Professional Documents
Culture Documents
Director
Mantenimiento
Planeacin y
Programacin
Palas
Mecnicos (4)
Secretaria
Camiones
Electricos (4)
Mecnicos (6)
Electricistas (2)
MINA CHACHAUATA
Director
Mantenimiento
TOTAL
TOTAL
Secretaria
Camiones
Electricistas (2)
Equipo
Auxiliar
Mecnicos (2)
Electricos (1)
TOTAL
19
Datos de operacin
Consumo combustible
Pala Elctrica
2800 KW/H
Pala Hidrulica
8 gl/h
Camin
10 km/gl
D9L
5 gl/h
Cambio aceite
Reductor
Pala Hca
Camin
D9L
Capacidad
50 gln
60 gln
42 gln
35 gln
Costos
Hora Hombre
Combustible
KW/H
Aceite
Filtros D9L
Filtros Pala Hca
Filtros camin
Repuestos Pala Electrica
Repuestos Pala Hca
Repuestos camiones
Repuestos D9L
300 dias de trabajo al ao
COP$
$ 40,000
$ 4,200 GLN
$ 450
$ 17,000 GLN
$ 250,000 ea
$ 450,000 ea
$ 220,000 ea
$ 281,250,000 ao
$ 37,500,000 ao
$ 1,575,000,000 ao
$ 306,250,000 ao
25 aos
$ 87,500 COP
18
2
40 Km/hr
5 minutos
5.25 minutos
Produccin de Esteril
# palas
Ciclo Pala
Capacidad camion
Distancia promedio Botadero
Ciclo camin
Cobre
Pala Hidrulica
Camin
Tractor (D9L)
Esteril
Pala Elctrica
Camin
5
2.5 minutos
60 Ton
5 Km
6.00
MTTR
Hrs
(Rata Fallas)
Anual
12
8
6
50
75
150
24
8
36
100
ata
Valor activo
Valor US$
Valor Col $
Pala Elctrica
1,500,000 3,750,000,000
Pala Hca
300,000
750,000,000
Camin
600,000 1,500,000,000
Tractor D9L
500,000 1,250,000,000
Edificio
500,000 1,250,000,000
25 aos
$ 87.500 M COP
18
Cobre
2 ea
2 tons
5 minutos
#Ciclos pala da
5.25 minutos
Cap.maxima por pala da
Esteril
5 ea
#Ciclos pala da
20 Tons
Cap.maxima por pala da
2.5 minutos
6.00 minutos
Camiones
60
Cobre
Esteril
Total camiones necesarios
432
2160
205.7142857143
180
2.1
12
14.1
Ton da
Dias ao
Cobre
25,920
300
Esteril
129,600
Real esteril VS Cobr
129,600
Costo
Hora Hombre
Combustible
Produccin hora por pala hca
Valor prod hora por pala hca
Tiempo maximo posible
Tiempo planeado por mantenimien
$ 40 Mil COP
$ 3,500 GLN
720 Ton
$ 63,000 MCOP
5,400
103.68
216
432
hachauata
Valor activo
12,960
Valor US$
Valor Col $
CANT
Pala Elctrica
1,500,000 3,750,000,000
5
Pala Hca
300,000
750,000,000
2
Camin
600,000 1,500,000,000
30
Tractor D9L
500,000 1,250,000,000
7
Edificio
500,000 1,250,000,000
1
8,500,000,000
25,920
Mxima
produccin annual
7,776,000 tons
$ 680,400 MM COP
vlr TOTAL
18,750,000,000
1,500,000,000
45,000,000,000
8,750,000,000
1,250,000,000
75,250,000,000
Clase
Alto Voltaje
Bajo voltaje
Reductores
Sistema mecnico
Pala Hidrulica Pala Hidrulica
Camin
Tractor D9L
Edificio
Camin
Tractor D9L
Edificio
Total
Frecuencia (Meses)
6
6
12
250 hrs
6
Diaria
250 hrs
250 hrs
250 hrs
1
Horas Parada
Cantidad # Eventos ao PM
CM
Dispon M. Obra(M$) Repuestos Aceite Combustible Costos manto
5
10
240 4320 83.11%
547,200
281,250
828,450
5
10
0
5
5
0
5
10.8
9,180 28,274,400
9,180
5
10
0
2
600
0
2
4.32 51.84 1200 88.41%
100,147
37,500 4,406
