling for Powerhouse.
As an outcome of the finished 3D model following drawings will be provided.
General drawings for mechanical erection of the plant:
Equipment location plan
Support location plan
Main cable tray plans
Guidance drawings for the preparation of plant steel works:
Pipe support drawings
Additional steel support drawings
Drawings for preparation and execution of piping works:
Pipeline installation plans
System isometric drawings
Pipe isometric drawings
Engineering of auxiliaries
Engineering of auxiliaries
Based on the standard system engineering mentioned above, MAN will define
and engineer all offered equipment.
Date 2012-02-21
Page 36 of 58
Qty Description
Item
8.2.6
210.060 -1
8.3
8.3.1
Electrical engineering
Electrical engineering
establishing of the electrical documentation of the plant, consisting of:
Technical specification of electrical equipment
Electrical cabinet drawings
PLC architecture / schematic diagrams
Single-line diagrams for MV and LV system
List of measuring and control devices (plant)
List of Electrical Consumers
Logistics
Transportation of equipment
220.020.050 -1
220.020.090 -1
8.4
8.4.1
Site activities
Supervision of installation
230.030.040 -1
230.030.060 -1
Date 2012-02-21
Page 37 of 58
Qty Description
Item
8.4.2
Commissioning
230.110.010 -1
230.110.020 -1
230.110.040 -1
230.110.200 -1
230.110.210 -1
230.110.210 -2
Date 2012-02-21
Page 38 of 58
Qty Description
Item
8.4.3
230.120.010 -1
Performance test
Specialists from MAN Diesel & Turbo will perform measurements to
demonstrate the guaranteed values according to MAN Diesel & Turbo test
procedures. The measurements will be done by our engineers in cooperation
with the customers operating personnel.
Output at site:
Measurements are taken at by using an external high precision power meter
Type Zimmer LMG 450.
Fuel oil consumption:
Measurements and calculations of the fuel oil consumption will be carried
out in line with ISO 3046, ISO 15550 and MAN standard procedures.
Measuring equipment is an external high-precision mass flow meter type
Endress+Hauser Promass 83, which is temporarily installed on the fuel oil
booster module. The duration of the test has to be adapted to the local
availability of constant load. As a guideline, 3 tests of 2 hours each could be
performed. The determination of the lower calorific heat value of the fuel oil
used will be carried out at the MAN laboratory in Augsburg.
Lube oil consumption:
The measurements and calculations of the lube oil consumption will be
carried out in line with ISO 3046, ISO 15550 and MAN standard procedures
(engine running in). Due to the required measuring time being minimum 24
hours, lube oil consumption measurement will continue after the fuel
consumption test.
230.120.040 -1
Date 2012-02-21
Page 39 of 58
Item
Qty Description
8.5
8.5.1
240.010 -1
Project services
Date 2012-02-21
Page 40 of 58
Item
Qty Description
8.5.2
240.015 -1
Date 2012-02-21
Page 41 of 58
Item
Qty Description
Additional site activities
The above mentioned site services are based on our experience and cover the
normal supervision duration of a standard power plant. In case this project
requires additional supervision or commissioning services, we are able to offer
further supervision services based on the following conditions.
The costs of the services rendered shall be accounted on the basis of the costs
incurred for each MAN Engineer as follows:
For each working day (8 hours),
without Saturdays, Sundays and Holidays
EUR 1,100.00
Daily allowance per calendar day
with free accommodation
EUR
85.00
For each overtime hour in excess of the
daily working time of 8 hours,
as well as for each working hour
on Saturdays, Sundays and Holidays
EUR
200.00
The costs of the services rendered shall be accounted on the basis of the costs
incurred for each MAN Technician as follows:
For each working day (8 hours),
without Saturdays, Sundays and Holidays
EUR
880.00
Daily allowance per calendar day
with free accommodation
EUR
85.00
For each overtime hour in excess of the
daily working time of 8 hours,
as well as for each working hour
on Saturdays, Sundays and Holidays
EUR
160.00
Should any evaluation costs be made in the workshops, then these will be
added to the invoice.
Travelling time will be charged at above mentioned prices. Travelling and
accommodation costs will be invoiced as incurred.
Value added tax
The above mentioned rates, resp. expenses, are quoted without VAT. The
corresponding VAT (turnover tax) will have to be added to those amount
according to the legal regulations which apply.
Date 2012-02-21
Page 42 of 58
9
9.1
9.1.1
Lube oil
Use of engine lube oils according to the approval list of MAN Diesel & Turbo.
More detailed information on the lube oils approved by MAN Diesel & Turbo is
available in the engine manuals.
Requirements for viscosity:
Viscosity-class (40)
SAE40
Requirements for Base Number (BN):
TBN (Total Base Number),
if sulphur concentration < 1.5% wt.
30 mg KOH/g oil
if Sulphur concentration > 1.5% wt.
40 mg KOH/g oil
Please note that our cooling systems are designed to operate with the above
mentioned lube oil class SAE40 only. Operation of the plant with other lube oils
requires a detailed modification in the cooling systems and additional equipment
cost.
9.1.2
Cooling water
The engine and radiator cooling water must be carefully selected, treated and
controlled. The treatment with an anti-corrosion agent has to be effected before
the first commissioning of the plant. During subsequent operations the
concentration specified by the engine manufacturer must always be ensured.
The MAN operating instructions contain the additive brands that are approved
by the manufacturer.
The characteristics of the water used for engine cooling must be within the
following limits:
Type of water
preferably distilled water or freshwater,
free from foreign matter
4
Total hardness
< 10dH
pH-value
6.5 - 8
Chloride ion content
max. 50 mg/l
Silicid acid
max. 50 mg/l
Not to be used:
Sea water, brackish water, brines
industrial waste water and rain water
Date 2012-02-21
Page 43 of 58
9.1.3
9.1.4
9.1.4.1
9.1.4.2
Date 2012-02-21
Page 44 of 58
9.1.5.1
Date 2012-02-21
Page 45 of 58
9.1.5.2
9.1.6
Intake air
The quality and the condition of the intake air (combustion air) exert great
influence on the engine output as well as on the engine's lifetime.
For this reason, effective cleaning of the intake air and regular
maintenance/cleaning of the air filter are required.
The concentrations before the turbocharger inlet must not exceed the following
limiting values:
Dust (sand, cement, CaO, Al2O3 etc.)
max. 5 mg/Nm
Chlorine
max.1.5 mg/Nm
Sulfur dioxide (SO2)
max.1.25mg/Nm
Hydrogen sulphide (H2S)
max.15 mg/Nm
9.2
Limits of supply
9.2.1
General remark
The Limits of Supply are to be read in connection with the offered scope of
supply as per the technical specification.
All equipment comes with steel frames or mounting plates and with bolts, studs
and screws to install the equipment on the foundations or elevated platforms /
walkways.
Any steel supporting structures, steel mounting elements, etc. necessary to
install the equipment / modules / auxiliaries are not included in the scope of
supply of MAN Diesel & Turbo.
9.2.2
Generating sets
Mechanical:
Pipe connection terminal on the engine to connect the engine to various
pipes
Electrical:
Terminal box of the alternator
Civil:
Steel foundation frame with frame stoppers and leveling screws; grouting
material (pagel)
Date 2012-02-21
Page 46 of 58
9.2.3
9.2.4
9.2.5
Engineering
Civil: n/a
E&M: Inside power house
PIDs: For fuel, intake air, exhaust gas, cooling water, lube oil.
Date 2012-02-21
Page 47 of 58
10
10.1
Date 2012-02-21
Page 48 of 58
11
11.1
Applicable standards
All materials, equipment and services mentioned in this quotation comply with
the respective standards and codes of the country of manufacture.
In particular, equipment supplied from EU countries complies, as far as
applicable, with the following standards and codes:
ISO International Standards Organisation
IEC International Electro technical Commission
EN standard - European Institute for Standardisation
Manufacturers QA/QC System
Manufacturer's standards
11.2
General guidelines
11.2.1
11.2.2
11.2.3
Miscellaneous
Anything not specifically mentioned in the quoted scope is not included.
Minor changes due to technical development, design and output are reserved.
11.2.4
Water
treatment,
mains water
supply
Date 2012-02-21
Page 49 of 58
11.3
11.3.1
11.4
Drawings
Drawing of generating set
Drawing: 11745001770_01_A_Genset Drawing 18V4860TS (Rev. A, Dtd.
06.06.11)
Division of Works
5301959-01-B001 DOW Rev000
Date 2012-02-21
Page 50 of 58
12
12.1
General information
List of sub suppliers
This list includes a selection of the major equipment components and the
respective sub-suppliers selected and approved by MAN Diesel & Turbo.
Further sub-suppliers may be considered after MAN Diesel & Turbo quality
auditing. In any case MAN Diesel & Turbo reserves the right to select the subsupplier at its discretion.
12.1.1
Generating set
Alternator
ABB, Hyundai, Indar, WEG GermanyCummins, Jeumont
Flexible coupling
VULKAN, Centa
Anti vibration mountings
GERB
12.1.2
12.1.3
12.1.4
12.1.5
Date 2012-02-21
Page 51 of 58
12.1.6
12.1.7
12.1.8
12.2
Electrical equipment
Engine and alternator control system
Kuhse, Woodward,
Siemens Pakistan, Natus
References
MAN Diesel & Turbo can look back on nearly
120 years of experience in the manufacture and
operation of Diesel engines. It was at MAN in
Augsburg that, between 1893 and 1897, Rudolf
Diesel's groundbreaking idea, the Diesel engine,
was developed to the point where it was ready
to go into service.
MAN Diesel built the worlds first large scale Diesel
power station in Kiev in 1904 and supplied engines
for the first ocean-going Diesel engine-powered
vessel in 1912.
To date MAN Diesel &Turbo SE has installed approx.
26,900 medium speed engines with an output of
approx. 56,000 MW all over the world.
No. of engines
Total Power
16/24
2,525
1,486 MW
21/31
1,454
2,074 MW
27/38
2,176
5,144 MW
28/32
5,106
8,201 MW
28/33
52
32/40
3,006
400 MW
13,572 MW
32/44CR
44
260 MW
48/60
784
9,411 MW
51/60DF / 51/60G
19
254 MW
Date 2012-02-21
Page 52 of 58
58/64
462
4,903 MW
Others
11,231
10,283 MW
No. x Engine
Total
Power
Customer
Country
VINLEC Extension
St. Vincent
Guadeloupe
France
Brazil
Stelco IV
Maldives
2 x 18V32/40 18.0 MW
Saudi Arabia
6 x 12V48/60 75.6 MW
Komsilga
Burkina-Faso
1 x 18V48/60 18.9 MW
Australia
Turkey
EDF Extension
Martinique
AL TAKAMOL
Egypt
5 x 18V32/40CD 45.0 MW
PLC MEZHREGIONENERGO
Russia
1x 18V32/40PGI
ENDESA GENERACION
Spain
HUB POWER
Pakistan
11 x 18V48/60 207.9 MW
ELECTRAWINDS
Belgium
2 x 18V32/40 18.0 MW
Endesa
Spain
CENTRAIS ELETRICAS
Brazil
CENTRAIS ELETRICAS
Brazil
OKINAWA Electric
Japan
1 x 18V48/60 18.9 MW
India
2 x 9L32/40
9.0 MW
9 x 18V48/60 170.1 MW
1 x 18V51/60DF 17.5 MW
1 x 12V51/60DF 11.7 MW
6 x 18V51/60DF 149.4 MW
3 x 14V48/60
6 x 18V48/60 113.4 MW
8.1 MW
1 x 12V48/60 12.6 MW
1 x 9L21/31
1.9 MW
2 x 9L32/40
9.0 MW
2 x 16V28/32S
7.5 MW
India
1 x 8L27/38
2.6 MW
India
1 x 18V28/32S
4.2 MW
Grasim Industries
India
1 x 8L27/38
2.6 MW
Australia
Ambatovy
Madagascar
3 x 7L27/38
6.7 MW
STX Dalian
South Korea
2 x 6L27/38
4.0 MW
STX Dalian
South Korea
2 x 8L27/38
5.3 MW
Japan
VOESTALPINE Stahl
Austria
2 x 12V32/40DF
9.6 MW
Sudan
2 x 18V28/32S
8.5 MW
Portugal
1 x 7L32/40
3.5 MW
CARIBBEAN UTILITIES
Cayman Is.
Cuba
2 x 12V51/60DF 24.0 MW
3 x 18PA 6 15.9 MW
1 x 14V48/60 14.7 MW
11 x 9L28/32H 20.8 MW
Date 2012-02-21
Page 53 of 58
No. x Engine
Total
Power
Customer
Country
Cuba
1 x 18V28/32S
Cuba
7 x 18V28/32S 28.4 MW
Cuba
7 x 18V28/32S 28.4 MW
Cuba
12 x 18V28/32S 48.6 MW
Bahamas
Bahamas
Greece
Grnlands Energiforsyning
Greenland
Bahamas
France
Portugal
France
Grnlands Energiforsyning
Greenland
1x18V28/32S
4.2 MW
Geoterm
El Salvador
4 x 18V48/60
75.6 MW
Electrawinds, Brugge
Belgium
2 x 18V48/60
37.8 MW
Belco
Bahamas
4 x 12V48/60
50.4 MW
Brazil
8 x 18V48/60 151.2 MW
Atlas Power
Pakistan
BEC Bimini
Bahamas
Bahamas
Tortola
Brit. Virgin
Island
BLM-Suez
Panama
Barcelona Airport
Spain
IGI Termoindustriale
Italy
OXON Termoindustriale
2 x 9L28/32H
4.1 MW
3.8 MW
4 x 18V28/32S 16.2 MW
1 x 12V32/40
6.0 MW
1 x 18V28/32S
4.2 MW
1 x 18V48/60 18.9 MW
9x18V48/60 170.1 MW
2x5L21/31
2.0 MW
6x18V48/60 113.4 MW
11 x 18V48/60 213.6 MW
2 x 9L32/40
9.0 MW
2 x 9L32/40
9.0 MW
4 x 18V32/40
36.0 MW
10 x 18V32/40
90.0 MW
5 x 18V32/40DF
36.0 MW
1 x 18V32/40
9.0 MW
Italy
1 x 18V32/40
9.0 MW
Isolux
Ecuador
2 x 12V32/40
12.0 MW
Milos
Greece
2 x 12V32/40
12.0 MW
Argentina
2 x 18V32/40
16.2 MW
USA
4 x 18V32/40
36.0 MW
Ingemas
Senegal
4 x 18V32/40
36.0 MW
Surimane Phase 3
N.V.Energiebedrijven Suriname
Suriname
1 x 18V32/40
9.0 MW
Ceuta
ENDESA
Spain
3 x 12V48/60
37.8 MW
Mosoblenergogas
Russian
Federation
2 x 16.0 MW
18V32/40PGI
Melilla
ENDESA
Spain
3 x 12V48/60
37.8 MW
Date 2012-02-21
Page 54 of 58
Customer
Country
Saudi
Arabia
INCA
Santo Domingo
Dominican
Republic
UNE 2
Energoimport de la Habanna
Cuba
UNE 3
Energoimport de la Habanna
Cuba
SONABEL
La Soc. Nat. dElectricit
No. x Engine
Total
Power
3 x 18V48/60
56.7 MW
2 x 9L32/40
9.0 MW
7 x 18V48/60 132.2 MW
1 x 18V32/40DF
6.9 MW
Burkina
Faso
1 x 18V48/60
18.9 MW
Chekka
Holcim Leban S.A.L.
Lebanon
1 x 18V48/60
18.9 MW
Sepcol
Southern Electric Power Co.Ltd.
Pakistan
1 x 18V48/60
5 x 18PC4.2
128 MW
Ibiza
Spain
ENDESA for Gas y Electricidad S.A.
4 x 18V48/60
75.6 MW
Sharourah
Al-Saleem / Saudi Electric Comp.
Saudi
Arabia
3 x 12V48/60
2 x 12V48/60
63.0 MW
Taiwan
4 x 9L32/40
18.0 MW
NATCO
Public Electric Comp.
Yemen
1 x 16V32/40
1 x 12V32/40
20.0 MW
Surimane
N.V.Energiebedrijven Suriname
Suriname
2 x 18V32/40
17.2 MW
Shuaiba
ABB / Public Authority for Industry
Kuwait
1 x 9L48/60
9.4 MW
GECSA
Genedora Electrica S.A.
Guatemala
2 x 18V32/40 19.0 MW
Sudan
5 x 18V32/40
54.0 MW
Choloma IIII
Energia Renovables S.A.
Honduras
14 x 18V48/60
265 MW
Spain
4 x 12V48/60
50.4 MW
Spain
3 x 18V48/60
56.7 MW
Spain
5 x 18V48/60
94.5 MW
Weipa
Comalco Aluminium Ltd.
Australia
6 x 9L32/40
27.0 MW
Portugal
1 x 7L32/40
2 x 12V48/60
4 x 9L40/54
58.5 MW
Date 2012-02-21
Page 55 of 58
Country
Grand Bahama
Grand Bahama Power Comp.
Grand
Bahama
1 x 18V48/60
18.9 MW
Caracol Knits
Ingemas, Gijon
Honduras
1 x 12V48/60
12.6 MW
St. Vincent
Vinlec
St. Vincent
2 x 9L32/40
9.0 MW
Pembroke / Bermunda
Bermuda Electric Light Comp. Ltd.
Bermuda
2 x 14V48/60
29.4 MW
Nigeria
5 x 18V32/40
45.0 MW
Libya
2 x 18V32/40
17.0 MW
Panama
3 x 18V48/60
56.7 MW
Cayman
Islands
2 x 14V48/60
1 x 12V48/60
38.0 MW
Aqualectra, Curacao
Netherlands
Antilles
4 x 18V32/40
34.5 MW
China PR
5 x 16V32/40
5 x 16V32/40
76.8 MW
USA
3 x 18V32/40DF
21.0 MW
Consorcio Breitener
for Forteleza Power Station
Brasil
8 x 18V48/60
2 x 16V32/40
167 MW
Peng Hu
TATUNG Co.
Taiwan
8 x 9L58/64
4 x 12RK270
125 MW
Habas Kasimpasa
Turkey
3 x 18V48/60
57.0 MW
Esemboga
Ankara Enerji Uretim A.S.
Turkey
7 x 16V32/40
53.8 MW
Brasil
5 x 9L48/60
47.0 MW
Iraq
Dominican
Republic
5 x 18V48/60
94.5 MW
Guatemala
7 x 18V48/60
132 MW
Nouakchott
SONELEC
Mauretania
2 x 9L48/60
4 x 52/55B
54.0 MW
No. x Engine
Total
Power
Customer
Date 2012-02-21
Page 56 of 58
12.3
Power Plants
Energy wherever you need it.
MAN Diesel & Turbo is one of the worlds leading
suppliers of land-based and floating power plants
based on Diesel and gas engines. Over the last
century we have built thousands of Diesel power
plants worldwide. The experience we have gained
and the technology we have developed over that
time enables our specialists to tailor power plants
to the individual needs of customers all over the
world.
Date 2012-02-21
Page 57 of 58
18V48/60TS
Two-stage turbocharged diesel engine
Brief description of the MAN Diesel & Turbo engine
type 18V48/60TS with technology information and
technical details as well as engine dimensions.
The first choice when it comes to economy and
ecology. With a power output range of 18,900 kW
to 21,600 kW, this reliable, high-output engine is
the four-stroke heart of medium and large diesel
power plants the world over.
A true prime mover.
TCA
The New Turbocharger Generation
MAN Diesel & Turbo has more than 60 years
unprecedented experience of producing
turbochargers with plain bearings and uncooled hot
gas casings.
The new series of TCA turbochargers are available
in 2 stroke and 4 stroke versions for diesel, dual fuel
and gas engines. They have been developed to
provide a robust and reliable platform for engine
applications ranging from 2,500 kW up to
35,400 kW output per turbocharger.
Courses 2011
MAN PrimeServ Academies
Customised training programmes from basic Diesel
engine maintenance to complete power plant
operation.
We offer training modules for your Plant Managers,
Maintenance Personnel, Operators and Control &
Instrumentation staff.
In-factory and at-site courses for increased
productivity and enhanced quality.
Date 2012-02-21
Page 58 of 58
Annexure 2(b)
Co-generation Engine Specification
TECHNO-COMMERCIAL OFFER
COGENERATION 2.35MW
28.05.2013
TABLE OF CONTENTS
COGENERATION POWER PLANT
1
2
3
4
5
6
GENERAL
SCOPE OF SUPPLY
TECHNICAL SPECIFICATIONS OF BOILER
TECHNICAL SPECIFICATIONS OF TURBINE GENSET
PRICE SCHEDULE
GENERAL TERMS & CONDITIONS
1- GENERAL
The Cogeneration Power Plant includes a well designed:
One (3) nos. of ALFA LAVAL (AALBORG)WHRB with all other auxiliaries.
One (3) nos.of DAMPER, Electrically operated gas diverter damper.
One(1) no. of TRIVENI Turbine Generator Set with Steam turbine, Condensing System
and AC Generator with all other auxiliaries.
Sl No.
Description
Parameters
Plant Location
Bangladesh
18.9
Fuel
HFO
122000
300
CO2
5.50
O2
12.10
H2O
7.50
SOX
0.08
NOX
0.12
CO
0.01
N2
75
Description
Unit
Qty
Kg/hr
Deg.C
122000
300
3
Natural circ
3
YES
YES
YES
NO
Modulating
9 PCS
DN 1600
1
2
3
A
B
C
D
E
F
G
H
I
J
4
A
B
C
D
E
F
G
H
HP evaporating pressure
16.1 bar(a)
5
A
B
C
D
4048 Kw
6071 kg/h
2800C
1130 Pa
6
A
B
C
D
E
33.9 kg/s
300.0 0C
204.6 0C
194.9 0C
135 0C
80.0 0C
97.0 %
30
NOTE:
F. W. Tank heating
included
Boiler steam flow data is
Stated after deduction of
Heating steam
5460 mm
2690 mm
11410 mm
4.1/3.8/1.m3
69299 kg
kWe
2350
kV/Hz
11/50
2 SCOPEOF SUPPLY
-IncludedinMPPLScope
ItemDescription
X-ExcludedfromMPPLScope
Fabrication
Basic
Detailed
Sup
Supply
Site &
Engineering Engineering
Com
Erection
VILWORKANDRELATEDACTIVITIES
asteHeatRecoveryBoilers
ilerfeedwaterPumps
cessories&AuxiliariesPackageforWasteHeatRecoveryBoiler
eamTurbinePackage
aterCooledCondenserPackage
ndscaping,Roadandrelatedactivities
ilerWaterTreatmentPlant&ETP
ow downpit,NeutralizationPit,EarthingPit
uck ableroadup tofoundation
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
ASTEHEATRECOVERYBOILER PACKAGE
ainHeatRecoveryBoiler- 3 Nos
essurePart
ilerCasing
uctureandSupport
aterCooledCondenserPackage
undationBolts
otblowersfortubecleaning
struments,MountingsandControlsof WHRB
haustandbypassgasDivertervalveforgasisolation
rewAirCompressorforInstrumentair
aterTreatment PlantforBoiler feedand cooling towermake-up.
mplecoolers
owdownsystemforWHRB
aerationsystemstankandChemicaldosing
xiliariesandaccessoriesofWHRB
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
EAMTURBINEANDAUXILIARIES PACKAGE
eamTurbinewithGenerator
aterCooledCondenserPackage
olingTowerPackageforMainandAuxiliary
ushingLubricantsOilandfirstfillofchemical
ECTRICAL&INSTRUMENTATION PACKAGE
steamandwatercontrolvalveassemblies
strumentation and control cabling for Wasteheat driven power plant
thin battery limit.
rbine and Generator Protection Panels (NGR, Relay metering control &
nch panel,Turbine control panel, AVR panel).
ectricalinspectorateclearancesifany
earances/approvalsstatutorybodyfromproposedSEBorPoweranyotherPlant.
cumentation support for the inspection /
proval,statutoryapprovalsetc.ofelectricalinspectorate
art-up,GenerationCumPower
acuationsystem:kVPowerPlantSwitchgearSystemwithinbattery limit
Cable
cablewithinbatterylimit.