320,818
142,054
30
64.8 518.4 18000 88.57% 1,481,472 1,575,000 46,267 2,410,491 3,102,739
7
15.12 90.72 6300 83.09%
511,258
306,250 8,996
659,595
826,504
1
12
2,640,077
4,908,927
Operacin
900,000
360000
5,400,000
1,260,000
7,920,000
180,000
Attachment 7
Chichicauata
Ao 2007
PRESUPUESTO
Valor
en 1000 $
del prsupuesto
GASTOS DE PERSONAL
Costos directos
Salario
Beneficios
Sub-total
Costos indirectos
Parafiscales
Cargos por Otros beneficios
Sub-total
Total Gastos Personal
Materiales y Repuestos
Materiales
Repuestos
Consumibles
Cargos por costos de manejo de materiales
Total Materiales y repuestos
Gastos directos de Servicios
Equipos y Herramientas
Alquiler (Compra) de equipos
Alquiler (Compra) de Herramientas
Sub-total
Ingeniera, Entrenamiento y Software Prod/Maint
Cargos Internos
Compras y/o servicios
Sub-total
Otros Servicios/Sistemas contratados
Internos
Externos
Sub-total
Total Gastos Directos de Servicios
GASTOS INDIRECTOS
Gastos de Infraestructura
Arriendos
Herramienta especial, Instrumentacin y Equipo Mobil
Transporte / Vehiculos
Oficinas / Suministros de Computo, Hardware y Software
Comunicaciones y Equipos
Salud, Seguridad, Calidad y Medio Ambiente
Administrativos, Legales y servicios de Seguridad (Security)
Sub-total
Otros Gastos
Viajes y Recreacin
Contratacin, Entrenamiento y Retencin
Despidos sin justa causa
Sub-total
Total Gastos Indirectos
PROYECTOS Y/O MODIFICACIONES
OTROS COSTOS ESPECIALES
Costos establecidos por la Empresa, Impuestos y seguros
Garantas de equipos comprados y servicios
Financiamientos especiales, utilidades por bonos, creditos & riesgo seguros
Costos de intereses
Otros
Total de otros costos especiales
Contingencias
Provisiones por riesgos identificados
Provisiones totales
-51.4
2,200,000
68,850
2,268,850
-44.2
0
2,268,850
-44.2
0
0
0
226,885
-4.4
226,885
-4.4
5,135,812
-100.0
RESULTADO NETO
5,135,812
-100.0
Cantidad de personal
Personal directo
Personal Indirecto
Total Personal
Page 11 of 32
2,640,077
2,640,077
19
9
28
Capital Costs:
Capital Acquisition Costs
0
$3,750,000
Acquisition Costs:
Program Management Costs
Engineering Design Costs
Engineering Data Costs
Spare Parts & Logistics Costs
Facilities & Construction Costs
Initial Training Costs
Technical Data Costs
Documentation Costs
Mayor repairment costs
Annual recuring costs (Maintenance)
Other periodic costs( Combustible)
Operating Costs
Comsecuences Costs
Disposal Costs
$0
$0
$0
$37,500
$37,500
$37,500
$37,500
$37,500
$142,054
$320,818
$180,000
$142,054
$320,818
$180,000
$2,250,000
$142,054
$320,818
$180,000
$142,054
$320,818
$180,000
$60
Savings:
Annual Savings (use positive #s)
0
1
2
3
4
Capital equipment
$3,750,000
Costs
$37,560
$680,372
$680,372 $2,930,372
$680,372
Savings
$0
$0
$0
$0
Straight Line Depreciation
$150,000
$150,000
$150,000
$150,000