VSwitchgearSystemforpowerplantwithinbatterylimit
KVIndoorMVSwitchgearSystem
Vcableandcabletraywithinbatterylimit
tterybackupforMVswitch gearchargersystem&EOP(1starter)
PINGWITHSUPPORTINGSTRUCTURE PACKAGE
eam&FeedWaterPiping
ndensatePiping
strumentair,DrainandVentPiping
olingWater&CondensatePiping
pansionLoops/BellowsinabovePiping
pportingstructureforabovePiping
SULATIONANDCLADDINGPACKAGE
sulationandCladdingforWHRBPackage
cludingmainWasteheatrecoveryboilers,
Atank,Blowdowntank,Dampers,Ductotheraccessoriesinboiler package
sulationandCladdingforDuctingPackage
sulationandCladdingforPipingPackage
sulationGeneratorandsetPackageCladdingforTurbine&
X
X
X
X
X
X
X
X
X
X
SCOPE EXCLUDED
Sl. No.
B
1
2
3
4
5
6
7
8
9
10
11
DESCRIPTION
Cold start up power
Water treatment plant for boiler water and cooling water topping up
Required land, landscaping, road and related activities
Effluent treatment Plant
Statutory approvals
Freight & Transit Insurance
Street Illumination system and Illumination outside battery limit of Proposed power plant
Pollution and Factory approval
Any Electrical system analysis and study
EPABX System
Emergency shutdown system
The washing water drain connection at boiler bottom is equipped with a camlock system.
The connection is normally closed with a cap. During the water washing, the connection is
locked to a plastic drain hose (common hose included).
System Connections: The individual AV-6N exhaust gas boiler is to be connected to its own
steam drum and to the common feed water tank via feed water piping. The individual AV6N exhaust gas boiler is also to be connected to a common steam line.
Operational description (individual boiler): The feed water is pumped with feed water
pumps through the economizer into the steam drum. The water recirculation between the
steam drum and the evaporator is maintained by natural circulation. The evaporated
(saturated) steam is separated in the steam drum and directed through the super heater
into the steam header and further as the combined superheated steam flow to steam
turbine.
Note: Feed water tank heating is included; boiler steam flow data is stated after deduction
of heating steam.
The stated values are valid with clean heating surfaces. Aalborg Industries guarantees the
indicated steam flow at the design point when the boiler is operated and maintained clean
according to the AI instructions and O & M manuals.
When defining the steam capacity the exhaust gas mass flow of the engine is determined by
calculations, meaning and no separate flow-measuring device is included in the scope of
supply.
The exhaust gas boiler is delivered as a complete construction with loose packed insulation
material including the following items;
Exhaust gas chambers with flanged connections
Top casing prepared for site-installation of stem drum
Flanged inlet/outlet connections for water side
Insulation flat bar supports
Maintenance/service hatches
Supporting and lifting lugs
Water washing cam lock drain with common plastic hose of 20m*)
Valves and fittings (closing valves, thermometers, pressure gauges pressure
difference gauge) with bolts, nuts, gaskets and counter-flanges*)
Soot blowers*)
Prefabricated boiler pipes with site allowance; rises, down comer, economizer outlet
and superheating inlet pipe*)
Exhaust gas counter flanges (incl. gasket, bolts and nuts*))
Feed water control as unit*)
The steam header is delivered without insulation. Unused standard connections are
equipped with blind flanges. All valves and instruments are delivered loose.
Manual blow-out valves for the incoming boiler steam lines are included as loose.
4.) AUXILIARY CONTAINER, AIC-20/COMMON SYSTEM 1 No
The containerized modular includes ready installed components as specified in items (ITEM
3) and necessary fittings including all piping and cabling work inside a 40 container (not
classified)
Note: Feed water tank is to be site-installed on top of the container on a separate
supporting. The tank foundation supporting and service platform. Connecting pipes
between the feed water tank and container (prefabricated with work allowance) are
supplied loose and will be installed at site by the KPPGL. Chimney (height 10m without
insulation) and foundation anchoring for chimney are included as loose supply.
Hot surfaces inside the container are insulated and covered with aluminum plates. Valves
are insulated or contact protected, if they are close to general walkways or service areas.
The container is equipped with one double door at the other end, one service door at the
side and ventilation hatch with fan.
5.1 FEED WATER PUMPS 2 Nos
The delivery consists of 2 feed water pumps; both sufficient for pumping feed water for 3
exhaust gas boilers at nominal capacity. The both pumps have 100% of needed capacity.
The other pump is a spare.
The indication of the emergency low level of feed water tank is used to stop the feed water
pumps
Technical data
Type
Capacity
Motor
Shaft sealing
The control system consists of one common control panel with Siemens MP277 &WInAC MP
2007 control logic.
5.4.1) Drum water regulating and control system
The boiler water regulating and control system is based on direct measurement of the water
level by conductivity and capacitance method. The system consists of two electrodes and
electric controllers.
This system controls feed water control valves (open/close) and gives an alarm signal of high
and low water level as well as emergency low water level alarm.
5.4.2) Feed water regulating and control system 1 Set
The feed water tanks regulating and control system is based on direct measurement of the
water level. This system control makeup water value (open/close) and gives an alarm signal
of high and low water level as well as emergency low water level alarm. The emergency low
water level of the feed water tank stops also the feed water pumps.
5.4.3) Starter for feed water pump
The starter includes the following components:
Protection switches
Contractors
Main switch
Operation switches for pumps:
Indication lamps
- Pump 1 is operating
- Pump 2 is operating
- Pump failure
This unit is mean for adding chemicals into the feed water system for mild after-treatment
and oxygen removal.
The system includes following:
Dosing pump
Suction filter
Dosing nozzle
Plastic tank of 100 liters
Note: A steam turbine application sets strict requirement for the water quality and
therefore the combined cycle plants usually are equipped with special treatment plants for
securing high quality water.
Temperature control Feed water is kept hot in order to reduce the amount of oxygen in
boiler water.
The temperature in the feed water tank is maintained by an
automatic temperature control value. This is backup system activated
by low set point of feed water tank temperature whilst the exhaust
gas preheating is the primary heating method. As the heat transfer
from the exhaust gas preheater is proportionally to temperature of
the water flow, increasing temperature will automatically be
controlled by respectively reduced heal transfer to feed water tanks
circuit.
Technical data
Total volume
Operation temperature
Operation pressure
Design pressure
16 m
134 C
3 bar (a)
4 bar(g)
Medium
Flow rate
Temperature
Pressure
Damper size
Blade type
Sealing efficiency
Operation
Duty
:
:
:
:
:
:
:
:
:
Exhaust gas
129900 Kg/hr
400C
300mmWC
1650 sq.mm
Single type
99.5% on C/s area
Electrical
Modulating
STEAM TURBINE
Design:
Type
Casing split
Rotor type
:
:
Shaft seal
No. of governing valves
:
:
Bearing support
Rated power
:
:
:
:
:
5.5 kg/cmg
1.5 KG/Cmg
Servo prime ISO VG-46 /57 /68
:
:
:
:
5100 L
3200 L (integral)
5 minutes
Carbon steel
Carbon steel
SS 304
Carbon Steel
:
:
:
:
:
:
:
:
:
Oil System
- Oil:
Governing oil pressure
Lube oil pressure
Oil type
Oil quantity for initial fill
And flushing
Oil reservoir capacity
Retention time
Material of oil reservoir
Material of oil piping from
Pumps to filter
Material of oil piping from
Filters to bearings
Material of oil piping from
Bearing to reservoir
Capacity
Drive
Material of body
Material of end Cover
Material of drive gear
:
:
:
:
:
350 L / Minute
AC motor
CI
CI
EN 36 EN 40
:
:
:
:
:
:
:
- Oil cooler:
Design code
Type
Oil inlet temperature
Oil outlet temperature
Plate material
Oil flow capacity
Mounting
:
:
:
:
:
:
:
HEI/TEMA
Plate Hear Exchanger
60 C
46 C
SA 240 Gr.316
550 Liters /minute
Saddle support
:
:
:
:
Micro felt
350 liter/minute
10-15 microns
Foot
:
:
:
:
Centrifugal
400m/Hr
AC Motor
Flange
:
:
:
Tilting pad
White metal with steel Babbitt
:
:
Tilting Pad
White metal with steel Babbitt
Bearings:
Journal bearings
Type
Material
Thrust Bearings
Type
Material
Governing system
Governor:
Type
Inputs (critical)
Control range
Control accuracy
Speed droop
Power supply
Accessories
:
:
:
:
:
:
:
Hydraulic Accumulator
Type
Working fluid
Capacity
:
:
:
Bladder
Pre-charged Nitrogen
20 liters
:
:
:
Micro-felt
35 Liters /minute
10-15 microns
Type
S.F.
Accessory
:
:
:
Flexible element
:
:
Auto disengage
AC Motor
GEARBOX
Design:
COUPLINGS:
High Speed Coupling
Type
Low Speed Coupling
Type
ACCESSORIES
-
Barring gear:
Type
Driver
CONDENSING SYSTEM
:
:
Accessory
:
Time to reach 60% vacuum
With start-up ejector
:
Material of nozzle
:
Material of shell & diffuser
Material of tubes
:
Material of tube sheet :
Material of silencer
:
CONDENSATE EXTRACTION PUMPS
Type
Mounting
Suction pressure
Discharge pressure
Operating speed
Driver
Type of bearings
Type of seal
Type of coupling
Type of lubrication
Material of casing
Material of impeller
Material of shaft
Material of shaft sleeve
:
:
:
:
:
:
:
:
:
:
:
:
:
:
EXPANSION BELLOW
Type
:
Design code
:
Material of bellows element
Material of liner
:
Air / Vapour
Twin Stage, 2 x100% main ejectors
Single stage, 1x 100% start-up ejector
1x100% inter/after condenser
Integral steam strainers
20 minutes
AISI-304
CS
SS-304 ERW
IS-2026
CS
Centrifugal
Horizontal
Same as condenser pressure
80 MWC
2900 RPM
AC motor(415 V, 3 Phase)
Anti friction
Mechanical
Flexible
Oil
CI
CF8M
C45
AISI 316
Material of flanges
Is-2062
:
:
:
2350 kW
11KV +/- 10%
50Hz +/- 5%
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
+/- 10%
0.8 (lag)
3 phase,
3 for phase & 3 for neutral
Star
1500 rpm / 4 pole
More than 0.5
45 Deg.C
Brush less
cylindrical
CACW
Horizontal
class F (both rotor and stator)
Class B limits(both rotor and stator)
IP-54(Stator) & IP-54 (Exciter)
Continuous and suitable for parallel operation
To suit driver output
90 dB(A)
To suit HT cables
Is -4722
As per IEEE 519
:
:
Sleeve
Temperature gauge
Forced feed
Turbine lube oil system
Air coolers:
Cooling method
Capacity
Cooler tube material
Mounting
:
:
:
:
CACW
2 x 60%
Admiralty brass
Top
3.)
ELECTRICAL
AC GENERATOR
Design:
Rated output
Rated voltage
Rated frequency
Combined variation of
Voltage & frequency
Rated p.f
No. of phases
No. of terminals
Connection
Rated speed /No. of pole
Short circuit ratio
Ambient temperature
Excitation
Rotor
Cooling method
Mounting
Insulation
Temperature rise
Enclosure
Duty
Rotation
Noise level
Terminal box
Reference standard
Harmonic loading
Bearings:
Type
Accessory
:
:
Resistance heating
230 V, single phase
:
:
Bottom of cooler
1No. per cooler
:
:
:
:
:
Analog
1 auto +1 manual
+/- 10%
+/- 0.5%
Less than 30 mS
Compounding
Auto PF controller
Remote voltage control
Auto- Manual follow-up
Under frequency protection
Field flashing provision
AVR cum excitation panel shall be complete with generator voltmeter, field voltmeter, field
ammeter, PF meter, Auto/Manual selector switch, AC supply & DC supply on /off control
switches, indicating lamps and space heater with thermostat.
TURBINE CONTROL PANEL
Turbine control panel shall house the following:
- Electronic governor with keyed-in operating program
- Condenser hot well level indicator cum controller
- Relay based hard wired turbine safety interlocks and trip logic
- Remote controls comprising of selector switches, ammeters, push buttons &
Indicating lamps for:
AOP motor
EOP motor
CEP-1,2 motor
Barring gear motor
Air blower motor
Vapour extractor motor
- Push buttons for turbine speed raise and lower
- Turbine remote trip/reset push buttons
- Temperature scanner for Monitoring turbine and gearbox bearing temperature
The Panel shall be complete with AC supply & DC supply on / off control switches, indicating
lamps and space heater.
TURBINE GAUGE PANEL
Turbine gauge panel shall house the following gauges:
- Pressure gauges for:
Inlet steam
HP Wheel case
Bleed steam
Exhaust steam
Lube oil
Control oil
- temperature gauges for:
Inlet steam
Bleed steam
DESCRIPTION
EUROS
BOILER
1] 3nos Exhaust Gas Boiler, AV-6N/Natural circulation
2]3nos Modulating Bypass Damper, DN 1600
3] Steam Drum
4] Steam Header
5] Auxiliary Container, AIC-20/ Common System
6] Blow down Tank, BDT-150
7] Pressurized Feed Water Tank, PSVS-16
8] Condensate Tank C-6
9] Standard Spare parts for Commissioning
10] General Input Data
11] Thermal Input Data
12] Output Data [with clean heating surface]
13]cooling tower
TURBINES
1] Steam Turbine: Multistage, impulse, nozzle
governed condensing 2350 KW.
2] Steam surface Condenser
3] AC Generator 2350kW
4] AVR Cum Excitation Panel
5] Generator Relay Panel
6] Generator Control (Metering Cum Synchronizing)
Panel
7] Neutral Grounding Resistor Panel
8] Turbine Control Panel
9] 11KV panel
Auxiliaries
1.Exhaust Duct and supports/expansion joints
2. Steam & water Pipeline and fittings
3. Cabling
4. Insulation.& cladding
5. support structural frame
Euro 2,975,000.00
(TWO MILLION NINE
SEVENTY FIVE
THOUSAND EUROS
ONLY)
Euro 160,000.00
E
1.0
Scope of Work
The scope of work shall comprise of Works to be performed in accordance with The Scope of
supply provided.
2.0
Contract Price
The Contract Price shall be payable at the time and in the manner provided in PRICE
SCHEDULE.
3.0
4.0
Project Execution
This quotation is based on the following assumptions regarding the project execution time
table:
Delivery of equipment : 8 month
Commissioning of the installed equipment : 12 month
5.0
Payment Terms
We have calculated our prices on the assumption that payment will be effected out of an
irrevocable documentary credit, free of charge to us, opened through a Local National bank
confirmed by a German National bank acceptable to us.
6.0
Warranty
The warranty will be valid for 12 months from the date of commissioning or 18 months from
the date of shipment or 8000 working hours for the Power Plant whichever is earlier.
We agree to repair or replace at our option any defective part in the equipment of our own
manufacture, where defects develop under use and arise solely from faulty material or
workmanship, and provided that the equipment is used as per our recommended operating
and maintenance procedures.
In the case of goods not of our manufacture, you are entitled to the benefits of the warranty
given to us in respect thereof, and our liability in respect of such goods is limited to the
warranty given by the respective manufacturer.
The defective parts replaced by us shall become our property. The replacements, if any will
be delivered on the same basis as the main equipment. W shall not be liable for any
consequential damage or loss incurred during warranty claims.
The provisions contained in this clause are not applicable
a. In case of normal wear and tear
b. In case of damage due to negligence or improper handling or repairs/alterations carried out
without our approval or due to damage by any cause beyond our control.
c. If the purchaser has not notified us in writing within a week from the occurrence of any
defect.
d. If the DG set is run after raising a warranty claim but without awaiting our prior
permission/clearance to restart.
7.0
Validity
Unless withdrawn the offer will remain valid till 30.06.2013
8.0
Cancellations
MPPL is entitled for full compensation of all raised material, manufacturing, engineering,
and administration costs in the event that the project or any parts of it is cancelled or
considerably postponed or the Contract is terminated. All such costs will be paid by REATL.
MPPL also entitled for full compensation of bank charges on PERFORMANCE SECURITY
GUARANTEE (PSG), if the project or any part of it has been cancelled or considerably
postponed or the Contract is terminated. The Performance security Guarantee should be
returned immediately to MPPL
9.0
10.0
Confidentiality
Please note that the contents of this letter and the documents included in our offer are to be
treated as strictly confidential and none of the information to be disclosed to any third
party.
We trust that our offer will meet your requirements and should you have any questions, or
require any additional information, please do not hesitate to contact us.
________________________
Rajakumar
Director
Annexure 2(c)
Engine Catalogue
18V48/60TS
MAN Diesel & Turbo is the worlds leading designer and manufacturer of low and
medium speed engines. Our involvement with electrical power generators goes
back to 1904 when we supplied the first ever diesel generator sets to the Kiev Tram
System.
Since those early days, MAN Diesel & Turbo has never lost its technological preeminence in the large engine field. Likewise, our engines have never relinquished
their status as the most efficient combustion engines available.
More than ever before, MAN Diesel & Turbos development focus is on the environ
mental performance of our engines. Using our unrivalled grasp of large engine
technology, we aim to make our engines progressively cleaner, more powerful and
more efficient.
With our firm commitment to reducing emissions while increasing fuel efficiency
and power density, and with our active partnership with environmental institutions
and development banks, we intend to be part of the global emissions solution.
A New Dimension
and operational flexibility. A wide load range from 1,050 to 1,200 kW/cyl., a specific
fuel oil consumption of 171 g/kWh at 1.050 kW/cyl. and reduced NOx emissions set
a new benchmark for four stroke diesel engines.
0,76
bocharging (STC).
0,74
TC Efficiency
0,78
Two-stage turbocharging
efficient turbochargers upstream from the engine,
one after the other. The result: the engine gets twice
cy is increased significantly.
TC efficiency tot-tot
TCA88 +TCA77
TCA88
0,72
2-Stage operation
0,70
TCA88/RCF23
0,68
0,66
0,64
0,62
0,60
1,0
1,5
2,0
2,5
3,0
3,5
4,0
4,5
5,0
5,5
6,0
operation range.
range.
1050
1100
1050
1000
1800
NOx mg/Nm3 @15%O2
1100
1850
1850
1750
1740
1700
1650
1600
1580
1550
1500
Op. mode
Fuel consumption
g/kW/h
1150
1150
Op. mode
1200
1200
1480
1
177
177
175
173
171
174
171
172
18V48/60TS engine
Operation mode
Performance data
Power per cylinder
Unit
kW
1
1050
2
1100
3
1150
4
1200
kW
18,900
19,800
20,700
21,600
kW
18,428
19,305
20,183
21,060
g/kWh
171
172
174
177
Engine type:
18V48/60TS
Engine cycle:
four-stroke
Turbocharging system:
n Low
pressure TC type:
MAN TCA88
MAN TCA77
n Air
Number of cylinders:
18
Bore:
480 mm
Stroke:
600 mm
n Relative
108.6 dm
Heat Rate
500/514 rpm
10.0/10.3 m/s
kJ/kWh
7,305
7,350
7,430
7,560
mg/Nm3
1850
1740
1580
1480
bar
23.2/22.6
24.3/23.7
25.4/24.7
26.5/25.8
g/kWh
0,60
0,60
0,60
0,60
A
Dimensions (mm)
n Cooling
tolerance of 20%.
9625
407
B
5410
407
C
24510
407
H
9023
407
97.5%
Abbreviations:
Cooling:
Cylinder cooling:
HT cooling water
TC
Turbocharger
HP
High pressure
LP
Low pressure
Starting method:
HT
High temperature
LT
Low temperature
4694
407
PowerManagement by MANDiesel&Turbo
n
Prompt,
cycle of an installation
n
Training
All data provided in this document is non-binding. This data serves informational purposes only and is especially not guaranteed in any way. Depending on the subsequent specific
individual projects, the relevant data may be subject to changes and will be assessed and determined individually for each project. This will depend on the particular characteristics of
each individual project, especially specific site and operational conditions CopyrightMAN Diesel & Turbo D2366483EN Printed in Germany GMC-AUG-06110.3
Annexure - 3
Fuel Specification
The fuel system is designed to operate based on the following fuel oil
specification based on ISO 8217-2010:
Lower calorific value (LCV)
Viscosity (at 50C)
Density (at 15C)
Sulphur content
Ash content
Flash point
Pour point
Coke residue (Conradson)
Vanadium
Water
Sediment (potential)
Aluminium and silicon (total)
Total acid number
Hydrogen sulphide
Asphaltene content
Sodium
CCAI number
40230 kJ/kg
up to 180 mm2/s
max. 1010 kg/m3
up to 3.4%-wt.
up to 0.15%-wt.
min. 60 C
max. 30 C
max. 20 % wt.
max. 450 mg/kg
max. 0.5 % vol.
max. 0.1 % wt.
max. 60 mg/kg
max. 2.5 mg KOH/g
max. 2 mg/kg
max. 2/3 of coke residue % wt (Conradson)
Sodium < 1/3 vanadium, Sodium < 100 mg/kg
max. 870
Current fuel oil characteristics are not sufficient for estimating the combustion
properties of the fuel oil. This means that service results depend on oil
properties which cannot be known beforehand. This especially applies to the
tendency of the oil to form deposits in the combustion chamber, gas passages
and turbines. It may, therefore, be necessary to rule out some oils that cause
difficulties.