Profit Before Taxes
-$37,560 -$830,372 -$830,372 -$3,080,372 -$830,372
Tax Provision @ 38% Of Profit Before Tax
$14,273
$315,541
$315,541 $1,170,541
$315,541
Net Income can be profit or loss
-$23,287 -$514,831 -$514,831 -$1,909,831 -$514,831
Add Back Depreciation
$150,000
$150,000
$150,000
$150,000
Cash Flow (Net Income + Depreciation)
-$3,773,287 -$364,831 -$364,831 -$1,759,831 -$364,831
Discount Factors @ 0%
1.0000
1.0000
1.0000
1.0000
1.0000
Present Value
-$3,773,287 -$364,831 -$364,831 -$1,759,831 -$364,831
Net Present Value
-$24,779,673 Este es el costo del ciclo de vida de la Pala por los 25 aos del proyecto
Internal Rate Return
<--Requires at least one positive and one negative number in the present value row
EAC
Aos reemplazo
3 -$ 1,204,593
6 -$ 1,045,712
9
-$ 966,918
12
-$ 985,646
15
-$ 965,883
18
-$ 952,708
21
-$ 965,439
25
-$ 991,187
10
11
12
$37,500
$37,500
$37,500
$37,500
$37,500
$37,500
$37,500
$37,500
$142,054
$320,818
$180,000
$2,250,000
$142,054
$320,818
$180,000
$142,054
$320,818
$180,000
$142,054
$320,818
$180,000
$3,000,000
$142,054
$320,818
$180,000
$22,680
$142,054
$320,818
$180,000
$142,054
$320,818
$180,000
$2,250,000
$142,054
$320,818
$180,000
$680,372 $2,930,372
$0
$0
$150,000
$150,000
-$830,372 -$3,080,372
$315,541 $1,170,541
-$514,831 -$1,909,831
$150,000
$150,000
-$364,831 -$1,759,831
1.0000
1.0000
-$364,831 -$1,759,831
aos del proyecto
er in the present value row 32
7
$680,372
$0
$150,000
-$830,372
$315,541
-$514,831
$150,000
-$364,831
1.0000
-$364,831
8
$680,372
$0
$150,000
-$830,372
$315,541
-$514,831
$150,000
-$364,831
1.0000
-$364,831
9
$3,703,052
$0
$150,000
-$3,853,052
$1,464,160
-$2,388,892
$150,000
-$2,238,892
1.0000
-$2,238,892
10
$680,372
$0
$150,000
-$830,372
$315,541
-$514,831
$150,000
-$364,831
1.0000
-$364,831
11
$680,372
$0
$150,000
-$830,372
$315,541
-$514,831
$150,000
-$364,831
1.0000
-$364,831
12
$2,930,372
$0
$150,000
-$3,080,372
$1,170,541
-$1,909,831
$150,000
-$1,759,831
1.0000
-$1,759,831
13
14
15
16
17
18
19
20
$37,500
$37,500
$37,500
$37,500
$37,500
$37,500
$37,500
$37,500
$142,054
$320,818
$180,000
$142,054
$320,818
$180,000
$2,250,000
$142,054
$320,818
$180,000
$142,054
$320,818
$180,000
$142,054
$320,818
$180,000
$3,000,000
$142,054
$320,818
$180,000
$22,680
$142,054
$320,818
$180,000
$142,054
$320,818
$180,000
13
$680,372
$0
$150,000
-$830,372
$315,541
-$514,831
$150,000
-$364,831
1.0000
-$364,831
14
$680,372
$0
$150,000
-$830,372
$315,541
-$514,831
$150,000
-$364,831
1.0000
-$364,831
15
$2,930,372
$0
$150,000
-$3,080,372
$1,170,541
-$1,909,831
$150,000
-$1,759,831
1.0000
-$1,759,831
16
$680,372
$0
$150,000
-$830,372
$315,541
-$514,831
$150,000
-$364,831
1.0000
-$364,831
17
$680,372
$0
$150,000
-$830,372
$315,541
-$514,831
$150,000
-$364,831
1.0000
-$364,831
18
$3,703,052
$0
$150,000