The fuel must be free of admixtures not based on mineral oil, such as coal oil
or vegetable oils, free of tar oil and lubricating oil, free of any chemical waste,
solvents and polymers.
Annexure - 4
The Greenery layout
Annexure - 5
Land Use Map
Annexure - 6
Land Development Map
Annexure - 7
Drainage Layout
Annexure - 8
Oily Water Separation System
EcoStream
Technical information for bilge water treatment
Inside view
The EcoStream bilge water treatment system from Alfa Laval is a reliable
fully automated, single-stage centrifugal separation system to clean oily
wastewater on board vessels at sea and at land-based power plants.
Summary
10
Equipment
Operating principle
Key components
13
Optional components
14
Flow diagram
16
Retrofitting
16
Documentation
16
Classification
16
Summary
Bilge water must be treated to reduce the oil content to levels that meet
international regulations for release into the environment. This is critical
to keeping the worlds oceans and their vast marine ecosystems healthy
and productive.
The Alfa Laval EcoStream bilge water treatment system
is a centrifugal separation system for bilge water treatment
that has been approved by the International Maritime
Organization.
The Queen Mary 2 is equipped with two EcoStream bilge water treatment systems.
Alfa Laval
EcoStream.
Overview
The EcoStream bilge water treatment system from Alfa Laval
is a centrifugal separation system for treatment of large bilge
water volumes at sea. EcoStream operates at flow rates of
between 1,500 and 2,000 liters per hour and usually cleans
bilge water to less than 5 ppm.
EcoStream is easy to install for any new or existing
installation. It does not require large bilge water holding
tanks. This increases payload capacity. Compared to conventional bilge water systems, EcoStream significantly
reduces operating costs, thanks to automation and remote
control. In addition, there is no expensive filter element
replacement required.
EcoStream enables cleaning of bilge water under a wide
range of real operating conditions. It complies with the
Marine Environment Protection Committee Resolution,
MEPC 107(49), of the International Maritime Organization
(IMO), MED 96/98/EC. EcoStream is not only certified by
these organizations, but has proven its high level of performance under real operating conditions, normally below
5 ppm even when subjected to oil shock or rough weather.
Dimensions
1768 mm
1450 mm
Easy to install
This simple, plug-and-play installation of this factory-tested
module makes it easy to install. Pipe connections located
underneath the unit make EcoStream easy to install.
635 mm
System benefits
Compact, modular and flexible design
This provides great flexibility to install the unit in a convenient
location. A wide range of options for functionality, remote
control and other features adds more flexibility.
750 mm
Access area
1070 mm
Easy to operate
Automation and remote control make EcoStream a userfriendly, start-and-forget system. The process controller
also shares the same user interface as the Alfa Laval Fuel
1810 mm
Cleaning and
maintenance
Drains
and leaks
Tank
overflows
Condensate
from air coolers
Incidents
Clean water
overboard
Bilge
pump
Bilge well
Bilge water
treatment
Bilge well
Bilge water
composition.
Fresh water
Water
Seawater
Heavy fuel oil
Oil
Lube oil
Emulsions,
suspensions
Hydraulic oil
Organic
Particles
Inorganic
Emulsifying, corrosive
Chemicals
Other
Oil
Water
Solids
Feed
Flocculation of particles
Coalescence of droplets
g =
g
d
d
c
c
g
d 2 (d c)
g
18 c
Equipment
Environmental protection requires reliability. This is how Alfa Laval
has met the bilge water treatment challenge.
Operating principle
A positive displacement feed pump with variable frequency
drive control directs oily water from the bilge water settling
tank or equivalent to the system. The pump provides a feed
range of between 1,500 and 2,000 liters per hour. The
process liquid should always maintain a pH value above five.
An optional chemical dosing unit can be connected after the
pumping stage although chemicals usually are not required
to accomplish efficient bilge water treatment.
Forwarding pump
An eccentric screw pump with variable frequency drive
control.
Key components
EcoStream makes the best use of available space and
provides flexibility and easy access for operation and maintenance. These key EcoStream components are more fully
detailed later in this section:
Strainer
A dual basket strainer of mesh size 1.5 mm.
Heat exchanger
A shell-and-tube heat exchanger using steam as its heating
medium.
Three-way changeover valves
Two three-way changeover valves handle bilge water at
critical junctions.
Constant pressure valve
A fast-acting, high-precision constant pressure modulating
valve handles the required backpressure with accuracy.
Transmitters
Electronic transmitters monitor temperature and pressure.
Separator
The BWPX 307 high-speed centrifuge uses the most modern
fluid dynamics technology for high separation efficiency.
Control cabinet
Two separate compartments houses the process controller
and the electric power functions.
Process controller
The EPC 50 process controller facilitates monitoring and
control of all EcoStream functions, which are displayed in
clear text and on a mimic display.
Oil-in-water monitor
Certified according to IMO resolution MEPC 107(49), this
in-line unit accurately measures the content of oil in water.
Oil-in-water monitor
This in-line unit monitors the oil content of separated bilge
water in compliance with IMO Resolution MEPC 107(49).
It is capable of monitoring oil content from zero to 30 ppm
at sample temperatures of up to 65C.
To minimize response time, the iso-kinetic sampling point of
the monitor is located as close as possible to the separation
stage. Before processing occurs through the monitor, the
sample passes through a cooler, which is used when separation temperature exceeds 65C, to prevent damage to the
monitor from excessive heat.
Two independent alarm circuits come with a factory setting of
15 ppm, but may be set independently to indicate oil content
in water ranging from two to 15 ppm. An alarm setting above
15 ppm is impossible.
Three-way changeover valves
Two pneumatically activated three-way changeover valves
regulate bilge water at critical junctions. The first directs bilge
water to the separation stage for treatment, and then recirculates bilge water that does not meet pre-set conditions
back to the bilge water settling tank. The second routes
separated bilge water with oil content that is less than or
equal to 15 ppm to a holding tank for discharge overboard
later or pumps the water directly overboard.
During an alarm situation when any preset condition is not
met, loss of operating air pressure or power failure, the threeway changeover valves automatically shift to re-circulation
mode, thus preventing overboard discharge of any bilge
water with oil content exceeding 15 ppm.
Transmitters
Electronic transmitters provide accurate readings for pressure
and temperature and improve control to achieve high separation efficiency.
Sampling cocks
Situated before the separation stage and after the three-way
changeover valves, these sampling cocks enable analysis
of bilge water samples and provide an alternative way to
measure the accuracy of the oil-in-water monitor.
Control cabinet
Centrally located to monitor all EcoStream functions, the
control cabinet has two separate compartments. The lower
compartment contains all electric power functions, such as a
multi-transformer, for power supplies in the range of 230 to
690 V, all motor starters, pump unit speed control, power
supply for the optional chemical dosing unit and all pneumatic
control devices. The upper compartment contains the
Alfa Laval EPC 50 computer-based process controller and
operator panels.
Process controller
The EPC 50 is the latest generation of the Alfa Laval computer-based process controller. Easy to operate, the unit provides fully automated advanced monitoring and control of all
EcoStream functions. To assist with trouble tracing, an alarm
log registers the last 31 alarms. It also records time when the
alarm appeared, time until the alarm was reset and the
sludge discharge time interval.
The process controller has several built-in self-cure functions
that automatically activate to ensure continued operation
should a system problem occur. A proportional integral (PI)
temperature controller accurately maintains the temperature
set point for separation within 2C, even under variable
bilge water feed conditions.
Standard hardwired input and output signals include:
Emergency stop button,
Emergency shut down (ESD),
Process shut down (PSD),
Common alarm indication, and,
Process status indication.
The EPC 50 process controller is based on the same hardware used in other Alfa Laval units, making it easy to use for
operators who are already familiar with this equipment.
Operator panels
A push button and light-emitting diode station displays the
status of cleaned bilge water for discharge overboard and for
re-circulation, the pumping stage, the electric motors,
optional chemical dosing units and optional automatic
cleaning unit for the oil-in-water monitor.
A
Optional equipment
The EcoStream system offers these equipment options to provide
greater flexibility.
The CIP unit reduces downtime and maintenance manhours and saves money. It also minimizes the potential risk
for mechanical damage of vital bowl parts.
Automatic cleaning device for the oil-in-water monitor
An automatic pneumatic cleaning device for the oil-in-water
monitor is available as an alternative to manual cleaning of
the measuring cell in the oil monitor.
The cleaning device activates at every sludge discharge,
ensuring accurate monitoring of oil content by continuously
cleaning the measuring cell in the oil monitor.
Serial bus connection
Fully remote operation of the EcoStream is possible by
connecting the process controller via serial bus to an
external computer or communications system.
This provides complete coordination with a Central Control
System (CCS) or a plants Integrated Administration and
Control System (IACS). Proprietary field bus interface
boards, according to Profibus DP or Modbus RTU standards, are installed in the process controller. This enables
communication to external automation systems. Most local
functions can be replicated with the use of the field bus interface boards.
Please contact Alfa Laval if other protocol boards,
such as CANopen, DeviceNet or InterBus, are required.
Customers assume responsibility for coordination of programming on the remote side through their automation
providers. Alfa Laval provides documentation describing
the protocol for the system developers.
Flow diagram
Two-stage bilge water
settling tank
Pre-heats the bilge water.
Steam pre-heater
(optional)
Removes coarse solids and fibers.
Pressure transmitters
Temperature transmitters
Measures the temperature of the
liquid from the pre-heater and
signals the process controller.
Temperature controller
From
bilge wells
From drains
and leaks
Alerts operator when the temperature exceeds, or falls below, a preset limit and acts as a backup to
provide temperature control should
the temperature transmitter fail.
Recycling to tank
Feed recycling
Alpacon Alpacon
MP 300 MP 302
VFD
PT
Feed inlet
Constant pressure
centrifugal separator
Continuously separates large
volumes of bilge water.
modulating valve
Prevents the formation of air bubbles during the separation stage
and thereby helps insure the accuracy of the oil-in-water monitor.
Oil-in-water monitor
Continuously measures oil content
of cleaned bilge water and compares these measurements to a
pre-set value.
Cyclone
PT
QT
Ventilation
Clean water
outlet
QC
TC
TT
TT
Sludge outlet
Retrofitting
Documentation
Alfa Laval supplies each EcoStream bilge water treatment system with full documentation either as paper
copies or as PDF (Portable Document Format) files on
a CD-ROM. The instruction manual, which can also
be made available in most major languages, covers:
Classification
society approval
Alfa Laval ensures that the EcoStream fulfils the
requirements of all major classification societies.
Upon request, Alfa Laval delivers the EcoStream with
an individual test certificate. This includes approval by
the society of the main components as well as workshop testing of the complete module. Several key
components are also type approved by the leading
classification societies.
Safety
System description
Operating instruction
Parameter list
Alarms and fault finding
System reference/installation instructions
Separator manual
Spare parts catalogue
Component descriptions
Spare parts,
service and
support
Alfa Laval provides spare parts kits for all service and
maintenance needs. Global technical service, training
and support are available throughout the lifetime of
the EcoStream.
Alfa Laval reserves the right to make changes at any time without prior notice.
Any comments regarding possible errors and omissions or suggestions for improvement
of this publication would be gratefully appreciated.
Copies of this publication can be ordered from your local Alfa Laval company.
Published by:
EMD00050EN 0412
www.fotoskrift.se
Annexure 9(a)
Elevation & Layout of FGD Plant
Annexure 9(b)
Technical Description of FGD Plant
Nababgonj,Dhaka.