-$3,853,052
$1,464,160
-$2,388,892
$150,000
-$2,238,892
1.0000
-$2,238,892
19
$680,372
$0
$150,000
-$830,372
$315,541
-$514,831
$150,000
-$364,831
1.0000
-$364,831
20
$680,372
$0
$150,000
-$830,372
$315,541
-$514,831
$150,000
-$364,831
1.0000
-$364,831
21
22
23
24
25
$37,500
$37,500
$37,500
$37,500
$37,500
$2,250,000
$142,054
$320,818
$180,000
$142,054
$320,818
$180,000
$142,054
$320,818
$180,000
$2,250,000
$142,054
$320,818
$180,000
$142,054
$320,818
$180,000
-$375,000
21
$2,930,372
$0
$150,000
-$3,080,372
$1,170,541
-$1,909,831
$150,000
-$1,759,831
1.0000
-$1,759,831
22
$680,372
$0
$150,000
-$830,372
$315,541
-$514,831
$150,000
-$364,831
1.0000
-$364,831
23
$680,372
$0
$150,000
-$830,372
$315,541
-$514,831
$150,000
-$364,831
1.0000
-$364,831
24
$2,930,372
$0
$150,000
-$3,080,372
$1,170,541
-$1,909,831
$150,000
-$1,759,831
1.0000
-$1,759,831
25
$305,372
$0
$150,000
-$455,372
$173,041
-$282,331
$150,000
-$132,331
1.0000
-$132,331
$3,750,000
Capital Costs:
0
$3,750,000
Acquisition Costs:
Program Management Costs
Engineering Design Costs
Engineering Data Costs
Spare Parts & Logistics Costs
Facilities & Construction Costs
Initial Training Costs
Technical Data Costs
Documentation Costs
Mayor repairment costs
Annual recuring costs (Maintenance)
Other periodic costs( Combustible)
Operating Costs
Disposal Costs
$0
$0
$0
$37,500
$37,500
$37,500
$37,500
$37,500
$142,054
$320,818
$180,000
$142,054
$320,818
$180,000
$2,250,000
$142,054
$320,818
$180,000
$142,054
$320,818
$180,000
$60
Savings:
Annual Savings (use positive #s)
0
1
2
3
4
Capital equipment
$3,750,000
Costs
$37,560
$680,372
$680,372 $2,930,372
$680,372
Savings
$0
$0
$0
$0
Straight Line Depreciation
$178,571
$178,571
$178,571
$178,571
Profit Before Taxes
-$37,560 -$858,943 -$858,943 -$3,108,943 -$858,943
Tax Provision @ 38% Of Profit Before Tax
$14,273
$326,398
$326,398 $1,181,398
$326,398
Net Income can be profit or loss
-$23,287 -$532,545 -$532,545 -$1,927,545 -$532,545
Add Back Depreciation
$178,571
$178,571
$178,571
$178,571
Cash Flow (Net Income + Depreciation)
-$3,773,287 -$353,973 -$353,973 -$1,748,973 -$353,973
Discount Factors @ 0%
1.0000
1.0000
1.0000
1.0000
1.0000
Present Value
-$3,773,287 -$353,973 -$353,973 -$1,748,973 -$353,973
Net Present Value
-$21,669,228 Este es el costo del ciclo de vida de la Pala por 8 aos con reemplazo cada 9 a
Internal Rate Return
<--Requires at least one positive and one negative number in the present value row
EAC
-1,031,867.99
10
11
$37,500
$37,500
$37,500
$37,500
$37,500
$37,500
$37,500
$142,054
$320,818
$180,000
$2,250,000
$142,054
$320,818
$180,000
$142,054
$320,818
$180,000
$142,054
$320,818
$180,000
$3,000,000
$142,054
$320,818
$180,000
$142,054
$320,818
$180,000
$142,054
$320,818
$180,000
$680,372 $2,930,372
$0
$0
$178,571
$178,571
-$858,943 -$3,108,943
$326,398 $1,181,398
-$532,545 -$1,927,545
$178,571
$178,571
-$353,973 -$1,748,973
1.0000
1.0000
-$353,973 -$1,748,973
con reemplazo cada 9 aos
er in the present value row 32
7
$680,372
$0
$178,571
-$858,943
$326,398
-$532,545
$178,571
-$353,973
1.0000
-$353,973
8
$680,372
$0
$178,571
-$858,943
$326,398
-$532,545
$178,571
-$353,973
1.0000
-$353,973
9
$3,680,372
$0
$178,571
-$3,858,943
$1,466,398
-$2,392,545
$178,571
-$2,213,973
1.0000
-$2,213,973
10
$680,372
$0
$178,571
-$858,943
$326,398
-$532,545
$178,571
-$353,973
1.0000
-$353,973
11
$680,372
$0
$178,571
-$858,943
$326,398
-$532,545
$178,571
-$353,973
1.0000
-$353,973
12
13
14
15
16
17
18
$37,500
$37,500
$37,500
$37,500
$37,500
$37,500
$37,500
$2,250,000
$142,054
$320,818
$180,000
$142,054
$320,818
$180,000
$142,054
$320,818
$180,000
$2,250,000
$142,054
$320,818
$180,000
$142,054
$320,818
$180,000
$142,054
$320,818
$180,000
$3,000,000
$142,054
$320,818
$180,000
12
$2,930,372
$0
$178,571
-$3,108,943
$1,181,398
-$1,927,545
$178,571
-$1,748,973
1.0000
-$1,748,973
13
$680,372
$0
$178,571
-$858,943
$326,398
-$532,545
$178,571
-$353,973
1.0000
-$353,973
14
$680,372
$0
$178,571
-$858,943
$326,398
-$532,545
$178,571
-$353,973
1.0000
-$353,973
15
$2,930,372
$0
$178,571
-$3,108,943
$1,181,398
-$1,927,545
$178,571
-$1,748,973
1.0000
-$1,748,973
16
$680,372
$0
$178,571
-$858,943
$326,398
-$532,545
$178,571
-$353,973
1.0000
-$353,973
17
$680,372
$0
$178,571
-$858,943
$326,398
-$532,545
$178,571
-$353,973
1.0000
-$353,973
18
$3,680,372
$0
$178,571
-$3,858,943
$1,466,398
-$2,392,545
$178,571
-$2,213,973
1.0000
-$2,213,973
25
19
20
21
$37,500
$37,500
$37,500
$37,500
$37,500
$37,500
$37,500
$142,054
$320,818
$180,000
$142,054
$320,818
$180,000
$2,250,000
$142,054
$320,818
$180,000
-$375,000
$142,054
$320,818
$180,000
$142,054
$320,818
$180,000
$142,054
$320,818
$180,000
$142,054
$320,818
$180,000
19
$680,372
$0
$178,571
-$858,943
$326,398
-$532,545
$178,571
-$353,973
1.0000
-$353,973
20
$680,372
$0
$178,571
-$858,943
$326,398
-$532,545
$178,571
-$353,973
1.0000
-$353,973
21
$2,555,372
$0
$178,571
-$2,733,943
$1,038,898
-$1,695,045
$178,571
-$1,516,473
1.0000
-$1,516,473
-$ 1,250,000
-$ 1,200,000
-$ 1,150,000
-$ 1,100,000
-$ 1,050,000
-$ 1,000,000
-$ 950,000
3
-$ 900,000
12
15
18
21
25
Tiempo
planeado
5,296
Max prod / h
1,440
Disponibilidad
88.4%
Eficiencia
80.0%
Calidad
100.0%
Prod
Terica
/annual
Valores en MM de COP$
7,626,701
OEE
70.7%
Precio / Unit
0.088
Costo / Unit
0.000
UBruta / annual
471,988
U.Bruta / Unit
Utilidad
0.088
Costo Directo
Mantenimiento
4,909
466,539
Costos fijos/
Annual
5,449
Facturacin
471,988
Margen de Utilidad
98.85%
ROCE
Depreciacion
340
Activos fijos
75,250
Costos
operacin
39,585
Facturacin
471,988
Capital
Empleado
114,835
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