November 2013
3
1 Project Profile
Your company has 3 fuel boiler, dust removal equipment, but you have no
desulfurization equipment. Therefore SO2 is out of gauge and need to revise. After our
careful consideration, we decided to adopt to add a set of desulfurization dust removal
equipment to back of the fan. In principle, this project adopts the single (sodium) process,
equipment adopts desulfurization tower desulfurization system, so as to meet the local
environmental allowed emissions and ensure the desulfurization effect. Below we will quote
according to the single boiler design.
The technology is mature, with high absorption, high efficiency of utilization, low
operation maintenance cost etc. It provided advanced equipment and materials, ensure to meet
the latest industrial standard requirements of the quality , services and the equipment.
2 Design Basis and Indicators
2.1 Flue Gas Parameters
Flue Gasfor one furnace80000-90000 m3/h
Furnace flue gas outlet temperature350OC Guide equipment import of flue gas
temperature
So2 content2500-3700mg/m3
2.2 Desulfurization Agent Quality
Main Desulfurization Agent90caustic soda flakes
2.3Codes and Standards
The Integrated Emission Standard of Air PollutantsGB16297-96
Industrial furnaces standards for the discharge of atmospheric pollutants
GB9078-1996
Industrial boiler and furnace wet flue gas desulfurization engineering technical
specificationsHJ462 -2009
Standard of noise at boundary of industrial enterprisesGB12348-90
GBZl
GBZ1-2002
Concrete structure design codeGBJ10-89
Welds technical specification for concrete structuresJGJ/T114-97
Industrial metal pipeline design specificationsGB80316-2000
Industrial equipment and pipeline insulation engineering design specifications
GB50264-97
Pipe rack first part: technical specificationsGB/T17116.1-1997
Pipe rack second part: pipe connection partsGB/T17116.2-1997
pipe supports and hangers third partIntermediate fittings and architectural structure
fittingsGB/T17116.3-1997
Water supply and drainage pipeline engineering construction and acceptance specification
GB50268-97
Water structure construction and acceptance specificationGBJ141-90
Stationary steel straight ladderGB4053.1-93
Stationary bevel steel ladderGB4053.2-93
Stationary industrial protective barrierGB4053.3-93
Fixed steel industrial platformGB4053.4-93
Industrial enterprise lighting design specificationsGB50034-92
Low voltage distribution design specificationsGB 50054-95
General electric equipment distribution design specificationsGB 50055-93
Building structure load standardGBJ9-87
Building ground design specificationsGB50037-1996
Design Objective
According to the national Industrial stoves standards for the discharge of
3 Technical Principle
3.1 Desulfurization adopts TFGD
Single (sodium) process is to use soluble alkaline clear liquidmainNaOH or
Na2 CO3as an absorbent to absorb SO 2 .Because in the process of absorption liquid, it
use the same type of alkali, so called single process.
Single alkaline process desulfurization serves caustic soda flakes seriflux as the main
desulfurization agent, soda is continuously recycling. Because of this, the system will not
appear scaling blocking phenomenon, so the operation is safe and reliable.
Due to the quick rate of sodium alkali absorption and SO2 reaction, comparing with
calcium base, it can achieve a very high SO2 removal rate in smaller liquid gas ratio
condition.
3.3 Dust Removal Principle and Original Equipment Modification
After high atomization nozzle, doctor solution will blow into small droplets, and
will have full contact with SO2. the dust in the flue gas was set down, SO2 is
piecewise desulfurization neutralization, so as to achieve the effect of
desulfurization
Remark The production does not suitable for TFGD desulfurization,because
TFGD exists the risk of Blocked.
3.4 Technics Characteristic
a Advanced technology, complete set of equipment, set sulfur removal
integration
This technology fully ensure the new and old equipment is mixture with flue gas
and doctor solution. After absorption, adsorption and chemical reaction, it can
completely remove the flue gas dust and sulfur dioxide emissions, to meet environmental
protection requirements. The equipment was awarded the national patent in 2010.
bLow operating cost
The design using sodium as the circulation desulfurization agent and efficient
absorption tower,has low liquid gasrate, low circulationand the desulfurization agent
and electric water consumption is low.
cSystem stable operation
Using sodium as the circulation desulfurization agent in the circulation process is
without scale and blocking phenomenon to water pump, piping, equipment, and the
system can be stable operation.
dHigh Desulfurization efficiency
For the absorption efficiency of sodium alkali desulfurization agent is much higher
than albany grease, at the same time, using the high absorption tower design, its
desulfurization efficiency is 90 ~ 97%.
4. Process design
The project adopts advanced technology, stable operation of sodium - alkali TFGD,
taking the new and high efficiency desulfurization dust removal technology. Below is the
overall design principle:
1) To meet the environmental emissions standards and design index and client's
requirements
2) To use a set of composite desulfurization tower and a set of utility system
configuration;
3) In the premise of guarantee system reliability, rational distribution, and as far as
possible to use of the existing flue, reducing investment cost and floor space;
4) Saving energy and reducing consumption, under the precondition of meeting the
indicators and sulfur removal system to ensure the best absorption liquid gas ratio and other
control parameters, in order to decrease the desulfurization agent consumption, energy and
water consumption.
5) Not set up the bypass flue;
6) This system is fully considered the change of SO2(that is, the range change of
15002300mg/m3and combined with the gas flow parameters 50100 to design.
Content
Inlet flue gas temperature
Gas flow
SO2 concentration
Unit
Data
Remark
350
m3 /h
80000-90000
Provided by the
manufacturer
mg/ m3
2500-3600mg/m3
3.514m
thionizer
XGP-20
specification
m
2.5X14m
Twin
Composite efficient
(Diameter x height)
Towers
desulfurization tower
m/s
2.5
liquid-gas ratio
L/m3
mg/Nm3
100250
kg/h
12-15
mg/m3
75
Spray tower
Desulfurization
system
Pa
900
desulfurization
pressure drop
resistance
System added water
Absorption
tower
Kg/h
annual
15
design
service life
observation every week
Production staff
person/ class
and clearing channel
kW
30
power consumption
kWh
15
90
flushing device, timing to wash. Flue gas is through the mist eliminator (vice tower) to
remove the liquid gas after the reconstruction in a period of pipeline to gas pipeline
Single (sodium) process mainly includes1 Flue gas piping system2 clarification
systemthionizerpool3 Desulfurization agent preparation system4 Circulating water
tank system5other system.
4.3 Formulate
4.3.1 Flue gas system
Dust gas by the transformation of the original equipment out enter the sulfur
removal system. Exhaust gas is through efficient desulfurization tower, dehydrator (vice
towe) equipmentfinishing the flue gas desulfurization dust cleaningand then through the
fan and chimney to high emission
Desulfurization main equipments side is not setting bypass flue. Pipeline are all
made of steel structureamong import and export pipeline desulfurization take the
preservative treatment. The increasing pipeline internal all take the preservative
treatment.
1Pipeline
According to the possibility of the worst operating conditionse.g.temperature,
pressure, flow rate and the content of pollutantsto design the pipe.
Pipeline design can bear below loadself weight of pipelinewind loadsnow load
seismic loaddust accumulationthe weight of the lining and so onSome places add line
support.
Pipe is a gas tightness of welding structureand all non flange connection interface are
continuous weldingcomplying with the above rules.
Piping layout can ensure condensate emissionswon't have water or condensate
fluid accumulation.So pipeline can provide the measures accumulation of low point
drainage and prevention condensate. In any case expansion joint and damper are not
arranged in low point
Pipe external will fully reinforcement and support, in order to prevent the chatter and
vibration, and to meet stable operation in all sorts of flue gas temperature and pressure
(including stratification and uneven).
All the way of anti-corrosion protection should only use external reinforcement, do
not use internal stiffeners or support
Pipe external reinforcement uniform spacing arrangement.Use reinforced uniform
size or try to reduce the size of reinforcementAnd add the beauty of outer appearance.
When arranging the reinforcement,we need to consider preventing water
All piping in the appropriate position is equipped with a sufficient number and size of
manhole door and soot cleaning hole, so that the pipeline (including expansion joint and
damper) can be maintenance and check and remove soot formation. The design of the pipeline
will minimize piping system pressure drop, and its layout,sharp and internal partsSuch as
turning guide platehave optimization design.
4.3.2 Flue gas desulfurization dust removal system
1design consideration
4Design Philosophy
1Adhere to the advanced ,reliable economic principle, so as to meet the domestic
advanced level
2Environmental protection standard is stricter than state specified standard.
3All equipment are based on domestic processing production, important parts
(shower nozzle, effuser, etc.) are made of strong corrosion resistant material.
4The dust removal system installation, operation does not affect the original
production facility structure and process.
5The sulfur removal technology is advancedtaking the integration of sulfur
removal which was produced by our company:A new efficient desulfurization
tower.The project has been granted the national patentPATENT NO
ZL200920119623.5
System configuration is reasonable and completecomplying with the relevant state
safety norms.
Safe and reliable operationconvenient maintenancelow operating costthe
reasonable and reliable connectionand can quickly input and switching.
6 The main part of the dust removal system (dust desulfurization equipment) is
transformed in the original equipment, increasing the length of 400 mm 6 branches filter layer
and open the roof.
7Steel structure joint parts adopt standard joint.
5Dust removal system design and limit of works area
1Equipment pipeline door system design
2Desulfurization dust removal equipment designincluding pipelineremark
equipment connected air ducta new efficient desulfurization towera mist eliminator
and to rebuild original dust removal equipment.
3The range of construction scheme is
for fuel boiler flue gas purification and removal sulfur project design, equipment
production, transportation, guide installation and debugging, training and comprehensive
work
4The scheme does not include pool, supplement water and so on.
6Desulfurization system design and Equipment Selection
1Desulfurization system process
According to our companys experience, in order to achieve relatively satisfied result.
Below is the technological process:
Original dust removal equipmentdraught fanEfficient desulfurization dust
removal equipment dehydratorchimney net gas emission
Determination of the pipeline systemAccording to the economic flow velocity
1315m/s and through the pipe flow calculationthe diameter of the pipe system
is1500mm.
2Desulfurization system design features
According to client's requirementcombining with our successful examples and
experienceaccording to the principle of seeking truth from facts, learning from others's
strong points to offset one's weakness and optimal designBelow is the technical design
for flue gas desulfurization system
2.1 Desulfurization system is running in a negative statemaximum manage So2 in
the production process,in order to ensure not affect furnace work.
2.2 Sulfur removal system designequipment selection emphasize low resistance
big flow theoryreducing operation costto ensure the normal work of the furnace.
2.3 de-dustingdesulfurization equipment filter material is temperature resistance
350filter material prevention corrosion.
2.4 To ensure the normal operation of desulphurization systemachieving
environmental protection standard.
2.5 Desulfurization system is running low resistance,and equipment floor space is
little.
2.6 The main equipment selection
3. System air flowFlue gas inlet temperature350 and local atmospheric pressure
conditionsdesulfurization system pipeline chose no air leakage rate, airflow is
3
80000-90000 m /h.
Inside of the equipment added garden shape desulfurization layeran and the filter layer
devices which produced by ourselves. This filter layer is made by several small circular
support arm, and according to the characteristics of the fixed Angle, when the gas go through
the circular support arm, because of the wind movement characteristics, turn round, so the
contact surface will become bigger. And the circular surface is a lye, so gas and lye contact
surface will increase, contact time lengthen, and flue gas of sulfur of molecules and molecules
of the alkali lye can be fully in close, it is in the equipment structure to ensure the
desulfurization effect
So that the old water film is only by a cyclone principle into relying on a variety of
principle of comprehensive dust desulfurization and dehydration of new equipment, greatly
improving the sulfur removal effect, and now the new high efficiency desulfurization
equipment on modelling is not granite form, but external for steel plate, internal for corrosion
resistant material.
External is steel plate for 316 L stainless steel internal corrosion resistant materials
(divided into two layers: a layer for steel structure, the steel plate thickness, a layer of 8 mm a
layer of stainless steel 316 L, thickness of 2 mm) of several single formation, after a series of
desulfurization flue gas temperature dropped to 80-120 range.
In the installationthe equipment manufacturer firstly make every good single day
and then to the scene to organic every single according to the need for flange
connection.After combination, enter pipe installation and duct connection work. So in
equipment installation, process, it greatly reduces the time; in equipment manufacturing,
it also reduces a lot of joint.When designing, I design the tower have each two filter
layer, three distributor, each layer of distributor layer has valve, a dehydrator (vice
tower). After water separation, the clean gas go through chimney into the atmosphere.
In the above equipment structure, it divides spillway hole and cleaning eye, air inlet,
spray layer, the filter layer, water pipe, ladder stand and platform eight parts. Leave clean
window in part of the window to clean up, there are clear when open, need not when closed.
8Operating expense
This set of equipment does not exist maintenanceobserving two to three times
every week,mainly observing the bottom water situation. Water is recycledif below the
water level,moisturizing. Temperature is not high, flue gas with water is few, so water is
on a case-by-case basis. The main cost is adding alkalinethat is desulfurization cost.
This fee should according to the factory actual situation.
9) Project Implementation Plan
Since the project contract effective dateincluding equipment design, manufacture,
installation, the plan period is 55 days.
5. Other system
Other system includes process water accident slurry system drainage fire
protection and so on.
5.1 Process water system
Due to the desulfurization system circulating fluid containing ash and particles, the
installation structure is reasonable, and we design to residue precipitation in pipe, and also use
the water flow in channel to add alkali content, like this: it can achieve dosing mixing effect.
It is also available to clean up powder sediment in the channel (very simple). So the water in
pool is very clean, no cleaning.
5.2 DrainageFire extinguishing system
a. DrainageRainwater of desulfurization island area collected by drainage ditch,
gutter inlet, inspection well and then flow to our existing drainage system.
b. Fire protectionusing chemical fire extinguisher method.
debugging and the whole process of production. All equipment will be inspection and
acceptance according to relevant standards. After the acceptance, the equipment will be with
manufacturer's certificate. After reach the standard of equipment installation debugging,we
will delivery user management to use.
2
Before installationour company will provide the user the equipment installation
diagramand drawings. You can send technical person to the site for installation, serious
investigation, accurate to installation termination.
maintenance according to the specified time, place, we will seriously to the scene for user
training operation and management personnel And prepare relevant training maintenance
operation data, puts forward fault hair colors causes and treatment methods, combining
theory and practical operation for equipment operation training
to attempt.
personnel for user, completes the training plan, schedule, method and time.
The user operation and maintenance worker training general arrange in the
period of equipment installation and operation, the time is about 5 to 7 days. It is for
management personnel to can fully understand the performance of the equipment,
maintenance and knowledge.To ensure that equipment in the commissioning period and
the future operation process, each user should master all the operation function and the
equipment failure causes and simple maintenance methods.
2. According to the whole system equipment for installation check, equipment structure
layout and pipeline rout, node seal degree sealing, equipment operation has abnormal noise,
electric machine instrument performance is reasonable.If you find any unreasonable points,
pur company will be responsible for correcting until the user feel satisfied.
After-sale service
1First of all to ensure that the users supply of spare parts and to provide relevant
auxiliary material production of customers list, in order to remove the worry of user in
equipment maintenance, to ensure that the supplied goods operates continuous normal, free to
provide relevant technical data.
2All the equipment are implement three guarantees. Guarantee period is for one year,
and during the warranty period, the company will provide free repair for the product quality.
For not belong to a responsibility or the warranty equipment repair, we only take cost of
production. And we only accept costs when the time is more than warranty period
maintenance.
3For users that put forward relevant technical consulting requirements,we will reply
within 24 hours.
In the domestic, we will catch the field to solve, service item will be within
24 hours to make a decision, and 48-72 hours to the county to solve the problem.
4 The normal operation of equipment in every three months for technical
communication, taking a product quality tracking service, in order to improve the economic
benefit of the normal operation of production.
For above terms, welcome the user to supervise the implementation, and put forward
your valuable opinions and suggestions, so we can improve the product quality and after-sales
service.
Annexure - 10
Air Modeling Report
Prepared By:
TABLE OF CONTENTS
1.
2.
2.1
2.2
3.
4.
5.
6.
7.
8.
INTRODUCTION
METHODOLOGY
About AERMOD View
Meteorological Condition
STANDARDS AND GUIDELINES
SOURCE PARAMETERS
BACKGROUND POLLUTANT LEVELS
MODELING RESULTS
CONCLUSION
REFERENCES
AECL/AEDM/DSPGL/2013
2
2
2
3
6
6
6
7
8
32
Page 1 of 33
1. INTRODUCTION
Air Emission Dispersion modelling uses mathematical formulations to characterize the
atmospheric processes that disperse a pollutant emitted by a source. Based on emissions
and meteorological inputs, a dispersion model can be used to predict concentrations at
selected downwind receptor locations. These air quality models are used to determine
compliance with National and international Ambient Air Quality Standards.
It orders to estimate the pollutant concentration from a point source emission, USEPA
AERMOD view 8.0.5 model have been used. AERMOD view is a Gaussian plume model
that incorporates source-related factors, meteorological factors, receptors, terrain and
building downwash factors to estimate pollutant concentration from continuous point source
emission. The following report describes the prediction of emission of NO from the gas fired
engine generated power plant and its impact on ambient air quality within 5 Km radius.
2.0 METHODOLOGY
2.1
AERMOD View is a complete and powerful air dispersion modelling package that seamlessly
incorporates the popular U.S. EPA models, AERMOD, ISCST3, and ISC-PRIME into one
interface without any modifications to the model. These models are used extensively to assess pollution concentration and deposition from a wide variety of sources.
Features
Create impressive presentations of the model results with the easy and intuitive graphical
interface of AERMOD View. We can customize the project using display options such as
transparent contour shading, annotation tools, various font options, and specify compass
directions.
Import base maps in a variety of formats for easy visualization and source
identification.
Use the major digital elevation terrain formats - USGS DEM, NED, GTOPO30 DEM,
UK DTM, UK NTF, XYZ Files, CDED 1-degree, AutoCAD DXF.
Interpret the effects of topography by displaying the model results with 3D terrain using the powerful 3D visualization built right into the interface.
Complete building downwash analysis effectively and quickly using the necessary
tools that AERMOD View provides.
Prepare meteorological data quickly and accurately using AERMET view by the stepby-step meteorological pre-processing interface.
AECL/AEDM/DSPGL/2013
Page 2 of 33
Take advantage of AERMOD View's integrated post-processing with automatic contouring of results, automatic gridding, blanking, shaded contour plotting and posting
of results.
2.2
Meteorological Condition
The Nawabganj, Dhaka area where the power plant is located has a sub-tropical climate and
is under the influence of the strong southwest or summer monsoon and weak northeast or
winter monsoon. It has been understood from last few years of air quality monitoring, the air
quality level of the area greatly influenced by the Asian monsoon. The air quality
characteristic over the area and its surrounding shows distinct seasonal variations, with high
pollution episode observed during winter, while summer has relatively cleaner ambient air.
During dry winter and part of the post-monsoon season, the strength of north, northwest
wind coming from India, Nepal and Southeast China to the Bay of Bengal through
Bangladesh may transport the air pollutants to the city. Moreover, during dry season the
wind speed is so low that the pollutants emitted from the local sources cannot travel away
from the city.
The use of site-specific meteorological data has been collected from the World Meteorological Organization (WMO) who has provided 1 Year of MM5-Preprocessed site specific Meteorological data for the period of Jan 01, 2011 to Dec 31, 2011 at Latitude: 2214'17.94"N,
Longitude: 9148'47.76"E , Time Zone: UTC +6. These data contain hourly value of wind
speed & direction, wind velocity, surface roughness, bowen ratio, albedo, temperature & reference height, precipitation rate, relative humidity, surface pressure and cloud cover over the
period mentioned above. The data then have been analysed and processed through MET
processing model AERMET View which uses Samson format to process the data and create
surface met data file & profile met data file computable to the USEPA AERMOD view dispersion model. These surface met data file & profile met data file were then used in AERMOD
view as Met input data for calculation.
The wind rose plots were drawn from the AERMET view met processor model and shows
distinct four wind directional patterns representing four seasons in a year as per air blowing
to and from (Figure 2.1 & 2.2). The mixing height in the boundary layer is one of the
important factors to assess the influence of meteorology on the dispersion of pollutants.
AECL/AEDM/DSPGL/2013
Page 3 of 33
Figure 2.1: Seasonal wind direction (Pre-monsoon, Monsoon, Post-monsoon and winter
respectively) blowing to the project location based on Samson data processing obtained
from AERMET view.
AECL/AEDM/DSPGL/2013
Page 4 of 33
Figure 2.2: Seasonal wind direction (Pre-monsoon, Monsoon, Post-monsoon and winter
respectively) blowing from the project location based on Samson data processing obtained
from AERMET view.
AECL/AEDM/DSPGL/2013
Page 5 of 33
Average period
NO2
1 hr
Annual
24 hr
Annual
24 hr
Annual
BNAAQS***
SO2
PM10
100
365
80
150
50
Standard in g/m3
WHO/IFC 2007*
200**
40**
20
US EPA
188
200
20
50
Parameters
Stack height (m)
Stack inside diameter (m)
Stack exit velocity (m/s)
Exhaust temperature (K)
Exhaust flow rate (m3/sec)
NOx emission rate as NO2 (gm/sec)
SO2 emission rate (gm/sec)
PM emission rate (gm/sec)
Ambient temperature (K)
5.0
Values
32
4.5
(195+273) = 468
14.22
10.01
49.33
7.64
273
This information was needed for the purpose of estimating the worst-case combined impact
of the proposed power plant and existing pollutant sources, which can then be compared to
the air quality objectives. There was no long-term data available for the area of concern. A
AECL/AEDM/DSPGL/2013
Page 6 of 33
limited monitoring was conducted by AECL (sampling & analysis has been done by AECL
Lab team on 03/11/2013 to 05/11/2013) for obtaining 24-hour average of pollutant
concentrations at different distances from the project site. The data are given in Table 5.1.
Table 5.1: The average concentrations at different distances
SN
Description
PM2.5
Method of analysis
Gravimetric
24
65
150
200
365
25
50
NF
20
27
67
143
12
100
10000
NF
21
170
31
77
159
14
26
180
25
65
147
17
23
190
Remarks
Note:
6.0
MODELING RESULTS
The modelling was conducted for the 3 individual engines releasing gaseous
emission as point source with simple terrain using USEPA AERMOD view version
8.0.5 model. The model assumes the stack tip downwash with receptors on flat
terrain and no flagpole receptor heights. The PM10, NO2 & SO2 concentration
contour have been analysed with 500 m interval with a radius of 5000m from the
point source.
NO2 concentration:
The NO2 concentration contour of 24 hour and annual average of have been
analysed. The maximum of 24 hour concentration of NO 2 (30-50 g/m3) has been
predicted at a radius of 200mnorth & south and 1000m north & south to the project.
The concentrations are found below 10-30 g/m3 within 1000m north & south and
around up to 5000 to the other sides. The maximum annual concentration of NO2
has been detected as 3-5 g/m3 at 500m around the project side and the
concentrations are within 0.5-3 g/m3 on the either sides up to 5000m from the
project.
AECL/AEDM/DSPGL/2013
Page 7 of 33
SO2 concentration:
The SO2 concentration contour of 24 hour and annual average of have been
analysed. The maximum of 24 hour concentration of SO2 (100-300 g/m3 ) has been
predicted at a radius of 500m north & south and 2000m northwest & northeast to the
project, whereas the concentrations are within 50-100 g/m3 at a radius of 5001000m north & south and up to 5000m to the other sides. The maximum annual
concentration of SO2 has been detected as 20-50 g/m3 at 500m around the project
site, whereas the concentrations are within 5-20 g/m3 on the either sides at around
1000 m north & south and up to 5000m at the other sides to the project.
PM10 concentration:
The PM10 concentration contour of 24 hour and annual average of have been
analyzed. The maximum of 24 hour concentration of PM10 (10-40 g/m3) has been
predicted at a radius of 200-500m north & south and up to 5000m east & west to the
project site. The concentrations are found below 10 g/m3 at the other sides of the
project site beyond 500m. The maximum annual concentration of PM10 has been
detected as 3-8 g/m3 at 500m around the project side and the concentrations are
below 3 g/m3 at all the sides which is coming down to 0.3 g/m3 from 500m 5000m
surrounding the project.
7.0 CONCLUSION
NO2 Concentration:
There is no IFC/WHO and Bangladesh standard set for 24 hour concentration for
NOx. The maximum yearly concentration of NOx have been detected (max 5 g/m3)
well below the IFC/WHO and Bangladesh standard at all sides at any radius around
the project.
SO2 Concentration:
There is no IFC/WHO annual standard set for SO 2 for ambient air quality, the 24
hour concentration of SO2 have been found (100-300 g/m3 ) above the IFC/WHO
standard (20 g/m3) but below the Bangladesh standard (24 hour average 365 g/m3
and annual average 80 g/m3) at all sides of the proposed project. The plant would
have a FGD, in which the emission level for SO2 will further be reduced by 90% and
thus will come down to 10-30 g/m3 (24 hour average) and 0.20-0.50 g/m3 (annual
average) which all will comply the both the IFC/WB standard and Bangladesh
NAAQS standard.
AECL/AEDM/DSPGL/2013
Page 8 of 33
PM10 Concentration
The IFC/WHO and Bangladesh standards for 24 hour PM10 concentrations are (50
g/m3 and 150 g/m3 respectively) and annual concentrations (max 20 g/m3 and 50
g/m3 respectively). The 24 hour and annual PM10 concentrations have been found
below Bangladesh and IFC/WB standard at all the sides of the project. Further, on
installing FGD, it will also substantially reduce PM emission (>50%) as it uses a wet
scrubbing process.
AECL/AEDM/DSPGL/2013
Page 9 of 33
Figure 6.1: Emission contour map showing the NOx concentration (24 hour average) at 5000m surrounding the project location
AECL/AEDM/DSPGL/2013
Page 10 of 33
Figure 6.2: Emission contour map showing the NOx concentration (Annual average) at 5000m surrounding the project location
AECL/AEDM/DSPGL/2013
Page 11 of 33
Figure 6.3: Emission contour map showing the SO2 concentration (24 hour average) at 5000m surrounding the project location
AECL/AEDM/DSPGL/2013
Page 12 of 33
Figure 6.4: Emission contour map showing the SO2 concentration (Annual average) at 5000m surrounding the project location
AECL/AEDM/DSPGL/2013
Page 13 of 33
Figure 6.5: Emission contour map showing the PM10 concentration (24 hour average) at 5000m surrounding the project location
AECL/AEDM/DSPGL/2013
Page 14 of 33
Figure 6.6: Emission contour map showing the PM10 concentration (Annual average) at 5000m surrounding the project location
AECL/AEDM/DSPGL/2013
Page 15 of 33
The following are the emission concentration plots in different directions of the power project at 24 hour and annual average of NO2
concentration:
Figure 6.7a: NO2 Emission concentration plots (24 hour average) at 5000m east to the project location
AECL/AEDM/DSPGL/2013
Page 16 of 33
Figure 6.7b: NO2 Emission concentration plots (24 hour average) at 5000m north to the project location
AECL/AEDM/DSPGL/2013
Page 17 of 33
Figure 6.7c: NO2 Emission concentration plots (24 hour average) at 5000m south to the project location
AECL/AEDM/DSPGL/2013
Page 18 of 33
Figure 6.7d: NO2 Emission concentration plots (24 hour average) at 5000m west to the project location
AECL/AEDM/DSPGL/2013
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Figure 6.8a: NO2 Emission concentration plots (Annual average) at 5000m east to the project location
AECL/AEDM/DSPGL/2013
Page 20 of 33
Figure 6.8b: NO2 Emission concentration plots (annual average) at 5000m north to the project location
AECL/AEDM/DSPGL/2013
Page 21 of 33
Figure 6.8c: NO2 Emission concentration plots (Annual average) at 5000m south to the project location
AECL/AEDM/DSPGL/2013
Page 22 of 33
Figure 6.8d: NO2 Emission concentration plots (Annual average) at 5000m west to the project location
AECL/AEDM/DSPGL/2013
Page 23 of 33
Figure 6.9a: SO2 Emission concentration plots (24 hour average) at 5000m east to the project location
AECL/AEDM/DSPGL/2013
Page 24 of 33
Figure 6.9b: SO2 Emission concentration plots (24 hour average) at 5000m north to the project location
AECL/AEDM/DSPGL/2013
Page 25 of 33
Figure 6.9c: SO2 Emission concentration plots (24 hour average) at 5000m south to the project location
AECL/AEDM/DSPGL/2013
Page 26 of 33
Figure 6.9d: SO2 Emission concentration plots (24 hour average) at 5000m west to the project location
AECL/AEDM/DSPGL/2013
Page 27 of 33
Figure 6.10a: SO2 Emission concentration plots (annual average) at 5000m east to the project location
AECL/AEDM/DSPGL/2013
Page 28 of 33
Figure 6.10b: SO2 Emission concentration plots (annual average) at 5000m north to the project location
AECL/AEDM/DSPGL/2013
Page 29 of 33
Figure 6.10c: SO2 Emission concentration plots (annual average) at 5000m south to the project location
AECL/AEDM/DSPGL/2013
Page 30 of 33
Figure 6.10d: SO2 Emission concentration plots (annual average) at 5000m west to the project location
AECL/AEDM/DSPGL/2013
Page 31 of 33
8.
REFERENCES
1. Screening Procedures for Estimating the Air Quality Impact of Stationary Sources,
Revised, EPA-450 R-92-019.
2. Bilkis A. Begum, Naima A. Khan, M. Khabir Uddin and Swapan K. Biswas,
.Characteristics and short-range transport of particulate matter from Dhaka-Aricha highway..
J.of Bangladesh Chemical Society, 22(1), 2009, 18-34.
3.Bilkis A. Begum, Swapan K. Biswas, Andreas Markwitz and Philip K Hopke, .Identification
of sources of fine and coarse particulate matter in Dhaka Bangladesh.. Aerosol and Air
Quality Research, 10, 2010, 345-353.
4. IFC Environmental Health and Safety Guidelines. 2007
5. Air/Superfund National Technical Guidance Study Series, Volume 4: Guidance for Ambient Air Monitoring at Superfund Sites, Revised EPA Number: 451R93007, NTIS number
PB93-199214
6. Jindal, M., Heinold, D., 1991, "Development of Particulate Scavenging Coefficients to
Model Wet Deposition from Industrial Combustion Sources". Paper 91-59.7, 84th Annual
Meeting Exhibition of AWMA, Vancouver, BC, June 16-21.
7. Ontario Ministry of the Environment, July 2005. Air Dispersion Modelling Guideline for Ontario, Version 1.0. PIBS#5165e. Ontario Ministry of the Environment, Toronto, Ontario.
8. U.S. Environmental Protection Agency, 1985. Guideline for Determination of Good Engineering Practice Stack Height (Technical Support Document for the Stack Height Regulations). Revised EPA-450/4-80-023R. U.S. Environmental Protection Agency, Research Triangle Park, North Carolina 27711.
9. U.S. Environmental Protection Agency, 1986. Users Guide to the Building Profile Input
Program. Revised EPA-454/R-93-038. U. S. Environmental Protection Agency, Research
Triangle Park, NC.
10. U. S. Environmental Protection Agency, 1987. Guidelines on Air Quality Models (Revised) and Supplement A. EPA-450/2-78-027R. U. S. Environmental Protection Agency, Research Triangle Park, NC.
AECL/AEDM/DSPGL/2013
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Annexure - 11
Noise Modeling Report
Table of Contents
1.
2.
3.
4.
5.
6.
Noise Pollution
Impact on Noise Quality
Noise Modeling input data
Noise Modeling
Noise Modeling Result
Resultant noise emission
AECL/NM/DSPGL/2013
Page 1 of 6
AECL/NM/DSPGL/2013
Page 2 of 6
Thickness,
mm
100
Approximated noise
absorption capacity, dBA
90
150
40
90
It is estimated that the noise abatement measures of the power house building will
be capable to absorb around 90 dBA noise from the engine room, but the maximum
engine room noise is around 112 dBA near the generators & steam turbine, the
further noise emission simulation from the power house building will be determined
by the modelling calculation.
B. External noise emission:
The individual reciprocating engine stack will emit a noise level of 65 dBA after
providing the silencer (25 dBA abatement from the steam turbine exhaust). Further
noise emission simulation from the stack will be determined by the modelling
calculation.
3. Noise Modeling input Data:
The following input data has been used for the modeling:
AECL/NM/DSPGL/2013
Page 3 of 6
AECL/NM/DSPGL/2013
30
25.03
50
100
20.85 16.89
200
12.52
300
8.34
400
4.17
Page 4 of 6
Fig 1: Plot of output noise power level in dBA vs Radius in meter (Internal Engine room noise)
AECL/NM/DSPGL/2013
30
27.70
50
100
23.09 18.48
200
13.86
300
9.24
400
4.62
Page 5 of 6
Fig 2: Plot of output noise power level in dB vs Radius in meter (external stack noise)
Radius, m
Output Sound power level in
dBA (Internal noise)
Output Sound power level in
dBA (External noise)
Equivalent Noise emission
(internal & external)
AECL/NM/DSPGL/2013
30
25.03
50
100
20.85 16.89
200
12.52
300
8.34
400
4.17
27.70
23.09 18.48
13.86
9.24
4.62
29.58
25.12 20.77
16.25
11.82
7.41
Page 6 of 6
Annexure - 12
NOx & SO2 Calculation
Annexure - 13
Land lease Agreement
Annexure - 14
Ambient Noise Quality Test Report
Annexure - 15
Ambient Air Quality Test Report
Annexure - 16
Site Clearance Certificate
Annexure - 17
Electrical Interconnection for power
Evacuation
Annexure - 18
Elevation Survey Report of the Site
t
hes
amet
ot
heEx
i
s
t
i
ngRoad.
Annexure - 19
Fuel Transmission Line
Annexure - 20
General Arrangement of Pontoon
Annexure - 21
Contour Map of River & Road Site